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Final EIA Report of
M/s. Rainbow Laminate Pvt. Ltd. Survey No. 160/p1/p2/p3, Village: Lalpar,
Taluka & Dist.: Morbi (Period: November, 2014)
San Envirotech Pvt. Ltd. 424, Medicine Market, Nr. Paldi Cross Road,
Paldi, Ahmedabad Email id: [email protected]
Prepared by
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 1
Contents
Particulars Page no.
Contents 1-7
List of Tables 8-9
List of Figures 10
List of Annexures 11
INDEX
Chapter 1 Introduction Page No.
1.1 Preface 1-1
1.2 Purpose of the Report 1-1
1.3 Justification of the Project 1-3
1.4 Promoters & their background 1-3
1.5 The study area 1-3
1.5.1 Site Selection 1-4
1.5.2 Project Location (Latitude and Longitude) 1-4
1.5.3 Nature and Size of the Project 1-5
1.6 Scope of EIA 1-5
1.7 Statutory Requirements 1-6
1.8 Regulatory Framework 1-7
1.9 Terms of Reference Accepted/Issued by MoEF on dated 01/02/13
1-7
1.10 Objectives of EIA 1-15
1.11 Methodology for EIA 1-15
1.12 List of industries within 10 km radius 1-17
Chapter-2 Project Description
2.1 Introduction 2-1
2.2 Type of Project 2-1
2.3 Capital Investment 2-1
2.4 Land Requirement 2-1
2.5 Need for the Project 2-2
2.6 Location of the Project 2-2
2.7 Size or Magnitude of Operation 2-3
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2.8 Proposed Schedule for approval and Implementation 2-3
2.9 Description of Manufacturing Process 2-4
1. Urea Formaldehyde Resin 2-4
2. Phenol Formaldehyde Resin 2-6
3. Melamine Formaldehyde Resin 2-8
2.10 Project Component 2-10
2.11 Input Requirements 2-10
(a) Raw material requirement 2-10
(b) Water 2-10
(c) Fuel 2-10
(d) Power 2-11
(e) Manpower 2-11
2.12 Utilities 2-11
2.13 Generation of Pollutants 2-11
2.13.1 Wastewater Generation 2-11
2.13.2 Air Pollution 2-11
2.13.3 Hazardous/Solid waste generation 2-12
2.13.4 Noise 2-12
2.14 Pollution Control Strategy 2-12
2.14.1 Effluent Management 2-12
2.14.2 Air Pollution Control Measures 2-13
2.14.3 Hazardous/Solid Waste Management 2-14
2.14.4 Noise Pollution Control 2-14
2.15 Resource Conservation 2-14
2.15.1 Rain Water Harvesting 2-14
2.15.2 Green Belt Development 2-15
Chapter 3 Baseline Environmental Status
3.1 Prelude 3-1
3.1.1 Study area 3-1
3.1.2 Period of the Study area 3-1
3.1.3 Basic Component of the Environment 3-1
3.1.4 Methodology 3-2
3.2 Establishment of baseline for valued Environmental components
3-4
3.3 Air Environment 3-4
3.3.1 Design of Network for Ambient Air Quality 3-5
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3
Monitoring Stations
3.3.2 Reconnaissance 3-5
3.3.3 Micrometeorology of the Area 3-6
3.3.4 Ambient Air Quality Survey 3-7
3.3.5 Baseline Status 3-7
3.4 Hydro-geological status of the study area 3-8
3.5 Water Environment 3-9
3.5.1 Ground Water Quality (Primary data) 3-9
3.6 Noise Environment (Primary data) 3-10
3.6.1 Introduction 3-10
3.6.2 Methodology 3-11
3.6.3 Day time & night time noise levels 3-11
3.6.4 Ambient Air Quality Standards in Respect of Noise 3-11
3.6.5 Ambient Noise Levels in the Study Area 3-11
3.6.6 Conclusions 3-11
3.7 Soil Environment (Primary data) 3-12
3.7.1 Introduction 3-12
3.7.2 Soil Characteristics 3-12
3.7.3 Corollaries 3-12
3.8 Ecology (Primary data) 3-14
3.8.1 Period of the study 3-14
3.8.2 Study methodology 3-14
3.8.3 Floral species in the study period 3-15
3.8.4 Common Crop Plants 3-15
3.8.5 Faunal Diversity 3-15
3.9 Socio Economic & Land use (Secondary data) 3-15
3.9.1 Land use pattern and infrastructure 3-15
3.9.2 Demographic and Socio-Economic Environment 3-16
3.9.3 Living Standard and Infrastructure 3-16
Chapter 4 Anticipated Environmental Impacts &
Mitigation Measures
4.1 General 4-1
4.2 Impact on Topography 4-2
4.3 Air Environment 4-2
4.3.1 Prediction of Impact during Construction phase 4-2
4.3.2 Prediction of Impact during Operational Phase 4-3
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 4
4.3.3 Sources of Air Pollution 4-3
4.3.4 Dispersion Modeling of Emissions from the plant 4-4
4.3.5 Micrometeorology 4-4
4.3.6 Air Quality Modeling and Predictions using the
Gaussian Model
4-5
4.3.7 Methodology 4-7
4.3.8 Predicted GLCs of proposed plant 4-7
4.4 Water Environment 4-8
(A) Sources of Impacts 4-8
(B) Impact Assessment 4-9
4.5 Noise Level Impact 4-9
4.5.1 Prediction of impact during construction phase 4-9
4.5.2 Prediction of Impact during Operational Phase 4-9
4.6 Land/Soil Environment 4-10
4.6.1 Prediction of impacts during construction phase 4-10
4.6.2 Prediction of impacts during Operation Phase (Solid Waste)
4-10
4.7 Ecological Impacts 4-11
4.8 Socio-Economic Environment 4-12
4.9 Mitigation measures during Construction 4-13
4.10 Mitigation measures during the operational phase 4-13
4.10.1 Measures for Air Environment 4-13
4.10.2 Measures for Water Environment 4-14
4.10.3 Measures for Hazardous/solid waste 4-14
4.10.4 Measures for Noise 4-14
4.10.5 Health & Safety Measures 4-14
Chapter 5 Analysis of Alternatives
5.1 Prologue 5-1
5.2 Project Details 5-1
5.3 Site Alternatives 5-1
5.4 Alternatives for Technologies 5-2
Chapter 6 Environmental Monitoring Program
6.1 Prelude 6-1
6.2 Environment Monitoring Program 6-1
6.3 Objective of Monitoring Plan 6-2
6.4 Schedules for Environment Monitoring 6-2
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 5
6.5 Ambient Air Quality monitoring 6-3
Chapter 7 Additional Studies
(A) Risk Assessment
7.1 Introduction 7-1
7.1.1 Scope of Study 7-1
7.1.2 Study Objective 7-1
7.2 The study approach 7-1
7.3 Hazardous Identification 7-1
7.3.1 Hazardous substances to be handled at Rainbow
Laminate Pvt. Ltd. (Unit-II)
7-2
1. Formaldehyde (37%) 7-2
2. Methanol 7-3
7.3.2 Quantities of Hazardous Materials 7-5
7.4 Hazards due to leakage or containment 7-6
7.5 Maximum credible accident scenarios 7-7
7.5.1 Methodology For Selection of Accident Scenarios 7-7
7.5.2 Consequence Analysis 7-8
7.5.3 Release of Methanol from Tank 7-8
7.6 Probable hazards & risk 7-9
7.7 Methodology, approach and damage criteria for risk
assessment
7-9
7.7.1 Hazards Evaluation: Exposure due to vapors 7-10
7.7.2 Liquid pool evaporation or boiling 7-10
7.7.3 Plant leakage in confined space 7-10
7.7.4 Damage criteria 7-11
7.7.5 Risk reduction measures 7-11
7.7.6 Personnel Protective Equipment (PPEs) 7-13
7.7.7 Handling of Hazards 7-13
7.8 General working conditions 7-13
7.9 Safe operating procedures 7-14
7.9.1 Work permit system 7-14
7.9.2 Emergency preparedness 7-14
7.9.3 Static electricity 7-14
7.9.4 Access 7-14
7.9.5 Material Handling 7-14
7.9.6 Communication System 7-15
7.9.7 First Aid Facilities 7-15
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7.9.8 Accident reporting, investigation and analysis 7-15
7.9.9 Safety Inspections 7-15
7.9.10 Safe Operating Procedures 7-15
7.10 Transportation of hazardous materials 7-15
7.11 Safe Handling Procedure for key Hazardous Materials
7-16
7.12 Onsite and offsite emergency plan during chemical disaster
7-19
(B) Social Impact Assessment: 7-20
(C) Public Consultation: 7-20
Chapter 8 Project Benefits
8.1 Introduction 8-1
8.2 Improvements in the physical infrastructure
including technical facility aspects
8-1
8.3 Improvement in Social Infrastructure 8-1
8.4 Employment potential 8-2
Chapter 9 Environmental Cost Benefit Analysis
9.0 Environmental Cost Benefit Analysis 9-1
Chapter 10 Environnent Management Plan
10.1 Introduction 10-1
10.2 Objective of Environmental Management Plan 10-1
10.3 Components of EMP 10-2
10.3.1 Environmental Management Systems 10-2
10.3.2 Environmental, Health and Safety (EHS) 10-2
10.3.3 Environmental Management Cell 10-3
10.4 Environmental Management during Construction
Phase
10-3
10.5 Environmental Management during the Operational
Phase
10-4
10.5.1 Air Environment 10-4
10.5.2 Water Environment 10-6
10.5.3 Hazardous/Solid Waste Management 10-6
10.5.4 Noise Control Technique 10-7
10.6 Green Belt Development 10-8
10.7 Resource Conservation/ Waste Minimization,
Recycling, Reuse and Cleaner Production Options
10-11
10.8 Occupational Health & Safety 10-11
10.8.1 Possibility of occupational health hazard & its control
10-12
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 7
10.8.2 Preventive Measures 10-13
10.9 Occupational Health Programme 10-14
10.9.1 Occupational Health and First aid measures 10-18
10.9.2 Hazard Communication and Chemical Safety 10-18
10.10 Proposal of Socio-Economic Activities 10-19
10.11 Post-Project Environmental Monitoring 10-21
10.12 Environment Management Cost Estimate 10-22
10.13 Environment Policy 10-22
10.14 Reporting System of Non Compliances/Violations of
Environmental Norms
10-23
Chapter 11 Summary & Conclusion
11.1 Background 11-1
11.2 Project Description 11-1
11.3 Production Capacities 11-2
11.4 Description of environment 11-3
11.5 Air environment 11-3
11.6 Water environment 11-4
11.7 Noise environment 11-5
11.8 Environmental impacts and mitigation measures 11-5
11.9 Environment monitoring program 11-7
11.10 Qualitative Risk Analysis 11-8
11.11 Project Benefits 11-8
11.12 Environmental Management Plan 11-8
11.13 Conclusion 11-8
Chapter 12 Disclosure of Consultant engaged
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 8
List of Tables
Table No.
Name Page No.
1.1 List of products with its capacity 1-5
1.2 List of major industries working in 10 km radius of project site 1-17
2.1 Structural facilities along with land breakup 2-1
2.2 Location Details 2-2
2.3 Magnitudes of products 2-3
2.4 List of the facilities for utility 2-11
2.5 Raw Material Requirement, Source & Storage details 2-16
2.6 Break up of water consumption & wastewater generation 2-17
2.7 Name and size of ETP units 2-18
2.8 Details of Stacks 2-19
2.8 (a) Emission quality of Stack 2-19
2.9 Technical specification of proposed Boiler (TFH) 2-20
2.10 Details of Hazardous Waste 2-21
2.11 Estimated characteristics of Hazardous Waste 2-22
3.1 Ambient Air Quality Monitoring Locations 3-18
3.2 Ambient Air Quality Status 3-19
3.3 Ambient Air Quality Status (PM10) 3-20
3.4 Ambient Air Quality Status (PM2.5) 3-21
3.5 Ambient Air Quality Status (SO2) 3-22
3.6 Ambient Air Quality Status (NOx) 3-23
3.7 Ambient Air Quality Status (VOCs) 3-24
3.8 National Ambient Air Quality Standards 3-27
3.9 Results of Groundwater Quality in the Study Area 3-29
3.10 Results of Surface water Quality in the Study Area 3-30
3.11 Indian Standard Specification for Drinking Water 3-33
3.12 Ambient Noise Levels in the Study Area 3-34
3.13 Ambient Air Quality Standards with respect to Noise 3-34
3.14 Soil Analysis of Study area 3-36
3.15 Floral Diversity 3-38
3.16 Faunal Diversity 3-39
3.17 Land use statistics work out on the base of satellite imaginary 3-40
3.18 Land Use Pattern 3-41
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 9
3.19 Summary of Socio-Economic Status (Demography) 3-42
3.20 Basic Amenities in the Study Area 3-43
4.1 Emission quality of Stack 4-16
4.2 The Maximum 24 Hourly Average Concentration Values for SPM 4-17
4.3 The Maximum 24 Hourly Average Concentration Values for SO2 4-18
4.4 The Maximum 24 Hourly Average Concentration Values for NOx 4-19
6.1 Environment Monitoring Plan 6-5
6.2 Budget for implementation of Environmental Monitoring Plan 6-6
7.1 Storage of Hazardous Chemicals 7-6
7.2 Points raised during Pubic Hearing 7-20
10.1 List of chemicals, their threshold limit and measures 10-15
10.2 Budget Expenditure for CSR and Community Development Activities
10-20
10.3 Budget Allocation for Environment Management (Proposed for every five years)
10-22
10.4 Environment monitoring along with frequency details 10-25
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 10
List of Figures
Figure No. Name Page No.
1.1 Location Map 1-18
1.2 Google Map Showing Project Site 1-19
2.1 Water Balance Diagram 2-23
2.2 Schematic Flow Diagram of ETP 2-24
2.3 Methanol Recovery System 2-25
2.4 Plant Layout 2-26
3.1 Graphical representation of Ambient Air quality 3-19
3.2 Graphical Representations for PM10 3-20
3.3 Graphical Representations for PM2.5 3-21
3.4 Graphical Representations for SO2 3-22
3.5 Graphical Representations for NOx 3-23
3.6 Location of AAQM 3-45
3.7 Wind rose Diagram 3-46
3.8 Water sampling locations 3-47
3.9 Location of Noise monitoring station 3-48
3.10 Location of Soil sampling 3-49
3.11 Land use pattern with 10 km radius (Satellite Image) 3-50
3.12 Project location with 10 km radius 3-51
4.1 Isopleths for Ground Level Concentration Values for SPM 4-20
4.2 Isopleths for Ground Level Concentration Values for SO2 4-21
4.3 Isopleths for Ground Level Concentrations for NOx 4-22
10.1 EHS Management 10-26
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 11
List of Annexures
Annexure
No.
Annexure Name Page
No.
Annexure-I Photographs of site A-1
Annexure-II Land Document A-4
Annexure-III TOR A-8
Annexure-IV QCI Certificate A-15
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 1-1
Chapter-1
Introduction
1.1 PREFACE
An Environmental Impact Assessment (EIA) is an assessment of the
possible positive or negative impact that a proposed project may have
on the environment, together consisting of the environmental, social
and economic aspects. It is an assessment and management tool that
evaluates the possible positive or negative impact that a proposed
project may have on the environment. EIA systematically examines both
beneficial and adverse consequences of the project and ensures that
these effects are taken into account during project design.
The purpose of the assessment is to ensure that decision makers
consider the ensuing environmental impacts when deciding to proceed
with a project.
As India is a developing country, lots of industrialization has been came
in focus since last few decades that ultimately leads the bigger issues
related the environmental quality of the country. Hence, it is needful for
government of India to control the haphazard industrial development by
providing sustainable development under the legislation.
In India, Ministry of Environment and Forests has defined elaborated
„Environmental Clearance (EC)‟ framework along with requirements for
preparing Environmental Impact Assessment (EIA) under the
Environmental (Protection) Act, 1986 (Environmental Impact
Assessment Notification, 2006) for establishing/expanding and
industry/development projects although it supports development but
only if the development does not hamper the environment over a
defined threshold limit.
1.2 PURPOSE OF THE REPORT
Industrial development in India has increased economic growth and
improved living standards of people. These growths are achieved
through industrialization, infrastructure development. The
industrialization has played a major role in development of the country.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 1-2
This industrialization is also has many other benefits. Although the
industrial development leads to rapid consumption of natural resources,
fuel etc. in day to day operational activity. These will deteriorating
resources and increase emissions of waste in terms of solid, liquid and
gaseous. To control the pollutions from industrial activity, government
has framed regulations which are governed by Ministry of Environment
and Forest in India.
Environment Impact analysis is mandatory as per the Environment
Impact Assessment (EIA) notification issued by Ministry of Environment
and Forests (MoEF), New Delhi dated 14th September 2006, for setting
up a new projects or activities, or expansion or modernization of
existing projects or activities based on their potential environmental
impacts as indicated in the Schedule to the notification, being
undertaken in any part of India, unless prior environmental clearance
has been accorded.
Unit has proposed to start captive resin manufacturing activity and as
per the EIA Notification - 2006, All Synthetic Organic Chemicals Industry
(Resin) located outside the notified industrial area/estate are listed at
S.N. 5(f) under category „A‟ and appraised at central level hence EC is
required prior to start manufacturing facility.
EIA Consultant
In view of the above, legal aspect and monitoring work including all the
environmental attributes has been carried out by M/s. San Envirotech
Pvt. Ltd., Ahmedabad.
Draft Environment Impact Assessment (EIA) and Environmental
Management Plan (EMP) prepared after obtained the Terms of
References (TORs) from the MoEF, New Delhi. The public hearing will be
held on the basis of the draft EIA/EMP incorporating the Terms of
Reference. Report will be finalized after incorporating the comments and
suggestions by the public during pubic hearing. The final EIA/EMP will be
submitted to MoEF for Environment Clearance.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 1-3
1.3 JUSTIFICATION OF THE PROJECT
M/s. Rainbow Laminate Pvt. Ltd. (Unit-II), is an existing Particle Board
manufacturing unit situated at Survey No. 160/p1/p2/p3, Village:
Lalpar, Taluka: Morbi, Dist: Rajkot. Unit now proposes to start Captive
Resin manufacturing activities in the same plant premises.
Following points are justifying the proposed project:
“Rotolam” is trade name/brand of rainbow group. Group is
producing laminated decorative sheets. Laminates sheets and
particle board are key inputs of decorative furniture/interior.
Considering the economic viability of the product and maintain
consistence of quality for particle board, in-house resin
manufacturing is prime requirement and which is currently
purchase outside.
The raw material is readily available from all direction and
locations.
Plant is very near to National Highway. Hence transportation is
easy.
Availability of the well-connected road and railway network for
easy transportation of the construction equipments and materials,
raw materials and finished goods.
Easy availability of skilled and unskilled labour for construction of
plant and its operation.
Project Identification with respective to category
Proposed activity is covered under 5(f) category - Synthetic organic
chemicals industry (dyes & dye intermediates; bulk drugs and
intermediates excluding drug formulations; synthetic rubbers; basic
organic chemicals, other synthetic organic chemicals and chemical
intermediates).
1.4 PROMOTERS & THEIR BACKGROUND
The unit is promoted by Mr. Kantilal D. Aghara who is Director of the
company. The company is also supported by other senior Managers of
the organization and controlled by the Executive Directors.
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1.5 THE STUDY AREA
1.5.1 Site Selection:
The project site is in proximity of Rajkot District of Gujarat State and
already in existence for manufacturing of particle board. It is very well
familiar with the surrounding environment; therefore, it becomes easy
for the unit to set up the project on above said location.
The proposed unit, apart from generating direct and indirect
employment and various business opportunities, it will bring an overall
up-liftment of the area and will ultimately result in complete socio-
economic and infrastructure development.
Particle Board is having good market demand in interior furniture and
proposed products of resins are raw materials of particle board.
Considering economic viability, maintain consistency in finished product,
industry has decided to produce resin in-house.
The other features are briefly summarized hereunder,
Availability of suitable and adequate land;
Availability of all basic facilities like infrastructure, communication,
transportation, medical facilities, fuel, water, power, unskilled &
skilled manpower, raw materials, road network etc.
Proximity of market;
Nearest town Morbi & city Rajkot is 5 km and 55 km away from
the project site and very well connected with other parts of the
country by road & rail;
No R & R will be required;
No national park or wildlife Habitats falls within 10 km radial
distance from project site.
The location of project is best suited to start above manufacturing
activities. So no alternative for site is analyzed.
1.5.2 Project Location (Latitude and Longitude):
Latitude: 22048‟27‟‟ N
Longitude: 70053‟13‟‟ E
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1.5.3 Nature and Size of the Project:
Nature of the Project:
It is a small scale project of resin manufacturing and it categorized
under low polluting industrial activities. Raw material details are given in
Table 2.5 of chapter-2. There will be no wastewater discharge outside
the premises. The nature of the waste generated is both organic &
inorganic in nature with hazardous kind of nature. The details of waste
are described in Table 2.10.
Size of the Project:
M/s. Rainbow Laminate Pvt. Ltd. (Unit-II), is an existing Particle Board
manufacturing unit situated at Survey No. 160/p1/p2/p3, Village:
Lalpar, Taluka: Morbi, Dist: Rajkot. Unit now proposes to start Captive
Resin manufacturing activities in the same plant premises.
Production details are given below:
Table: 1.1 List of products with its capacity
Sr. No. Name of Product Production capacity
Existing Product
1. Particle Boards 4000 m3/month
Proposed Products
2. Urea Formaldehyde Resin 600 MT/month
3. Phenol Formaldehyde Resin 300 MT/Month
4. Melamine Formaldehyde
Resin
100 MT/Month
1.6 Scope of EIA
The scope of the EIA study is based on the guideline provided by
Ministry of Environment and Forests, Government of India for structure
of environmental impact assessment document and it includes
following:
Collection and evaluation of project details and related documents.
Analysis of project proposal and data analysis.
Assessment of pollution potential due to proposed project
Analysis of the quality of gaseous emission, wastewater, hazardous
waste details.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 1-6
Collection and evaluation of present environmental baseline status
within an impact zone of 5-km radial distance from the project site
on environmental parameters/attributes considering the proposed
activities like,
Ambient Air quality
Water quality
Soil quality
Noise levels
Meteorology and climates
Land use pattern and socio-economic status
Identification, assessment and evaluation of the beneficial and
adverse impacts on surrounding environment due to proposed
project activities considering the existing baseline status along with
compilation of other information.
Identify the sources and impact of hazards, if any.
Based on the same, suggest and design risk assessment plant and
disaster management plant to prevent any hazard.
Preparation of final Environmental Management plan (EMP). Post
Environmental Quality Monitoring Programme (EQMP) along with
organizational setup required for monitoring the effectiveness of
mitigation measures.
1.7 STATUTORY REQUIREMENTS
As per the Environment Impact Assessment (EIA) notification of Ministry
of Environment and Forests (MoEF), dated 14th September 2006, setting
up a new projects or activities, or on the expansion or modernization of
existing projects or activities based on their potential environmental
impacts as indicated in the Schedule to the notification, being
undertaken in any part of India, unless prior environmental clearance
has been accorded. This EIA report has been prepared for the perusal of
MoEF for judging the environmental compatibility of the project as per
the Terms of Reference (TOR) issued by MoEF, dated 01/02/13, vide
TORs letter No. J-11011/209/2012-IA II (I).
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 1-7
Other statutory requirement details are provided in following table:
Statutory
Requirements
Provision made under the
Act of
Submission &
Permission
Environment
Clearance for the
proposed activity
Under Environment Protection
Act, 1986
Ministry of
Environment &
Forests, New Delhi
EIA study with
TOR compliances
EIA Notification-2006 MoEF
Noise Monitoring Under the Noise (Regulation &
Control) Rules, 2000.
Gujarat State Pollution
Control Board
Management and
Handling of
Hazardous Wastes
Hazardous Wastes
(Management, Handling &
Transboundary Movement)
Rules, 2008 (Amended time to
time)
GPCB
1.8 REGULATORY FRAMEWORK
The MoEF, CPCB and SPCBs together form the regulatory and
administrative core of the sector. Legislation for environmental
protection in India for chemical industry is mainly EIA Notification-2006,
Water (Prevention & Control of Pollution) Act-1974, Air (Prevention &
Control of Pollution) Act-1981, Water (Prevention and Control of
Pollution) Cess Act, 1977; Hazardous Wastes (Management, Handling
and Transboundary Movement) Rules 2008, amended time to time are
major Act/Rules/Notification applicable to industry.
1.9 TERMS OF REFERENCE ACCEPTED/ISSUED BY MoEF, DATED
01/02/13.
Based on the documents submitted by us and presentation in the
meeting held on 3rd - 5th December, 2012, Terms of Reference (TOR)
was issued by MoEF, dated 01/02/13, vide TORs letter No. J-
11011/209/2012-IA II (I) and directed to prepare detailed EIA/EMP
including terms of reference.
Then unit has applied for TOR amendment with respect to enhancement
of production capacity. For which; TORs have been discussed and
finalized in the 24th Reconstituted Expert Appraisal Committee
(Industry) held during 29th - 30th September, 2014 for the preparation
of EIA/EMP.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 1-8
Compliance of standard and additional TORs for preparation of EIA/EMP
is as below:
Sr.
No.
TORs Compliance
A. Standard TOR
1. Executive summary of the project. Executive summary of the project
is given as chapter-11.
2. Justification of the project. Pls. refer sec. 1.3 on page no. 1-3
of chapter-1.
3. Photographs of proposed plant site. Photographs of plant site is
attached as Annexure-I.
4. Promoters and their background. Pls. refer sec. 1.4 of chapter 1 on
page no. 1-3.
5. Regulatory framework. Sec. 1.8 of chapter-1 on page no.
1-7.
6. A map indicating location of the
project and distance from severely polluted area.
There is no any severely polluted
area within the 25 km peripheral of our project site.
7. Project location and plant layout. Pls. refer sec. 1.5.2 on page no. 1-4, and fig. 1.1 on page no. 1-
18, chapter-1. Plant layout is given in fig. 2.4 on
page no. 2-26 of chapter-2.
8. Infrastructure facilities including power sources.
Power requirement will be fulfilled through GEB (PGVCL) along with standby D.G set (400 kVA) will be
installed in case of power failure. As proposed project will develop
on existing Infrastructure facilities, all basic infrastructure facilities are already available
within their premises including electricity supply and boiler (TFH).
9. Total cost of the project along with total capital cost and recurring
cost/annum for environmental pollution control measures.
Cost of the project is estimated around Rs. 4.5 crores. Out of
which, capital cost of EMS will be 0.5 crores and recurring cost is
Rs. 9.0 Lakhs per annum. Pls. refer sec. 2.3 on page no. 2-1
of chapter-2.
10. Project site location along with site
map of 10 km area and site details providing various industries, surface
water bodies, forests etc.
Pls. refer fig. 3.11 & 3.12 on page
no. 3-50 & 3-51 of chapter 3 for details of project site.
Land use statistics work out on the base of satellite imaginary in table no. 3.17 on page no. 3-40.
Pls. refer table 1.2, page no. 1-17 of chapter-1 for details of major
industries working in 10 km area of the site.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 1-9
11. Present land use based on satellite imagery for the study area of 10 km radius. Details of land availability for
the project along with supporting document.
Land use based on satellite imagery is given in fig. 3.11 on page no. 3-50 of chapter-3.
Unit has added around 5878 m2 land for proposed project. Land
documents are attached as Annexure-II.
12. Location of National Park/Wild life sanctuary/Reserve Forest within 10
km radius of the project.
No protected National Park/Wild life sanctuary/Reserve Forest area
covered within 10 km radius.
13. Details of the total land and break-up of the land use for green belt and
other uses.
Detailed Land breakup is given in table 2.1 on page no. 2-1 of
Chapter-2.
14. List of products along with the
production capacities.
Please refer sec. 2.7 and table 2.3
on page no. 2-3 of chapter-2.
15. Detailed list of raw materials required and source, mode of
storage and transportation.
List of raw materials are given in table no. 2.5 of Chapter-2 on
page no. 2-16. All raw materials are locally available and transported by road.
16. Manufacturing process details along
with the chemical reactions and process flow chart.
Manufacturing process with
Chemical reaction and mass balance are given in sec. 2.9 on page no. 2-4 to 2-9 of chapter-2.
17. Site-specific micro-meteorological
data using temperature, relative humidity, hourly wind speed and
direction and rainfall is necessary.
One season site-specific micro-
meteorological data are given in sec. 3.3.3 on page no. 3-6 and
AAQ data are tabulated in table no. 3.3 to 3.7 on page no. 3-20 to 3-24.
Figure 3.6 shows Air monitoring stations on page no. 3-45.
18. Ambient air quality monitoring at 6
locations within the study area of 5 km. aerial coverage from project site as per NAAQES notified on 16th
September, 2009. Location of one AAQMS in downwind direction.
Pls. refer table no. 3.3 to 3.7 on
page no. 3-20 to 3-24 of chapter-3 for ambient air quality monitoring data at 6 locations.
Figure 3.6 shows Air monitoring stations on page no. 3-45.
19. One season site-specific micro-meteorological data using
temperature, relative humidity, hourly wind speed and direction and
rainfall and AAQ data (except monsoon) for PM10, PM2.5, SO2, NOX
including VOCs shall be collected. The monitoring stations shall take into account the pre-dominant wind
direction, population zone and sensitive receptors including
reserved forests. Data for water and noise monitoring shall also be included.
One season site-specific micro- meteorological data are discussed
in sec. 3.3.3 on page no. 3-6 and AAQ data including VOCs are
tabulated in table 3.3 to 3.7 on page no. 3-20 to 3-24.
Figure 3.6 shows Air monitoring stations on page no. 3-45. For ground water quality data, pls.
refer table 3.9 on page no. 3-29 and Noise data are given in table
3-12 on page no. 3-34 of chapter-3. No reserved forests within 10 km
radius.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 1-10
20. Air pollution control measures viz. Multi-cyclone and bag filter etc. shall be proposed for the effective control
of gaseous emissions within permissible limits.
APC measure with stack details tabulated in table 2.8 of chapter-2 on 2-19.
Air pollution control measures are discuss in sec. 2.14.2 on page no.
2-13 & 10.5.1 on 10-4 of chapter-2 & chapter-10 respectively.
21. Control methanol emission from drying section.
Pls. refer section 10.5.1 (c) on page no. 10-6. Pls. refer figure
2.3, page no. 2-25 of chapter-2 for methanol recovery system.
22. Details of VOC monitoring system in
the working zone environment, if any.
Pls. refer chapter-6 for VOC
monitoring system.
23. Name of all the solvents to be used in the process and details of solvent
recovery system.
List of solvent is given in Table 2.5 on page 2-16 as raw material
consumption of chapter-2. Solvent methanol is used as raw material and dilutant. Methanol
recovery from drying section is proposed on page no. 2-14 of
chapter-2. Pls. refer figure 2.3, page no. 2-25 of chapter-2 for methanol recovery system.
24. Design details of ETP, incinerator,
boiler, scrubbers/bag filters etc.
Details of ETP units are given in
Table 2.7 on page no. 2-18. Technical specification of boiler
(TFH) is given in table 2.9 on page no. 2-20 of chapter-2. Incinerator & Scrubber are not
required in our case.
25. Details of water and air pollution and its mitigation plan.
Details of Air & Water pollution are discussed in point no 2.13.1 &
2.13.2 on page no. 2-11. Its mitigation/control plan is summarized in sec. 2.14.1 and
2.14.2 on page no. 2-12 & 2-13 of chapter-2 and also in 10.5.1,
10.5.2 on page no. 10-5 & 10-6 of chapter-10.
26. An action plan to control and monitor secondary fugitive
emissions from all the sources.
Make paved road inside along with greenbelt development in the
plant premises, preferably peripherial and road side.
27. Determination of atmospheric inversion level at the project site
and assessment of ground level concentration of pollutants from the
stack emission based on site specific meteorological features. Air quality modeling for proposed plant.
Pls. refer sec. 4.3.7 and 4.3.8 on page no. 4-7 of chapter-4.
28. Permission for the drawl of 11.5
m3/day ground water from CGWA.
Water requirement will be 8.5
m3/day only and it is exempted
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 1-11
Water balance chart including quantity of effluent generated recycled and reused and discharged.
hence permission from CGWA not required. Water balance diagram is given in
figure 2.1 on page no. 2-23 of chapter-2.
29. Action plan for „Zero‟ discharge of
effluent shall be included.
Pls. refer sec. 2.14.1, page no. 2-
12 of chapter-2.
30. Treatment of phenol in the effluent, if any.
There will be minute quantity of phenol in wastewater which will
evaporate after the appropriate Primary treatment & residue after
evaporation will be incinerated in common facilities approved by GPCB. The detail of primary
treatment is given in sec. 2.14.1 on page no. 2-12 of Chapter-2.
31. Ground water quality monitoring minimum at 6 locations shall be
carried out. Geological features and Geo-hydrological status of the study
area and ecological status (Terrestrial and Aquatic).
Ground water quality data are given in table 3.9 on page no. 3-
29 & fig. 3.8 for water sampling location on page no. 3-47.
Geo-hydrological status of the study area is given in sec. 3.4 on
page no. 3-8 and ecological status given in sec. 3.8 on page no. 3-14 of chapter-3.
32. The details of solid and hazardous
wastes generation, storage, utilization and disposal particularly related to the hazardous waste
calorific value of hazardous waste and detailed characteristic of the
hazardous waste. Action plan for the disposal of fly ash generated from boiler shall be included.
Details of Hazardous wastes
generation are discussed in sec. 2.13.3 on page no. 2-12 and tabulated in table no. 2.10 on
page 2-21 of chapter-2. Characteristics of Haz. Waste is
given in table 2.11; page no. 2-22 of chapter-2. Pls. refer sec. 10.5.3, page no.
10.6 of chapter-10 for action plan for disposal of fly ash.
33. Precautions to be taken during
storage and transportation of
hazardous chemicals shall be clearly
mentioned and incorporated.
Pls. refer section 7.10 on page 7-
15 of chapter-7.
34. Authorization/Membership for the
disposal of solid/hazardous waste in
TSDF.
Unit will obtain membership of
approve TSDF/CHWIF site before
establishment of the project.
35. List of hazardous chemicals (as per MSIHC rule) with toxicity levels.
Pls. refer table 7.1, page no. 7-6 of chapter-7.
36. A write up on “Safe Practice”
followed for methanol handling, storage, transportation and
unloading to be submitted.
Pls. refer sec. 7.11 (a), page no.
7-16 of chapter-7.
37. A write up on “Treatment of workers
affected by accidental spillage of methanol/phenol”.
Pls. refer sec. 7.11 (b), page no.
7-18 of chapter-7.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 1-12
38. Locating the plant in open area
instead of covered to be reviewed in
view of safety consideration.
Point is noted and considers it
while designing the proposed
plant.
39. An action plan to develop green belt
in 33% area.
Pls. refer sec. 10.6, page no. 10-8
of chapter-10 for greenbelt
development plan.
40. Action plan for rainwater harvesting
measures at plant site shall be
included to harvest rainwater from
the roof tops and storm water drains
to recharge the ground water.
Pls. refer sec. 2.15.1, page no. 2-
14 of chapter-2.
41. Details of occupational health
programme.
i. To which chemicals, workers are
exposed directly or indirectly.
ii. Whether these chemicals are
within Threshold Limit Values
(TLV)/Permissible Exposure
Levels as per ACGIH
recommendation.
iii. What measures company have
taken to keep these chemicals
within PEL/TLV.
iv. How the workers are evaluated
concerning their exposure to
chemicals during pre-placement
and periodical medical
monitoring.
v. What are onsite and offsite
emergency plan during chemical
disaster.
vi. Liver function tests (LFT) during
pre-placement and periodical
examination.
Pls. refer sec. 10.9 on page no.
10-14 of chapter-10 for
occupational health programme
details.
Refer sec. 10.9(A, B, C) on page
no. 10-15 for list of chemicals,
their threshold limit and
measures, Details of Pre-
placement and periodical medical
monitoring of workers, LFT.
Pls. refer section 7.12, page no.
7-19 of chapter-7 for onsite &
offsite emergency plan.
42. Details of occupational health
surveillance programme.
Pls. refer sec. 10.8.1, page no.
10-12 of chapter-10.
43. Socio-economic development
activities shall be in place.
Pls. refer sec. 10.10, page no. 10-
19 of chapter-10 for proposal of
socio-economic activities.
44. Detailed Environment management
Plan (EMP) with specific reference to details of air pollution control system, water & wastewater
management, monitoring frequency, responsibility and time bound
implementation plan for mitigation measure shall be provided.
Pls. refer chapter-10 for detailed
EMP.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 1-13
45. EMP shall include the concept of waste-minimization, recycle/ reuse/ recover techniques, Energy
conservation and natural resource conservation.
Pls. refer sec. 10.7 on page no.
10-11 of chapter-10.
46. Corporate Environmental
Responsibility
(a) Does the company has a well laid
down Environment Policy
approved by its Board of
Directors? If so, it may be
detailed in the EIA report.
(b) Does the Environmental Policy
prescribe for standard operating
process/procedures to bring into
focus any infringement/
deviation/ violation of the
environmental or forest norms/
conditions? If so, it may be
detailed in the EIA report.
(c) What is the hierarchical system
or Administrative order of the
company to deal with the
environmental issues and for
ensuring compliance with the EC
conditions. Details of this system
may be given.
(d) Does the company has a system
of reporting of non-compliance /
violations of environmental
norms to the Board of Directors
of the company and/or
shareholders or stakeholders at
large? This reporting mechanism
should be detailed in the EIA
report.
Pls. refer sec. 10.13 on page no.
10-22 of chapter-10 for
environment policy.
Environment Policy includes
standard operating process
including commitment from
management.
Pls. refer figure 10.1 of chapter-
10 on page no. 10-26.
Pls. refer section 10.14 of
chapter-10 on page no. 10-23.
47. Any litigation pending against the
project and/or any direction/order passed by any Court of Law against
the project, if so, details thereof.
No
B. Additional ToR
1. Public hearing to be conducted and issues raised and commitments
made by the project proponent on the same should be included in EIA/
EMP Report in the form of tabular chart with financial budget for complying with the commitments
made.
Tabular chart is given below.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 1-14
2. Since three months environmental
data already monitored, one month
additional environmental data to be
monitored and revalidated.
Pls. refer page no. 3-25, 3-31, 3-32, 3-35 and 3-37 for details of AAQM, GW, Surface water, Noise
and soil data of one month additional environmental data.
Revalidation of monitoing data We have compared the monitoring
data carried out during the April-2013 to June-2013 and currently carried during the month of
October-2014 as per the MoEF recommendation during the
meeting of EAC held on 29th - 30th September, 2014. Above monitoring data carried out
during the April-2013 to June-2013 and of October-2014 were
compared and found minor difference/variation in both the data. The difference is marginal
and may due to change in period and atmospheric conditions.
Points raised during public hearing and its compliances/ response from
project proponent/consultant.
Sr.
No.
Name and
address
Issue raised Reply from Project
Proponent
1 Shri Durlabhajibhai Jivrajbhai
Vill: Lalpar, Ta: & Dist: Morbi
Which steps will be taken by industry to
control Air Pollution?
The main source of Air Pollution is from Boiler
(Thermic Fluid Heater). Lignite/ Coal or Agro
briquette will be used as a fuel. Mainly Particulate matter will be emitted from
Chimney. Cyclone Separator and bag filter will
be installed as air pollution control device to control particulate matter.
2 Shri Jayantibhai Govindbhai Aghara
(Deputy Sarpanch shri),
Vill: Bhadiyad Ta: & Dist: Morbi
Which steps will be taken by industry to
control water Pollution?
There is no use of water in process of resin
manufacturing. Wastewater will generate from
condensation and cooling bleed off. After primary treatment, it will be
evaporated in evaporator. So, there will be no
discharge of industrial waste water.
3 Shri Dhanjibhai Jerambhai Janva, Vill: Lilapar
Which activities will be carried out by Industry for social
Unit has 22.5 lacs budget allocated for social up-liftment. This amount will
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 1-15
Ta: & Dist: Morbi up-liftment? be used mainly for
education, Health and Drinking water. Apart from
this, unit will use this amount as per the advice of local authority.
4 Shri Manojbhai Patel,
Vill: Bhadiyad Ta: & Dist: Morbi
What Steps will be taken for safety of
workers?
Personal Protective Equipment (PPE) like
helmet, gumboot, gloves and safety goggles shall be
provided to workers and dedicated person will be take care for use of PPE.
5 Shri Divyesh Vinubai Jajar,
Vill: Lalpar Ta: & Dist: Morbi
How many employments will be
provided by this unit?
Additional 20-25 workers will be employed for
proposed plant of resin and first priority will be given to
local people.
1.10 OBJECTIVES OF EIA
EIA is a policy and management tool for both planning and decision
making. EIA assists in identification, prediction and evaluation of the
foreseeable environmental consequences of proposed developmental
and industrial projects.
The objectives of the present EIA Study is to assess the impacts on
various environmental components due to the proposed project and to
recommend appropriate environmental management plant for the unit
to ensure that the adverse impacts if any will be minimized. Moreover to
prepare an Environmental Statement to indicate conclusively if the
overall impacts are positive or negative.
1.11 METHODOLOGY FOR EIA
Environmental Assessment (EA), another term used in the
environmental studies, refers to an understanding of the present status
of environment and a study of how to manage them. Keeping in view
the nature and size of the proposed project and industrial area and
various guidelines available, it was decided to cover an area of 5 km
radius from the center of proposed plant site for the purpose of
Environmental impact assessment study. The methodology is briefly
reported below and has been described in this section.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 1-16
Baseline data Collection
The baseline data for the impact zone have been generated for the
following environmental parameters:
Ambient Air Quality
Micrometeorology
Noise Levels
Surface and ground water quality
Soil Quality
Flora and fauna
Land use pattern
Socio-economics
The baseline status of the above environmental parameters has been
worked out based on the rapid monitoring/analysis carried out during
the study period of Apr-13 to June-13 supplemented by data collected
from various government departments, census publications etc. The
data is collected and analyzed as per the standard methods for
establishing the baseline data and to determine the impact of proposed
activity on the same.
Evaluation of Impact from Project Activities
The environmental Impact resulting from the various project activities,
have been identified, predicted and evaluated based on the study of
manufacturing process and other project related activities as well as
correlating the same with existing base line status.
Preparation of Environmental Management Plan
Environmental Management plan has been prepared covering pollution
prevention measures at source in terms of air and water pollution
control measures, solid waste/hazardous waste management, safety
management, green belt development, environmental surveillance and
environmental management team.
Finally, the detailed assessment of the resultant environmental impacts
have been made based on the impacts identification and evaluated from
the activities over the baseline status of various environmental
components to reduce the pollution and to delineate a comprehensive
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 1-17
environment management plan along with recommendations and
suggestions to improve environment management system.
1.12 List of industries within 10 km radius
There are more than 350 industries of ceramic manufacturing working in
the 10 km radius.
Table 1.2
List of major industries working in 10 km radius of project site
Sr. No. Name of Industry Type of Industry
1. Rangoli Laminate Laminates
2. Rainbow Laminate Laminates
3. Monal Laminate Laminates
4. Nice Ceramics Ceramics
5. Acme Ceramics Ceramics
6. Uday Ceramics Ceramics
7. Poiner Ceramics Ceramics
8. Renshou Quasto Quasto
9. Holis Vitrified Vitrified
10. Ganesh Ceramics Ceramics
11. SanGloose Ceramics Ceramics
12. Shreeji Vitrified Vitrified
13. Shreeji Gold Ceramics
14. Sonex Vitrified Verified
15. Sonex Ceramics Ceramics
16. Kaymax Ceramics Ceramics
17. Sesam Ceramics Ceramics
18. Corel Ceramics Ceramics
19. Solgana Ceramics Ceramics
20. Aro Ceramics Ceramics
21. Applo Sanitary Sanitary
22. Piray Sanitary Sanitary
23. Amara Ceramics Ceramics
24. Bosc Ceramics Ceramics
25. Kalyan Ceramics Ceramics
26. Capiten Ceramics Ceramics
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 1-18
Figure 1.1
Location Map
Rainbow
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 1-19
Figure-1.2
Google Map Showing Project Site
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-1
Chapter-2
Project Description 2.1 INTRODUCTION
M/s. Rainbow Laminate Pvt. Ltd. (Unit-II), is an existing Particle Board
manufacturing unit situated at Survey No. 160/p1/p2/p3, Village:
Lalpar, Taluka: Morbi, Dist: Rajkot. Unit now proposes to start Captive
Resin [(Urea formaldehyde Resin (600 MT/month), Phenol
Formaldehyde Resin (300 MT/month) and Melamine Formaldehyde Resin
(100 MT/month)] manufacturing activities in the same plant premises.
2.2 TYPE OF PROJECT
Unit proposed to start captive resin manufacturing activity and as per
the EIA Notification - 2006, All Synthetic Organic Chemicals Industry
(Resin) located outside the notified industrial area/estate are listed at
S.N. 5(f) under category ‘A’ and appraised at central level hence EC is
required prior to start manufacturing facility.
2.3 CAPITAL INVESTMENT
Cost of the project is estimated around Rs. 4.5 crores. Out of which,
capital cost of EMS will be 0.5 crores and recurring cost is Rs. 9.0 Lakhs
per annum.
2.4 LAND REQUIREMENT
Total plot area of the unit is 16289 m2. The detailed breakup of the land
is given below:
Table 2.1: Structural facilities along with land breakup
Sr. No. Particular Area (m2)
1 Plant facilities 6178
2 Storage (Raw Material & Finished
Products) 750
3 Storage (Fuel) 150
4 Storage (Water) 28
5 Storage (Others) 520
6 Utilities 411
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-2
7 Internal Road 2290
8 Green Belt 5375
9 ETP 80
10 Office 250
11 Parking 207
12 Security Cabin 50
Total 16289
2.5 NEED FOR THE PROJECT
Unit proposes to produce different resins (i.e. U.F. Resin, P.F. Resin and
M.F. Resin) for Particle Boards.
Particle board has good market demand in interior furniture and
proposed products of resins are raw materials of particle board.
Considering economic viability, maintain consistency quality of finished
product, industry has decided to produce Resins in-house. Particle board
is cheaper, denser and more uniform than conventional wood and
plywood and better substitute of wood and plywood.
2.6 LOCATION OF THE PROJECT:
Proposed project will be in the same premises at Survey No.
160/p1/p2/p3, Village: Lalpar, Taluka: Morbi, Dist: Rajkot, Gujarat.
There is no Reserve Forest/National Park/Protected Forest or Severely
Polluted Area falls within the 10 km radius of the project site.
General location map is given in figure 1.1 in chapter-1, Plant layout is
given in figure 2.4 in chapter-2 and location with land use pattern (10-
km) is shown as figure 3.11 of chapter-3.
Details of the project site are as given in following table:
Table 2.2: Location Details
Particulars Details
Plot no./Block no. 160/p1/p2/p3
Village Lalpar
Taluka Morbi
District Rajkot
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-3
State Gujarat
Coordinates
Latitude 22048’27’’ N
Longitude 70053’13’’ E
Nearest Railway Station @Morbi (5.0 km)
Nearest Airport @Rajkot (52 km)
Nearest Town Morbi (5.0 km)
Nearest City Rajkot (50 km)
Note: Arial distances are presented in above table.
2.7 SIZE OR MAGNITUDE OF OPERATION
Production capacity is given below:
Table: 2.3: Magnitudes of Products
Sr. No. Name of Product Production capacity
Existing Product
1. Particle Boards 4000 m3/month
Proposed Products
2. Urea Formaldehyde Resin 600 MT/month
3. Phenol Formaldehyde Resin 300 MT/Month
4. Melamine Formaldehyde
Resin
100 MT/Month
2.8 PROPOSED SCHEDULE FOR APPROVAL AND IMPLEMENTATION
Specifics Applied
under the
Act
Specifics for
approval or
legal procedure
Related
recent Status
Implementation
EC for
proposed
project
Under
Environment
Protection
Act, 1986
Environment
Clearance for the
new project from
MoEF as per the
guideline of EIA
Notification-2006.
Submitted
Form I, TOR
presentation,
TORs awarded
on 01/02/2013
and TORs for
enhancement
of production
capacity is
minutize in the
meeting held
on 29th-30th
Sept, 2014
Project will
Establish after
obtaining EC
obtain from MoEF.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-4
Operation
of the
proposed
project
under Air,
Water &
Environment
(Protection)
Act
CTE & CTO/CCA
from GPCB.
Will apply for
CTE/CCA to
GPCB.
After obtaining
CC&A.
2.9 DESCRIPTION OF MANUFACTURING PROCESS
1. Urea Formaldehyde Resin
Manufacturing process:
Urea, Formaldehyde and Ammonia/Caustic are taken in a reaction
vessel in desired quantity.
It will be Stir & heat up to 50°C. When it will reach up to 70°C,
maintain the temperature up to 1 hr.
Reflux is done for 30 minutes.
To control the temperature, circulating water-cools the mixture.
Water will be removed from the jacket of vessel.
Methanol will be added for dilution purpose.
The reaction involves condensation between the nucleophilic
nitrogen of urea with the electrophilic carbonyl carbon of
formaldehyde. A branched copolymer is formed.
Chemical Reaction:
Urea Formaldehyde Urea Formaldehyde
Resin
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-5
Mass Balance:
Input Output
Kg Kg
urea 200
Formaldehyde 300
Caustic 0.2
Methanol 100
600 kg
Total 600 Total 600
UF Resin
UF Resin
R eaction Vessel
C ooling
Dilution
S tirring & heating
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-6
2. Phenol Formaldehyde Resin
Manufacturing Process:
Liquid phenol, Formaldehyde and Ammonia/Caustic are taken in a
reaction vessel in desired quantity.
It will be Stir & heat up to 60°C. When it will reach up to 90°C,
maintain the temperature up to 1 hr.
Reflux is done for 30 minutes up to 98°C.
Vacuum distillation will be started.
To control the temperature, circulating water-cools the mixture.
Water will be removed from the vessel.
Cooling will start up at 40°C.
Methanol will be added for dilution purpose.
Phenol formaldehyde resin will be ready for use.
Chemical Reaction:
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-7
Mass Balance:
Input Output
Kg Kg
Phenol 430
Formaldehyde 636
Urea 35
Steam Loss 270 lit
Effluent 80 lit
Methanol 400
Product 1100 kg
System Loss 51 kg
Total 1501 Total 1501
PF Resin
PF Resin
Reaction Vessel
Cooling
Dilution
Stirring & heating
Reflux for 30 min
Vacuum distillation
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-8
3. Melamine Formaldehyde Resin:
Manufacturing Process:
Formaldehyde is taken in a jacketed reaction vessel to which
melamine powder is added slowly and the mixture is then stirred
well.
After about 15 minutes a solution of caustic soda (NaOH) is added to
the mixture to make it alkaline.
The mixture is then heated by hot Thermic fluid to raise its
temperature gradually up to 85°C.
The process is continued till the solution becomes clear.
It is there after cooled gradually to a temperature of 10°C to 15°C
higher than room temperature and the methanol solvent is added to
reduce viscosity.
After reducing the Viscosity, The solution is then stored in a storage
tank.
Chemical Reaction:
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-9
Mass Balance:
Input Output
Kg Kg
Melamine 200
Formaldehyde 300
Caustic 0.2
Methanol 100
600 kg
Total 600 Total 600
MF Resin
MF Resin
R eaction Vessel
C ooling
Dilution
S tirring & heating
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-10
2.10 PROJECT COMPONENT
Component of the project includes all facilities and requirement for the
operation of the project are summarized below.
a) Input Requirement: Raw materials, Water, Fuel, Power etc.
b) Utility requirement: Boiler (Thermic Fluid Heater), Cooling tower,
D.G. Set
c) Treatment Facilities:
Water Treatment facilities: Include details of ETP to treat the
effluent.
Air Pollution Facilities: Includes APC measures such as dust
collector-multi cyclone & and proposed to install bag filter as
additional APCM.
Hazardous waste facilities: It includes sludge storage and final
disposal facility.
d) Other facilities: It includes gardening area, rain water harvesting
system etc.
2.11 INPUT REQUIREMENTS
(a) Raw material requirement:
The details of the raw material requirement are given in Table-2.5.
(b) Water:
Total water requirement will be estimated 8.5 KL/day, which is mainly
for utilities (i.e. cooling makeup), domestic & greenbelt purpose. Total
water requirement for industrial purpose i.e. for cooling will be 4.0
KL/day. 2.0 KL/day will be used for domestic purpose and 2.5 KL/day
will be required for greenbelt. There will be no water consumption in
manufacturing process. Total water requirement will be met from bore
well.
Details water requirement is given Table-2.6. Water balance diagram is
given in Figure: 2.4.
(c) Fuel:
Mix fuel i.e. Coal & Lignite is used in the existing Boiler (Thermic Fluid
Heater) and no addition of any flue gas stack. Rate of fuel consumption
is 20 MT/day.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-11
(d) Power:
Power requirement will be fulfilled by Gujarat Electricity Board - GEB
(PGVCL). The total connected load is 800 kVA. Unit has proposed to
install D.G set with capacity of 400 kVA to meet power requirement of
project in case of power failure.
(e) Manpower:
The total manpower requirement for the plant operations will be approx.
22 nos. which includes the manpower at all levels.
2.12 Utilities:
The utility facilities are tabulated below:
Table 2.4: List of the facilities for utility
Sr.
No.
Type of utility Qty. Capacity
1. Boiler (Thermic Fluid Heater) 1 4000000 kcal/hr.
2. Cooling Plant 1 200 TR
3. D. G. Set 1 400 kVA
2.13 GENERATION OF POLLUTANTS
2.13.1 Wastewater Generation:
Source of wastewater generation will be from process (from inter-
reaction of RM) and utilities i.e. cooling bleed off. Total wastewater
generation will be 4.8 KL/day, out of which 3.0 KL/day will be industrial
wastewater, which will be treated in primary treatment plant and
evaporated into own evaporator to achieve zero discharge.
Generated sewage of 1.8 KL/day will be discharged to soak pit followed
by septic tank. The details of the water consumption and wastewater
generation are depicted in Table-2.6.
2.13.2 Air Pollution
Air pollution is divided into point source and fugitive emission. Only
source of flue gas emission is from the stack of Boiler (TFH) due to
combustion of fuel. Mix fuel i.e. Coal & lignite is used as fuel. The most
probable pollutants are SPM, SO2 and NOx. Process emission will be from
the vent of dryer section.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-12
Unit proposed to install D.G. set with capacity of 400 kVA in which HSD
will be used as fuel. It will be used only in case of non-availability of
power supply.
The details of the stacks are given in Table-2.8.
Sources of fugitive emission:
In proposed activities, there are two major areas where chances of
VOCs generation namely tank farm of Methanol and Formaldehyde
storage and process where formaldehyde and methanol use in
manufacturing process. There will be also changes of generation of RPM
from packing/finishing area.
2.13.3 Hazardous/Solid waste generation:
The source of solid/hazardous waste generation is ETP waste, used
lubricant oil, discarded containers/barrels/liners and residue from
evaporator. The quantity of ETP sludge is estimated around 0.30
MT/month, used Lubricant oil will 0.5 kl/year, discarded barrels will be
120 nos./annum and Liners will be 70 kg/month and residue will be
0.125 MT/month. The details of the hazardous waste with its category
as per HWM rules are given Table 2.10.
2.13.4 Noise:
Noise is primarily generated due to the industrial activities like
mechanical movement and material handling. Noise may generate from
material handling, process plant, generator, machineries etc. General
noise level in the plant is expected within the prescribed limit.
2.14 POLLUTION CONTROL STRATEGY
The unit is equally conscious about the pollution control strategy. The
details of pollution control strategy for various parameters are given
hereunder:
2.14.1 Effluent Management
Source of effluent generation will be mainly from process and utilities,
which contains TDS, Phenol and COD. It will be treated by primary
treatment as described below and then evaporated into single effect
evaporator so unit is achieving zero discharge of treated effluent
whereas sewage will be disposed to soak pit.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-13
Treatment scheme
The effluent is first collect in collection/neutralization tank, where it is
neutralize, depending upon the acidity/alkalinity of raw influent. Alum &
Polyelectrolyte will be added as per requirement. Then effluent will be
pumped into nutch filter. Then it will be transferred to the evaporator,
where all the effluent is evaporated.
Sludge will be removed from filter nutch and transferred to sludge
drying bed. After drying, the dried sludge will be collected, packed in
HDPE bags and stored in separate storage area and disposed off at
approved TSDF site. Evaporation residue will be send to CHWIF for
incineration. The capacity of evaporator will be around 500 Lit/hr.
2.14.2 Air Pollution Control Measures
Only one source of flue gas emission i.e. stack attached to the boiler
(Thermic Fluid Heater), where emission generates due to the
combustion of fuel. Mix fuel i.e. coal & lignite is use as a fuel. Unit has
installed cyclone separator on the stack attached to boiler (Thermic
Fluid Heater) as Air Pollution Control System and proposed to install bag
filter as additional APCM. There will one process vent attach to hood in
dryer section.
The probable pollutants are SPM, SO2 and NOx. Adequate stack height
will be provided to control & disperse the air pollutants within the
satisfactory levels. Thus, air pollution control system proposed by the
unit will be adequate to meet gaseous emission norms. Details of stacks
with their APC measures & height details are presented in Table 2.8.
Fugitive Emission Control:
To control fugitive emission, following steps will be implemented in the
proposed unit:
Close handling system provided for transfer of chemicals.
Pneumatically transfer of liquid raw material in rector.
Raw material will be stored in the covered structure.
Regular maintenance of valves, pipes etc.
Regular monitoring of Methanol and Formaldehyde concentration
in work area.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-14
Greenbelt will be developed around the plant to arrest the fugitive
emission.
Methanol recovery system from drying section
Methanol recovery system at drying section will be provided to recover
Methanol and reduce VOCs load in work area. Unit will provided hood
and condenser system to recover methanol and reuse in process.
2.14.3 Hazardous/Solid Waste Management
The entire quantity of solid/hazardous waste will be handled and
disposed as per (Management, Handling and Transboundary Movement)
Rules’2008 and amended time to time. The main sources of hazardous
waste generation will be ETP Sludge, used lubricating oil, discarded
drums/container/liners and waste residue. ETP Sludge will be sent to
TSDF site for final disposal, while residue will send to CHWIF for
incineration and used lubricant oil will be used within premises as a
lubricant/ sell to registered recycler. Whereas discarded containers/
barrels/liners will use for packing of ETP sludge, in case of excess, it will
be sold to approved recyclers or traders.
2.14.4 Noise Pollution Control
The main noise generating sources in the plant are TFH, material
handling, process plant, D.G. set, other machineries etc. All these
sources will generate continuous noise. However, the noise transmitted
outside the plant boundary will be low because most of the noise
generating equipments will be in closed structures provided with
acoustic enclosure. Equipments will be statically and dynamically
balanced. Greenbelt will be developed around the periphery of the plant.
Ear muff, ear plug will be provided to all workers working at noisy area.
2.15 RESOURCE CONSERVATION
2.15.1 Rain Water Harvesting
Rain Water Harvesting is a method of utilizing rain water for domestic
and agricultural use, which is widely used throughout the world. Rain
water from terraces/rooftop areas shall be collected through rain water
down-take pipes & collected to catch basins or stored in rain water
tanks. However, the rain water from plant area and parking area may
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-15
contaminated and not advise to collect directly to catch basins. Rain
water harvesting pits shall be provided wherever feasible so that
maximum rain water recharged into the ground before it reaches the
storm water mains.
The unit proposes ground water recharging sump at low lying area
which will be connected to the storm water drainage system. Thus, by
recharging the ground water during the rain, unit will contribute to
balance groundwater. Unit will provide required no of percolation well
for rainwater harvesting, on the basis of calculation for rain water
collected from rooftop.
2.15.2 Green Belt Development
The unit proposes to develop greenbelt in area of 5375 m2 and it will be
33% of the total area, which will be as per requirement.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-16
Table 2.5
Raw Material Requirement, Source & Storage details
Sr.
No.
Name of Raw
Materials
Quantity
(MT/Month)
Source Storage Mode of
Transportation
Urea Formaldehyde Resins-600 MT/month
1 Urea 200 Indigenous Bag By road
2 Formaldehyde (37%) 300 Indigenous SS Tank By road
3 Methanol 100 Indigenous MS Tank By road
Phenol Formaldehyde Resin-300 MT/Month
1 Phenol 86 Indigenous MS Tank By road
2 Formaldehyde (37%) 130 Indigenous SS Tank By road
3 Methanol 80 Indigenous MS Tank By road
4 Urea 7.0 Indigenous Bag By road
Melamine Formaldehyde Resin-100 MT/Month
1 Formaldehyde 50.00 Indigenous SS Tank By road
2 Melamine 33.33 Indigenous Plastic
Bag
By road
3 Caustic (NaOH) 0.03 Indigenous Bag By road
4 Methanol 16.67 Indigenous MS Tank By road
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-17
Table 2.6
Break up of water consumption & wastewater generation
Sr.
No.
Source Water Consumption
(lit/day)
Wastewater
generation (lit/day)
1. Domestic 2000 1800
2. Gardening 2500 --
3. Industrial
i Process Nil 1000
ii Cooling make up 4000 2000
Total Industrial 4000 3000
Total (1 +2 + 3) 8500 4800
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-18
Table-2.7
Name and size of ETP units
Sr.
No.
Particulars Qty. Dimension (m) Capacity
(m3)
1. Collection/neutralization
tank
1 2.0 x 2.0 x 3 12.0
2. Nutch filter 1 1.5 x 1.5 x 1 -
3. Sludge drying bed 1 2.0 m x 3.0 m x 1.2 m -
4. Evaporator 1 2.0 Kl kettle capacity
with condenser,
vacuum system and
Receiver
500 lit/hr.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-19
Table 2.8
Details of Stacks
Sr.
No.
Stack
attached
to
Stack
Height
in m
Fuel
Used
Fuel
consumption
rate
APC
measure
Pollutant
1. Boiler
(Thermic
Fluid
Heater)
30 Lignite/
Coal
20 MT/day Multi
cyclone &
bag filter
(proposed)
SPM < 150
mg/Nm3
SO2 < 100 ppm
NOX < 50 ppm
2. D. G. Set
(400 kVA)
11 HSD 65 lit/hr. -
3. Vent of
dryer
11 - - Hood &
Condenser
VOC < 15 mg/Nm3
Table: 2.8(a)
Emission quality of Stack
Sr. No.
Stack attached to
Stack Temp (0c)
Velocity m/s
Stack height
(m)
Dia. of Stack (m)
SPM mg/ Nm3
SO2
mg/ Nm3
NOX
mg/ Nm3
1 Boiler (TFH) 178 8.5 30 0.450 125 45 25
2 D. G. Set 190 14.0 11 0.15 85 25 30
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-20
Table 2.9
Technical specification of proposed Boiler (TFH)
Sr.
No.
Description Unit Technical
Specifications
A. Heater Performance
Heat Load Kcal/hr 4000000
Max. Thermic Fluid Outlet Temp 0C 280
Flow rate m3/hr 240
Efficiency in full load on GSV Basic as per
BS 845
Coal 85%
Thermic Fluid Temperature Rise (Delta T) 0C 34
B. Heater Construction Features
Heat Transfer Area m2 350
Coil hold up capacity Liters 5455
Pressure drop on coil side Mlc 22
C. Material of Construction
Tubes Type BS-3059
Tube OD Mm 76.2
Tube thickness Mm 3.66
D. Thermic Fluid Pump
Flow (Capacity) m3/hr 240
Head Mlc 60
Power Hp 75
E. Air Preheater
Heat Transfer Area m2 132
F. Furnace Dimensions
Length Mm 5000
Width Mm 2970
Height Mm 2500
G. I.D. Fan
Flow M3/min 425
Head Static Mmwc 225
Power Hp 50
H. F.D. Fan
Flow M3/min 250
Head Static Mmwc 225
Power Hp 20
I. Multi Clone Dust Collector
Cone Size Nos. x Ø 30/300
Motor Hp 1
J. Total Connected Load
Power Hp 146
K. Fuel Consumption
Coal of 4500 Kcal/kg GCV Kg/hr 1170
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-21
Table 2.10
Details of Hazardous Waste
Sr.
No.
Type of
waste
Category
No. as per
HWM rules,
2008
Quantity Method of Disposal
1. ETP waste 34.3 0.30 MT/month
Collection, storage &
disposal at TSDF site
approved by GPCB.
2. Discarded
containers/
barrels/
liners
33.3 Barrels-120
nos./Annum
Liner-70
kg/month
Being used for packing of
ETP sludge in case of
excess it will be sold to
approved recycler or
traders
3. Used
Lubricating
Oil
5.1 0.5 kl/year Collection, storage & use
within premises as a
lubricant/sell to registered
recycler.
4. Waste
residue
23.1 0.125
MT/month
Collection, storage &
disposal at CHWIF site
approved by GPCB.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-22
Table-2.11
Estimated characteristics of Hazardous Waste
S.
No.
Parameters Unit Result
(ETP Sludge)
AS IS BASIS
1. Moisture (%) - 23.1
2. Ether Soluble gm/Kg 0.13
3. TIS at 5500 C gm/Kg 758
WATER LEACHATE (10% SOLUTION IN DISTILLED WATER)
1. pH pH Unit 7.4
2. Sulphate gm/Kg 12.2
3. Chloride gm/Kg 8.3
4. Total Alkalinity gm/Kg 7.2
6. Total Hardness as CaCO3 gm/Kg 16.6
7. Calcium Hardness as CaCO3 gm/Kg 12.5
8. Magnesium Hardness as CaCO3 gm/Kg 1.8
9. Total Dissolved Solid gm/Kg 25.4
10. COD gm/Kg 6.9
11. Iron gm/Kg 1.28
12. Total Chromium gm/Kg <0.01
13. Hexavalent Chromium gm/Kg <0.01
14. Copper gm/Kg <0.01
ACID LEACHATE
1. Iron gm/Kg 67.6
2. Total Chromium gm/Kg <0.01
3. Hexavalent Chromium gm/Kg <0.01
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-23
Figure-2.1
Water Balance Diagram
Total water consumption = 8.5 KLD
Process 00
Greenbelt 2.5
Domestic 2.0
ETP
1.0 + 2.0 = 3.0
Cooling 4.0
Evaporator (Kettle type)
3.0
Residue
Inter
reaction 1.0
Evaporation
Bleed off
2.0
Industrial water 4.0
1.8 to soak pit
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-24
Figure-2.2
Schematic Flow Diagram of ETP
Sludge
drying bed
Treated
effluent to evaporator
Sludge to TSDF
Collection Tank/ Neutralization Tank
Raw
Effluent
Nutch Filter
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-25
Figure 2.3
Methanol Recovery System
Dryer Section
Condenser
Receiver
To stack
ID Fan
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 2-26
Figure 2.4
Plant Layout
Dryer shed
Boiler
shed
Vessel
shed
DG
&
store
room
Production
shed
18 m
wide
road
12 m wide Road
12 m
wide
road
Shed/
Office
O/H
water
tank
Entry
Park
ing
Labour
Room
For
workers
Common Plot
N
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-1
Chapter-3
Baseline Environmental Status
3.1 Prelude
To assess environmental impacts from proposed project at a specific
location, it is essential to monitor the environmental quality prevailing in
the surrounding area prior to implementation of the proposed project.
The environmental status within the impact zone could be used for
identification of significant environmental issues to be addressed in the
impact assessment study.
In order to identify and establish the extent of likely impacts, it is
essential to gather information on existing environmental quality with
regard to various components of the environment.
3.1.1 Study area
M/s. Rainbow Laminate Pvt. Ltd. (Unit-II) will be located at Survey No.
160/p1/p2/p3, Village: Lalpar, Ta: Morbi, Dist: Rajkot, Gujarat. The
baseline study was carried out within 5 km radius (as per TOR) from the
center of the proposed project.
3.1.2 Period of the Study area:
The baseline study of the proposed project was carried out during April-
2013 to June-2013 within 5 km radius from the center of the proposed
project. Additional one month monitoring carried out as per the MoEF
recommendation during the meeting of EAC held on 29th - 30th
September, 2014.
3.1.3 Basic Component of the Environment:
The basic component of study of the present environment is obligatory
to predict the environmental impact on the study area; therefore it is
necessary to discriminate the various components of which Environment
made.
Environment consists of Atmosphere, Hydrosphere, Lithosphere and
Biosphere. These Environment components have been considered for
the study of the Existing environment. They are as follows:
(I) Lithosphere: it includes the terrain and landscape study. Such as
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-2
a) Topography and Geology of the study area
(II) Hydrosphere or Water Environment: it includes water quality of the
study area by means of
a) Surface water quality
b) Ground water quality
(III) Atmosphere or Air Environment: Atmospheric condition mainly
depend upon the
a) Climatic condition, and
b) Micrometeorological data such as wind, temperature, humidity,
Rainfall etc. of the project area.
(IV) Biosphere: Ecological systems consist of varieties of interrelationship
between both abiotic and biotic components including dependence,
competition and mutualism. Biotic components comprises of both plant
and animal communities, which interact not only within and between
themselves but also with the abiotic physical and chemical components
of the environment. Whereas biotic component includes study of
a) Fauna: Study of the animal
b) Flora: Study of the Plant
(V) Other Component: Other component of the surrounding area include
of the Socio- Economic data and noise level data of the surrounding
area.
Survey for above all components of the study area and data collected by
means of Primary and Secondary data are described from Sec: 3.3 to
3.8.
3.1.4 Methodology
(a) AIR ENVIRONMENT MONITORING:
Process:
Reconnaissance
Design of Network for AAQM Stations (fig: 3.6 shown all six Air
monitoring station counting Project site)
Air quality monitoring or data collection
Air analysis
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-3
Methodology:
To understand the Air environment in the study area, Monitoring of the Air
quality was done by setting up reconnaissance and using Respirable Dust
Sampler (RDS) for monitoring of PM10, PM2.5, SO2, NOX.
Analysis Methodology:
Analysis was carried out by using IS method hereunder:
PM10 : IS 5182, part-23:2006
PM2.5 : IS 5182, part-23:2006
SO2 : IS 5182, part-2:2001
NOX : IS 5182, part-6:2006
(b) WATER ENVIRONMENT MONITORING:
Process:
Reconnaissance
Design of Network Stations for collection of water sample (fig: 3.8
shown all six water sample station counting Project site)
Sample Collection & Preservation
Analysis of water quality by using following methodology
Methodology for water sample collection:
Use of water sampler for surface water sample collection
Methodology for water sample Analysis:
To understand the Air Quality of the study area, analysis of all six locations
including the plant site was conducted as per IS: 10500:2012 of drinking
water or APHA (American Public Health Association).
(c) LAND ENVIRONMENT MONITORING:
Reconnaissance
Design of Network Stations for collection of Soil sample (fig: 3.10 shown
all five soil sample collection stations counting Project site)
Sample Colllection
Physico-Chemical analysis of soil based on following methodology
Methodology for analysis:
To understand the soil quality of the study area, analysis of all five
locations including the plant site was conducted by making suspension of
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-4
soil sample and analysis were done by using Standard method of water
analysis (APHA).
(d) NOISE ENVIRONMENT MONITORING:
Reconnaissance
Design of Network Stations for noise monitoring (fig: 3.9 shown all eight
noise monitoring stations counting project site)
Methodology:
To understand the noise environment in the study area, a survey was
conducted using Sound Level Meter at each of the eight locations
including the plant site.
3.2 Establishment of baseline for valued environmental components
Environmental Impact Assessment (EIA) studies need a significant
amount of primary and secondary baseline environmental data.
The primary baseline environmental data are those which need to
be collected in the field to define the status of environment (like air
quality data, water quality data, noise quality etc.).
The secondary baseline environmental data are those data which
have been collected over the years and can be used to understand the
existing environmental scenario of the study area by any recognized
agencies. (Such as Used IMD data for micrometeorological data- rainfall,
humidity and Census data for Socio Economic etc.)
The environmental impact assessment (EIA) studies are conducted over
a short period of time and therefore the understanding the
environmental trends based on few months of primary data has its own
limitations. Ideally, the primary data has to be considered along with
the secondary data for complete understanding of the existing
environmental status of the area.
3.3 Air Environment
The impact on air environment would depend and has been identified on
the basis of identification of sources of air pollution from various process
operations; the nature of pollutants and their quantities likely to be
discharged to the atmosphere; and the baseline data on air quality.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-5
The baseline data on air quality and micrometeorological conditions of
the area surrounding the project site have been generated through an
appropriately designed network for monitoring of Ambient Air Quality
(AAQ) within the zone of likely impacts.
3.3.1 Design of Network for Ambient Air Quality Monitoring Stations
The following criteria were taken into account while designing the
ambient air quality-monitoring network:
Topography/Terrain of the study area
Populated areas within the region
Prediction of maximum concentrations and distances of their likely
occurrence under prevailing meteorological conditions
Representation of regional background
Representation of valid cross sectional distribution in downwind
direction
3.3.2 Reconnaissance
Reconnaissance was undertaken to establish the baseline status of air
environment in the study region. The prime objective of the NAAQ
survey, within 5 km radial study area around the plant was to establish
the existing ambient air quality levels. Six Ambient Air Quality
Monitoring (AAQM) stations including project site were selected based
on the criteria used for designing the network. The locations (relative
directions and distances) of these stations with respect to project site
are given in Figure 3.6 and details of these stations are described in
Table 3.1.
The Particulate Matter (PM10), Particulate Matter (PM2.5), Sulphur
Dioxide (SO2) and Oxides of Nitrogen (NOx), VOCs were identified as
significant parameters for ambient air quality monitoring, particularly
because these are likely to be emitted from the industries and for which
ambient air quality standards are prescribed.
The micrometeorological data on wind speed, wind direction,
temperature and relative humidity were collected through a weather
monitoring station for the study period. The baseline status of air quality
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was monitored within the study area i.e. 5 Km radial distance from
project site as per the latest regulatory guidelines.
3.3.3 Micrometeorology of the Area
The micrometeorological conditions at the project site will regulate the
transport and diffusion of air pollutants released into the atmosphere.
The principle meteorological variables are horizontal convective
transport (average wind speed and direction), vertical convective
transport (atmospheric stability, mixing height) and topography of the
area.
The data on surface meteorological parameters (hourly average wind
speed and direction) in the study area were collected during the April-
2013 to June-2013 using portable weather monitoring station placed
at industry site. The sensors of this equipment were kept at about 10 m
above ground level with free exposure to the atmosphere all through
the study period. In addition, data on temperature as well relative
humidity were also recorded simultaneously using a data logger.
Wind Rose (Secondary data)
The 24 hourly wind rose was prepared using the data on wind direction
and speed collected during April-2013 to June-2013 in the study area.
The same, as depicted in Figure 3.7, shows the predominant wind
directions are WNW, W, SW, WSW and NNW implying that winds come
from these directions for most of the time during the period. The wind
speed class 1-5 kmph occurred for 4.0%, 6-10 kmph about 23.14%, 11-
15 kmph 32.95% and above 15 kmph and below 30 kmph occurred for
31.30% of the study duration and of the time. The calm condition
(below 1 kmph) prevails 8.61% of time. The wind data generated at site
were also compared with the climatologically data obtained from the
closest Indian Meteorological Department station at Rajkot. The local
prevailing wind pattern during the study period is in conformity with the
climatologically normal of the region.
Temperature (Primary data)
During the study period the maximum and minimum temperatures were
recorded as 43.6°C to min 20.5°C temp respectively.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-7
Relative Humidity (Primary data)
During study period at project site during study period, the maximum
relative humidity was recorded as 84% and min. was 12%.
Rainfall (Primary data)
No rainfall during the study period at project site.
3.3.4 Ambient Air Quality Survey
The ambient air quality monitoring was carried out at six AAQM
locations, with a frequency of twice a week to assess the existing
sub-regional air quality status during April-2013 to June-2013. The
Respirable Dust Sampler and Fine Particulate Sampler along with the
analytical methods prescribed by CPCB were used for carrying out air
quality monitoring. At all these sampling locations; PM10, PM2.5, SO2,
NOx and VOCs were monitored on 24-hourly basis to enable the
comparison with ambient air quality standards prescribed by the Central
Pollution Control Board.
The data on concentrations of various pollutants were processed for
different statistical parameters like arithmetic mean, standard deviation,
minimum and maximum concentration and various percentile values.
3.3.5 Baseline Status
The existing baseline levels with respect to PM10, PM2.5, SO2, NOx and
VOCs are presented in Tables 3.3 to 3.7 with interpretation of
statistical analysis of observed ambient air quality data for six locations.
Presented results, represent the cross sectional distribution of baseline
air quality status of the study region.
Particulate Matter (PM10)
An average and 98th percentile value of 24-hourly PM10 values at all the
locations varied between 62.4-70.5 g/m3 and 66.7-74.1 g/m3, which
are well within the stipulated standard of CPCB, 100 g/m3.
Particulate Matter (PM2.5)
An average and 98th percentile value of 24-hourly PM2.5 values at all the
locations varied between 31.9-41.1 g/m3 and 33.7-46.2 g/m3, which
are well within the stipulated standard of CPCB, 60 g/m3.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-8
Sulphur Dioxide (SO2)
An average and 98th percentile value of 24-hourly SO2 value of
arithmetic mean at all the locations ranged between 15.6-19.9 g/m3
and 16.9-23.5 g/m3 respectively, which are well within the stipulated
standards of 80 g/m3.
Oxides of Nitrogen (NOx)
An average and 98th percentile value of 24 hourly NOx value of
arithmetic mean at all the locations ranged between 17.3-23.3 g/m3
and 19.1-28.1 g/m3 respectively, which are much lower than the
standards stipulated by CPCB, i.e. 80 g/m3.
3.4 Hydro-geological status of the study area
Geologically 85% of morbid area composed of Basaltic Rocks. It is
covered with inherent saline alluvium in Maliya Taluka. The area east
and southeast of Morbi Taluka and east and northeast of Wankaner
Taluka outcrops of sandstone are seen, which is a good aquifer but
highly exploited by farmers for abstraction of groundwater due to which
the ground water level has gone down considerably.
In Deccan Trap formation ground water is confined to secondary
porosity and permeability such as weathered basalt, cracks, joints,
fractures, fissures etc. and the groundwater movement is controlled by
numerous network of dykes. The multiple and scattered aquifers gets
recharged mostly during rainy season. Static water level of the area
varies from 30mts to 50mts and Pumping Water Level -PWL varies from
100 to 170 mts during summer. In sandstone area generally non-
potable aquifer occure below 150 mts depth. The deeper confined
aquifers of Basalt are generally non-potable.
Hydrology of the Area
Rainfall in the study area (Secondary data):
The study area receives maximum rainfall from mid June to September
from southwest monsoon. The annual average rainfall in Morbi Taluka
for last three years is around 600 mm.
Thus, Rainfall in the study area can therefore be termed as moderate.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-9
3.5 Water Environment
Water is one of the essential requirements of living as well as non-living
elements. Also it is an essential requirement for many of the industrial
activities. The change in quality of water may bring about an adverse
impact on the entire environment. Due to their physical, chemical and
biological interrelations, change in water quality parameter may trigger
changes in other variables. Physico-chemical parameters have been
analyzed to ascertain the baseline status of fresh water.
There are mainly two types of water available in the region: surface
water and ground water.
Surface Water: There are surface water bodies like River, lakes, village
pond/reservoir in the study area. Samples were collected from Machhu
River and lake from village Ghuntu. The analysis of the river water
shows that the quality of the river water is good & can be use for
domestic services after removal of suspended solids & color. Table: 3.8
show the analysis of the same.
Ground water: Ground water is the major/important source of water
supply in the study area. There are many bore wells in the study area.
Water samples have been collected from Plant site and different five
villages (Jambudiya, Lakhdhirpur, Lalpar, Bhadiyad, Ghuntu).
3.5.1 Ground Water Quality (Primary data)
Collected water samples were analyzed for various desirable
characteristics of ground water. Sampling location is shown in Figure
3.8. The results are shown in Table 3.9.
Color: All the samples were colorless meeting desirable norms.
pH: All the samples meet the desirable standards (pH ranges from 7.12
to 7.75).
Total Dissolved Solids (TDS): TDS in samples ranges from 1037
mg/L (Lalpar) to 1229 mg/L (Lakdhirpur). All the samples meet the
permissible limit of 2000 mg/L, (If alternate sources of potable water
are not available).
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Calcium: Calcium contents in the water ranges from 58 mg/L
(Jambudiya & Lalpar) to 64 mg/L (Plant site), all the samples meet the
desirable limit of 75 mg/L.
Magnesium: Magnesium content in the water ranges from 51 mg/L
(Jambudiya & Lalpar) to 57 mg/L (Bhadiyad). All the samples meet even
the permissible limit of 100 mg/L (if alternate source of potable water in
not available).
Sulphate: Sulphate content in the water ranges from 124 mg/L (Plant
site) to 142 mg/L (Lakdhirpur). All the samples meet the desirable limit
of 200 mg/L for drinking water.
Fluoride: Fluoride content in the water ranges from 0.87 mg/L (Plant
site) to 0.98 mg/L (Lalpar). All the samples meet the desirable limit
(1.0 mg/L).
Total Alkalinity: Total alkalinity in the water samples ranges from 177
mg/L (Bhadiyad & Ghuntu) to 204 mg/L (Plant site). All the samples are
within the permissible limit of drinking water (600 mg/L) (if alternate
source of portable water is not available).
Other Parameters: Potassium (ranges from 51 mg/L to 66 mg/L),
Sodium (ranges from 234 mg/L to 280 mg/L) and Chloride (ranges from
451 mg/L to 518 mg/L).
Heavy metals like copper, lead, chromium and zinc are found below
detectable limit in all samples.
Conclusions: Ground water samples from villages meet the permissible
limit set by the authority (BIS). Indian Standard specification for
drinking water is given in Table 3.11.
3.6 Noise Environment (Primary data)
3.6.1 Introduction
Noise can be defined as an unwanted sound. It interferes with speech
and hearing and is intense enough to damage hearing or is otherwise
annoying. The definition of noise as unwanted sound implies that it has
an adverse effect on human beings and their environment. Noise can
also disturb natural wildlife and ecological system.
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Sound is mechanical energy from a vibrating surface, transmitted by
cyclic series of compression and rarefaction of molecules of the
materials through which it passes. Sound can be transmitted through
gases, liquids and solids. The number of compressions and refractions of
the air molecules in the unit of time is described as its frequency.
Frequency is expressed in hertz (Hz), which is the same as the number
of cycles per second.
3.6.2 Methodology
To understand the noise environment in the study area, a survey was
conducted using Sound Level Meter at each of the eight locations
including the plant site as shown in Figure 3.9.
3.6.3 Day-Time and Night-Time Noise Levels
Noise survey was carried out once at each of the eight locations in the
day-and nighttime during the study period. Table 3.11 depicts Lday,
Lnight ,Lday-night noise levels for all locations.
3.6.4 Ambient Air Quality Standards in Respect of Noise
Ministry of Environment and Forest has notified the ambient standards
in respect of noise in Gazette of India dated 14 February, 2000. Table
3.12 depicts these standards in respect of noise.
3.6.5 Ambient Noise Levels in the Study Area
The Leq values of noise levels during day-time varied from 45.3 dB(A) to
66.4 dB(A). Highest Leq daytime value was recorded at National Highway
8A due to movement of vehicles. However it is less than the prescribed
limit for the Industrial area (75 dB(A)). The Leq values of noise levels
during night time varied from 36.7 dB(A) to 58.1 dB(A). Highest Leq
value during night time was also recorded at National Highway 8A,
which is less than prescribed limit for the Industrial area i.e. 70 dB (A).
3.6.6 Conclusions
The hourly Leq noise levels recorded at various locations in the study
area show considerable fluctuations because of changes in traffic
movement, commercial and domestic activities in the study area.
Generally noise levels in public places like temples and community hall
have higher values in day time. In the study area higher Noise value
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during day time was noted at National Highway 8A, due to the
movement of vehicles but it is within the Ambient standards of
Industrial area for day time {75 dB (A)} and highest results in night
time was also recorded at National Highway 8A, which is also less than
the prescribed limit of industrial area for night time {70 dB (A)}.
3.7 Soil Environment (Primary data)
3.7.1 Introduction
Soils may be defined as a thin layer of earth’s crust that serves as a
natural medium for the growth of plants. It is the unconsolidated
mineral matter that has been subjected to and influenced by genetic
and environmental factors. Soils serve as a reservoir of nutrients for
plants and crops and provide mechanical anchorage and favorable tilth.
The study area has more or less flat topography which is characteristic
of the coastal low-lands. The soil analysis results show that the soil is a
fertile land.
The study area has soil with the following physical and chemical
characteristics.
3.7.2 Soil Characteristics
Samples of soils were done at 5 locations (Plant site, Jambudiya,
Lakadhirpur, Lalpar, Bhadiyad) during the study period and these
locations are shown in Figure 3.10.
The values of important physical and chemical parameters of these soil
samples are depicted in Table 3.14. From the tabulated values, the
following conclusions can be made about the physical and chemical
characteristics of these soil samples.
3.7.3 Corollaries
Physical Parameters
Particle Size: A Particle size of the different constituents (clay, silt,
sand and gravel) controls the porosity and water holding characteristic
of the soil. Clay (size < 0.002mm) amount in the soil samples ranges
from 31% to 38%; Silt (size 0.002 to 0.075 mm) in the soil samples is
11% to 20% and Sand (size 0.075 to 0.475mm) in the soil samples is
16% to 22%. While Gravel (size > 4.75 mm) in the soil samples is 30%
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to 35%. Analysis shows that the soil has moderate water holding
capacity.
Porosity: Porosity is a measure of space in between soil particles
caused by structural conditions and determined under identical
conditions. Porosity of soil samples of the study area ranges from 42.5
to 44.9%.
Water Holding Capacity (WHC): Water holding capacity (WHC) of soil
samples of the study area ranges between 35% to 41% and these being
sandy soils are not capable of retaining sufficient water during irrigation
for facilitating the plant growth.
Bulk Density: Bulk Density of soils in the study area is found to be in
the range from 1.36 to 1.42 g/cm3. Bulk density is of greater
importance for characterizing the physical behavior of soils. Generally,
soils with low bulk density have favorable physical conditions (porosity
and permeability) whereas those with high bulk density exhibit poor
physical conditions.
Chemical Parameters
pH: pH of soils in the study area is found to be in the range of 7.5 to
8.2.
Chloride: Chloride content in soils of the study area is found to be in
the range of 1.29 to 1.76 gm/kg.
Soluble Calcium: The soluble calcium as CaCO3 in soil samples is found
to be in the range of 0.74 to 0.92 gm/kg.
Magnesium: Magnesium content in soil samples of the study area
ranges from 0.58 to 0.99 gm/kg.
Available Phosphorus: Available Phosphorus content in soil samples of
the study area ranges from 0.99 to 1.32 gm/kg.
Available Nitrogen: Available nitrogen content in soil samples of the
study area is found to be in the range from 1.62 to 1.84 gm/kg.
Potassium: Potassium content in soil samples of the study area is
found to be in the range from 0.52 to 0.63 gm/kg.
Sodium: Sodium content in soil samples of the study area is found to
be in the range from 0.57 to 0.91 gm/kg.
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Total Organic Matter (TOM): Total organic matter content in soil
samples of the study area is found to be in the range of 1.55 to 1.72
gm/kg.
3.8 Ecology (Primary data)
A detailed flora fauna study was carried out in 10 km radius area of the
site. The structure and type of vegetation depends on climatic
conditions and physiography of an area. Climate of the study area is
suited for the variety of vegetation. The contents of this subsection are
based primarily on reconnaissance survey carried out by the team of
San Envirotech Pvt. Ltd. & available information from forest department.
3.8.1 Period of the study
The baseline study, for the assessment of the floral and faunal
biodiversity of the terrestrial environment of the study area, within 10
km radius from the site was conducted during April-2013 to March-
2013.
3.8.2 Study methodology
The study region was earmarked for 10 km radius area and its relevant
baseline data was collected from the Census data book. The survey
methodology was based on the flora and fauna species identification in
personal and recently recorded and found in the region by the localites.
Sampling of grass species was carried out by quadrat sampling method
to examine the species distribution and its frequency in the region.
Quadrat Sampling Method:
A quadrat (or plot-based) survey is a quantitative examination of
species distribution and abundance. Quadrats are more likely to detect
inconspicuous or threatened species because a smaller area is sampled
in a concentrated search. This survey technique also provides a basis for
subsequent monitoring. The survey was carried out for the vegetation
ground cover found in the road edges by 1 m2 quadrat and study on the
edge effect due to rapid industrialization and urbanization. The results
and findings of the same are discussed in the following sections.
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3.8.3 Floral species in the study period
A floral enlistment of trees, shrub & climbers, herbs, common crop
plants with their scientific names, common names and the family to
which they belong are presented in a table as Table 3.15.
3.8.4 Common Crop Plants
Common cultivated crop plants in the study area include: Wheat,
Chillies, Sugarcane, Cotton, grass (Fodder) other Food & non food crops
are also grown at some places.
3.8.5 Faunal Diversity
The area supports varied habitats viz. open space, scrub-land,
agricultural fields, wetlands and human settlements. A faunal
biodiversity with their scientific names and common names is presented
in Table 3.16. Table depicts the abundance animals found in the study
area and its adjoining area.
3.9 Socio Economic & Land use (Secondary data)
3.9.1 Land use pattern and infrastructure
The land use pattern indicates the manner in which different parts of
land in an area is being utilized or non-utilized. It is an important
indicator of environmental health; human activity and a degree of inter
play between these two. Even though the soil quality, water availability
and climate have strong influence on agriculture and vegetation, the
human activity may alter the natural environment to a large extent to
suit human needs. Unnatural land use often triggers rapid
environmental deterioration and disturbs ecological balance.
In census records, major land use classifications are; Forests, Culturable
land, culturable wasteland and area not available for cultivation.
Culturable land is further classified as: irrigated and unirrigated. Area
not available for cultivation includes lands put to non-agriculture uses as
well as barren and uncultivable lands.
The main land use in area is for dwellings, infrastructure and related
activities. However, the land use pattern for rural areas is discussed
below. The information is preliminary based on 2001 Census as
depicting in Table 3.18.
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Total land area is 9016.6 ha, out of that Irrigated area is 729.0 ha. It
constitutes 8.09 % of the total land area. Land has got irrigation
facilities from tube well. 4062.2 ha are Unirrigated by source and it
constitutes 45.05 % of total land area. The study area consist of
culturable wasteland is 520.6 ha (5.77%).
3.9.2 Demographic and Socio-Economic Environment
The demographic and Socio-economic details of the study area are
discussed below. These are primarily based on census data of 2001.
Data on number of households, population as well as literacy and
employment pattern in the study area have been presented in Table-
3.19. The employment pattern in the area is indicator of number of
persons employed in various sectors. It also indicates the various
categories of employment flourishing in the area. The Study area in 5
km radius has 7 villages including project site.
The total no. of household in the villages are 4428 and the total
population is 23826 (53.83% men & 46.17% women). 57.81% of are
literate while literacy rate among women & men is 21.21% & 36.60%
respectively. 28.46% of male population is part of main worker, while
only 6.39% of female population is a part of main workers. Only 0.60%
of male workers are marginal workers, while 1.63% of female workers
are engaged in such type of activities. 24.77% of male population and
38.15% of female population are non-workers.
3.9.3 Living Standard and Infrastructure
In India it is not possible to setup a primary standard of living because
of wide variations in terms of income, economic conditions, social
custom, employment opportunity, pattern of spending, etc. However,
availability of amenities like education, medical, water supply,
communication, road network, electricity, etc. significantly reflects the
level of development of the area. Information on available amenities in
the study area has been extracted from census record of 2001. Total
numbers of village in study area are 07. On the basis of data presented
in the Table-3.20, the status of available amenities is discussed in
following sub-sections:
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Educational Facilities
As per 2001 census, there are 14 primary schools, 2 Secondary schools,
1 Senior Secondary school & 5 colleges in all 7 villages.
Medical Facilities
7 villages in the study area have 7 Community Health Worker, 4
primary health sub centers, 1 family welfare center, 1 Child Welfare
Centre, 3 Primary health centres, 5 Maternity and Child Welfare Centre
& 5 Hospitals.
Drinking Water Supply
All the villages in the study area have two or more sources of drinking
water. All villages in study area have tap water supply in addition to well
(almost all). Moreover 1 village has facility of Tank Water supply, 1 has
Tube well facility & 6 have Hand pump facility.
Communication and Transport
The main mode of public transport available in the study area is by bus
service. All the villages have approach to railway station as western
railway meter gauge line is passing nearby 5 to 10 km area. Majority of
villages in the study area is connected with pucca road.
Post and Telegraph
As per 2001 census record out of 7 villages in study area, 6 villages
have post office facility at doorstep & rest of villages get same facilities
within 5 km area & all the villages have facility of phone.
Power Supply
As per 2001 census record out all the villages are getting power supply
for all purposes.
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Table 3.1: Ambient Air Quality Monitoring Locations
(Period of Monitoring: April-2013 to June-2013)
Sr.
No.
Sampling
Location
Direction
w.r. to center of
Industry
Distance Type of
Area
1 Project site - - Industrial
2 Lalpar SW 1.02 Residential
3 Jambudiya SE 3.15 Residential
4 Lakhdhirpur ENE 2.70 Residential
5 Bhadiyad SW 2.71 Residential
6 Ghuntu NNE 3.68 Residential
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Table 3.2: Ambient Air Quality Status
(Period: April-2013 to June-2013)
Sr. No.
Sampling Station
PM10
(g/m3) PM2.5
(g/m3) SO2
(g/m3) NOx
(g/m3) Average (Min-Max)
1 Project site 70.5
(67.7-74.2)
40.8
(36.6-46.7)
19.8
(17.0-23.9)
23.3
(19.9-28.8)
2 Lalpar 66.1
(62.7-70.3)
39.5
(33.2-42.8)
15.6
(14.1-16.9)
19.9
(17.7-23.3)
3 Jambudiya 65.3
(59.4-68.9)
36.3
(33.2-40.8)
18.5
(16.2-20.8)
20.6
(18.3-22.7)
4 Lakhdhirpur 64.1
(58.8-67.5)
33.7
(30.1-36.6)
16.4
(14.1-18.3)
18.5
(15.5-20.5)
5 Bhadiyad 70.2
(64.9-72.6)
41.1
(36.7-45.8)
19.9
(16.5-22.9)
21.8
(18.9-24.5)
6 Ghuntu 62.4
(56.8-66.9)
31.9
(29.5-33.8)
16.2
(13.1-20.7)
17.3
(14.4-19.1)
Figure 3.1 Graphical representation of Ambient Air quality
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Table 3.3: Ambient Air Quality Status (PM10)
(Period: April-2013 to June-2013)
Average - 24 Hours Unit - g/m3
Station Name Max Min 98th Percentile
75th Percentile
50th Percentile
25th percentile
Avg SD
Project site 74.2 67.7 74.1 71.9 70.2 69.2 70.5 2.0
Lalpar 70.3 62.7 69.5 67.2 66.0 64.9 66.1 1.7
Jambudiya 68.9 59.4 68.6 66.9 65.2 64.5 65.3 2.2
Lakhdhirpur 67.5 58.8 67.3 66.6 64.0 62.1 64.1 2.7
Bhadiyad 72.6 64.9 72.6 71.8 70.6 69.5 70.2 2.3
Ghuntu 66.9 56.8 66.7 64.4 61.9 61.0 62.4 2.8
Figure 3.2 Graphical representation for PM10
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Table 3.4: Ambient Air Quality Status (PM2.5)
(Period: April-2013 to June-2013)
Average - 24 Hours Unit - g/m3
Station Name Max Min 98th Percentile
75th Percentile
50th Percentile
25th percentile
Avg SD
Project site 46.7 36.6 46.2 42.7 40.9 38.1 40.8 3.0
Lalpar 42.8 33.2 42.8 40.9 39.6 38.7 39.5 2.3
Jambudiya 40.8 33.2 40.4 37.2 36.0 35.2 36.3 2.0
Lakhdhirpur 36.6 30.1 36.3 34.8 33.6 32.9 33.7 1.5
Bhadiyad 45.8 36.7 45.3 43.4 41.0 39.4 41.1 2.6
Ghuntu 33.8 29.5 33.7 33.0 32.1 30.9 31.9 1.4
Figure 3.3 Graphical representation for PM2.5
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Table 3.5: Ambient Air Quality Status (SO2)
(Period: April-2013 to June-2013)
Average-24 Hours Unit-g/m3
Station Name Max Min 98th Percentile
75th Percentile
50th Percentile
25th percentile
Avg SD
Project site 23.9 17.0 23.5 20.7 19.2 18.7 19.8 1.7
Lalpar 16.9 14.1 16.9 16.2 15.8 15.0 15.6 0.8
Jambudiya 20.8 16.2 20.7 19.5 18.4 17.7 18.5 1.4
Lakhdhirpur 18.3 14.1 18.3 17.5 16.4 15.5 16.4 1.3
Bhadiyad 22.9 16.5 22.7 20.9 20.2 18.7 19.9 1.7
Ghuntu 20.7 13.1 19.7 17.2 16.2 15.2 16.2 1.8
Figure 3.4 Graphical representation for SO2
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Table 3.6: Ambient Air Quality Status (NOx)
(Period: April-2013 to June-2013)
Average-24 Hours Unit-g/m3
Station Name Max Min 98th Percentile
75th Percentile
50th Percentile
25th percentile
Avg SD
Project site 28.8 19.9 28.1 24.9 23.1 21.1 23.3 2.5
Lalpar 23.3 17.7 23.2 21.0 19.5 18.4 19.9 1.7
Jambudiya 22.7 18.3 22.7 22.1 20.8 19.2 20.6 1.5
Lakhdhirpur 20.5 15.5 20.5 19.8 18.8 17.5 18.5 1.5
Bhadiyad 24.5 18.9 24.3 22.9 21.9 20.7 21.8 1.6
Ghuntu 19.1 14.4 19.1 18.3 17.3 16.6 17.3 1.4
Figure 3.5 Graphical representation for NOX
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Table 3.7: Ambient Air Quality Status (VOCs)
(Period: April-2013 to June-2013)
Sr. No.
Station Name VOCs
(Non-Methane)
1 Project site 55
2 Lalpar 40
3 Jambudiya 36
4 Lakhdhirpur 41
5 Bhadiyad 33
6 Ghuntu 39
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Additional one month monitoring carried out as per the MoEF
recommendation during the meeting of EAC held on 29th - 30th
September, 2014 to revalidate the baseline data carried out during
Apr-13 to June-13
Monitoring data
Ambient Air Quality Status (PM10)
(6th October-2014 to 31st October-2014)
Average –24 Hours Unit - g/m3
Station Name Max Min 98th
Percentile
75th
Percentile
50th
Percentile
25th
percentile
Avg SD
Project site 74.2 68.3 74.0 72.1 71.3 70.2 71.2 1.9
Lalpar 68.2 63.6 68.1 66.5 65.6 64.7 65.7 1.6
Jambudiya 67.7 64.9 67.6 66.9 66.1 65.3 66.1 1.0
Lakhdhirpur 67.0 60.1 67.0 65.9 64.5 62.3 64.1 2.5
Bhadiyad 73.7 70.8 73.7 72.8 72.2 71.4 72.2 1.0
Ghuntu 66.6 59.3 66.5 64.9 63.2 61.3 63.1 2.6
Ambient Air Quality Status (PM2.5)
(6th October-2014 to 31st October-2014)
Average –24 Hours Unit - g/m3
Station Name Max Min 98th
Percentile
75th
Percentile
50th
Percentile
25th
percentile
Avg SD
Project site 43.5 36.4 43.3 40.6 38.7 37.6 39.2 2.5
Lalpar 42.8 34.9 42.6 40.6 39.0 37.9 39.1 2.6
Jambudiya 41.1 34.0 40.7 37.9 36.7 35.4 36.9 2.2
Lakhdhirpur 36.9 31.5 36.7 34.9 33.9 33.1 34.0 1.7
Bhadiyad 43.3 35.3 43.2 42.2 40.7 39.2 40.2 2.7
Ghuntu 35.9 32.6 35.7 34.6 33.8 33.0 33.9 1.2
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-26
Ambient Air Quality Status (SO2)
(6th October-2014 to 31st October-2014)
Average –24 Hours Unit - g/m3
Station Name Max Min 98th
Percentile
75th
Percentile
50th
Percentile
25th
percentile
Avg SD
Project site 24.7 19.4 24.5 22.7 21.9 20.6 21.8 1.8
Lalpar 19.9 14.7 19.6 17.7 16.9 16.1 17.0 1.6
Jambudiya 21.3 17.7 21.2 20.6 19.3 18.7 19.5 1.3
Lakhdhirpur 19.4 16.2 19.4 18.9 18.3 17.8 18.2 1.0
Bhadiyad 24.6 18.2 24.4 22.6 21.3 20.4 21.3 2.2
Ghuntu 18.4 14.3 18.3 17.3 16.5 15.6 16.5 1.3
Ambient Air Quality Status (NOx)
(6th October-2014 to 31st October-2014)
Average –24 Hours Unit - g/m3
Station Name Max Min 98th
Percentile
75th
Percentile
50th
Percentile
25th
percentile
Avg SD
Project site 29.9 21.1 29.4 26.4 24.9 23.2 24.9 2.8
Lalpar 23.7 18.4 23.3 20.7 20.2 19.1 20.3 1.7
Jambudiya 23.1 19.9 23.0 21.8 21.5 20.8 21.4 1.0
Lakhdhirpur 21.7 18.0 21.5 20.2 19.6 18.5 19.6 1.3
Bhadiyad 25.8 18.7 25.5 22.5 21.2 20.1 21.6 2.2
Ghuntu 19.8 15.2 19.6 18.1 17.4 16.7 17.4 1.4
AAQM Status (VOCs) in g/m3
Sr. No.
Station Name VOCs (Non-Methane)
1 Project site 74
2 Lalpar 42
3 Jambudiya 31
4 Lakhdhirpur 46
5 Bhadiyad 30
6 Ghuntu 37
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-27
Table 3.8: National Ambient Air Quality Standards
(EP, 7th amendment rules-2009)
Pollutants Time-weighted
average
Concentration in ambient air
Industrial,
Residential,
Rural and
others area
Ecologically
Sensitive
area
(Notified by
Central
Government)
Method of
Measurement
Sulphur Dioxide
(SO2) µg/m3
Annual Average* 50 20 Improved west and
Gaeke
Ultraviolet
fluorescence
24 hours** 80 80
Oxides of
Nitrogen as
(NO2) µg/m3
Annual Average* 40 30 Modified Jacob
&Hochheiser
(Na-Arsenate)
Chemiluminescence
24 hours** 80 80
Particulate
Matter(Size less
than 10 µm or
PM10, µg/m3
Annual Average* 60 60 Gravimetric
TOEM
Beta attenuation 24 hours** 100 100
Particulate
Matter(Size less
than 2.5 µm or
PM2.5, µg/m3
Annual Average* 40 40 Gravimetric
TOEM
Beta attenuation 24 hours** 60 60
Ozone (O3)
µg/m3
8 hours ** 100 100 UV photometric
Chemiluminescence
Chemical Method 1hours** 180 180
Lead (Pb)
µg/m3
Annual Average* 0.50 0.50 AAS/ICP method
after sampling on
EPM 2000 or
equivalent filter
paper
ED-XRF using
Teflon filter
24 hours** 1.0 1.0
Carbon Monoxide
(CO)
mg/m3
8 hours** 02 02 Non Dispersive
Infra Red (NDIR)
spectroscopy
1 hour** 04 04
Ammonia(NH3)
µg/m3
Annual Average* 100 100 Chemiluminescence
Indophenol Blue
Method
24 hours** 400 400
Benzene (C6H6)
µg/m3
Annual* 05 05 Gas
chromatography
based continuous
analyzer
Adsorption and
desorption followed
by GC analysis
Benzo(a)Pyrine
(BaP)-particulate
phase only,
µg/m3
Annual* 01 01 Solvent extraction
followed by
HPLC/GC analysis
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-28
Arsenic (As),
µg/m3
Annual* 06 06 AAS/ICP method
after sampling on
EPM 2000 or
equivalent filter
paper
Nickel (Ni)
µg/m3
Annual* 20 20 AAS/ICP method
after sampling on
EPM 2000 or
equivalent filter
paper
*
Annual Arithmetic mean of minimum 104 measurements in a year taken
twice a week 24 hourly at uniform interval.
**
24 hourly/8 hourly or 01 hourly values, as applicable, shall be complied
with 98% of the time in a year. 2% of the time the time, they may
exceed the limits but not two consecutive days of monitoring.
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-29
Table 3.9: Results of Groundwater Quality in the Study Area Date of Monitoring: 03/05/13 to 03/05/13
Parameters Unit CONCENTRATION Method of Test
(Ref. to IS) Plant site Jambudiya Lakdhirpur Lalpar Bhadiyad Ghuntu
pH pH Unit 7.62 7.12 7.14 7.51 7.75 7.63 3025(Part 11)
Color Hazen Unit Colorless Colorless Colorless Colorless Colorless Colorless 3025(Part 4)
Odour -- Unobjecti- onable
Unobjecti- onable
Unobjecti- onable
Unobjecti- onable
Unobjecti- onable
Unobjecti- onable
3025(Part 5)
Taste -- Agreeable Agreeable Agreeable Agreeable Agreeable Agreeable 3025(Part 7/8)
Turbidity (NTU) 2.14 2.69 2.45 3.10 4.15 3.11 3025(Part 10)
Total Hardness mg/L 374 355 383 355 387 380 3025(Part 21)
Chlorides mg/L 456 475 518 451 470 482 3025(Part 32)
Sulphate mg/L 124 127 142 126 125 126 3025(Part 24)
Total Alkalinity mg/L 204 185 189 183 177 177 3025 (Part 23)
Sodium mg/L 241 251 280 236 234 244 3025(Part 45)
Potassium mg/L 55 66 52 59 51 55 3025(Part 45)
Calcium mg/L 64 58 61 58 61 63 3025(Part 40)
Magnesium mg/L 52 51 56 51 57 54 3025(Part 46)
TDS mg/L 1086 1104 1229 1037 1119 1072 3025(Part 16)
Iron mg/L 0.22 0.29 0.18 0.23 0.19 0.27 3025(Part 53)
Conductivity mg/L 1509 1573 1794 1481 1598 1529 3025 (Part 14)
Manganese mg/L <0.005 <0.005 <0.005 <0.005 <0.005 <0.005 3025(Part 59)
Copper mg/L <0.003 <0.003 <0.003 <0.003 <0.003 <0.003 3025(Part 42)
Phenolic Compounds
mg/L <0.01 <0.01 <0.01 <0.01 <0.01 <0.01 3025(Part 43)
Nitrate mg/L 6.1 4.3 3.9 4.4 6.2 5.8 3025(Part 34)
Fluoride mg/L 0.87 0.91 0.85 0.98 0.94 0.96 3025(Part 60)
Mercury mg/L <0.0005 <0.0005 <0.0005 <0.0005 <0.0005 <0.0005 3025(Part 48)
Cadmium mg/L <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 3025(Part 41)
Lead mg/L <0.02 <0.02 <0.02 <0.02 <0.02 <0.02 3025(Part 47)
Nickel mg/L <0.01 <0.01 <0.01 <0.01 <0.01 <0.01 3025(Part 54)
Zinc mg/L <0.005 <0.005 <0.005 <0.005 <0.005 <0.005 3025(Part 49)
Chromium mg/L <0.01 <0.01 <0.01 <0.01 <0.01 <0.01 3025 (Part 52)
Aluminum mg/L <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 3025 (Part 55)
Coliform Bacteria, MPN/100 ml 3 11 4 3 7 11 IS: 5401(P.I.):2
Total Bacterial Count
- 90 170 90 82 157 165 IS: 5402:2002
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-30
Table 3.10: Results of Surface water Quality in the Study Area
Date of Monitoring: 03/05/13 to 03/05/13
Parameter Unit Machhu
River
Lake
(Ghuntu village)
Method of Test
(Ref. to IS)
pH pH Unit 7.79 8.12 3025(Part 11)
Color Hazen Units 4.1 6.2 3025(Part 4)
Odour -- Unobjecti-
onable
Unobjecti-
onable
3025(Part 5)
Taste -- Agreeable Agreeable 3025(Part 7/8)
Turbidity (NTU) 5.1 3.6 3025(Part 10)
Total Hardness mg/L 142 171 3025(Part 21)
Chlorides mg/L 85 102 3025(Part 32)
Sulphate mg/L 70 91 3025(Part 24)
Total Alkalinity mg/L 102 119 3025 (Part 23)
Sodium mg/L 49 69 3025(Part 45)
Potassium mg/L 22 32 3025(Part 45)
Calcium mg/L 24 29 3025(Part 40)
Magnesium mg/L 20 24 3025(Part 46)
Total Dissolved Solid mg/L 273 355 3025(Part 16)
Iron mg/L 0.19 0.27 3025(Part 53)
Conductivity mg/L 395 502 3025 (Part 14)
Manganese mg/L <0.005 <0.005 3025(Part 59)
Copper mg/L <0.003 <0.003 3025(Part 42)
Phenolic Compounds mg/L <0.01 <0.01 3025(Part 43)
Nitrate mg/L 5.2 3.9 3025(Part 34)
Fluoride mg/L 0.74 0.69 3025(Part 60)
Mercury mg/L <0.0005 <0.0005 3025(Part 48)
Cadmium mg/L <0.001 <0.001 3025(Part 41)
Lead mg/L <0.02 <0.02 3025(Part 47)
Nickel mg/L <0.01 <0.01 3025(Part 54)
Zinc mg/L <0.005 <0.005 3025(Part 49)
Chromium mg/L <0.01 <0.01 3025 (Part 52)
Aluminum mg/L <0.001 <0.001 3025 (Part 55)
Coliform Bacteria, MPN/100 ml 7 4 IS: 5401(P.I.):2
Total Bacterial Count - 158 165 IS: 5402:2002
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-31
Additional one month monitoring carried out as per the MoEF recommendation during the meeting of
EAC held on 29th - 30th September, 2014 to revalidate the baseline data carried out during Apr-13 to
June-13
Groundwater Quality in the Study Area
Date of Monitoring: 06/10/2014 to 07/10/2014 Parameters Unit CONCENTRATION Method of Test
(Ref. to IS) Plant site Jambudiya Lakdhirpur Lalpar Bhadiyad Ghuntu
pH pH Unit 7.54 7.17 7.16 7.33 7.45 7.63 3025(Part 11)
Color Hazen Unit Colorless Colorless Colorless Colorless Colorless Colorless 3025(Part 4)
Odour -- Unobjecti- onable
Unobjecti- onable
Unobjecti- onable
Unobjecti-onable
Unobjecti- onable
Unobjecti- onable
3025(Part 5)
Taste -- Agreeable Agreeable Agreeable Agreeable Agreeable Agreeable 3025(Part 7/8)
Turbidity NTU 3.11 3.42 2.87 2.51 3.44 3.64 3025(Part 10)
Total Hardness mg/L 272 321 369 334 371 352 3025(Part 21)
Chlorides mg/L 357 380 437 377 435 441 3025(Part 32)
Sulphate mg/L 115 142 162 140 150 153 3025(Part 24)
Total Alkalinity mg/L 148 151 160 152 156 160 3025 (Part 23)
Sodium mg/L 209 212 230 212 221 235 3025(Part 45)
Potassium mg/L 33 39 47 39 45 42 3025(Part 45)
Calcium mg/L 43 51 57 53 61 57 3025(Part 40)
Magnesium mg/L 40 47 55 49 53 51 3025(Part 46)
TDS mg/L 812 910 1007 898 979 996 3025(Part 16)
Iron mg/L 0.19 0.22 0.17 0.27 0.16 0.23 3025(Part 53)
Conductivity mg/L 1153 1310 1460 1284 1380 1414 3025 (Part 14)
Manganese mg/L <0.005 <0.005 <0.005 <0.005 <0.005 <0.005 3025(Part 59)
Copper mg/L <0.003 <0.003 <0.003 <0.003 <0.003 <0.003 3025(Part 42)
Phenolic Compounds mg/L <0.01 <0.01 <0.01 <0.01 <0.01 <0.01 3025(Part 43)
Nitrate mg/L 4.4 3.2 2.8 3.7 5.1 4.7 3025(Part 34)
Fluoride mg/L 0.76 0.82 0.97 0.91 0.93 0.88 3025(Part 60)
Mercury mg/L <0.0005 <0.0005 <0.0005 <0.0005 <0.0005 <0.0005 3025(Part 48)
Cadmium mg/L <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 3025(Part 41)
Lead mg/L <0.02 <0.02 <0.02 <0.02 <0.02 <0.02 3025(Part 47)
Nickel mg/L <0.01 <0.01 <0.01 <0.01 <0.01 <0.01 3025(Part 54)
Zinc mg/L <0.005 <0.005 <0.005 <0.005 <0.005 <0.005 3025(Part 49)
Chromium mg/L <0.01 <0.01 <0.01 <0.01 <0.01 <0.01 3025 (Part 52)
Aluminum mg/L <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 3025 (Part 55)
Coliform Bacteria MPN/100 ml 3 4 7 3 7 4 IS: 5401(P.I.):2
Total Bacterial Count - 92 113 87 97 104 112 IS: 5402:2002
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-32
Results of Surface water Quality in the Study Area
Date of Monitoring: 06/10/2014 to 07/10/2014
Parameter Unit Machhu
River
Lake
(Ghuntu village)
Method of Test
(Ref. to IS)
pH pH Unit 7.75 8.17 3025(Part 11)
Color Hazen Units 5.1 4.9 3025(Part 4)
Odour -- Unobjectio
nable
Unobjecti
onable
3025(Part 5)
Taste -- Agreeable Agreeable 3025(Part 7/8)
Turbidity (NTU) 4.5 5.1 3025(Part 10)
Total Hardness mg/L 203 168 3025(Part 21)
Chlorides mg/L 71 91 3025(Part 32)
Sulphate mg/L 55 78 3025(Part 24)
Total Alkalinity mg/L 101 121 3025 (Part 23)
Sodium mg/L 29 52 3025(Part 45)
Potassium mg/L 20 36 3025(Part 45)
Calcium mg/L 32 31 3025(Part 40)
Magnesium mg/L 30 22 3025(Part 46)
Total Dissolved Solid mg/L 245 330 3025(Part 16)
Iron mg/L 0.14 0.23 3025(Part 53)
Conductivity mg/L 362 488 3025 (Part 14)
Manganese mg/L <0.005 <0.005 3025(Part 59)
Copper mg/L <0.003 <0.003 3025(Part 42)
Phenolic Compounds mg/L <0.01 <0.01 3025(Part 43)
Nitrate mg/L 4.7 3.2 3025(Part 34)
Fluoride mg/L 0.70 0.63 3025(Part 60)
Mercury mg/L <0.0005 <0.0005 3025(Part 48)
Cadmium mg/L <0.001 <0.001 3025(Part 41)
Lead mg/L <0.02 <0.02 3025(Part 47)
Nickel mg/L <0.01 <0.01 3025(Part 54)
Zinc mg/L <0.005 <0.005 3025(Part 49)
Chromium mg/L <0.01 <0.01 3025 (Part 52)
Aluminum mg/L <0.001 <0.001 3025 (Part 55)
Coliform Bacteria, MPN/ 100
ml
3 4 IS: 5401(P.I.):2
Total Bacterial Count - 92 113 IS: 5402:2002
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-33
Table 3.11: Indian Standard Specification for Drinking Water
Sr.
No.
Parameters Desirable Limit Permissible Limit
in the Absence of
Alternate Source
I Essential Characteristics
1. Colour, Hazen Units, Max. 5 25
2. Odour Unobjectionable -
3. Taste Agreeable -
4. Turbidity, NTU, Max. 5 10
5. pH value 6.5-8.5 No Relaxation
6. Total Hardness (as CaCO3) mg/l, Max. 300 600
7. Iron (as Fe) mg/ l, Max. 0.3 1.0
8. Chlorides (as Cl) mg/l, Max. 250 1000
9. Residual Free Chlorine, mg/l, Min. 0.2* -
II Desirable Characteristics
10. Dissolved Solids, mg/l, Max. 500 2000
11. Alkalinity (as CaCO3), mg/l, Max. 200 600
12. Sulphate (as SO4) mg/l, Max. 200 400
13. Nitrate (as NO3) 50 No Relaxation
14. Fluoride (as F) mg/l, Max. 1.0 1.5
15. Calcium (as Ca) mg/l, Max. 75 200
16. Magnesium (as Mg) mg/l, Max. 30 100
17. Copper (as Cu) mg/l, Max. 0.05 1.5
18. Manganese (as Mn) mg/l, Max. 0.1 0.3
19. Mercury (as Hg) mg/l, Max. 0.001 No Relaxation
20. Cadmium (as Cd) mg/l, Max. 0.01 No Relaxation
21. Selenium (as Se) mg/l, Max. 0.01 No Relaxation
22. Arsenic (As As) mg/l, Max. 0.05 No Relaxation
23. Lead (as Pb) mg/l, Max. 0.05 No Relaxation
24. Zinc (as Zn) mg/l, Max. 5 15
25. Aluminium (as Al) mg/l, Max. 0.03 0.2
26. Boron (as B) mg/l, Max. 1 5
27. Chromium (as Cr) mg/l, Max. 0.05 No Relaxation
28. Cyanide (as CN) mg/l, Max. 0.05 No Relaxation
29. Phenolic Compounds (as C6H5OH)
mg/l, Max.
0.001 0.002
30. Anionic Detergents (as MBAS) mg/l,
Max. mg/l, Max.
0.2 1.0
31. Mineral Oil mg/l, Max. 0.01 0.03
32. Pesticides Absent 0.001
33. Radioactive Materials
a. Alpha Emitters, Bq/I, Max.
b. Beta Emitters, Pci/I, Max
-
-
0.1
0.037
*Applicable only when water is chlorinated
Source: IS: 10500-2012
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-34
Table 3.12: Ambient Noise Levels in the Study Area
Date of Monitoring: 03/05/2013 to 03/05/2013
Sr.
No.
Location Ld/Ln Noise Level
dB (A)
1 Project site Ld 63.5
Ln 53.7
2 National Highway 8A Ld 66.4
Ln 58.1
3 Lalpar Road Ld 60.8
Ln 52.2
4 Village Lakadhirpur
Ld 48.5
Ln 42.6
5 Village Bhadiyad Ld 49.1
Ln 40.9
6 Ghuntu Bus stop Ld 57.4
Ln 50.2
7 Village Jumbudia Ld 49.6
Ln 41.8
8 Temple Jambudiya village
Ld 45.3
Ln 36.7
Table 3.13
Ambient Air Quality Standards with respect to Noise
Category of Area Limits Leq, dB(A)
Day Time Night Time
Industrial 75 70
Commercial 65 55
Residential 55 45
Silence 50 40
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-35
Additional one month monitoring carried out as per the MoEF
recommendation during the meeting of EAC held on 29th - 30th
September, 2014 to revalidate the baseline data carried out during
Apr-13 to June-13
Ambient Noise Levels in the Study Area
Date of Monitoring: 06/10/2014 to 07/10/2014
Sr.
No.
Location Ld/Ln Noise Level
dB (A)
1 Project site Ld 66.1
Ln 55.4
2 National Highway 8A Ld 65.7
Ln 59.3
3 Lalpar Road Ld 62.2
Ln 53.6
4 Village Lakadhirpur
Ld 47.8
Ln 42.2
5 Village Bhadiyad Ld 48.5
Ln 41.2
6 Ghuntu Bus stop Ld 58.3
Ln 51.4
7 Village Jumbudia Ld 47.9
Ln 42.5
8 Temple Jambudiya
village
Ld 44.6
Ln 36.1
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-36
Table 3.14: Soil Analysis of Study area
Date of Sampling: 03/05/13 to 03/05/13
S.
No.
Parameters Unit Plant
site
Jambudiya Lakdhirpur Lalpar Bhadiyad
1. pH (5%) Solution - 8.2 7.7 7.8 8.1 7.5
2. Moisture % 5.3 6.4 6.1 5.5 5.8
3. Loss of Ignition % 6.9 6.5 6.4 6.1 6.5
4. Particle Size
Clay (< 0.002 mm) % 38 31 34 36 33
Silt (0.002 to 0.075
mm)
% 12 16 20 11 13
Sand (0.075-0.475
mm
% 18 22 16 18 20
Gravel (size > 4.75
mm)
% 32 31 30 35 34
5. Water Holding
Capacity
% 41 40 38 35 37
6. Permeability cm/hr 2.96 3.08 3.34 2.92 3.16
7. Bulk Density g/cm3 1.40 1.42 1.36 1.39 1.40
8. Porosity % 43.3 42.5 44.9 43.7 43.4
9. Sodium gm/kg 0.78 0.91 0.87 0.69 0.57
10. Potassium gm/kg 0.63 0.57 0.61 0.52 0.59
11. Calcium gm/kg 0.74 0.89 0.92 0.77 0.81
12. Magnesium gm/kg 0.58 0.74 0.79 0.65 0.99
13. Chlorides gm/kg 1.55 1.72 1.52 1.76 1.29
14. Sulphates gm/kg 1.18 1.23 1.07 1.27 1.19
15. Organic Matter gm/kg 1.67 1.72 1.55 1.69 1.62
16. Available Nitrogen gm/kg 1.71 1.68 1.75 1.84 1.62
17. Available Phosphorus gm/kg 1.19 1.32 1.22 1.23 0.99
18. Iron gm/kg 4.75 3.63 4.17 3.84 2.59
19. Sodium Absorption
Ratio
% 0.164 0.171 0.159 0.139 0.099
20. Cation Exchange
Capacity
mg/
100 gm
14.8 16.7 15.9 16.1 18.2
21. Electrical
Conductivity
μmoh/
cm
259 247 239 248 241
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-37
Additional one month monitoring carried out as per the MoEF
recommendation during the meeting of EAC held on 29th - 30th
September, 2014 to revalidate the baseline data carried out during
Apr-13 to June-13
Soil Analysis of Study area
Date of Monitoring: 06/10/2014 to 07/10/2014
S.
No.
Parameters Unit Plant
site
Jambudiya Lakdhirpur Lalpar Bhadiyad
1. pH (5%) Solution - 7.78 8.12 7.92 8.14 7.91
2. Moisture % 4.9 5.2 7.3 6.7 4.8
3. Loss of Ignition % 6.4 6.2 7.1 6.5 6.9
4. Particle Size
Clay (< 0.002 mm) % 37 33 33 34 32
Silt (0.002 to 0.075
mm)
% 13 14 21 13 14
Sand (0.075-0.475
mm
% 18 22 16 18 20
Gravel (size > 4.75
mm)
% 32 31 30 35 34
5. Water Holding
Capacity
% 40.9 41.2 39.5 37.4 38.1
6. Permeability cm/hr. 2.91 3.12 3.24 2.98 3.05
7. Bulk Density g/cm3 1.41 1.39 1.38 1.41 1.40
8. Porosity % 42.9 43.7 44.1 42.9 43.3
9. Sodium gm/kg 0.75 0.87 0.84 0.71 0.59
10. Potassium gm/kg 0.61 0.59 0.63 0.55 0.62
11. Calcium gm/kg 0.71 0.85 0.90 0.74 0.79
12. Magnesium gm/kg 0.54 0.72 0.75 0.67 0.95
13. Chlorides gm/kg 1.48 1.67 1.48 1.72 1.31
14. Sulphates gm/kg 1.21 1.25 1.11 1.29 1.21
15. Organic Matter gm/kg 1.71 1.75 1.46 1.61 1.60
16. Available Nitrogen gm/kg 1.66 1.64 1.70 1.74 1.60
17. Available Phosphorus gm/kg 1.13 1.24 1.27 1.21 0.86
18. Iron gm/kg 3.89 3.43 4.10 3.64 2.55
19. Sodium Absorption
Ratio
% 0.157 0.167 0.155 0.142 0.097
20. Cation Exchange
Capacity
mg/
100 gm
15.2 13.4 14.6 15.3 17.8
21. Electrical
Conductivity
μmoh/
cm
255 243 234 240 236
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-38
Table 3.15 Floral Diversity
Sr.
No.
Botanical Name Common
Name
Family
1 Acacia Senegal Ghorad -
2 Acacia nilotica Babul Mimosaceae
3 Acacia leucophloea Hermo -
4 Zyziphus sp. Bor Rhamnaceae
5 Boswellia serrata Salad -
6 Wrightia tinctoria Kudi -
7 Commiphora wightii Gugal -
8 Balanites aegyptica Ingoriyo Balanitaceae
9 Sterculia urens Kadaya -
10 Tectona grandis Sisam Fabaceae
11 Butea monosperma Khakhra -
12 Aristida adscensionis Grass -
13 Tetrapogon tenellus Grass -
14 Eremopogon foveolatus Grass -
15 Eragrostis tenella Grass -
A Agricultural Crops
Sr.
No.
Scientific Name Local Name
1. Sorghum bicolour Jowar
2. Cajanus cajan Tuvar
3. Pennisetum typhoides Bajari
4. Solanum melongena Brinjal
5. Ricinus cummunis Castor
6. Abelmoschus esculentus Lady’s finger
7. Zea mays Maize
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-39
Table 3.16: Faunal Diversity
Sr.
No.
Scientific Name Common Name Family
1. Vulpes benghalensis Fox Canidae
2. Canis aureus Jackal Canidae
3. Boselaphus
tragocamalus
Blue bull
4. Hyaena hyaena Hyenas Hyaenidae
5. Sus scrofa Wild Boar
6. Felis chaus Jungle cat Felidae
7. Viverricula indica Civet Viverridal
8. Herpestes
auropunctatus
Mongoose Herpestidae
9. Lepus nigricollis Hare
10. Calotes versicolor Garden lizard
11. Varanus griseus Indian monitor Varanidae
12. Pytas mucosus Rat snake Colubridae
13. Vipera russelli Viper
14. Prinia sp. Warbler Muscicapidae
15. Lanius sp. Shrieks Laniidae
16. Streptopelia sp. Doves Columbidae
17. Pycnonotus sp. Bulbul
18. Patronia xanthocollis Yellow throated
sparrow
Plocidae
19. Astrilda sp. Munia Plocidae
20. Drycopus javensis Woodpecker Picidae
21. Tephrodornis
pondicerianus
Flycatcher Campephagidae
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-40
Table 3.17
Land use statistics work out on the base of satellite imaginary
Sr.
No.
Category Area
(in sqm)
Area in
%
1 Agriculture land Crop land 188101678 56.3
2 Barren land bare exposed rock 69159942 20.7
3 Build up land Residential 54459278 16.3
4 Build up land Transportation 4877948 1.46
5 Water Body Reservoir 1804172 0.54
6 Water Body Stream 15702982 4.7
Total 334106000 100
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-41
Table 3.18
Land Use Pattern
Sr.
No.
Name of
Village
Total Area
of the
Village
(ha)
Irrigated
by source
(ha)
Un-
irrigated
(ha)
Culturable
waste
(ha)
Area not
available
for
cultivation
(ha)
1. Mahendranagar 1081.90 280.00 227.00 34.00 540.90
2. Ghuntu 3489.50 102.00 2404.00 262.00 721.50
3. Lakdhirpur 371.6 13.0 174.6 16.0 168.0
4. Lalpar 791.6 61.00 371.6 7.00 302.6
5. Bhadiyad 561.4 98.0 181.0 12.4 270.0
6. Jambudiya 1466.2 73.0 241.0 175.2 977.0
7. Vajepar Merged in Morvi
8. Jodhpur nadi 1254.4 102.0 463.0 14.0 675.4
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-42
Table: 3.19 Summary of Socio-Economic Status (Demography)
Name of the
Village/
Town/
Ward
No. of
Occupied
Residential
House
Total Population
(Including
institutional and
houseless population)
Literates Total main
Workers
Cultivators Agricultural
Laborer
Marginal
Workers
Non-Worker
P M F M F M F M F M F M F M F
Mahendranagar 791 3793 2003 1790 1575 1094 1102 85 137 32 44 20 21 39 880 1666
Ghuntu 1221 6498 3423 3075 2372 1552 1866 175 359 67 168 78 65 151 1492 2749
Lakdhirpur 130 849 446 403 288 141 242 155 124 89 37 136 15 80 189 168
Lalpar 758 3712 2022 1690 1343 767 1155 299 82 13 03 11 20 35 847 1356
Bhadiyad 477 2765 1446 1319 947 551 797 313 45 31 18 08 03 10 646 996
Jambudiya 778 4209 2231 1978 1158 545 1152 337 51 13 56 25 09 23 1070 1618
Vajepar Merged in Morvi
Jodhpur nadi 273 2000 1254 746 1037 404 466 159 196 140 61 45 10 50 778 537
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-43
Table 3.20 Basic Amenities in the Study Area
Name of
Village
Educational
Facility
Medical
Facility
Drinking
Water
Facility
Communication
(Post
or Telegraph)
Transportation
Facility
(Bus etc.)
Approach
to
Village
Nearest
town &
Distance
(Kms.)
Power
Supply
Mahendranagar P (2), C CWC, CHW, H,
MCW, PHC
T, HP, W PO, PH (31) BS, RS (<5) PR Morvi-4 EA
Ghuntu P (3), S, C PHS, FWC, RMP,
CHW, H, MCW,
PHC
T, W PO, PH (25) BS, RS (10+) PR, MR Morvi-10 EA
Lakdhirpur P, C CHW, H, MCW,
PHC (10+)
HP, W PO (<5), PH BS, RS (10+) PR Morvi-8 EA
Lalpar P, C CHW, H, MCW,
PHC
T, HP, W,
TK
PO, PH (80) BS, RS (5-10) PR, MR, FP Morvi–6 EA
Bhadiyad P (3), C PHS, CHW,
H(10+), MCW
(10+), PHC(5-10)
T, HP,
TW, W
PO, PH (41) BS, RS (<5) PR Morvi-12 EA
Jambudiya P (3),
C (10+)
PHS, CHW, H
(10+), MCW
(10+), PHC (10+)
T, HP PO, PH (7) BS, RS (<5) PR Morvi-12 EA
Vajepar Merged in Morvi
Jodhpur nadi P, S, PUC,
C (10+)
PHS, CHW, H,
MCW, PHC (10+)
T, HP PO, PH (7) BS, RS (<5) PR Morvi-11 EA
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-44
Abbreviations:
Educational P - Primary School
S - Secondary School C - College
PUC - Senior Secondary school/Pre P University/Junior College/
Medical Facility
PHC - Primary Health Centre PHS - Primary Health Sub-Centre
RMP - Registered Private Medical Practitioner FWC - Family Welfare Centre MCW - Maternity and Child Welfare Centre
CHW - Common Health Worker CWC - Child Welfare Centre
H - Hospital D - Dispensary
Drinking Water T - Tap Water
W - Well Water TK - Tank water
TW - Tube Well HP - Hand Pump
Post and Telegraph PO - Post Office
P - Phone
Transportation
BS - Bus RS - Railway Station
Approach to Village PR - Pucca Road
MR - Mud Road FP - Foot path
Power Supply EA - Electricity for all purpose
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-45
Figure 3.6 Location of AAQM
Indicating AAQM station
Project Site
5 km
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-46
Figure 3.7 Wind Rose Diagram
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-47
Figure: 3.8 Water sampling Locations
Indicating Water sampling location
Project Site
5 km
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-48
Figure: 3.9 Locations of Noise monitoring station
Indicating Noise Monitoring location
Project Site
5 km
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-49
Figure: 3.10 Locations of Soil sampling
Indicating Location of Soil sampling
Project Site
5 km
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-50
Figure 3.11 Land use pattern with 10 km radius
(Satellite Image)
Rainbow-II
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 3-51
Figure 3.12 Project Location with 10 km radius
Project Location
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 4-1
Chapter-4
Anticipated Environmental Impacts & Mitigation Measures
4.1 GENERAL
Environmental Impact can be defined as any change in environmental
conditions which may be adverse or beneficial, occurred due to action or
set of actions under consideration.
Environmental impact can be assessed by identifying the sources of the
impact and predicting the same. The identification of environmental
impacts has been made by co relating the relationship between project
activity and environmental parameters. The project activities of the
proposed project are usually divided into two phases: Construction
Phase and Operation Phase. The activities like excavation, erosion,
building construction, transportation of construction material, etc. are
usually consider in the construction phase. While in the operation phase
the activities like transportation and storage of raw materials and
finished products, manufacturing process, resource consumption,
emergency disaster and green belt development has been considered.
The next step is prediction of impacts, which is an important component
in environmental impact assessment process. Several techniques and
methodologies are in vogue for predicting the impacts due to existing
and proposed industrial development on physical, chemical, biological
and socio-economic components of environment. Such predictions
delineate contribution in existing baseline condition for the proposed
project. The additional impacts due to proposed activities are analyzed
keeping in mind the baseline status. This helps assess the assimilative
capacity of the environment and in turn the gravity of the impacts.
The third important component of the environmental assessment is the
evaluation. Based on the identification and prediction of the nature of
impact the environment, the impact can be evaluated qualitatively and
quantitatively.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 4-2
The environment impact due to proposed activities will be evaluated
considering the following parameters in construction and operational
phase,
Topography
Air Environment
Noise Environment
Water Environment
Land Environment
Ecology (Flora and Fauna)
Socio-Economic Environment
4.2 IMPACT ON TOPOGRAPHY
Unit has already developed facility for manufacturing of particle board.
Proposed resin manufacturing activities will be carried out in the same
plant premises. Hence minor construction work will be required for the
installation of new/additional machineries for the proposed activities.
The area of the plant is almost flat terrain. During the construction,
excavated soil will be restored to its original shape. Thus, the impact
during the construction is reversible, for short terms and insignificant.
During the operational phase of the project, no impact is envisaged on
the topography.
4.3 AIR ENVIRONMENT
4.3.1 Prediction of Impact during Construction Phase
As the proposed activity will be carried out in the same premises there
will be less impact due to construction activities. The source of air
emission during the construction will include dust from construction
activity and excavation of the plant area. These emissions are expected
to result in change in baseline air quality, primarily in the working area
only. Dust and other emissions are not likely to spread in wider area,
which would affect homes and other properties. Dust will generate
within working areas and measures will need to taken to protect
workers. Some fugitive emission will generate by transportation of raw
material with in the plant premises. To mitigate the impact due to
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 4-3
Suspended Particulate Matter (SPM), regular sprinkling of the water will
be done along with the construction activities.
4.3.2 Prediction of Impact during Operational phase
Mathematical model used for predictions of impact includes steady state
Gaussian Plume Dispersion model designed for multiple point sources.
The impacts on air quality from any project depend on various factors
like design capacity, configuration, process technology, raw material,
fuel to be used, air pollution control measures, operation and
maintenance. Apart from the above, other activities associated with any
project, viz., transportation of Fuel, raw materials and finished products,
storage facilities and material handling within the plant premises may
also contribute to air pollution.
4.3.3 Sources of Air Pollution
There is one flue gas emission source from the plant i.e. Flue gas stack
attached to the Boiler (TFH). Coal & Lignite (mix fuel) is used as fuel.
Unit has installed cyclone separator on the stack attached to boiler
(Thermic Fluid Heater) as air pollution control system and proposed to
install bag filter as additional APCM. There will one process vent attach
to hood in dryer section. The probable pollutants are SPM, SO2 and NOx.
Adequate stack height will be provided to control & disperse the air
pollutants within the satisfactory levels.
Since HSD is used as fuel for stand by D.G. set, flue gas emission will
also be well within gaseous emission norms and there is no need of any
air pollution control measures. Estimated emission levels are tabulated
in Table No. 4.1.
Fugitive Emission
In proposed activities, there are two major areas where chances of
VOCs generation namely tank farm of Methanol and Formaldehyde
storage and process where formaldehyde and methanol use in
manufacturing process. There will be also changes of generation of RPM
from packing/finishing area.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 4-4
To control fugitive emission, following steps will be implemented in the
proposed unit:
Close handling system provided for transfer of chemicals.
Pneumatically transfer of liquid raw material in rector.
Raw material will be stored in the covered structure.
Regular maintenance of valves, pipes etc.
Regular monitoring of Methanol and Formaldehyde concentration
in work area.
Greenbelt will be developed around the plant to arrest the fugitive
emission.
To reduce the pollutant emission during transportation, the unit
has adopted the practice of regular check-up and maintenance of
vehicular engines for complete combustion of the fuel.
Methanol recovery system from drying section
Methanol recovery system at drying section will be provided to recover
Methanol and reduce VOCs load in work area. Unit will provide hood and
condenser system to recover methanol and reuse in process.
4.3.4 Dispersion Modeling of Emissions from the plant
The objective of dispersion modeling is to predict the ground level
concentration during the operation of proposed activities and its impact
on ambient air quality of the area. The ground level concentrations of
pollutants have been computed using computer simulation model
Industrial Source Complex Short Term (ISCST-3) of United State
Environmental Protection Agency (USEPA) and considering guidelines
stipulated by CPCB for air pollution dispersion modeling.
The key emitted pollutants will be Suspended Particulate Matter (SPM),
Sulphur Dioxide (SO2), Nitrogen Oxide (NOx).
4.3.5 Micrometeorology
The hourly wind speed, solar insulation and total cloudiness during day
time and wind speed and total cloudiness during night time were used
to determine the hourly atmospheric stability classes (defined by
Pasquill and Gifford as A to F, A being most unstable and F being most
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stable). The hourly stability classes were determined based on the
technique suggested by Turner.
Turner’s system used for determining the stability classes is as follows:
For day or night: If total cloud cover (TC) = 10/10 and ceiling
<7000 ft (2134 m), NR=0
For night-time (defined as period from one hour before sunset to
one hour after sunrise):
a) If TC<4/10, use NR = -2
b) If TC>4/10, use NR = -1
For daytime: determine isolation class number (IN)
a) If TC<5/10, use NR = IN
b) If TC>5/10, modify IN by the sum of the following applicable
criteria
If ceiling<7000 ft (2134m), modification = -2
If ceiling>7000 ft but <16000 ft (4877 m), modification = -1
If TC=10/10 and ceiling>7000 ft, modification= -1, and let
modified value of IN=NR, except for day-time NR cannot be <+1.
During the study period stability calculated based on above-mentioned
Turner method gives average stability as A-B class during day time and
E class during night time. Average micro meteorological data of April-
2013 to June-2013 is used.
4.3.6 Air Quality Modeling and Predictions using the Gaussian Model
The objective of dispersion modeling is to predict the ground level
concentration during the operation of proposed plant and its impact on
ambient air quality of the area.
The impact on air quality due to emissions from single source or group
of sources is evaluated by use of mathematical models. When air
pollutants are emitted into the atmosphere, they are immediately
diffused into surrounding atmosphere, transported and diluted due to
winds. The air quality models are designed to simulate these processes
mathematically and to relate emissions of primary pollutants to the
resulting downwind air quality. The inputs include emissions,
meteorology and surrounding topographic details to predict the impacts
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of conservative pollutants. The impacts of air pollutants were predicted
using Gaussian air dispersion model, which is selected on the basis of
existence of multiple point sources within the industrial complex and the
plain terrain at the project site.
The Gaussian air dispersion model has been developed to simulate the
effect of emissions from point sources on air quality. Gaussian model is
extensively used for predicting the Ground Level Concentrations (GLCs)
of conservative pollutants from point, area and volume sources. The
impacts of primary air pollutants are predicted using this air quality
model keeping in view the plain terrain at the project site. The
micrometeorological data monitored at project site during study period
have been used in this model.
The Gaussian model provides estimates of pollutant concentrations at
various receptor locations. It is, an hour-by-hour steady state Gaussian
model which takes into account the following:
Terrain adjustments
Stack-tip downwash
Gradual plume rise
Buoyancy-induced dispersion, and
Complex terrain treatment and consideration of partial reflection
Plume reflection off elevated terrain
Building down wash
Partial penetration of elevated inversions is accounted for hourly source
emission rates, exit velocity, and stack gas temperature.
Gaussian air dispersion models were used to estimate the ambient air
quality levels at different monitoring stations due to stack emissions.
Only two stability conditions based on the meteorology aspects were
used to calculate the theoretical maximum ground level concentration.
Comparing the actual data and data generated from mathematical
modeling, it highlights that the stability condition E & A-B were
predominant in the region. Using the estimated stack emission data and
wind speed directions, a mathematical model was prepared to establish
the ground level concentration in the region.
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4.3.7 Methodology
Prediction of GLC values are made by using Industrial Source Complex
Short Term Model Version-3 (ISCST-3) software approved by U.S.
Environmental Protection Agency (USEPA). This model uses a steady
state, sector-averaged Gaussian plume equation for application in
complex terrain (i.e. terrain stack or release height) and is run using
stability classes developed by Pasquill and Gifford.
Following are the assumptions made while using the model:
- No dry and wet depletion of pollutants
- Receptors are on flat terrain with no flag pole
(a) Data Used for Computation
Stack emissions data have been used for prediction of short-term
incremental GLC values of SPM, SO2 and NOx, using the meteorological
data collected at site during the April-2013 to June-2013. Details of
the data used for computations are given below:
(b) Source Characteristics/ Release Characteristics
The details of estimated stack emissions load are given in Table 4.1.
(c) Meteorological Parameters
Hourly meteorological data collected at proposed site for the month of
April-2013 to June-2013 have been used for computing the
meteorological parameters.
(d) Dispersion Modeling Results
The 24 hourly average ground level concentration (GLC) values from
proposed plant have been computed for SPM, SO2 & NOx, considering
topographical features around the proposed plant and applicable
stability classes. The maximum 24 hourly average GLC values for SPM,
SO2 & NOx from proposed plant are given in Table 4.2 to Table 4.4.
Corresponding isopleths plotted are shown in Figure 4.1 to Figure 4.3
for SPM, SO2 and NOx.
4.3.8 Predicted GLCs of proposed plant
It is predicted that the maximum contribution in GLCs, with units
operating at full capacity is 0.232 g/m3, 0.086 g/m3 and 0.058 g/m3
for SPM, SO2 and NOX respectively are found negligible. The point of
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maximum concentration by unit would be 1.41 km from Centre of
industry in SE direction.
With this marginal contribution due to the proposal of the project, the
levels of SPM, SO2 and NOX will remain well below the 24 –hourly
ambient air quality standards for SO2 & NOx (80 g/m3) and PM10 (100
g/m3), PM2.5 (60 g/m3) prescribed by CPCB. The 24-hourly average
GLC Values for SPM, SO2 and NOX are reported in Table: 4.2 to Table:
4.4. The operation of proposed plant is not likely to cause any
significant impact on the ambient air quality of the study area.
4.4 WATER ENVIRONMENT
(A) Sources of Impacts
The main sources of impact on water environment will be due to
withdrawal of fresh water from the ground during construction and
operation phase. These are discussed below:
Prediction of Impact
Construction phase
Since the proposed activities will be in the existing premises and no
major construction activities will be carried out, there will not be any
adverse impact on the ground water because very small quantities of
water will be used. No disposal of construction waste outside the plant
and no leaching are anticipated. Thus the quality and quantity of ground
water will not have any adverse impact.
Operational Phase
The unit has provided its own bore-well to satisfy the water
requirement. Water requirement will be for utilities (i.e. cooling
makeup), domestic & greenbelt purpose.
Total 8.5 KL/day fresh water will be required, lead to insignificant
impact on the ground water table. However, it will be balanced by
recharging ground water during the monsoon season. For that, industry
proposes ground water recharging sump at low lying area which will be
connected to the storm water drainage system. Thus, by recharging the
ground water during the rain, unit will contribute to balance
groundwater.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 4-9
Thus, there will not be any major impact on the water environment due
to proposed activities.
(B) Impact Assessment
Since fresh water for the proposed activities will be met from the
groundwater, there will be insignificant impact on the ground water
table. There will not be any industrial wastewater discharge as the
generated effluent will be evaporated after primary treatment to achieve
zero discharge. Only domestic effluent will be generated which will be
discharged to soak pit followed by septic tank.
Thus, there will not be any major impact on the water environment due
to proposed activities.
4.5 NOISE LEVEL IMPACT
During construction phase, the impact on noise environment will be due
to construction equipments and machineries while during the
operational phase the impact on noise environment will be due to Boiler,
DG, manufacturing activities, transportation etc. activities.
4.5.1 Prediction of impact during construction phase
The noise produced during construction may have significant impact on
the existing ambient noise levels. However, the proposed activities will
be in the existing premises and there will be no major construction
activities carried out. Minor noise will be generated due to installation of
new machineries and equipments. The impact will be very minor and
temporary in nature.
4.5.2 Prediction of Impact during Operational Phase
The main sources of noise within the plants are – operation of boiler
(TFH), D.G. Set, material handling systems & other machineries.
Suitable noise control system will be provided to ensure that noise does
not exceed the limit. The noise level shall, however, exceed the above
limits for a short period during start-up of equipments.
Other sources of noise are the movement of vehicles along the road.
However, proper noise preventive measures have been taken to
minimize the noise pollution like ear plugs, dampers to the boilers,
efficient silencers to the vehicles, etc.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 4-10
The results of monitoring carried out in the region have been presented
in baseline Chapter-3. The results are below the standards prescribed
for Industrial environment. It can be concluded that, the impact on
noise environment will be long term but insignificant. The mitigation
measures proposed for minimising impacts on noise quality are provided
in Chapter 10.
4.6 LAND/SOIL ENVIRONMENT
The main source of impact on land and soil environment will be due to
construction activities and hazardous waste disposal.
4.6.1 Prediction of impacts during construction phase
Since the proposed project activities will be carried out in the existing
premises. All the existing infrastructure facilities will be utilized with
addition of some new machinery. Therefore, no major construction
activities will be carried out for the proposed project. Further, the area
of the plant is flat. Leveling would not be required. Thus, topography
will also be remained unchanged.
Thus, the impact on the land/soil during the construction is for short
terms and insignificant.
4.6.2 Prediction of impacts during Operation Phase (Solid Waste)
Hazardous/solid waste generation will be the main source of impact on
the soil environment. Main sources of hazardous wastes generation are
ETP waste, used lubricant oil, discarded containers/barrels/liners and
waste residue from evaporator.
Sludge generated from ETP will be disposed at approved TSDF site while
residue will send to CHWIF for incineration, used Lubricating Oil can be
reuse in own premises or sold to registered recyclers whereas discarded
containers/plastic bags will use for packing of ETP sludge in case of
excess it will be sold to approved recycler or traders.
Entire quantity of the hazardous waste will be stored in the isolated
hazardous waste storage area within premises having leachate collection
system and roof cover. During the operation phase, there are chances
of spillage of raw materials/chemicals. This may also contaminate soil
and land. Thus, after taking adequate steps for the hazardous waste
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 4-11
storage, there will be minor impact on the environment due to proposed
project activities.
4.7 ECOLOGICAL IMPACTS
Impacts of the proposed activities on the ecological environment like
natural vegetation, crops, species diversity, is summarized here. Unit is
already in existence. So there will not be any cutting of natural
vegetation.
On the contrary, the unit proposes to develop green belt on and around
the premises. The Area around the plant premises growth of dense
vegetation. Various trees, shrubs and herbs are found in and around it,
a list of which is given in baseline. None of the plants are in the list of
Endangered Plant Species.
Also, the trees are identified for their sensitivity & pollution tolerance
capacity. This concept helps to plan the greenbelt of the area making it
less polluted and a pollution absorber. Following is the list of trees from
the identified species which are helpful as pollution absorber and at the
same time pollution sensitive.
Family Name Botanical
Name
Common
Name
Sensitive Tolerant
Anacardiaceae Mangifera
indica
Mango Cement dust,
Coal dust, SO2
Dust
collector
Anonaceae Polyalthia
longifolia
Asopalav SO2 Dust
collector
Caesalpiniaceae Cassia fistula Garmalo Cement dust,
Poor Dust
collector, SO2
N.A
Delonix regia Gulmohar SO2, Fly ash,
Cement dust
N.A
Peltophorum
pterocarpum
Peeli
Gulmohar
N.A Dust.
Malvaceae Thespesia
populnea
Paras piplo Poor dust
collector
N.A
Meliaceae Azadirachta
indica
Neem Cement dust SO2
Mimosaceae Pithecellobium
dulce
Goras amli N.A Better Dust
collector,
SO2
Moraceae Ficus
benghalensis
Banyan tree N.A Dust
collector
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 4-12
Family Name Botanical
Name
Common
Name
Sensitive Tolerant
Ficus religiosa Peepal N.A Dust
collector,
SO2
Rhamnaceae Zizyphus
mauritiana
Bor N.A SO2, Fly ash
The high Stomatal Index of Azadirachta indica, makes them susceptible
to SO2. However, the SO2 emissions from the industry will within limits
and proper disperse at the stack height of 30 meters. Hence, no major
adverse impact is expected on these plants with the increased
emissions.
The high SPM levels may harm leaves by blocking stomata and thus
interfering with exchange of gases during photosynthesis and
respiration and also cause abrasion of plant surfaces when the wind
blows. But the site is not subjected to high-speed winds and the plants
can be expected to be free from any major impacts of SPM on plants.
Thus, there will not be any significant impact on ecological environment
due to proposed project activities.
4.8 SOCIO-ECONOMIC ENVIRONMENT
The proposed project activities will be in the existing premises and no
additional land will be required. Therefore, no displacement of person is
envisaged. The operation of plant will require educated and trained
manpower. The surrounding area has got good educational facilities at
Morbi & Rajkot.
The operation of the plant requires total workforce of 22 persons. Thus,
increasing industrial activity will boost up the commercial and
economical status of the locality to some extent.
Thus, overall impacts on socio-economic environment due to the
existence of plant are long term and positive in nature.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 4-13
Mitigation Measures for different component
4.9 MITIGATION MEASURES DURING CONSTRUCTION:
In order to mitigate the adverse environment impact due to the
construction phase are given below:
Regular sprinkling of the water will be recommended along with the
construction activities.
Regular preventing maintenance of machinery and transportation of
vehicles during construction to reduce noise pollution.
The domestic sewage generated during the construction activity will
be routed to septic tanks followed by soak pit.
To protect the workers working in noisy area, personal protective
equipments like earmuffs/earplugs will be provided.
Tree plantation will be proposed periphery of plant premises and
along the roads.
4.10 MITIGATION MEASURES DURING THE OPERATIONAL PHASE:
4.10.1 Measures for Air Environment
A) Stack Emission
Flue gas volume should be checked for amount of air needed for the
complete combustion of the fuel.
The unit will also provide adequate stack monitoring facilities for the
periodic monitoring of the stack to verify the compliance of the
stipulated norms.
In order to minimize the air pollution the unit has already developed
green belt on and around its premises.
B) Measures for fugitive emissions
The unit has also adopted following measures, which will be continued
after implementation of proposed project.
Pakka road make to reduce the fugitive emission. Water sprinkler will
be provided to reduce the dusting from road transportation.
Regular maintenance of valves, pipes etc.
To reduce the pollutant emission during transportation, the unit has
adopted the practice of regular check up and maintenance of
vehicular engines for complete combustion of the fuel.
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 4-14
Regular periodic monitoring of work area to check the fugitive
emission.
4.10.2 Measures for water environment
Unit proposed to recharge ground water during the monsoon to
balance the water table to make a recharge sump in own premises.
Minimization of water use
Use of high-pressure hoses for cleaning the floor to reduce the
amount of wastewater generated.
4.10.3 Measures for hazardous/solid waste
Measures to minimize waste generation
Classification of waste
Collection, Storage, Transportation, & disposed & sell to appropriate
recycler &/or reuse.
Data Management and Reporting
Personnel Training
4.10.4 Measures for Noise
To minimize the noise pollution the unit proposes the following noise
control measures,
Noise suppression measures such as enclosures, buffers and / or
protective measures should be provided, if required (wherever noise
level is more than 90 dB (A)).
Employees should be provided with ear protection measures like
earplugs or earmuffs. Earplug should be provided to all workers
where exposure is 85 dB (A) or more.
Extensive oiling, lubrication and preventive maintenance will be
carried out for the machineries and equipments to reduce noise
generation.
4.10.5 Health & Safety measures
Provision of periodic medical check up for all the employees is
necessary first aid facilities.
The unit will be appointing the medical officer for the regular medical
examination and treatment of the employee.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 4-15
Protective equipments will be regularly checked and will be kept
easily accessible and easily workable during emergency.
Various types of fire extinguishers such as (Foam type, water CO2
type, CO2 type) will be providing inside the factory premises.
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 4-16
Table 4.1
Emission quality of Stack
Sr. No.
Stack attached to
Stack Temp
(0c)
Velocity m/s
Stack height
(m)
Dia. of Stack
(m)
SPM mg/
Nm3
SO2
mg/
Nm3
NOX
mg/
Nm3
1 Boiler (TFH) 178 8.5 30 0.450 125 45 25
2 D. G. Set 190 14.0 11 0.15 85 25 30
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 4-17
Table 4.2
The Maximum 24 Hourly Average Concentration Values for SPM
Note: Receptor Types: GC = Grid cart, Concentration in µg/m3
RANK CONC RECEPTOR (XR,YR) TYPE RANK CONC RECEPTOR (XR,YR) TYPE
1 0.232 ( 1000.00, -1000.00) GC 26 0.118 ( 2000.00, 2000.00) GC
2 0.186 ( 1000.00, -1000.00) GC 27 0.118 ( 2000.00, .00) GC
3 0.172 ( 1000.00, 1000.00) GC 28 0.117 ( 1000.00, .00) GC
4 0.153 ( 1000.00, .00) GC 29 0.117 ( 1000.00, .00) GC
5 0.147 ( 1000.00, -1000.00) GC 30 0.116 ( 2000.00, .00) GC
6 0.147 ( 2000.00, -2000.00) GC 31 0.115 ( 3000.00, .00) GC
7 0.146 ( 1000.00, .00) GC 32 0.114 ( 1000.00, .00) GC
8 0.146 ( 1000.00, 1000.00) GC 33 0.111 ( 3000.00, .00) GC
9 0.145 ( 1000.00, .00) GC 34 0.109 ( 1000.00, .00) GC
10 0.143 ( 1000.00, -1000.00) GC 35 0.108 ( 1000.00, .00) GC
11 0.141 ( 2000.00, .00) GC 36 0.107 ( 1000.00, .00) GC
12 0.140 ( 1000.00, .00) GC 37 0.107 ( 2000.00, .00) GC
13 0.140 ( 2000.00, .00) GC 38 0.104 ( .00, 2000.00) GC
14 0.135 ( 1000.00, .00) GC 39 0.103 ( 1000.00, 1000.00) GC
15 0.134 ( 1000.00, .00) GC 40 0.101 ( 3000.00, -3000.00) GC
16 0.133 ( 1000.00, 1000.00) GC 41 0.101 ( 2000.00, -2000.00) GC
17 0.130 ( 1000.00, .00) GC 42 0.100 ( 1000.00, 1000.00) GC
18 0.129 ( 1000.00, 1000.00) GC 43 0.099 ( 2000.00, .00) GC
19 0.125 ( .00, 1000.00) GC 44 0.099 ( 2000.00, 2000.00) GC
20 0.125 ( 1000.00, 1000.00) GC 45 0.099 ( 2000.00, .00) GC
21 0.125 ( 2000.00, .00) GC 46 0.098 ( 1000.00, .00) GC
22 0.121 ( 1000.00, 1000.00) GC 47 0.097 ( 1000.00, 1000.00) GC
23 0.120 ( 1000.00, .00) GC 48 0.097 ( .00, 1000.00) GC
24 0.119 ( 1000.00, .00) GC 49 0.095 ( 1000.00, 1000.00) GC
25 0.119 ( 2000.00, -2000.00) GC 50 0.094 ( 3000.00, .00) GC
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 4-18
Table 4.3
The Maximum 24 Hourly Average Concentration Values for SO2
RANK CONC RECEPTOR (XR,YR) TYPE RANK CONC RECEPTOR (XR,YR) TYPE
1 0.086 ( 1000.00, -1000.00) GC 26 0.044 ( 1000.00, .00) GC
2 0.069 ( 1000.00, -1000.00) GC 27 0.043 ( 2000.00, .00) GC
3 0.064 ( 1000.00, 1000.00) GC 28 0.043 ( 2000.00, 2000.00) GC
4 0.058 ( 1000.00, .00) GC 29 0.043 ( 2000.00, -2000.00) GC
5 0.056 ( 1000.00, .00) GC 30 0.043 ( 2000.00, .00) GC
6 0.054 ( 1000.00, -1000.00) GC 31 0.043 ( 1000.00, .00) GC
7 0.054 ( 1000.00, 1000.00) GC 32 0.042 ( 3000.00, .00) GC
8 0.054 ( 2000.00, -2000.00) GC 33 0.041 ( 1000.00, .00) GC
9 0.054 ( 1000.00, .00) GC 34 0.041 ( 3000.00, .00) GC
10 0.053 ( 1000.00, -1000.00) GC 35 0.040 ( 1000.00, .00) GC
11 0.052 ( 2000.00, .00) GC 36 0.040 ( 1000.00, .00) GC
12 0.052 ( 1000.00, .00) GC 37 0.039 ( 2000.00, .00) GC
13 0.052 ( 2000.00, .00) GC 38 0.039 ( .00, 2000.00) GC
14 0.051 ( 1000.00, .00) GC 39 0.038 ( 1000.00, 1000.00) GC
15 0.051 ( 1000.00, .00) GC 40 0.037 ( 1000.00, 1000.00) GC
16 0.050 ( 1000.00, 1000.00) GC 41 0.037 ( 2000.00, -2000.00) GC
17 0.049 ( 1000.00, .00) GC 42 0.037 ( 3000.00, -3000.00) GC
18 0.048 ( 1000.00, 1000.00) GC 43 0.037 ( 1000.00, .00) GC
19 0.046 ( 1000.00, 1000.00) GC 44 0.037 ( 2000.00, .00) GC
20 0.046 ( 2000.00, .00) GC 45 0.037 ( .00, 1000.00) GC
21 0.045 ( .00, 1000.00) GC 46 0.036 ( 2000.00, 2000.00) GC
22 0.045 ( 1000.00, 1000.00) GC 47 0.036 ( 2000.00, .00) GC
23 0.044 ( 1000.00, .00) GC 48 0.036 ( .00, 1000.00) GC
24 0.044 ( 1000.00, .00) GC 49 0.036 ( 1000.00, 1000.00) GC
25 0.044 ( 1000.00, .00) GC 50 0.035 ( 1000.00, 1000.00) GC
Note: Receptor Types: GC = Grid cart, Concentration in µg/m3
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 4-19
Table 4.4
The Maximum 24 Hourly Average Concentration Values for NOx
RANK CONC RECEPTOR (XR,YR) TYPE RANK CONC RECEPTOR (XR,YR) TYPE
1 0.058 ( 1000.00, -1000.00) GC 26 0.031 ( 1000.00, .00) GC
2 0.047 ( 1000.00, -1000.00) GC 27 0.030 ( 1000.00, .00) GC
3 0.045 ( 1000.00, 1000.00) GC 28 0.030 ( .00, 1000.00) GC
4 0.044 ( 1000.00, .00) GC 29 0.030 ( 2000.00, .00) GC
5 0.044 ( 1000.00, .00) GC 30 0.029 ( 2000.00, .00) GC
6 0.042 ( 1000.00, .00) GC 31 0.029 ( 1000.00, .00) GC
7 0.039 ( 1000.00, .00) GC 32 0.029 ( 1000.00, .00) GC
8 0.039 ( 1000.00, 1000.00) GC 33 0.028 ( 2000.00, 2000.00) GC
9 0.037 ( 1000.00, -1000.00) GC 34 0.028 ( .00, 1000.00) GC
10 0.037 ( 1000.00, .00) GC 35 0.028 ( 3000.00, .00) GC
11 0.037 ( 1000.00, .00) GC 36 0.028 ( 2000.00, -2000.00) GC
12 0.037 ( 1000.00, -1000.00) GC 37 0.028 ( 1000.00, .00) GC
13 0.036 ( 2000.00, .00) GC 38 0.027 ( .00, 1000.00) GC
14 0.036 ( 1000.00, .00) GC 39 0.027 ( 1000.00, 1000.00) GC
15 0.035 ( 1000.00, 1000.00) GC 40 0.026 ( 3000.00, .00) GC
16 0.035 ( 2000.00, .00) GC 41 0.026 ( 2000.00, .00) GC
17 0.034 ( 2000.00, -2000.00) GC 42 0.026 ( .00, 2000.00) GC
18 0.034 ( 1000.00, .00) GC 43 0.026 ( 1000.00, 1000.00) GC
19 0.034 ( 1000.00, .00) GC 44 0.026 ( 1000.00, .00) GC
20 0.034 ( 1000.00, 1000.00) GC 45 0.025 ( 1000.00, 1000.00) GC
21 0.032 ( 1000.00, 1000.00) GC 46 0.025 ( 1000.00, 1000.00) GC
22 0.031 ( 1000.00, .00) GC 47 0.025 ( 2000.00, .00) GC
23 0.031 ( 1000.00, .00) GC 48 0.025 ( .00, 1000.00) GC
24 0.031 ( 1000.00, 1000.00) GC 49 0.024 ( 1000.00, .00) GC
25 0.031 ( 2000.00, .00) GC 50 0.024 ( 1000.00, 1000.00) GC
Note: Receptor Types: GC = Grid cart, Concentration in µg/m3
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 4-20
Figure 4.1 Isopleths for Ground Level Concentration Values for SPM
-10000 -8000 -6000 -4000 -2000 0 2000 4000 6000 8000 10000
-10000
-8000
-6000
-4000
-2000
0
2000
4000
6000
8000
10000
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 4-21
Figure 4.2 Isopleths for Ground Level Concentration Values for SO2
-10000 -8000 -6000 -4000 -2000 0 2000 4000 6000 8000 10000
-10000
-8000
-6000
-4000
-2000
0
2000
4000
6000
8000
10000
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 4-22
Figure 4.3 Isopleths for Ground Level Concentrations for NOx
-10000 -8000 -6000 -4000 -2000 0 2000 4000 6000 8000 10000
-10000
-8000
-6000
-4000
-2000
0
2000
4000
6000
8000
10000
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 5-1
Chapter-5
Analysis of Alternatives
5.1 PROLOGUE:
Alternative analysis is the process of analyzing the proposed locating for
suitability for basic necessities to operate the plant safely, this analysis
also covers the environmental aspect of pollution prevention and
improvement in quality of life nearby the project vicinity. The project
alternative is the course of action in pace of another, that would meet
the same purpose and need, but which would avoid or minimize
negative impacts and enhance project benefits.
Such projects may result in specific impacts which can be avoided or
mitigated by adherence to certain predetermined performance
standards, guidelines or design criteria. Alternative approaches may
therefore be more effective in integrating environmental and social
concerns into the project planning process.
5.2 PROJECT DETAILS:
Rainbow Laminate Pvt. Ltd. (Unit-II), is an existing particle board
manufacturing unit situated at Survey No. 160/p1/p2/p3, Village:
Lalpar, Taluka: Morbi, Dist: Rajkot. Unit now proposes to start Captive
Resin [(Urea formaldehyde Resin (600 MT/month), Phenol
Formaldehyde Resin (300 MT/month) and Melamine Formaldehyde
Resin (100 MT/month)] manufacturing activities in the same particle
board unit.
Out of the these products, resin falls under 5(f) category-Synthetic
organic chemicals industry (dyes & dye intermediates; bulk drugs and
intermediates excluding drug formulations; synthetic rubbers; basic
organic chemicals, other synthetic organic chemicals and chemical
intermediates) and therefore prior EC is required.
5.3 SITE ALTERNATIVE:
The project is already in existence for manufacturing of Particle Board.
It is very well familiar with the surrounding environment; therefore, it
becomes easy for the unit to expand the project in the same premises.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 5-2
The other supporting features are briefly summarized hereunder,
Availability of suitable and adequate land;
Availability of all basic facilities like infrastructure, communication,
transportation, medical facilities, fuel, water, power, unskilled &
skilled manpower, raw materials, road network etc.
Proximity of market;
Nearest town Morbi and city Rajkot are 5 km and 55 km away
from the project site which is very well connected with other parts
of the country by road & rail;
No R & R will be required;
Easy availability of manpower;
No national park or wildlife habitats fall within 10 km radial
distance from the project site.
The location of project is best suited to start above manufacturing
activities. So no alternative for site is analyzed.
5.4 ALTERNATIVE FOR TECHNOLOGIES:
Particular Proposed Technology Alternatives
Water Wastewater treatment plant
consisting of primary
treatment units followed by
evaporator.
Domestic wastewater will be
disposed off through septic
tank.
Proposed ETP is adequate to
achieve zero discharge.
Air Multi cone Cyclone separator Recommended to install bag
filter as additional APCM.
Solid/
Hazardous
waste
Store in Storage area and
final disposal to approved
TSDF site and CHWI facility
Disposal to approved TSDF
site, Disposal to CHWI facility,
reuse of waste & disposal by
selling to registered recycler.
As all above are safe sludge
disposal facilities and also guided
by authority. No thoughts are
required to switching on other
alternative.
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 6-1
Chapter-6
Environmental Monitoring Program
6.1 PRELUDE:
Environment monitoring is the sampling and analysis tool to know the
environment conditions at particular time. The record of environmental
monitoring is most important as the environmental changes are slow in
nature and impact appears after many years. Environmental Monitoring
is the technical heart of assessment of environmental and social impacts
arising due to implementation of the proposed project. An equally
essential element of this process is to develop measures to eliminate,
offset or reduce impacts to acceptable levels during implementation and
operation of projects. The integration of such measures into project
implementation and operation is supported by clearly defining the
environmental requirements within an Environmental Management Plan.
Rainbow Laminate Pvt. Ltd. (Unit-II) is an existing particle Board
manufacturing unit situated at Survey No. 160/p1/p2/p3, Village:
Lalpar, Taluka: Morbi, Dist: Rajkot. Unit now proposes to start Captive
Resin [(Urea formaldehyde Resin (600 MT/month), Phenol
Formaldehyde Resin (300 MT/month) and Melamine Formaldehyde
Resin (100 MT/month)] manufacturing unit in the same Particle Board
unit. It has proposed adequate environmental monitoring programme.
6.2 ENVIRONMENT MONITORING PROGRAM:
The continuous monitoring of Environmental parameters like air, water,
noise, soil and performance of pollution control facilities and safety
measures in the plant are vital for proper Environmental management
of any industrial project. Therefore, the company shall create
environmental monitoring facilities by the environmental and safety
department to monitor air and water pollutants as per the guideline of
GPCB & CPCB. Moreover, air and water shall be monitored by outside
agencies authorized by GPCB at regular frequencies. This department
shall also carry out periodical checkup of fire and safety equipments.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 6-2
6.3 OBJECTIVE OF MONITORING PLAN:
The basic objective of implementing a monitoring plan on a regular
basis is as follows:
Know the pollution status within the plant and its vicinity.
Generate data for corrective action in respect of pollution.
Correlate the production operations with emission and control
mechanism.
Examine the performance of pollution control system.
Assess the Environmental impacts.
Remedial measures and environment management plant to
reverse the impacts.
6.4 SCHEDULES FOR ENVIRONMENT MONITORING:
The environmental monitoring will be scheduled on regular interval to
assess the conditions. The record of these monitoring will be compared
with the baseline study to know the changes in environmental
conditions. The post-project environmental monitoring suggested
herewith should be as per the following guideline. The highlights of the
integrated environmental monitoring plan are:
The stack monitoring facilities like ladder, platform and porthole at
all the stacks will be maintained in good condition.
Regular monitoring of all gaseous emissions from stacks/vents.
The performance of air pollution control equipment evaluated
based on these monitoring results.
Water consumption will be recorded daily.
As far as possible, noise curbed at its source, with the help of
acoustic hoods and other such noise reducing equipment. Regular
noise level monitoring will be carried out.
Greenbelt will be properly maintained and new plantation
programmes will be undertaken frequently.
Continuous environmental awareness programmes will be carried
out for the employees and also in the surrounding villages.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 6-3
6.5 Ambient Air Quality monitoring
Schemes for monitoring ambient air quality, stack emissions and
fugitive emissions are proposed. The ambient air quality monitoring
systems are recommended for monitoring the ground level
concentrations and fugitive emissions around the plant. Unit should
install three monitoring stations around its battery limit (at 1200 as per
guideline) for monitoring PM, SO2 and NOx. The combined data will
provide overall characteristic and emission from the industry. For this,
the following equipment is recommended to be procured or can higher
the services from Environmental consultant by the project proponent for
implementing the above mentioned monitoring schemes:
Respirable Dust Sampler
Blower - 1.0-1.5 m3/min capacity with adapter for uniform suction
through filter and a properly calibrated manometer assembly for the
determination of flow rate through filter paper.
Rota meter - For gaseous sampling, calibrated Rota meter (0-5 LPM)
for maintaining flow rate should be provided.
Main housing - The main housing should be rectangular with a stand
of about 1.25 m height.
Besides this, stack emissions monitoring as per GPCB guidelines shall be
carried out.
Water Environment:
Entire quantity of wastewater will be collected and treated in ETP and
finally evaporated in evaporator. Hence there will not be any
wastewater discharge from the unit (zero discharge); however
wastewater is being analyzed at the outlet of ETP regularly.
Noise Environment:
Monitoring of noise levels is essential to assess the efficacy of
maintenance schedules undertaken to reduce noise levels and noise
protection measures. A good quality digital sound pressure level meter
is essential for this purpose.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 6-4
Transportation:
All the necessary precaution will be taken while carrying out transport of
the materials as per the Hazardous rules of transportation, central Motor
Vehicle Act-1988 & 1989. The vehicle for transportation of raw
materials, by-products and products will be parked at specified loading
facilities where there will be a provision of fire extinguishers.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 6-5
Table: 6.1 Environment Monitoring Plan
Nature of
Analysis
Frequency of analysis
with its analyzer
Parameters
Wastewater
analysis
Monthly by external agency pH, TDS, SS, Oil &
Grease, etc.
Stack Monitoring of
each stack
Monthly by external agency PM, SO2, NOX
Ambient Air Quality
Monitoring
Monthly for 24 hours or as
per the statutory conditions
by external agency
PM10, PM2.5, SO2, NOX
Noise level Monthly as per the statutory
conditions by external
agency
Nr. Main gate, Nr. Boiler
(TFH), Nr. D. G. Set,
Process area etc.
Work zone fugitive
monitoring
Monthly by external agency Dust, VOC
Health check-up of
workers
As per the statutory
guideline
All workers
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 6-6
Table: 6.2 Budget for implementation of Environmental Monitoring Plan
Particulars No. of
location
Parameters Methodologies Total
Budget Method of
Monitoring
Method of
Analysis
Stack Monitoring
of each stack
All stacks PM, SO2, NOx Stack
monitoring
kit
PM: IS 11255:
part-1: 1985
SO2: IS 11255:
part-2: 1985
NOx: IS 11255:
part-7: 2005
2500/
stack
Ambient Air
Quality
Monitoring
3
locations
PM, SO2, NOx
RDS, Fine
particulate
sampler
PM2.5: IS 5182:
part-23: 2006
PM10: IS 5182:
part-23: 2006
SO2: IS 5182:
part-2: 2001
NOx: IS 5182:
part-6: 2006
5500/
station
Waste water
Analysis
1 sample pH, TDS, SS,
Oil & Grease,
etc.
-- APHA-AWWA
22nd edition
2500/
Sample
Work zone
fugitive
monitoring
2 to 3
locations
Dust, VOC Personal
sampler,
VOC
sampler
Gravimetric, GC 1500/
location
Noise Pollution 6 to 8
locations
Sound Level
Meter
Sound
Level Meter
Sound Level
Meter
1000/
location
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 7-1
Chapter-7
Additional Studies A) RISK ASSESSMENT
7.1 INTRODUCTION
The risk assessment studies have been conducted for identification of
hazards, to calculate the damage distances and to spell out risk
mitigation measures.
Rainbow Laminate Pvt. Ltd. (Unit-II), is an existing Particle Board
manufacturing unit situated at Survey No. 160/p1/p2/p3, Village:
Lalpar, Taluka: Morbi, Dist: Rajkot. Unit now proposes to start Captive
Resin [(Urea formaldehyde Resin (600 MT/month), Phenol
Formaldehyde Resin (300 MT/month) and Melamine Formaldehyde Resin
(100 MT/month)] manufacturing activities in the same unit.
7.1.1 SCOPE OF STUDY
The scope of work is to carry out risk analysis for the proposed project
activities of plant covering all the risk to be handled and stored of
hazardous chemicals at the plant after expansion.
7.1.2 STUDY OBJECTIVE
The objective of the risk analysis includes the following:
Identification of hazards
Selection of credible scenarios
Consequences Analysis of selected accidents scenarios
Risk Mitigation Measures
7.2 THE STUDY APPROACH
The risk assessment study broadly comprised of the following steps:
System Description
Identification of hazards
Selection of Credible Accident Scenarios
Consequence Analysis
Risk Mitigation Measures
7.3 HAZARDOUS IDENTIFICATION
Hazard is defined as a chemical or physical conditions those have the
potential for causing damage to people, property or the environment.
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Hazard identification is the first step in the risk analysis and entails the
process of collecting information on:
The types and quantities of hazardous substances stored and
handled,
The location of storage tanks & other facilities,
Potential hazards associated with the spillage and release of
hazardous chemicals and fuel.
A preliminary hazard analysis is carried out initially to identify the major
hazards associated with storages and the processes of the plant. This is
followed by consequence analysis to quantify these hazards. Finally the
vulnerable zones are plotted for which risk reducing measures are
deduced and implemented. The major aspects are described below:
7.3.1 Hazardous Substances to be handled at Rainbow Laminate Pvt.
Ltd., (Unit-II)
M/s. Rainbow Laminate will be engaged in the manufacturing of
different resins, which is used as a raw material for particle board.
During operation phase, various hazardous chemicals will be handled.
Important characteristics of these hazardous materials are described in
details,
(1) Formaldehyde (37%)
General Information
Chemical Formula : HCHO
Color : Colorless
Flammability : Flammable
Physical Property
Physical State and appearance : Liquid
Odor : Pungent
Molecular weight : 30.02
pH : 3
Boiling Point : 98oC
Melting Point : -15oC
Specific Gravity : 1.08 (water=1)
Vapor Pressure : 2.4 kPa (@ 20oC)
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 7-3
Vapor Density : 100% (w/w)
Ionicity (in water) : Non -ionic
Solubility : Easily soluble in cold water, hot
water. Soluble in diethyl ether,
acetone, alcohol.
Fire Hazards:
Flammable in presence of open flames and sparks, of heat.
Non-flammable in presence of shocks, of oxidizing materials, of
reducing materials, of combustible materials, of Organic materials, of
metals, of acids, of alkalis.
Explosion Hazards:
Non explosive in presence of open flames and sparks, of shocks
Reaction with peroxide, nitrogen dioxide, and performic acid can
cause an explosion.
Potential Acute Health Effect:
Very hazardous in case of eye contact (irritant) of ingestion,
Hazardous in case of skin contact (irritant, sensitizer, Penmeator), of
eye contact (corrosive).
Slightly hazardous in case of skin contact (corrosive).
Sever over exposure can result in death. Inflammation of the eye is
characterized by redness, watering, and itching.
Toxicity:
The substance may toxic to Kidneys, liver, skin, central nervous
system.
Repeated or prolonged exposure to the substance can produce target
organ damage. Repeated exposure to a highly toxic material may
produce general deterioration of health by an accumulation in one or
many human organs.
(2) Methanol
Physical & Chemical Properties:
Physical State & Appearance : Liquid
Odor : Alcohol like
Color : colorless
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 7-4
Molecular Weight : 32.04 g/mole
Boiling Point : 64.50C
Melting Point : -97.80C
Specific Gravity : 0.7915
Vapor Pressure : 12.3 kPa
Vapor Density : 1.11
Volatility : Not Available
Odor Threshold : 100 ppm
Iconicity : non ionic
Solubility : Easily soluble in cold & hot water
Fire & Explosion data:
Flammability of the product : Flammable
Auto ignition Temperature : 4640C
Flash Point : Closed Cup: 120C. Open Cup: 160C
Flammable Limit : Lower: 6% Upper: 36.5%
Special Remarks on Explosion Hazards: Forms an explosive mixture
with air due to its low flash point, Explosive when mixed with
Chloroform + Sodium Methoxide and diethyle zinc. It boils violently and
explodes.
Handling & Storage: Store in a Segregated and approved area. Keep
container in a cool, well- ventilated area.
First Aid Measures
Eye Contact: Check for and remove any contact lenses, immediately
flush eyes with running water at least 15 minutes, keeping eyelids open.
Cold water may be used. Get medical attention.
Skin Contact: In case of contact, immediately flush skin with plenty of
water for at least 15 minutes while removing contaminated clothing and
shoes. Cover the irritated skin with an emollient. Cold water may be
used. Wash clothing before reuse. Thoroughly clean shoes before reuse.
Get medical attention immediately.
Serious Skin Contact: Wash with a disinfectant soap and cover the
contaminated skin with an anti-bacterial cream. Seek immediate
medical attention.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 7-5
Inhalation: If inhaled, remove to fresh air. If not breathing, give
artificial respiration. If breathing is difficult, give oxygen. Get medical
attention immediately.
Serious Inhalation: Evacuate the victim to a safe area as soon as
possible, Loosen tight clothing such as a collar, tie, belt or waistband. If
breathing is difficult, administer oxygen. If the victim is not breathing,
perform mouth-to-mouth resuscitation. Warning: It may be hazardous
to the person providing aid to give mouth-to-mouth resuscitation when
the inhaled material is toxic, infectious or corrosive.
Ingestion: If swallowed, do not induce vomiting unless directed to do
so by medical personnel. Never give anything by mouth to an
unconscious person. Loosen tight clothing such as a collar, tie, belt or
waistband. Get medical attention immediately.
Exposure Controls/Personal Protection:
Engineering Control: Provide exhaust ventilation or other engineering
controls to keep the airborne concentration of vapor below their
respective threshold limit value.
Personal Protection: Splash goggle, Lab coat, Vapor respirator, be
sure to use an approved respirator or equivalent, gloves.
Personal Protection in case of large spill:
Splash goggle. Full suit, Vapor respirator, Boots, Gloves. A self
contained breathing apparatus should be used to avoid inhalation of the
product. Suggested protective clothing might not be sufficient; Consult a
specialist BEFORE handling this product.
Exposure limit: TWA: 200 from OSHA (PEL) [US] TWA: 200 STEL: 250
(ppm) from ACGIH (TLV) [US] [1999] STEL: 250 from NIOSH [US]
TWA: 200 STEL: 250 (ppm) from NIOSH SKIN TWA: 200 STEL 250
(ppm) [Canada] consult authorities for acceptable exposure limits.
7.3.2 Quantities of Hazardous Materials
As per Manufacture, storage and Import of Hazardous Chemicals Rules,
1989 and amendment subsequently, there will be few hazardous
chemicals, which have potential for creating risk to life and property in
an unlikely event of leakage or spillage followed by fire.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 7-6
The hazardous chemicals are stored in the plant in tank with adequate
dyke. Other chemicals may store in cylindrical tanks, barrels and
carboys. Details of storage of hazardous materials are given below:
Storage of Hazardous Chemicals
Methanol storage tank: Methanol is corrosive solvent which required
regularly check of storage tank for the corrosiveness. It is highly
flammable liquid which may cause serious effect, if it is fire on storage
tank.
Formaldehyde storage tank: Formaldehyde will be stored in industrial
plastic grade tank because it is not corrosive to the plastic. If it spill
from storage tank, it may cause effect to the Environment.
Storage details are also provided in following table:
Table 7.1 Storage of Haz. Chemicals
Sr.
No.
Name of Raw
Materials
Storage Max. storage
1. Formaldehyde (37%) SS Tank 25 3 Nos.
2. Methanol MS Tank 25
7.4 HAZARDS DUE TO LEAKAGE OR CONTAINMENT
Since the proposed project is for manufacturing of resin, various
hazardous chemicals will be required to be handled.
Hazardous chemical to be handled and stored at the plant will be in
liquid form. In the event of leakage or accidental release of these
chemicals, it will create only localized effects within the short distances
from fixed or spread pool in case of fire. There will be a possibility of
release of some hazardous chemicals may form vapour cloud which can
move towards wind direction and may explode in the event of fire if
mass and concentration of air and vapour mixture is within the LEL and
UEL limits. However, mass of vapour and air mixture may not be
adequate to generate explosive mass.
Storage and handling of hazardous chemical will not pose any hazardous
situation if these are handled or stored correctly with adequate safety
provisions and fire fighting facilities. Therefore, suitable safety measures
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including fire fighting facilities will be provided at the plant to attend any
emergency due to accidental release of these hazardous chemicals.
Among the hazardous inventories, there are few potential toxic
materials that can form toxic vapour cloud in unlikely event of release.
7.5 MAXIMUM CREDIBLE ACCIDENT SCENARIOS
The plant will be dealing with some hazardous substances i.e.
Formaldehyde, Methanol described in details. This is in the form of liquid
and considered as odorous. Subsequently, their consequence due to
thermal radiation will be confined within short distances. If released
quantities are not ignited, therefore, vapour formation can result in
vapour and air mixture and may generate explosive mass which can
explode if it gets the source of ignition. Toxic cloud of hazardous
chemicals may also be formed and moved towards wind direction.
7.5.1 Methodology For Selection of Accident Scenarios
In this study, following steps are followed for scenario selection for risk
analysis study:
The hazardous materials to be handled at the plant and the
associated hazards have been identified and assessed.
Operating and storage conditions of handling and storage of
hazardous materials are studied.
An assessment is made of what inventories can get released
accidentally.
Release rates are calculated considering different cases. For further
analysis of selected release sources, representative failure modes
and failure sizes are identified.
Maximum Credible Accident Scenarios
Following maximum credible scenarios have been selected for
consequence analysis as a result of accidental releases:
Sr. No. Type of Release Outcome Cases Considered
1. Release of Solvent Formation of pool and thermal
radiation due to fire
Vapour cloud explosion
Dispersion of toxic cloud of vapours
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 7-8
7.5.2 Consequence Analysis
In consequence calculation, use is made of a number of calculation
models to estimate the physical effects of an accident (spill of hazardous
material) and to predict the damage (lethality, injury, material
destruction, other property damage). The risk assessment modelling can
be roughly divided into three groups:
Determination of source strength parameters;
Determination of consequential effects;
Determination of damage or damage distances (with specific
severity rates)
Consequence analysis has been carried for the selected accident
scenarios to estimate the vulnerable zones. When the vulnerable zones
are identified for failure cases, mitigation measures can be taken for risk
mitigation and to eliminate/avoid damage to the plant and injury to
personal.
7.5.3 Release of Methanol from Tank
Outcome I: Thermal Radiation Due to Pool Fire
In the event of release of Methanol from tank, pool will be formed in
dyke and in case of fire, thermal radiations will be occurred. Outcome of
model are summarized below:
Release Rate: 4.9 kg/s
Combustion Rate: 0.31 kg/s
Heat Radiation Distance
15 kW/m2 2.6 m
12.7 kW/m2 2.8 m
10 kW/m2 3.0 m
3 kW/m2 6.4 m
15 kW/m2 (Safe Distance) 11.2 m
Outcome II: Vapour Cloud Explosion
In the event of release of methanol from tank followed by delayed
ignition, evaporation of methanol will take place; however, explosive
mass will not be formed under any stability class and wind velocity.
Therefore, no possibility of vapour cloud explosion.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 7-9
Outcome III: Toxic Cloud of Methanol Vapour
In the event of release of methanol from tank, toxic vapour cloud of
IDLH (6000 ppm) will not be formed under any stability class and wind
velocity.
7.6 PROBABLE HAZARDS & RISK
From the preliminary risk assessment study carried out for Rainbow
Laminate Pvt. Ltd.-(Unit-II). Some of the possible hazards have
been identified.
The likely accident scenarios considered are given below:
Sr.
No.
Scenario Vulnerability
Zone
Remarks
1. Toxic Liquid
Leakage/
Spillage in
Confined Space
Confined Area Spillage to be mopped up,
decontaminated (if required) and
disposed of as per norms.
Fresh Air inlet/ventilation System to
be fully opened. Ventilation Exhaust
will carry harmful vapors. Personnel to
avoid contact with exhaust vapors.
Exhaust to be released at safe
elevation.
2. Flammable liquid
tank in tank farm
on fire
Area adjoining to
tank periphery/
other tanks in
tank farm
Deluge all adjoining tanks till fire
stops and heat is dissipated.
Transfer/neutralize the spillage (if
any).
The above-mentioned hazards scenarios can further aggravate into
much more serious incidents if not intercepted in time. The fire in one
tank of tank farm can spread to adjoining tanks and may result in
explosions. The vulnerability zone will be considerably enlarged. The
vapours of toxic fluids/dust if carried away by wind above TLV
concentrations may further enlarge the vulnerability zone. Similarly,
toxic fluid spillage and all wastes leaving the live processing zone if not
decontaminated properly can cause serious health hazard to plant
personnel and persons in nearby area.
7.7 METHODOLOGY, APPROACH AND DAMAGE CRITERIA FOR RISK
ASSESSMENT
Consequence analysis is that part of risk analysis, which considers
individual failure cases and the damage, caused by each failure case. It
is done to predict the outcome of potentially serious hazardous
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accidents to man and material in and around the plant boundary limits.
The advantages of carrying out consequence analysis are given below:
To improve plant layout
To meet statutory requirements
Protection of public in the nearby areas (no residential/inhabited
nearby)
Disaster management planning
Training tool
The findings of a consequence analysis provide information about
hazardous effects resulting from an accident scenario
In addition, methods for dealing with possible catastrophic events
are also provided
7.7.1 Hazards Evaluation: Exposure due to Vapors
Leakage in process plant from failure of nozzles, joints (flange joint),
welding failures or dripping from non-holding valves/glands at times
goes unnoticed. If the leaky dust or fluids being toxic and odorless it is a
potential source of risk, which may cause fatal/serious hazards.
Liquids with high saturation vapor pressures evaporate faster because
the evaporation rate (mass/time) is essentially proportional to the
saturation vapor pressure. In the case of vaporization into stagnant air,
the vaporization rate is proportional to the difference between the
saturation vapor pressure and the partial pressure in the stagnant air.
7.7.2 Liquid Pool Evaporation or Boiling
The pool boiling cases may be encountered during heavy leakage in
enclosed area and with heat source nearby (ambient or fire) the vapor
can explode or catch fire (in case the material is flammable and
sparks/flame contact is made).
7.7.3 Plant Leakage in Confined Space
A fuel spill is a common type of process incident and can lead to
potentially serious accident. If the spilled material gives rise to aerosol
these may interact with plant environment resulting in explosion or
harm to plant’s personnel/ damage to plant equipment/machinery (if
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vapors are inflammable). The plant will be in open with natural
ventilation.
7.7.4 Damage Criteria
In order to appreciate the extent of damage produced by various
accident scenarios, it is appropriate to discuss the physiological/physical
effects of thermal radiation intensities due to spillage causing
subsequent fire. The thermal radiation usually results in burn on the
human body and damage to plantation. Furthermore, inanimate objects
like equipment, piping, cables, etc. may be affected and may aggravate
the situation further.
Consequence analysis has been carried out for selected failure cases. It
quantifies vulnerable zones for a likely incident and once the vulnerable
zone is identified for an incident, measures are proposed to eliminate
damage to plant and potential injury to personnel.
7.7.5 Risk Reduction Measures
For risk mitigation/reduction, attempts should be made either to reduce
inventories that could get released in the event of loss of containment
or failure likelihoods or both as feasible. Risk analysis identifies the
major risk contributors, which enables prioritization of the plant that
deserve special attention in terms of inspection and maintenance in
particular and over all safety management as a whole.
For the risk reduction at the plant, the following salient suggestions and
recommendations are made:
On site and off site emergency response plan should be prepared
and circulated to concern persons.
Personnel at the proposed plant and public in surrounding area
should be made aware about the hazardous substance stored at the
plant and risk associated with them.
A written process safety information document should be compiled
for general use.
The document compilation should include an assessment of the
hazards presented including (i) toxicity information (ii) permissible
exposure limits. (iii) Physical data (iv) thermal and chemical stability
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data (v) reactivity data (vi) corrosivity data (vii) information on
process and mechanical design.
The process design information in the process safety information
compilation must include P&IDs/ PFDs; process chemistry;
maximum intended inventory; acceptable upper and lower limits,
pressures, flows and compositions and process design and energy
balances.
The adequate numbers of heat and smoke detectors should be
provided at strategic locations in the plant and indication of
detectors/sensors should be provided in main control room.
Predictive and preventive maintenance schedule should be prepared
for equipment, piping, etc. and thickness survey should be done
periodically as per standard practices.
A written procedure (Management of Change) must be developed to
manage changes to process chemicals, technology, equipment and
procedures that affect a covered process.
Safe work practices should be developed to provide for the control of
hazards during operation and maintenance such as: (i) lockout/tag
out (ii) Confined space entry (iii) Opening process equipment or
piping (iv) Control over entrance into a facility by maintenance,
contractor, laboratory, or other support personnel.
Personnel engaged in handling of hazardous chemicals should be
trained to respond in an unlikely event of emergencies.
The plant should check and ensure that all instruments provided in
the plant are in good condition and documented.
Safety measures in the form of “Do” and “Don’t do” should be
displayed at strategic locations especially in local language and
English.
Regular mock drills should be carried out once in every 3 months
and shortcomings should be recorded and rectified. Records should
be maintained for the response of Mock drills and corrective actions
should listed and taken accordingly.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 7-13
7.7.6 PERSONNEL PROTECTIVE EQUIPMENT (PPEs)
The required PPEs for each area/operation should be identified and
the necessary PPEs, like, helmets, goggles, hand gloves, mask,
safety belts, ear muff and plug, etc. should be made available to the
personnel.
The workers should be trained in proper use of PPEs.
The system should exist for replacement/issue of PPEs by testing
and as per requirement.
Lockers should be provided to the workers for safe custody and
storage of PPEs.
7.7.7 HANDLING OF HAZARDS
Personal protective equipment used by the person during handling of
hazardous chemicals, should be replaced after certain time.
Any spillage of hazardous chemicals should be cleaned and disposed
off as per standard practice.
Empty drums of hazardous chemicals should be neutralized
immediately.
Personnel engaged in handling of hazardous chemicals should be
made aware of properties of hazardous chemicals.
7.8 GENERAL WORKING CONDITIONS
(a) House Keeping
All the passages, floors and stairways should be maintained in good
condition. The system should be available to deal with any spillage
of dry or liquid chemical at the plant.
Sufficient disposable bins should be clearly marked and these should
be suitably located in the plant.
Walkways should be clearly marked and free from obstructions.
In the plant, precaution and instructions should be displayed at
strategic locations.
Roads/walkway within the plant should be maintained neat and
clean.
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(b) Ventilation
Adequate ventilation should be provided in the work floor
environment.
The work environment should be assessed and monitored regularly.
Local ventilation is most effective method for controlling dust and
gaseous emissions at work floor.
7.9 SAFE OPERATING PROCEDURES
Safe operating procedures should be available for mostly all
operations and equipment.
The workers should be informed of the consequences of failure to
observe the safe operating procedures.
7.9.1 WORK PERMIT SYSTEM
Work permit system should be followed at the plant. Hazardous
work permit should be used for hot work, electrical works, etc.
7.9.2 EMERGENCY PREPAREDNESS
On-site emergency plan should be prepared and readily available for
an unlikely event of emergency.
Emergency telephone numbers should be available and display
properly strategic locations.
7.9.3 STATIC ELECTRICITY
All equipment and storage tanks/containers of flammable chemicals
should be bounded and earthed.
Electrical resistance for earthing circuits should be maintained.
Periodic inspections should be done for earth pit and record should
be maintained.
7.9.4 ACCESS
Adequate safe access should be provided to all places where workers
need to work and all such access should be in good condition.
7.9.5 MATERIAL HANDLING
Material handling areas should be clearly defined.
The workers should be made aware about the hazards associated
with manual material handling.
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7.9.6 COMMUNICATION SYSTEM
Adequate communication facilities should be available at the plant
and supported with uninterrupted power supply.
Communication facilities should be checked periodically for its proper
functioning.
7.9.7 FIRST AID FACILITIES
First aid box should be provided at strategic locations within the
plant.
At least one stature should be available in first aid room.
List of important telephone numbers should be displayed in first aid
room.
7.9.8 ACCIDENT REPORTING, INVESTIGATION AND ANALYSIS
A system should be initiated for accident and near miss reporting,
investigation and analysis. To motivate and awareness among the
personnel at the plant about safety, total accident (lost time injury) free
days can be displayed on the board prominently at strategic location.
7.9.9 SAFETY INSPECTIONS
The system should be initiated for checklist based routine safety
inspection and internal audit of the plant periodically. Safety inspection
team should be formed from various disciplines and departments.
7.9.10 SAFE OPERATING PROCEDURES
Safe operating procedures should be formulated and updated, specific to
process & equipment and distributed to concerned plant personnel.
7.10 TRANSPORTATION OF HAZARDOUS MATERIALS
Spills of hazardous materials, including oil, are the result of a
combination of actions and circumstances, all of which contribute in
varying degrees to the outcome. Most spills from tankers result from
routine operations such as loading, discharging and bunkering, which
normally occur in ports, road etc; however, the majority of these spills
are small. Accidental causes such as groundings and collisions generally
give rise to much larger spills.
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Guidelines Principle
Ensure that their operations, where applicable, are in compliance
with:
Recommendations on the Transport of Dangerous Goods;
Implement guidance for the prevention and consequence
minimization of catastrophic releases of hazardous materials, which
may result in toxic, fire, explosion, or other hazards during
transportation.
Prepare a Hazardous Material Transportation Plan for transport
hazardous materials;
Information on the hazards and control measures at the time of
emergency is vital for minimizing the effect of such accidents hence it
shall be available with transporter. This module is intended to
provide the first hand knowledge about the hazard information
system.
Following information keeps ready with driver;
Hazardous information systems
U.N. Classification for hazard and substance identification
HAZCHEM
Responsibilities of consignor
Responsibilities of the transporter or owner of goods carriage;
Details with driver for report to police station about accident;
Correct extinguishing techniques for different type of fires
Knowledge about initial isolation and proactive action distance.
7.11 SAFE HANDLING PROCEDURE FOR KEY HAZARDOUS MATERIALS
(a) Precautions for Loading, Unloading, Transport and Storage of
Methanol
Methanol requires to two specific attentions in order to avoid accidental
release and ignition of methanol. Hazards associated with loading,
unloading, transportation, and tank storage of methanol is essentially
the same regardless of intended use. The severity of the hazards varies
depending on circumstances and ambient conditions. For example,
accidental release of methanol from pressurized piping causes
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 7-17
immediate liquid flashing and vapor generation. Accidental release of
methanol from a gravity transfer system results in liquid pooling and
substantially less vapor generation. Combustion and corrosion hazards
are always present to a greater or lesser extent when handling
methanol.
Best Practice
Best practice for loading, unloading, transporting, and storing methanol
is determined by inherent hazards of methanol, and by circumstances
associated with handling, and by considerations accompanies potential
accidental release. In order to prevent fire, practices for loading,
unloading, transporting, and storing methanol should consider taking
the following precautions:
Avoid accumulation and subsequent discharge of static electricity within
low methanol concentration blends which may result from turbulence:
Control flow rate in and out of containers to minimize turbulence and
avoid accumulation of static electricity within the flowing liquid;
Discharge through a liquid seal dip leg pipe rather by free-falling
through air to prevent air entrainment, absorption of moisture, and
accumulation of static electricity in the falling liquid;, Bond and ground
tanks, vessels, containers, and associated piping.
Avoid switch loading with gasoline, diesel, and other petroleum products
that have bulk electrical conductivities less than 50 picosiemens per
meter.
Isolate liquid and vapors from recognizable ignition sources (electrically-
caused sparking, electrically-generated hot spots, welding, brazing,
grinding, oxy-acetylene cutting, air-arc gouging, internal combustion
engines, space heaters, etc.) to a radial distance of 50 feet.
Prevent contact with air (oxygen) and consider using a combination of
gravity and pressure transfer using nitrogen rather than pump transfer.
Cordon the area surrounding transfer to a radial distance of 50 feet and
use caution tape and signage indicating presence of a flammable
hazard.
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Seal drains and sewers to a distance of 50 feet or more as appropriate.
Methanol spills may create flammable mixtures of vapor in air as they
run down hill and pool.
Use appropriate personal protection equipment.
(b) Treatment of workers affected by accidental spillage of
methanol/phenol
Methanol:
Eyes: Immediately flush eyes with plenty of water for at least 15
minutes, occasionally lifting the upper and lower eyelids. Get medical
aid immediately.
Skin: Immediately flush skin with plenty of soap and water for at least
15 minutes while removing contaminated clothing and shoes. Get
medical aid if irritation develops or persists. Wash clothing before
reuse.
Ingestion: If victim is conscious and alert, give 2-4 cupfuls of milk or
water. Never give anything by mouth to an unconscious person. Get
medical aid immediately. Induce vomiting by giving one teaspoon of
Syrup of Ipecac.
Inhalation: Get medical aid immediately. Remove from exposure to
fresh air immediately. If breathing is difficult, give oxygen. Do NOT use
mouth-to-mouth resuscitation. If breathing has ceased apply artificial
respiration using oxygen and a suitable mechanical device such as a bag
and a mask.
Phenol:
Eye Contact: Check for and remove any contact lenses. In case of
contact, immediately flush eyes with plenty of water for at least 15
minutes. Cold water may be used. Get medical attention immediately.
Skin Contact: In case of contact, immediately flush skin with plenty of
water for at least 15 minutes while removing contaminated clothing and
shoes. Cover the irritated skin with an emollient. Cold water may be
used. Wash clothing before reuse. Thoroughly clean shoes before reuse.
Get medical attention immediately. Wash with a disinfectant soap and
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cover the contaminated skin with an anti-bacterial cream. Seek
immediate medical attention.
Inhalation: If inhaled, remove to fresh air. If not breathing, give
artificial respiration. If breathing is difficult, give oxygen. Get medical
attention immediately.
Evacuate the victim to a safe area as soon as possible. Loosen tight
clothing such as a collar, tie, belt or waistband. If breathing is difficult,
administer oxygen. If the victim is not breathing, perform mouth-to-
mouth resuscitation. WARNING: It may be hazardous to the person
providing aid to give mouth-to-mouth resuscitation when the inhaled
material is toxic, infectious or corrosive. Seek immediate medical
attention.
7.12 Onsite and offsite emergency plan during chemical disaster
On-site Emergency: If an accident/incident takes place in a factory, its
effects is confined to the factory premises, involving only the persons
working in the factory and the property inside the factory it is called as
On-site Emergency.
Off-site Emergency: If the accident is such that its affects inside the
factory are uncontrollable and it may spread outside the factory
premises, it is called as Off-site Emergency.
The main objectives of an emergency plan are-
To control and contain the incident/accident and if possible,
eliminate it; and
To minimize the effects of the incident on persons, property and
environment.
Each factory or industrial unit should prepare an emergency plan
incorporating details of action to be taken in case of any major
accident/disaster occurring inside the factory. The plan should cover all
types of major accident/occurrences and identify the risk involved in the
plant. Mock drills on the plant should be carried out periodically to make
the plan fool proof and persons are made fully prepared to fight against
any incident in the plant.
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B) SOCIAL IMPACT ASSESSMENT:
No any negative Social Impact envisaged from the proposed project
activities. In fact Positive Social impact was prevail during the study of
Sociological data because, necessity for unskilled and skilled person will
increase for proposed activities and unit will accord opportunity first
prior to the local people.
There will be no R & R due to proposed activities.
C) PUBLIC CONSULTATION:
The public hearing was held on 09.02.2015 on the basis of the draft
EIA/EMP incorporating the Terms of References. Report is finalized after
incorporating the comments and suggestions by the public during pubic
consultation is given below. Final EIA/EMP will be submitted to MoEF for
Environmental Clearance.
Table No. 7.2 Points raised during Pubic Hearing
Points raised during public hearing and its compliances/ response from
project proponent/consultant.
Sr.
No.
Name and
address
Issue raised Reply from Project
Proponent
1 Shri Durlabhajibhai
Jivrajbhai Vill: Lalpar,
Ta: & Dist: Morbi
Which steps will be
taken by industry to control Air Pollution?
The main source of Air
Pollution is from Boiler (Thermic Fluid Heater).
Lignite/ Coal or Agro briquette will be used as a fuel. Mainly Particulate
matter will be emitted from Chimney. Cyclone
Separator and bag filter will be installed as air pollution
control device to control particulate matter.
2 Shri Jayantibhai Govindbhai Aghara (Deputy Sarpanch
shri), Vill: Bhadiyad
Ta: & Dist: Morbi
Which steps will be taken by industry to control water
Pollution?
There is no use of water in process of resin manufacturing. Wastewater
will generate from condensation and cooling
bleed off. After primary treatment, it will be evaporated in evaporator.
So, there will be no discharge of industrial
waste water.
3 Shri Dhanjibhai
Jerambhai Janva, Vill: Lilapar
Which activities will
be carried out by Industry for social
Unit has 22.5 lacs budget
allocated for social up-liftment. This amount will
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 7-21
Ta: & Dist: Morbi up-liftment? be used mainly for education, Health and Drinking water. Apart from
this, unit will use this amount as per the advice of
local authority.
4 Shri Manojbhai
Patel, Vill: Bhadiyad Ta: & Dist: Morbi
What Steps will be
taken for safety of workers?
Personal Protective
Equipment (PPE) like helmet, gumboot, gloves and safety goggles shall be
provided to workers and dedicated person will be
take care for use of PPE.
5 Shri Divyesh
Vinubai Jajar, Vill: Lalpar Ta: & Dist: Morbi
How many
employments will be provided by this unit?
Additional 20-25 workers
will be employed for proposed plant of resin and first priority will be given to
local people.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 8-1
Chapter-8
Project Benefits
8.1 INTRODUCTION
Project benefit focus on those points which will become beneficial to the
surrounding area or community in terms of infrastructural development,
Social development, employment and other tangible benefits due to
project. Proposed project has a potential for employment of skilled,
semi-skilled and unskilled employees during construction phase as well
as operational phase.
8.2 IMPROVEMENTS IN THE PHYSICAL INFRASTRUCTURE
INCLUDING TECHNICAL FACILITY ASPECTS:
Physical infrastructure includes infrastructural & technological facilities
of the project, necessary for the operation. Unit is already existence for
manufacturing of particle board and now proposes to start up captive
resin manufacturing activities in the same plant premises. It has well
developed physical infrastructural facilities for particle board
manufacturing; however, due to the proposed activities, minor
construction work and commissioning will be done. Thus, following
infrastructural facilities will be developed due to proposed activities:
Improvement in local amenities facilities
Improvement in road link facilities as transportation through truck
and other vehicles will increased due to expansion of project
Improvement in local civilization
Increase income of local population
Increase requirement of man power
8.3 IMPROVEMENT IN SOCIAL INFRASTRUCTURE:
Due to proposed project activity, social infrastructure will improve by
means of civilization, vocational training and basic amenities.
Civilization: Due to the project, employment and other infrastructural
facilities will boost up income of surrounding people and improve quality
of life. This will indirectly boost up the civilization of the surrounding
people.
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Vocational Training: Moreover, unit will provide vocational training
opportunity to the surrounding people and greed for employment will
motivate the education activities that will lead the change in life style of
the surrounding and affected people hence social infrastructure will be
improved.
Basic Amenities: Better education facilities, proper healthcare, road
infrastructure and drinking water facilities are basic social amenities for
better living standard of any human being which will further increase
the above amenities directly/indirectly either by providing or by
improving the facilities in the area, which will help in uplifting the living
standards of local communities.
8.4 EMPLOYMENT POTENTIAL
Infrastructure will get improved and enhance the employment
opportunity for both skilled and unskilled person from nearby area.
Direct employment as well as indirect employment due to ancillary
services will be given to the local people. Therefore, the socio-economic
status of the local people will be improved. The details of employment
opportunity during Construction and Operation phase are discussed
underneath:
Increased employment opportunity at Construction phase:
In the construction phase, direct and indirect manpower will be
involved. Thus temporary and permanent employment will be generated
during construction phase. Unit will require around 8-10 workers during
the construction phase. Moreover, unit will provide first priority to local
workers for the employment.
Increased employment opportunity at Operation phase:
During the operation phase of project, total 22 nos. of skilled and
unskilled manpower will require for routine operation of the project.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 9-1
Chapter-9
Environmental Cost Benefit Analysis
9.0 ENVIRONMENTAL COST BENEFIT ANALYSIS
As per EIA Notification 2006, this Chapter of the ‘Environmental Cost
Benefit Analysis’ is applicable only if it is recommended at the Scoping
stage. However, as per the ToR points issued by MoEF, New Delhi vide
File No. J-11011/209/2012-IA II (I) & ToR Letter dated 1st February,
2013 and as per the minutes of meeting of 24th Reconstituted Expert
Appraisal Committee (Industry) held during 29th - 30th September,
2014, the Environmental Cost Benefit Analysis is not applicable and
hence has not been prepared.
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Chapter-10
Environment Management Plan
10.1 INTRODUCTION
An Environment Management Plan (EMP) has been prepared to minimize
negative impacts and is formed on the basis of prevailing environmental
conditions and likely impacts of this project on various environmental
parameters. This plan will also facilitate monitoring of environmental
parameters.
An equally essential element of this process is to develop measures to
eliminate, offset or reduce impacts to acceptable levels during
implementation and operation of project. The integration of such
measures into project implementation and operation is supported by
clearly defining the environmental requirements within an Environment
Management Plan (EMP). EMP includes scheme for proper and scientific
treatment and disposal mechanism for air, liquid and solid hazardous
pollutant, apart from this, green belt development, safety aspects of the
workers; noise control, CSR activities etc. are also included in it.
From the previous chapter, it can be said that the proposed resin project
has significantly less pollution potential. For abatement of environmental
pollution, the unit would adopt several measures, which are summarized
in this chapter.
Rainbow Laminate Pvt. Ltd., Unit-II is already existence for
manufacturing of Particle Board and now proposed to start
manufacturing of captive resin in the same plant premises.
10.2 OBJECTIVE OF ENVIRONMENTAL MANAGEMENT PLAN
The objective of the Environmental Management Plan is summarized
hereunder,
To limit/reduce the degree, extent, magnitude or duration of
adverse impacts.
To treat all the pollutants i.e. liquid effluent, air emissions and
hazardous waste with adoption of adequate and efficient
technology.
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To comply with all the norms and standards stipulated by Gujarat
Pollution Control Board/Central Pollution Control Board.
To create good working conditions.
To reduce any risk hazards and design the disaster management
plan.
Continuous development and search for innovative technologies for
a cleaner and better environment.
10.3 COMPONENTS OF EMP
EMP for the proposed project covers following aspects:
Description of mitigation measures which are proposed for proposed
operation phase only
Description of monitoring program
Institutional arrangements
Implementation schedule and reporting procedures
All above aspects and objectives are kept in the view and considering
the same EMP is prepared for two major fields,
10.3.1 Environmental Management systems
Unit is well aware of environmental requirements for planning and
implementation of the project and set up a department with trained
personnel headed under the qualified environmental manager. As
indicated in the impact and mitigation chapter of this report, the
environmental impact due to the proposed activity is very marginal
release of pollutants due to proposed activity.
10.3.2 Environmental, Health and Safety (EHS)
Synthetic Organic Chemical Industries prefer an integrated approach
and make environmental management a part of overall Environment,
Health and Safety (EHS) Management system. This model EHS system
suggests and addresses EMS issues such as:
- Management system expectation
- Management leadership, responsibilities and accountability
- Risk assessment and management
- Compliance and other requirements
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- Personnel, training and contractor services
- Documentation and communications
- Facilities design and construction
- Operation, maintenance and management
- Community awareness and emergency response
- EHS performance monitoring and measurement
- Incident investigation reporting and analysis
- EHS management system audit
- Management review and audit
With this type of EHS management approach, proposed project would
be able to integrate the requirements of ISO-14001 into the overall
management system.
10.3.3 Environmental Management Cell
Unit proposed to appoint a separate cell set up and assigned
responsibilities to officers from various disciplines to co-ordinate the
activities concerned with management and implementation of
environment control measures. Basically, this department keep a close
watch on the performance of the pollution control equipments,
emissions from the sources and the quality of surrounding environment
in accordance with the monitoring programme either departmentally or
appointing external agency whenever necessary.
The cell will also include the safety cell for observing, inspecting and
regulating the safety measures inside the plant. The cell will be
responsible for maintaining records of all the data, documents and
information in line with the statutory requirements. The setup of the
Environmental Management Cell is shown in Figure-10.1.
10.4 ENVIRONMENTAL MANAGEMENT DURING CONSTRUCTION PHASE
Since the proposed project will be in the same plant premises, no major
excavation work will be carried out. Minor activities for the construction
and installation of new machineries/equipments will be done carried out.
Thus, impact will be temporary and negligible. Minor construction for
installation work shall generate noise and dust within working areas.
Therefore, measures will need to take to protect workers.
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In order to mitigate the adverse environment impact due to the
construction phase, following measures will be taken:
Regular sprinkling of the water will be recommended along with the
construction activities.
Regular preventing maintenance of machinery and transportation of
vehicles during construction to reduce noise pollution.
Provision of silencer, to modulate the noise generated by the
machine, if required.
The domestic sewage generated during the construction activity will
be routed to soak pit followed by septic tank.
To protect the workers working in noisy area, personal protective
equipments like earmuffs / earplugs will be provided.
Tree plantation will be proposed periphery of plant premises and
along the roads.
10.5 ENVIRONMENTAL MANAGEMENT DURING THE OPERATIONAL
PHASE
EMP proposed for implementation is detailed under the following heads:
Air Pollution Control
Wastewater Management
Solid/Hazardous Waste Management
Noise Management
Greenbelt Development
Occupational Safety and Health
Implementation of EMP and monitoring programme
10.5.1 Air Environment Management
A) Source of air pollution and control measures:
There is one source of flue gas emission i.e. stack attached to the Boiler
(Thermic Fluid Heater), where emission is due to the combustion of fuel.
Mix fuel i.e. Coal & lignite is use as a fuel. Unit has installed cyclone
separator on the stack attached to Boiler (Thermic Fluid Heater) as Air
Pollution Control System and proposed to install bag filter as additional
APCM. There will one process vent attach to hood in dryer section.
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The probable pollutants are SPM, SO2 and NOx. Adequate stack height
will be provided to control & disperse the air pollutants within the
satisfactory levels. Thus, air pollution control system proposed by the
unit will be adequate to meet gaseous emission norms.
There will also be use of HSD for D.G. set, which will be operated only in
case of emergency & in case of power failure. At that time, flue gas
emission will also be well within gaseous emission norms and there is no
need of any air pollution control measures.
The unit has provided adequate stack monitoring facilities for the
periodic monitoring of the stack to verify the compliance of the
stipulated norms.
In order to minimize the air pollution, the unit proposes to create the
greenbelt in and around its premises considering the following
guidelines,
Green cover should be created at all the available open spaces.
To make green belt dense more trees are to be planted at all
patches where plantations already exists.
Strict surveillance is made to increase the survival rate of the
trees.
Plants with higher height, medium and low height should be
planted to ensure thick belt for attenuation of fugitive emission.
This activity demands expert advice and guidance.
B) Measures to control fugitive emissions
Fugitive emission of VOCs & Dust is likely to emit from proposed
activities. However it will be at acceptable level.
To control fugitive emission, following steps will be implemented in the
proposed unit:
Close handling system provided for transfer of chemicals.
Pneumatically transfer of liquid raw material in rector.
Raw material will be stored in the covered structure.
Regular maintenance of valves, pipes etc.
Regular monitoring of Methanol and Formaldehyde concentration
in work area.
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EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 10-6
Greenbelt will be developed around the plant to arrest the fugitive
emission.
To reduce the pollutant emission during transportation, the unit
has adopted the practice of regular checkup and maintenance of
vehicular engines for complete combustion of the fuel.
C) Methanol recovery system from drying section
Methanol recovery system at drying section will be provided to recover
Methanol and reduce VOCs load in work area. Unit will be provided hood
and condenser system to recover methanol and reuse in process.
10.5.2 Water Environment
Total water requirement will be 8.5 KL/day, mainly for utilities (i.e.
cooling makeup), domestic & greenbelt purpose. There will be no water
consumption in manufacturing process. Total water requirement is met
from the bore well; therefore, slight stress on ground water table will be
occurred due to proposed activities/project.
There will not be any industrial wastewater disposal outside the
premises as treated effluent from Primary Treatment Plant will be
evaporated in kettle type evaporator. Domestic effluent is generated
which is deposed into soak pit through septic tank.
Water Management
The unit will adopt the practice of maintaining the records for the
total water withdrawal and consumption at various resources.
Domestic effluent will be disposed off into soak pit.
No wastewater discharge outside the premises.
Rain water harvesting system would be implemented to recharge
ground water.
10.5.3 Hazardous/Solid Waste Management
The Waste Management plan includes:
- Classification of waste
- Collection, Storage, Transportation, disposal & sell to approved TSDF
site/appropriate recycler &/or reuse.
- Data Management and Reporting
- Personnel Training
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- Waste Minimization
The source of solid/hazardous waste generation is ETP waste, used
lubricant oil &/spent oil, discarded containers/barrels/liners and waste
residue. The quantity of ETP sludge is estimated around 0.30 MT/month
used lubricant oil will 0.5 KL/year, discarded barrels will be 120
nos./annum and Liners will be 70 kg/month and waste residue will be
0.125 MT/month.
The unit will provide isolated storage area for hazardous waste storage
with roof cover and impervious floor. ETP waste generate from primary
treatment will be disposed to GPCB approved TSDF site and used
lubricant oil will be sold to registered recyclers whereas discarded
containers/barrels being used for packing of ETP sludge in case of
excess it will be sold to approved recycler or traders. Residue will be
sent to CHWIF for incineration.
Fly Ash Management & Disposal
Around 60 MT/month of ash is generated which will be sold to brick
manufacturer & hollow concrete brick manufacturer and also will be
supplied to the company for land leveling, conditioning and road
construction, etc.
10.5.4 Noise Control Technique
The main sources of noise generation will be from driving unit of plant &
machinery. Additional noise will be generated due to installation of new
machineries and equipments. However, these impacts will be very minor
and temporary in nature. The impact on the environment during the
operational phase will be long term but of insignificant.
However, to minimize the noise pollution the unit proposes the following
noise control measures,
Noise suppression measures such as enclosures, buffers and / or
protective measures should be provided, if required (wherever
noise level is more than 90 dB (A)).
Employees should be provided with ear protection measures like
earplugs or earmuffs. Earplug should be provided to all workers
where exposure is 85 dB (A) or more.
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The transportation contractor shall be informed to avoid
unnecessary speeding of the vehicles inside the premises.
Extensive oiling, lubrication and preventive maintenance will be
carried out for the machineries and equipments to reduce noise
generation.
The selection of any new plant equipment will be made with
specification of low noise levels.
Areas with high noise levels will be identified and segregated
where possible and will include prominently displayed caution
boards.
The green belt area will be developed within industrial premises
and around the periphery to prevent the noise pollution in
surrounding area.
Monitoring of noise levels is essential to assess the efficacy of
maintenance schedules undertaken to reduce noise levels and noise
protection measures. A good quality of digital sound pressure level
meter is essential for this purpose.
10.6 GREENBELT DEVELOPMENT
Tree plantation is one of the effective remedial measures to control the
air pollution and noise pollution. It also causes aesthetics improvement
of the area as well as sustains and supports the biosphere. The unit
proposes to develop the green belt on 5375 m2 area.
The greenbelt developed by planting drought resistant trees suitable for
local climate. Moreover, avenue trees will be planted all along the roads
and local species are recommended to plant. The density of tree will be
1000 tree per acres i.e. 1 tree per 4 m2 to minimize the effect of air and
noise pollution and to improve overall environment. Trees that are
native of this area will be been chosen for plantation.
The plants are suitable for greenbelt development based on gaseous
exchange capacity of foliage which is ascertained by the following
characteristics:
- The plant should be fast growing.
- It should have thick canopy cover.
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- It should be perennial and evergreen.
- It should have large leaf area index.
- It should be indigenous.
- It should be efficient in absorbing pollutants without significant
effects on plant growth.
The objectives of the industrial greenbelt are to improve the micro-
environment and create environmental awareness among the local
people. Selection of tree species for industrial areas is influenced by the
nature of industry. The objective should be to ensure a green cover
tolerating pollutant gases and solid particulates present in the
atmosphere. It is also advisable to select suitable tree species and adopt
simple techniques which require minimum investment and care.
Design of Green Belt
As far as possible, following guidelines will be considered in greenbelt
development.
The spacing between the trees will be maintained as per GPCB
guideline i.e. 1 tree/4 sqm.
Keep spaces so that the trees may grow vertically and slight
increase the effective height of the green belt.
Short trees (< 10 m height) will be planted in the first two rows
(towards plant side) of the green belt. Tall trees (> 10 m height)
will be planted in the outer three rows (away from plant side).
Tall trees in one line and short trees in one line will be planted
around the production blocks to control the emissions and to reduce
the noise.
Planting methodology
The plantation shall be done in pits. Pits of about 50 cm dia. shall be
dug in grid of 0.5 m x 0.5 m up to a depth of 0.3 m. The pit shall be
refilled with soil after the planting. The sampling of healthy, nursery
raised, seedlings in polythene containers shall be transported in
baskets. Planting shall be done after first monsoon showers.
The level of soil is about 10 cm above of ground level. The soil around
the plant shall be pressed to form a low through. About 25 gm chemical
fertilizers shall be added in ring of 25 cm radius around the plant.
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Watering shall be continued after plantation if any dry spells follows.
Planted area shall be inspected and mortality rate ensured for each
species. The dead and drying plant shall be replaced by fresh seedlings.
Plantation Programme
Plantation of trees in and around the company are meant mainly to
reduce air pollution caused by factory emissions, to absorb sound, to
prevent soil erosion and to maintain aesthetic value for healthy living.
List of suggested species for greenbelt
We suggest following list of trees for the greenbelt development with
respect to this particular area. They are mostly deciduous and
evergreen tree types suitable to be grown in the area.
Family Name Botanical Name Common Name
Anacardiaceae Mangifera indica Mango
Anonaceae Polyalthia longifolia Asopalav
Annona squamosa Sitaphal
Caesalpiniaceae Cassia fistula Garmalo
Bauhinia racemosa Asitro
Tamarindus indica Amli
Delonix regia Gulmohar
Meliaceae Azadirachta indica Neem
Mimosaceae Acacia nilotica Desi baval
Moraceae Ficus benghalensis Banyan tree
Rutaceae Aegel marmelos Bili
Citrus aurantium Limbu
Sapotaceae Achras sapota Chickoo
Survival rate of trees and post plantation care
Considering the availability of water and general survey of surrounding
area, the survival rate is expected to be around 70%. Moreover, the
wire net guards will be provided to protect the saplings. The same will
be properly manure and watered so that it can grow well.
Protection of plantation site:
Protection from grazing will be done by erecting tree guards a
rounded planted sapling.
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Though the tree suggested for plantation will require very less water,
however during the first year watering will be done twice in a day.
There after watering will be done twice in a week.
The manuring will be done when plantation take up. For this propose
cow dung will be dump in the pit. No other manuring will require for
proposed plantation. The cow dung is easily available in the study
area.
Damaged planted will be replaced with new plants.
10.7 RESOURCE CONSERVATION/ WASTE MINIMIZATION,
RECYCLING, REUSE AND CLEANER PRODUCTION OPTIONS
The unit shall also implement the concept of waste minimization
including:
Liquid raw material will be charged by pumping and closed loops ad
dosing by metering to avoid fugitive emissions.
Mechanical seals will be provided to the process vessels having
agitator for reduction of fugitive emissions and leakages.
Storage for ram material and finished products will be fitted with
appropriate control devices to avoid possible leakages.
Good House Keeping: Proper house keeping practices makes the
system easier and less costly.
Rain water harvesting system shall be adopted to reduce the fresh
water requirement.
Cleaner production technology shall be adopted for the resource
conservation and pollution control.
Reuse/ Recycle mechanisms for generated waste by selling to
appropriate users to implement Conservation strategy.
10.8 OCCUPATIONAL HEALTH & SAFETY
Health hazards associated with occupation are called occupational
hazard. Unit will maintain occupational safety & health of the employees
with well-defined procedures, as per ISO-14001 and OSHA-18001.
Following check-ups shall be carried out regularly to avoid occupational
hazards:
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Pre-medical check-up of the employees at the time of employment
in unit.
Provision of periodic medical check up for all the employees.
To provide necessary first aid facilities, the first aid training shall
also be given to the employees.
The first aid training shall also be given to the employees.
Monitoring of occupational hazards like noise, ventilation shall be
carried out at frequent intervals.
Appointing the medical officer for the regular medical examination
and treatment of the employee.
The following precautions shall be taken to avoid foreseeable accident
like spillage, fire and explosion hazards and to minimize the effect of
any such accident and to combat the emergency at site level in case of
emergency.
Various emergency spots in plant area will be identified and kept
in sharp and alert watch.
Protective equipments will be regularly checked and will be kept
easily accessible and easily workable during emergency.
Safety installations like available quantity of running water will be
regularly watched.
Fire bucket and hose reels will be provided to withstand the fire or
explosion conditions.
Various types of fire extinguishers such as (Foam type, water CO2
type, CO2 type) will be providing inside the factory premises.
10.8.1 Possibility of occupational health hazard & its control
An occupational hazard is a thing or situation with the potential to harm
a worker. Occupational hazards can be divided into two categories:
safety hazards that cause accidents that physically injure workers, and
health hazards which result in the development of disease. Hazards can
be rated according to the severity of the harm they cause - a significant
hazard being one with the potential to cause a critical injury or death.
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Chemical agents: There are possibility to generate vapours of solvents
and dust. We will take care to reduce it at optimum minimum level and
advices to workers to use PPE who work in such identify area.
Noise: Noise is considered as any unwanted sound that may adversely
affect the health and well-being of individuals or populations. Aspects of
noise hazards include total energy of the sound, frequency distribution,
duration of exposure and impulsive noise. Noise might result in acute
effects like communication problems, decreased concentration,
sleepiness and as a consequence interference with job performance.
Exposure to high levels of noise (usually above 85 dB (A)) over a
significant period of time may cause both temporary and chronic
hearing loss. Permanent hearing loss is the most common occupational
disease in compensation claims.
Occupational surveillance involves active programmes to anticipate,
observe, measure, evaluate and control exposures to potential health
hazards in the workplace. Depending upon the occupational
environment and problem, two surveillance methods can be employed:
Medical and Environmental.
1. Medical surveillance is used to detect the presence or absence of
adverse health effects for an individual from occupational exposure to
contaminants, by performing medical examinations and appropriate
tests.
2. Environmental surveillance is used to document potential
exposure to contaminants for a group of employees, by measuring
the concentration of contaminants in the air, in bulk samples of
materials, and on surfaces.
Medical surveillance is performed because diseases can be caused or
exacerbated by exposure to hazardous substances. So periodic medical
check-up will be carried out.
10.8.2 Preventive Measures
The methods of protecting the work force from exposure to toxic
agents in the workplace:
Enclosures or special ventilator control of processes;
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Good general ventilation - particularly important if the solvent is
used in a confined space;
Personal protection - Protective clothing should be worn, including
gloves. Suitable respiratory protection is necessary like Panorama
gas mask with cartridge suitable for the chemicals we will be
handling, Breathing air apparatus and Air hood with instrument air
connection.
Keep Emergency alarm systems in confined area.
Emergency preparedness plan.
10.9 OCCUPATIONAL HEALTH PROGRAMME
Rainbow Laminate Pvt. Ltd. will employ well qualified and experienced
safety Manager and make arrangement for part time doctor for regular
checking of health of the employees. Also, plans to become member of
any local hospital for emergency need. Annual health check for
employees will be carried out and record will be maintained. Regular
training to plant personnel in safety fire fighting and first aid will be
provided.
Unit will maintain a healthy work environment. This will be accomplished
through the identification evaluation and control of workplace
environmental factors which may cause sickness, impaired health or
significant discomfort and inefficiency among workers. Environmental
factors such as noise, physical hazards toxicity/ chemical hazard and
ergonomic hazards will be monitored on a periodic basis to assist in
maintaining a healthy work environment. Workers exposed to noise and
toxic materials will be evaluated against applicable recognised exposure
levels in the Factories Act. Hearing protection aid will be provided to
workers who work in the high noise areas, during construction of the
proposed facilities and also to those who will continue through the life of
the facility.
(A) Exposure of workers with major chemicals
Mainly methanol, formaldehyde, phenol etc. are major chemicals where
workers are directly exposed. All workers are directly or indirectly
comes with above chemicals are aware about the hazardousness of such
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chemicals and all have provide personnel protective equipments and
also provide appropriate training for use it.
(B) List of chemicals, their threshold limit and measures
Unit are using methanol, formaldehyde etc. chemicals where workers
are directly or indirectly exposed in work area. Details of hazardous
chemicals characteristics are summarized in Chapter-7 of RA report.
Unit will handle above chemicals with proper handling process
suggested in MSDS.
Table 10.1 List of chemicals, their threshold limit and measures
Sr.
No.
Name of Haz.
Chemicals
Threshold
limit (TWA)
Mitigation measures
1. Methanol 200 ppm Close transfer system from
storage to reaction vessels.
Condenser system will be
provided at air vent of
storage tank.
2. Formaldehyde 0.3 ppm
(C) Details of Pre-placement and periodical medical monitoring of
workers
Pre-employment Medical Examinations
There are two main purposes of pre-employment medical examinations:
1. To provide base-line health data against which subsequent
changes after employment can be evaluated
This is important for assessment of the effectiveness of preventive
measures at work. For example, where the hearing threshold of a
worker, which is normal before employment in a noisy occupation, is
found to have increased after employment, this possibly indicates noise-
induced hearing loss and a review of the hearing protection measures
would be required. On the other hand, if the pre-employment hearing
threshold of the workers has not been assessed, it would be difficult to
ascertain whether the worker’s high hearing threshold after employment
is due to excessive noise exposure at work or to his own hearing
problem before employment.
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 10-16
Pre-employment health data is also important in substantiating or
negating employees’ compensation claims since it provides evidence of
the health status of claimants before employment.
2. To ensure medical fitness for work
Pre-employment medical examinations identify those persons who are
medically unfit for employment in particular occupations. Persons with
certain underlying medical conditions are particularly vulnerable to the
effects of certain health hazards and are not suitable for employment in
particular occupations. Persons with certain underlying medical
conditions are particularly vulnerable to the effects of certain health
hazards and are not suitable for employment in work with such
exposures. For example, workers with thalassemia (a genetic disease of
the blood) should not be engaged in work involving lead exposure which
may aggravate the anaemia. Workers may fail to meet the specific
health requirements for particular job so that they cannot undertake the
jobs safely without risks to themselves or others.
Periodic Medical Examinations
Periodic medical examinations aim to detect susceptible workers for
whom corrective actions are required before they develop overt
occupational diseases. The frequency of periodic medical examinations
depends on the nature of the occupational hazards. For most hazardous
exposures, however, these examinations are conducted annually.
Requirements of Medical Examination: The requirements of medical
examinations depend on the nature of the hazardous exposures of
workers. In general, the doctor will take a detailed occupational and
medical history, conduct a physical examination and prescribe a range
of ancillary laboratory and/or radiological investigations such as urine
test, blood test, X-ray, lung function test and audiometric test.
Liver Function Test (LFT)
Clinical examination and Pre-placement medical examination carried out
in every 12 months. Liver function tests including serum bilirubin,
alkaline phosphatase estimations every 12 months are required.
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 10-17
Occupational Health and First aid measures
Unit is using numbers of chemicals/solvents, which if handled in safe
ways with all precautions (as detailed in respective MSDS) will not cause
harm to employees. However, in rare case of exposures, immediate
action is to be taken to save life and reduce the extent of damage. Unit
has first aid facilities and calling base ambulance facilities as and when
required. Industry will appoint part time doctor for periodically health
check-up. Instructions for immediate actions to exposures to some of
the chemicals will be given to employees.
Mitigation Measures:
Entire materials will be transfer either pneumatically or closed manner
and charging the raw materials in reactor with deep charges so that
chances of un-reacted materials are minimized.
Engineering controls
Engineering controls are the preferred method of controlling exposure to
workplace hazards. They can be placed in three categories:
Substitution includes the use of a less hazardous material, a change in
the process equipment used, or a change in the process itself. Care
must be taken to ensure that the substitution actually does result in less
hazardous conditions.
Isolation is a method of limiting exposure to those employees who are
working directly with the hazard, often by enclosing them within a
containment structure. While isolation will reduce the risk to those
outside the isolated area, it should be accompanied by appropriate
controls to ensure that those within are not faced with an increased
exposure to the hazard.
Ventilation is most important for the control of airborne hazards. It
involves the removal (from the workplace) of air that contains a
hazardous contaminant and its replacement with uncontaminated
outside air. There are two types: local exhaust and general dilution. A
properly designed local exhaust system can capture a contaminant
where it is generated and remove it before it is dispersed into the work
environment.
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 10-18
Unit has focus on above three areas to maintain work air quality in work
zone area.
10.9.1 Occupational Health and First aid measures
Unit will be used numbers of chemicals/solvents, which if handled in
safe ways with all precautions (as detailed in respective MSDS) will not
harm to employees. However, in rare case of exposures, immediate
action is to be taken to save life and reduce the extent of damage. Unit
will provide first aid facilities. Industry will appoint part time doctor for
periodically health check-up of workers. Instructions for immediate
actions to exposures to some of the chemicals will be given to
employees.
10.9.2 Hazard Communication and Chemical Safety
A hazardous chemical directory is being developed to maintain
information on the hazards associated with each chemical used. Copies
of Material Safety Data Sheets for all hazardous materials at the
existing/proposed facility will be kept at the unit and will be available for
employee review. Specific programs and procedures for the control of
health hazards associated with potentially harmful materials such as
Solvents will be followed. The hazard communication program will serve
as the basis for selection of personal protective equipment such as
gloves, goggles, face shields, etc. A select group of employees at the
proposed facilities will receive first aid training to provide an immediate
response and medical care for injuries.
Material handling areas should be clearly defined.
The workers should be made aware about the hazards
associated with manual material handling.
A written process safety information document should be
compiled for general use.
The document compilation should include an assessment of the
hazards presented including (i) Physical data (ii) Thermal data
(iii) Process and mechanical design.
Personnel engaged in handling of hazard activities should be
trained to respond in an unlikely event of emergencies.
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 10-19
The plant should check and ensure that all instruments provided
in the plant are in good condition and documented.
10.10 PROPOSAL OF SOCIO-ECONOMIC ACTIVITIES:
Socio-economic development activities refers to voluntary actions
undertaken by company/organization to either improve the living
conditions (economically, socially, and environmentally) of local
communities or to reduce the negative effects of the project. Socio-
economic development activities is a concept of organization whereby
organizations serve the interests of society by taking responsibility for
the impact of their activities on customers, employees, shareholders,
communities and the environment in all aspects of their operations.
Following areas are likely to be focused for CSR/Socio Economy
activities.
Women education and uplifment
Drinking Water Facility to villagers
Education
Health and Family Welfare
Irrigation Facilities
Sanitation and Public Health
Imparting Vocational Training
Women Empowerment
Setting up of skill development centers
Scholarships to meritorious students
Activities related to the preservation of the Environment and to
Sustainable Development
Rainbow Laminate Pvt. Ltd. has identified focused areas for community
development and implement developmental program.
The identified activities under CSR program are as follows:
Scholarships to meritorious students
Health and Family Welfare including support to primary health center
Supporting education through distribution of stationary, science kits,
etc.
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 10-20
Rural infrastructure development by construction of rainwater
harvesting ponds, check dams etc.
Following activity will be under taken as a part of CSR under
different heads:
Education
Awarding meritorious school students in SSC & HSC
Providing utensils to schools and anganwadi for Mid-Day Meal
preparation
Science Lab - Equipment & books in libraries for schools
Supports for sport & cultural competitions in schools
Health and family welfare
Malaria eradication camps (collection of blood sample & detection of
virus & free medicine distribution, Blood donation camp)
General Health Camp for men, women & kids
Support for Pulse Polio Immunization camp
Contribution towards primary Health Services depending on local
needs.
Preservation of the Environment and to Sustainable
Development
Water harvesting systems in nearby villages.
Landscaping and greenbelt development in and around of the project
site.
Provide sanitation facilities to villagers.
Unit has committed to spend about Rs. 22.5 Lakhs in the first five
years of the operation towards various rural up-liftman and community
development programs.
Table 10.2 Budget Expenditure for CSR and Community
Development Activities
Sr.
No.
Description Budgeted amount for
1st five year period (Rs. in Lakhs)
1. Education 5.3
2. Health and family welfare 3.5
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 10-21
3. Drinking water and sanitation
facilities
6.2
4. Water harvesting by pond and
water shed activities
7.5
Total 22.5
10.11 POST-PROJECT ENVIRONMENTAL MONITORING
Post-project environmental monitoring suggested herewith should be as
per the following guideline. The highlights of the integrated
environmental monitoring plan are:
The stack monitoring facilities like ladder, platform and port-hole of
all the stacks maintained in good condition.
Regular monitoring of all gaseous emissions from stacks / vents and
all fugitive emissions in the process areas.
The performance of air pollution control equipment evaluated based
on these monitoring results.
Water consumption in the complex recorded daily.
Analysis of untreated and treated effluent, before discharge into
evaporation ponds carried out regularly.
Performance of effluent treatment plant units evaluated based on
these analysis results.
As far as possible, noise curbed at its source, with the help of
acoustic hoods and other such noise reducing equipment. Regular
noise level monitoring carried out.
Green belt properly maintained and new plantation programmes
undertaken frequently.
Continued environmental awareness programmes carried out within
the employees and also in the surrounding villages.
Rain water harvesting ponds will be developed within the industrial
premises and encouraged in the surrounding villages too. All possible
back–up and support provided to them.
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 10-22
10.12 ENVIRONMENT MANAGEMENT COST ESTIMATE
The management will spend about Rs. 9.0 Lakhs as recurring cost per
annum on the pollution control measure, green belt development and
other environment management. Recurring cost is estimated as below:
Table 10.3: Budget Allocation for Environment Management
(Proposed for every five years)
S.
No.
Description Recurring Cost
(Lakh/Annum)
1 Air pollution Control 2.0
2 Water pollution Control 0.7
3 Environment Monitoring and
Management
2.3
4 Occupational Health 1.0
5 Green Belt Development Plan 1.4
6 Haz. Waste management 1.3
7 Rain water harvesting system 0.3
Total 9.0
10.13 ENVIRONMENT POLICY
Rainbow Laminate has is an existing Particle Board manufacturing unit
and now proposed to set up a resin manufacturing activities and there will
be an Environment Policy approved by the management. Following draft
Environmental policy will be adopted by the unit and same will be
approved by Board of Director after before implementation of the project.
We are committed to providing a quality service in a manner that ensures
a safe and healthy workplace for our employees and minimizes our
potential impact on the environment. We will operate in compliance with
all relevant environmental legislation and we will strive to use pollution
prevention and environmental best practices in all we do.
We will:
Integrate the consideration of environmental concerns and
impacts into all of our decision making and activities.
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 10-23
Promote environmental awareness among our employees and
encourage them to work in an environmentally responsible
manner.
Training, educate and inform our employees about environmental
issues that may affect their work.
Promote efficient use of materials and resources throughout our
facility including water, electricity, raw materials and other
resources, particularly those that are non-renewable.
Avoid unnecessary use of hazardous materials and products, seek
substitutions when feasible, and take all reasonable steps to
protect human health and the environment when such materials
must be used, stored and disposed of.
Where required by legislation or where significant health, safety or
environmental hazards exist, develop and maintain appropriate
emergency and spill response programmes.
Communicate our environmental commitment to clients,
customers and the public and encourage them to support it.
Strive to continually improve our environmental performance and
minimize the social impact and damage of activities by periodically
reviewing our environmental policy in light of our current and
planned future activities.
If any violation in environmental norms, unit will voluntarily close
the plant till reestablish of EMS.
Company will adopt reporting systems of non-
compliance/violations of environmental norms.
10.14 REPORTING SYSTEM OF NON COMPLIANCES/VIOLATIONS OF
ENVIRONMENTAL NORMS
Company will develop reporting systems of non-compliances/
violations of environmental norms to the Board of Directors. The
mechanism is summarized below:
1. Identify deviation/ non-compliance/ violation of environmental
norms as lay down in Consent to operate and letter of
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 10-24
Environmental clearance. Record to communication/complain
received from plausible stake holder.
2. The EHS manager will identify deviation/non-compliance/ violation
from failure to comply with statutory requirements.
3. Respond from EHS manager within reasonable time limit to concern
authorities with c/c mark to Technical Director.
4. Technical Director will take it in action and give necessary guideline
to comply this deviation/ non-compliance/ violation of
environmental norms. Parallel arrange budget for necessary action
to comply the condition.
5. Director will put to the meeting of Board of Direction to
communication received from the EHS manager and brief about the
action taken for compliance of non-compliance condition.
6. Board discussion, Decision and Action
The Chairperson/Board of Director will review the information
available and take a decision depending on the seriousness of
the violation.
The decision will be taken to ensure the compliance of non-
compliance/ violation of environmental norms and it’s
safeguarded. The decision will be taken by consensus and if no
consensus is arrived at, voting will be conducted.
Enlist measures that would undertake to ensure that deviations/
noncompliance /violations of Environmental norms and take care
not to occur same violation in future.
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 10-25
Table: 10.4 Environment Monitoring along with Frequency details
Nature of
Analysis
Frequency of analysis
with its analyzer
Parameters
Wastewater
analysis
Monthly by external agency pH, TDS, SS, Oil &
Grease, etc.
Stack Monitoring of
each stack
Monthly by external agency PM, SO2, NOX
Ambient Air Quality
Monitoring
Monthly for 24 hours or as
per the statutory conditions
by external agency
PM10, PM2.5, SO2, NOX
Noise level Monthly as per the statutory
conditions by external
agency
Nr. Main gate, Nr. Boiler
(TFH), Nr. D. G. Set,
Process area etc.
Work zone fugitive
monitoring
Monthly by external agency Dust, VOC
Health check-up of
workers
As per the statutory
guideline
All workers
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 10-26
Figure 10.1
EHS Management
Technical Director
Supervisors/operator
EHS Manager
ETP Chemist
Environmental
Chemist
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 11-1
Chapter-11
Summary & Conclusion
11.1 BACKGROUND
Since India is a developing country and industries have always played
major role in the economic development of the country. Gujarat is one of
the well-developed industrialized state, has a significant contribution in
industrial as well as economic growth of the country.
M/s. Rainbow Laminate Pvt. Ltd. (Unit-II), is an existing particle Board
manufacturing unit situated at Survey No. 160/p1/p2/p3, Village: Lalpar,
Taluka: Morbi, Dist: Rajkot. Unit now proposes to start Captive Resin
[(Urea formaldehyde Resin (600 MT/month), Phenol Formaldehyde Resin
(300 MT/month) and Melamine Formaldehyde Resin (100 MT/month)]
manufacturing unit in the same plant premises.
Total plot area of the unit is 16289 m2.
11.2 PROJECT DESCRIPTION
Location of Project
Details of the project site are as given in following table:
Particulars Details
Plot no./Block no. 160/p1/p2/p3
Village Lalpar
Taluka Morbi
District Rajkot
State Gujarat
Coordinates
Latitude 22048’27’’ N
Longitude 70053’13’’ E
Nearest Railway Station @Morbi (5.0 km)
Nearest Airport @Rajkot (52 km)
Nearest Town Morbi (5.0 km)
Nearest city Rajkot (55 km)
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 11-2
Site Details
The project is already in existence for manufacturing of Particle Board. The
land in and around the plant site is plain. It is very well familiar with the
surrounding environment; therefore, it becomes easy for the unit to
expand the project in the same premises.
The other supporting features are briefly summarized hereunder,
Availability of suitable and adequate land;
Availability of all basic facilities like infrastructure, communication,
transportation, medical facilities, fuel, water, power, unskilled &
skilled manpower, raw materials, road network etc.
Proximity of market;
Nearest town Morbi and city Rajkot are 5 km and 55 km away from
the project site which is very well connected with other parts of the
country by road & rail;
No R & R will be required;
Easy availability of manpower;
No national park or wildlife Habitats falls within 10 km radial
distance from project site.
The location of project is best suited to start the proposed activities. So no
alternative for site is analyzed.
11.3 PRODUCTION CAPACITIES
Production details are as under:
Detail of the products
Sr. No. Name of Product Production capacity
Existing Product
1. Particle Boards 4000 m3/month
Proposed Products
2. Urea Formaldehyde Resin 600 MT/month
3. Phenol Formaldehyde Resin 300 MT/Month
4. Melamine Formaldehyde
Resin
100 MT/Month
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 11-3
Investment of the project
Cost of the project is estimated around Rs. 4.5 crores. Out of which,
capital cost of EMS will be 0.5 crores and recurring cost is Rs. 9.0 Lakhs
per annum.
11.4 DESCRIPTION OF ENVIRONMENT
To predict the impact of the proposed activities on the surrounding
environment, the current baseline environmental status was studied by
collecting the data and carrying out monitoring for the period of April-
2013 to June-2013.
The environmental quality has been analyzed with respect to ambient air
quality, water quality, noise levels, soil characteristics, flora & fauna and
parameters concerning human interest. Based on the data, the relevant
impacts on various environmental components were also predicted by
using appropriate mathematical models as well as impact assessment
techniques. An appropriate environmental management plan was also
delineated to minimize the adverse impacts.
11.5 AIR ENVIRONMENT
The ambient air quality monitoring was carried out at six AAQM locations,
to assess existing sub regional air quality status during the period of
April-2013 to June-2013.
Respirable dust sampler & Fine Particulate Sampler along with the
analytical methods prescribed by CPCB were used for carrying out air
quality monitoring. At all these sampling locations; PM10, PM2.5, SO2, NOx,
and VOCs were monitored to enable the comparison with ambient air
quality standards prescribed by the Central Pollution Control Board.
The data on concentrations of various pollutants were processed for
different statistical parameters like arithmetic mean, standard deviation,
minimum and maximum concentration and various percentile values.
Particulate Matter (PM10)
An average and 98th percentile value of 24-hourly PM10 values at all the
locations varied between 62.4-70.5 g/m3 and 66.7-74.1 g/m3, which are
well within the stipulated standard of CPCB, 100 g/m3.
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 11-4
Particulate Matter (PM2.5)
An average and 98th percentile value of 24-hourly PM10 values at all the
locations varied between 31.9-41.1 g/m3 and 33.7-46.2 g/m3, which are
well within the stipulated standard of CPCB, 60 g/m3.
Sulphur Dioxide (SO2)
An average and 98th percentile value of 24-hourly SO2 value of arithmetic
mean at all the locations ranged between 15.6-19.9 g/m3 and 16.9-23.5
g/m3 respectively, which are well within the stipulated standards of 80
g/m3.
Oxides of Nitrogen (NOx)
An average and 98th percentile value of 24 hourly NOx value of arithmetic
mean at all the locations ranged between 17.3-23.3 g/m3 and 19.1-28.1
g/m3 respectively, which are much lower than the standards i.e. 80
g/m3, stipulated by CPCB.
11.6 WATER ENVIRONMENT
Ground water quality (Primary data)
Color: All the samples were colorless meeting desirable norms.
pH: All the samples meet the desirable standards (pH ranges from 7.12 to
7.75).
Total Dissolved Solids (TDS): TDS in samples ranges from 1037 mg/L
(Lalpar) to 1229 mg/L (Lakdhirpur). All the samples meet the permissible
limit of 2000 mg/L, (If alternate sources of potable water are not
available).
Calcium: Calcium contents in the water ranges from 58 mg/L (Jambudiya
& Lalpar) to 64 mg/L (Plant site), all the samples meet the desirable limit
of 75 mg/L.
Magnesium: Magnesium content in the water ranges from 51 mg/L
(Jambudiya & Lalpar) to 57 mg/L (Bhadiyad). All the samples meet even
the permissible limit of 100 mg/L (if alternate source of potable water in
not available).
Sulphate: Sulphate content in the water ranges from 124 mg/L (Plant
site) to 142 mg/L (Lakdhirpur). All the samples meet the desirable limit of
200 mg/L for drinking water.
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 11-5
Fluoride: Fluoride content in the water ranges from 0.87 mg/L (Plant site)
to 0.98 mg/L (Lalpar). All the samples meet the desirable limit (1.0 mg/L).
Total Alkalinity: Total alkalinity in the water samples ranges from 177
mg/L (Bhadiyad & Ghuntu) to 204 mg/L (Plant site). All the samples are
within the permissible limit of drinking water (600 mg/L) (if alternate
source of portable water is not available).
Other Parameters: Potassium (ranges from 51 mg/L to 66 mg/L),
Sodium (ranges from 234 mg/L to 280 mg/L) and Chloride (ranges from
451 mg/L to 518 mg/L).
Heavy metals like copper, lead, chromium and zinc are found below
detectable limit in all samples.
Conclusions: Ground water samples from villages meet the permissible
limit set by the authority (BIS).
11.7 NOISE ENVIRONMENT
The Leq values of noise levels during day-time varied from 45.3 dB(A) to
66.4 dB(A). Highest Leq daytime value was recorded at National Highway
8A. However it is less than the prescribed limit for the Industrial area (75
dB(A)). The Leq values of noise levels during night time varied from 36.7
dB(A) to 58.1 dB(A). Highest Leq value during night-time was also
recorded at National Highway 8A, which is less than prescribed limit for
the Industrial area i.e. 70 dB (A).
11.8 ENVIRONMENTAL IMPACTS AND MITIGATION MEASURES
Air Environment
Air pollution is divided into point source and fugitive emission. Only one
source of flue gas emission i.e. stack attached to the boiler (Thermic Fluid
Heater), where emission is due to the combustion of fuel. Mix fuel i.e. Coal
& lignite is use as a fuel. Unit has installed cyclone separator on the stack
attached to Boiler (Thermic Fluid Heater) as Air Pollution Control System
and proposed to install bag filter as additional APCM. Process emission will
be from the vent attached to hood in dryer section.
Emitted flue gas pollutants are SPM, SO2, NOx. Adequate stack height will
be provided for proper dispersion of gaseous emission.
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 11-6
Unit has proposed to install D.G. set (400 kVA), which will be used in case
of power failure/emergency only. HSD will be used as a fuel.
Air Quality Modelling and Predictions
It is predicted that highest 24–hourly incremental GLC value for SPM, SO2,
and NOx are 0.232 g/m3, 0.086 g/m3 and 0.058 g/m3 respectively. The
point of maximum concentration by unit would be 1.41 km from center of
industry in SE direction.
With this marginal contribution due to the proposal of the project, the
levels of PM10, SO2, NOx, will remain well below the 24 –hourly ambient
air quality standards for SO2 & NOx (80 g/m3), PM10 (100 g/m3), PM2.5
(60 g/m3) prescribed by CPCB.
Water Environment
Total water requirement will be 8.5 KL/day, mainly for utilities (i.e. cooling
makeup), domestic & greenbelt purpose. There will be no water
consumption in manufacturing process. Total water requirement will be
met from bore well.
Source of wastewater generation will be mainly from process (due to
inter-reaction of RM) and utilities i.e. cooling bleed off. Total wastewater
generation will be 4.8 KL/day, out of which 3.0 KL/day will be industrial
wastewater, which will be treated in primary treatment plant and
evaporated into own evaporator to achieve zero discharge. Sewage will be
of 1.8 KL/day and it will be disposed to soak pit followed by septic tank.
Thus, there will not be any major impact on the water environment due to
proposed project activities.
Hazardous Waste Management
The entire quantity of hazardous waste will be handled and disposed as
per Hazardous Waste (Management, Handling and Trans boundary
Movement) Rules'2008, amended time to time. Main source of hazardous
waste generation will be ETP sludge, used oil, discarded
containers/barrels/liners, Waste Residue.
ETP Sludge will be sent to TSDF site for final disposal, while residue will
send to CHWIF for incineration and used lubricant oil will be used within
premises as a lubricant/ sell to registered recycler. Whereas discarded
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 11-7
containers/ barrels/liners will use for packing of ETP sludge, in case of
excess, it will be sold to approved recyclers or traders.
Unit has provided isolated storage area for the storage of hazardous
waste. Thus, hazardous waste management system provided by the unit
will be adequate and there will not be any major impact on the
environment due to hazardous waste management.
Noise Control Measures
The main noise generating sources in the plant are TFH, material handling,
process plant, D.G. set, other machineries etc. However, the noise
transmitted outside the plant boundary will be low because most of the
noise generating equipments will be in closed structures provided with
acoustic enclosure. Greenbelt will be developed around the periphery of
the plant. Ear muff, ear plug will be provided to all workers working at
noisy area.
Green Belt Development
The unit proposes to develop greenbelt in area of 5375 m2 and it will be
33% of the total area. 11.9 ENVIRONMENT MONITORING PROGRAMME
The details of monitoring are as below:
Nature of
Analysis
Frequency of analysis
with its analyzer
Parameters
Wastewater
analysis
Monthly by external
agency
pH, TDS, SS, Oil & Grease,
etc.
Stack Monitoring of
each stack
Monthly by external
agency
PM, SO2, NOX
Ambient Air Quality
Monitoring
Monthly for 24 hours or
as per the statutory
conditions by external
agency
PM10, PM2.5, SO2, NOX
Noise level Monthly as per the
statutory conditions by
external agency
Nr. Main gate, Nr. Boiler
(TFH), Nr. D.G. Set,
Process area etc.
Work zone fugitive
monitoring
Monthly by external
agency
Dust, VOC
Health check-up of
workers
As per the statutory
guideline
All workers
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 11-8
11.10 Qualitative Risk Analysis Risk analysis and study have been carried out for identification of hazards,
selection of credible scenarios, Risk Mitigation measures etc. All the
hazardous chemicals will be stored and handled as per MSDS guidelines.
11.11 PROJECT BENEFITS
Proposed project will become beneficial to the surrounding area or
community in terms of infrastructural development, Social development,
employment and other tangible benefits.
The proposed project has a potential for employment of skilled, semi-
skilled and unskilled employees during construction phase as well as
operational phase.
11.12 ENVIRONMENTAL MANAGEMENT PLAN
Overall objective of EMP
Prevention: Measures aimed at impeding the occurrence of negative
environmental impacts and/or preventing such an occurrence having
harmful environmental impacts.
Preservation: Preventing any future actions that might adversely affect
an environmental resource or attribute.
Minimization: Limiting or reducing the degree, extent, magnitude, or
duration of adverse impacts.
EMP for proposed for the proposed project of Rainbow Laminate Pvt. Ltd.,
Unit-II covers following aspects:
Description of mitigation measures
Description of monitoring program
Institutional arrangements
Implementation schedule
11.13 CONCLUSION
Based on the study it is concluded that,
Entire quantity of wastewater will be sent to ETP having primary,
treatment units and finally evaporated. Hence unit achieve zero
discharge.
Sewage will be disposed through soak pit followed by septic tank.
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 11-9
Unit is using mix fuel of coal & lignite as a fuel. Multi cyclone is
provided as Air Pollution Control device to achieve norms. Unit has
also proposed to install bag filter as additional APCM.
There will one process vent attach to hood in dryer section.
To prevent Fugitive emission various step will be taken like regular
sprinkling of water and pucca road.
Adequate arrangement for handling and disposal of Hazardous solid
waste will be made.
Fire protection and safety measures will be provided to take care of
fire and explosion hazard.
Suggestions of qualitative risk analysis study will be followed to
minimize accidents and for safe operations.
Recommendations suggested in Environmental Management Plan
will be followed to minimize the impact of proposed project.
Overall, direct and indirect employment opportunities, improvement in
basic infrastructures by development of industry etc. will be observed with
negligible impact on environment.
It can be concluded that on positive implementation of mitigation
measures and environmental management plan during the construction
and operational phase, there will be negligible impact on the environment.
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 12-1
Chapter-12
Disclosure of Consultant engaged Introduction
The profile of the consultant is given below:
About San Envirotech Private Limited
San Envirotech Pvt. Ltd. is a leading multi-disciplinary testing laboratory in
Gujarat. SEPL provides testing services in the areas of environmental
assessment and analytical testing.
SAN ENVIROTECH PVT. LTD. started its work in 1990 to serve the
environment as a trustee of a next generation with a small infrastructure.
During last two decade, San has been taking care of client’s unique problems
and concerns in order to develop cost effective strategies to meet their
regulatory obligations. We focus on strategic planning and comprehensive
solutions to address both the short and long term needs of the clients.
Consequently we have developed long – term relationship with our clients to
provide them with the services necessary to meet their changing needs.
To protect and preserve the natural resources on earth for future generation,
it offers extensive consultancy services in the field of environment. With its
rich experience, multidisciplinary expertise and with the support of its state-of
the-art analytical equipment, the services offered by the division are vide
ranging and encompasses entire scope of environment management and
monitoring services. With its emphasis on quality services over the years, it
has evolved itself into a single reference point in India for comprehensive
environmental services.
The quality Policy
SAN Envirotech Pvt. Ltd. is functioning as leading environmental consultant
to fulfill the aim as to serve environment as a trustee of next generation with
small infrastructure.
We conduct analytical works pertaining to various Environmental
Parameters. We perform Effluent treatability studies also. To conduct the
analysis work, we follow National & International Quality Standard and update
our process regularly.
San Envirotech Pvt. Ltd., Ahmedabad
EIA report of Rainbow Laminate Pvt. Ltd. (Unit-II) 12-2
“Quality Assurance Team” always welcomes any suggestion and
feedback, to improve the Quality, Performance and Standards of the
services. These suggestion and feedback are considered for reviewing of the
services and complied immediately.
Major Milestones and Accreditation
1997-Auditors for schedule-II Industries approved by the committee of Hon.
High Court of Gujarat.
2007-Recognized laboratory under Environment Protection (EP) Act by
Government of India (GOI).
2011-Accredited by QCI/NABET, Govt. of India for EIA report preparation.
The list of persons involved in the preparation of present EIA/EMP report is
presented below:
Sr.
No.
Name Qualification Position Contribution Signature
1. Dr. Mahendra
Sadaria
Ph.D. Director Coordinator &
FAE for WP, AP,
HW & ISW
2. Dr. Khyati
Thacker
Ph.D. In-house
expert
Coordinator &
FAE for HW, EB,
AQ
3. Shobhana
Sadaria
MSW In-house
expert
FAE of SE
4. Diti Patel M.Sc.
(Env. Sci.)
In-house
expert
Associate
coordinator &
FAE for AP, WP &
associate FAE for
AQ, NV
5. Shreya Bhatt M.Sc. (Micro) In-house
expert
FAE for WP
6. Mr. Satish Borad B.E. (Civil) Empanelled
expert
FAE for LU
7. Mr. Hardik Patel M.Sc.
(Geology)
Empanelled
expert
FAE for HG &
GEO 8. Ashwin Sadaria B. Tech
(Agriculture
Engineering)
Empanelled
expert
Team member of
SC
Annexure-I Photographs of site
Annexure-II
Land documents
Annexure-III
Copy of Terms of Reference (TOR)
Annexure-IV NABET/QCI Certificate
NABET/EIA/327/IA14 The Director San Envirotech Pvt. Ltd. 424, Medicine Market, Opp. Shefali Centre, Paldi Cross Road, Paldi, Ahmeda bad-380007 (Kind Attention: Dr. Mahendra Sadaria)
May 12,2014
Dear Sir,
QCI - NABET Scheme for Accreditation of EIA Consultaht Omanization
. his is with reference to yquiapplication to QCI - NABET for ~ccreditation a* ElA Consultant Organization. t.'
We are pleased to inform you that based on Document & Office Assessments, the Accreditation Committee has recommended provisional accreditation of your organization as per the scope given in Annexure II and Ill. Also find attached'herewith the following:
a. Results of various aspects of assessment of your organization (Annexure I). b. Non-Conformances/Observations/Alerts issued after Initial Assessment (Annexure IV). c. Detailed Terms & Conditions of accreditation (Annexure V): d. Guidelines for addressing Non-Conformances/ Observations/ Alerts (Annexure VI). e. or mat to be followed for'mentioning the names of the experts involved in EIA reports prepared by . .
San Envirotech Pvt. Ltd. (Annexure VII).
~lease'confirm the correctness of spellings of the names of the e~~erts'mentioned in Annexure: Ill. Please also check the QCI website for the Minutes of the Accreditation Committee Meeting January 22 and February 13, 2014 for observations related to your application, for compliance. You are advised to visit QCI website t o check clarifications on the.Scheme issued from time to time for necessary actions at your '
.
end.
' The accreditation of your organization will be for a period of three years starting-December 21, 2013, the date of ofice assessment. The continuation of the accreditation will be confirmed based on surveillance assessment to be carried out after 18 months from the date of initial accreditation. Surveillance assessment will be conducted t o ensure compliance with NABET Scheme including . the . details mentioned ,
in your Quality ~ a n u a l and the terms & conditions mentioned in Annexure V. .
May we request you for your confirmation of acceptance of the terms and conditions attached. Compliance to above will enable us to issue you the requisite accreditation certificate.
We thank you for your esteemed support in making this Scheme successful and for your participation in this national cause.
Thanks and best regards, . .
Yours sincerely,
C m
(vip\n Sahni) C.E.O.
Institution of Engineers Build~ng, 2nd Floor, Bahadur Shah Zafar Marg, New Delhi - 110 002, India Te!. : +W -11-2337 9321. 2337 8057 Fax . +91-11-2332 3415 e-mail : [email protected] Website : www.qcin.org
QCI Scheme for ADMditation of EIA Consultant Organizations
Scope of Accreditation Annexure I k
Name of the Consultant: San Endattech Pvt, Ltd. 424, Medicine Market, Opp. Shefati Centre,Paidi Cross Road, Paldi, Ahmedabad-380007
I I 4 ( Thermal Power Plants t. I
', . ..
1 1 21 1 drugs and intermediates excluding drug formulations, rubbers; basic organic chemicals, other synthetic organic chemicals
51. No.
2
3
and chemical intehedlates) . , ' Building and larde construction projects including shopping malls,
Sector No.
9
l7
r
Total = Seetors* i
38
I *Sectors allocated to individual EIA ~a)rdimtors w e mentioned in ~nnexure 111. 1
Name of Sector i
Cement Plants Pesticides industry and pesticide specific intermediates (excluding formulations) Synthetic organic chemicals industry (dyes & dye intermediates, bulk
& (Vip~n Sahni)
C.E.O.
Category A/B
B.
A
multiplexes, co~mercial. complexes, housing estates, hospitals, institutions 1
San Envirotech Pvt. Ltd., Ahmedabad
B