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Featuring ClereSpan ® Free Standing Mezzanine Systems

Featuring ClereSpan Free Standing Mezzanine …ClereSpan Mezzanine Systems are engineered for structural integrity and safety. Engineered drawings stipulate framing, location of support

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Page 1: Featuring ClereSpan Free Standing Mezzanine …ClereSpan Mezzanine Systems are engineered for structural integrity and safety. Engineered drawings stipulate framing, location of support

n Featuring ClereSpan® Free Standing Mezzanine Systems

Page 2: Featuring ClereSpan Free Standing Mezzanine …ClereSpan Mezzanine Systems are engineered for structural integrity and safety. Engineered drawings stipulate framing, location of support

Consider the Benefits ofSteel King’s Free-StandingClereSpan® Mezzanine

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Expensive leased space. Costly land acquisition. Construction.Consolidation. Your organization may be currently facing one ofthese space issues or planning for future expansion.

Steel King has the solution: a ClereSpan® Mezzanine System. Everydesign provides you with the flexibility of a mezzanine system thatcan be changed or expanded to meet your needs.

Maintain and maximize movement through full utilization of both thefloor-level and the platform-level space with no cross bracingbetween support columns.

n Column spans are available up to 22 feet. Specialty designs cango larger.

n Ease of disassembly and reassembly allows you to adjust themezzanine to meet your changing needs.

n Increase storage and/or work space without the expense ofcontinuous lease payments or the high cost of construction.

n Custom-designed styles and layouts match your specific area,height, load capacity, use and color requirements.

n High-performance powder-coat paint ensures adurable finish and top-of-the-line appearance.

n Choose from a wide selection of decking, handrail, stair and gateoptions.

Your exclusive mezzanine design and quality controlled fabricationensure a quick and easy installation with a minimal amount of labor.

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Page 3: Featuring ClereSpan Free Standing Mezzanine …ClereSpan Mezzanine Systems are engineered for structural integrity and safety. Engineered drawings stipulate framing, location of support

Structural Integrity and Safety

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Built to Last. When you buy a Steel King mezzanine, you can beassured that you will receive a quality mezzanine system built to last. AllClereSpan Mezzanine Systems are engineered for structural integrity andsafety. Engineered drawings stipulate framing, location of supportcolumns, deck surface type, and the placement of stairs, swing gates andother specifications.

Designed for Safety. Every Steel King mezzanine conforms toASTM, AISC and AISI specifications, as well as applicable building codes(SBCCI, BOCA, IBC and UBC) and OSHA requirements. In addition,Steel King mezzanine products are also equipped with the followingfeatures for safety.

n Heavy-duty corrugated steel roof decking provides a non-combustiblefloor acceptable to most fire codes.

n Protective sleeves are permanently mounted within two spring loadedsafety locks on optional swing gates.

n Stringers are supported directly over columns.

n Joists are supported by factory-welded connections on the stringers.

n Code-compliant capacity decals serve as visual reminders to allmaterial handling personnel.

n Specially designed handrail posts mount to the outside of theperimeter framing, leaving the area inside the mezzanine free of postand foot plate interference.

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Page 4: Featuring ClereSpan Free Standing Mezzanine …ClereSpan Mezzanine Systems are engineered for structural integrity and safety. Engineered drawings stipulate framing, location of support

Design Options

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Standard Bearing Design. This popular and economicaldesign uses TS 5" x 5" columns on 10" x 10" base plates formaximum rigidity and strength.

n Primary framing members mount within nesting channelsdirectly on top of columns. The nesting channels are factory-welded to the columns for a secure connection. Theseconnections create rigid joints, requiring only self-tappingscrews to hold the framing member to the nesting channel.

n “U” shaped hangers, factory-welded to the stringer beams, resultin extremely strong connection points.

n “C”-shaped framing members provide a tight fit and present auniform, clean appearance.

The design and manufacture of the Standard Bearing mezzaninesystem adhere to applicable building codes and OSHA safetyrequirements.

Bolted Bearing Design. The Bolted Bearing Design providesall the benefits of the Standard Bearing design with the addition of1/2" high-strength framing bolts for use in projects where boltedconnections are needed.

n The bolted connections provide greater strength and stiffnessfor heavier live loads (standard loads are 125 psf) and/orseismic loads.

n Bolted Bearing Designs typically use TS 6" x 6" columns on 12" x 12" base plates for maximum rigidity and strength.

The design and manufacture of the Bolted Bearing mezzaninesystem adhere to applicable building codes and OSHA safetyrequirements.

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Page 5: Featuring ClereSpan Free Standing Mezzanine …ClereSpan Mezzanine Systems are engineered for structural integrity and safety. Engineered drawings stipulate framing, location of support

The Bolted Bar Joist Design. Wider column spacingprovides additional clear floor space while minimizing columninterference with floor operations.

n 6" x 6" or larger columns provide maximum strength and rigidity.

n HVAC duct work, sprinkler pipe, electric conduit and lightingcan pass through the structural system, eliminating overheadobstructions and increasing the usable clear height.

n Erection seats incorporated into the column eliminate the needto suspend the beam in the air while field bolting. Installation isquicker, safer and easier.

n Bar joists mounted on top of stringer beams and columnssimplify installation. Bottom chords bolt to the columns foradditional stability.

n High-strength 1/2" diameter bolts on all joist and girderconnections ensure maximum strength.

n “C” section framing construction results in an attractivemezzanine perimeter.

The design and manufacture of the Bolted Bar Joist mezzaninesystem adhere to applicable building codes and OSHA safetyrequirements.

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Column

Erection seat angle

Bottom Chordsextended at columnlines only

Page 6: Featuring ClereSpan Free Standing Mezzanine …ClereSpan Mezzanine Systems are engineered for structural integrity and safety. Engineered drawings stipulate framing, location of support

Engineered Components

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Deck Surfaces

n Steel Bar Grating. Eliminate the need for lower-level sprinklersystems with Steel King’s 1" x 1/8" steel bar grating. The 82%open area permits light penetration and better airflow.

n Plywood Floor. Provide a smooth work surface with a roofdeck combined with a plywood floor. The roof deck is 1-1/2"high corrugated B-deck covered with 3/4" tongue-and-grooveplywood. Polyethylene coated plywood, resin floors and fireretardant plywood products are also available.

n Resin Board. Coated resin board is a more visually appealingflooring option than standard plywood, while also providingsuperior stain and scratch resistance. Coated resin board mayalso provide static control for electrically sensitive environments.Coated resin boards feature standard tongue-and-groove installation for smooth transitions between panels. Coated resinboards are generally installed over 1.5" high corrugated roofdeck, however thicker resin boards are available which do notrequire roof deck support.

n Steel. A 12-gauge diamond-textured steel surface is anexcellent option for surfaces subject to intense cleaning, heavytraffic, or abuse. Commonly used for stair landings, it may alsobe specified for part or all of the remaining floor area.

n Other Options. Poured concrete on B-decking, OSB orparticle board on B-decking, plank grating and press-lockgrating are other options for deck surfaces. (Not shown.)

Kickplate and Columns

Present a clean and attractive appearance on all four sides. SteelKing’s kickplate blends into the closed framing members and hidesthe edge of the roof deck and the selected floor treatment.

n Specially designed kickplate and columns are manufactured toapplicable codes.

n Free-standing mezzanine support columns meet or exceedminimum values of TS 5" x 5" x 1/4" wall cold-formed, structuralsteel tubing.

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Page 7: Featuring ClereSpan Free Standing Mezzanine …ClereSpan Mezzanine Systems are engineered for structural integrity and safety. Engineered drawings stipulate framing, location of support

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Stairs and Platforms

Install stairs with few adjustments. ClereSpan stair components areshipped with loose handrails, treads, and risers for easier handling.All stair assemblies meet applicable building and OSHA codes.

n Stair posts eliminate the need for shelving to support the stair load.

n Increase flexibility by combining four-post platforms with stair units.

Horizontal Handrail

Created for ease of installation, the 1-1/2" x 1-1/2" x 14-gaugesquare tube standard horizontal handrail and the 2" x 2" x 14-gaugesquare tube posts simply clip over the frame. An optional round pipehandrail is also available.

Gates

Access any point on the mezzanine quickly and easily with SteelKing’s exclusive removable gate. In widths 3' to 5' wide, the gateopens a totally clear space. There are no cumbersome posts tomaneuver around when the gate is removed. Gates can be arrangedend to end to provide a clear opening when needed.

n Ideal for forklift and palletized loading, 6' and 8' standard swing-in/swing-out gates come equipped with spring loaded dual safetylocks. Other widths are also available.

n Excellent for use in tight areas where swing gates are notpractical, Steel King’s sliding gates (not shown) have 4' to 6'-wideopenings.

n All Steel King gates and ladders meet applicable building andOSHA codes.

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1/4" round hex. bolt

3'0" - 5'0"

2" x 2" x 14 gaugesquare tube

Kickplate

Lift-out gate assembly leavestotally clear area whenremoved; no posts remain

Lower bracket ispermanently attachedto mezzanine

42"

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Page 8: Featuring ClereSpan Free Standing Mezzanine …ClereSpan Mezzanine Systems are engineered for structural integrity and safety. Engineered drawings stipulate framing, location of support

After final approval of your ClereSpan mezzanine design,shop drawings are prepared and your ship date isestablished. Your mezzanine system is fabricated usingSteel King’s rigorous quality control standards andfinished in your choice of 12 standard colors.

Upon completion of fabrication, all components,

fasteners, engineering and installation drawings, andmanuals for your mezzanine are carefully packed andshipped to your site. Steel King or your local distributorwill erect your mezzanine system using qualifiedinstallers. Installation is easy, quick and proceedswithout disrupting other plant activities.

n General DescriptionEach mezzanine or elevated work space is designedfor a uniform live load in accordance with owner’srequirements. All specifications, drawings andcalculations are made under the supervision of aregistered professional engineer who is a full-timesupervisory engineer of the mezzanine manufacturer.Mezzanines will be designed to meet the appropriatenational building code (UBC, IBC, BOCA or SBCCI),OSHA or appropriate local building code as specifiedby buyer. Free-standing mezzanines will not beattached to any existing building walls or columns andwill not require cross bracing in any direction.

n Framing MembersFraming members (joists and stringers) are designedin accordance with AISI specifications for the designof cold formed steel structural members. Sixteengauge or heavier members meet the requirement ofASTM A570-75 Grade E modified to a minimum yieldof 50 KSI.

n Deck SurfacesEach deck is a minimum of 1-1/2" deep, 20 ga. (18 ga.optional) and meets the requirements of ASTM A611-72Grade C. If grating is used, deck is 19W4 bar grating with1" x 1/8" bearing bars meeting NAAMM specifications.

n Support ColumnsSupport columns for a free standing mezzanine meetor exceed minimum values of 5" x 5" x 1/4" cold formedstructural steel tubing. Steel King support columnsmeet ASTM A500 Grade B, FY=46 KSI.

n Stairs and RailingStairs are solid tread stairs with no tread openings.Stairs and railing meet code requirements for rise,tread, width and openings.

n FinishAll components are painted with a high-performancepowder-coat finish. There are twelvestandard colors to choose from.

n InstallationInstallations are performed by experienced mezzanineinstallers.

n Experience LevelMezzanine manufacturer will have a minimum of fiveyears experience in the production of mezzaninesystems. At owner ’s request, mezzaninemanufacturer will provide owner with location andaccess to similar type projects.

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Steel King and ClereSpan are registered trademarks of Steel King Industries, Inc. All product information, terms and conditions in this catalog are subject to change without notice. Copyright ©2006 Steel King Industries, Inc.

Printed in the U.S.A.

Fabrication and Installation

Architectural Specifications

Distributed By:

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Steel King Industries, Inc.2700 Chamber St.Stevens Point, WI 54481(800) 826-0203 • Fax: (715) [email protected]

Mezz-0408