FAG MOUNTING AND MAINTENANCE EQUIPMENT AND ... - Basco

FAG Industrial Bearings and Services

FAG MOUNTING AND MAINTENANCE EQUIPMENTAND SERVICES FOR ROLLING BEARINGS

Greater operational reliability of rolling bearings

FAG · 1

ABOUT THIS CATALOGUE

This catalogue is principally aimedat the maintenance managers ofplants where rolling bearings andother rotating machine elementsare critical as far as product andprocess quality is concerned.

As the person responsible for themaintenance and productionprocess, you have to be able to re-ly on the quality of your tools andthe competence of your servicepartners in your daily work.

To this end, you will find on thefollowing pages high-grade main-tenance tools tested by FAG rollingbearing experts, high-tech solu-tions in the field of condition mon-itoring and maintenance planningas well as offers to realise the full-service philosophy. Here, the qual-ity requirements we make on theproducts and services are under-scored by the over 100-year historyof precision rolling bearing pro-duction in the FAG Group.

FAG Industrial Services staff andour certified dealers will be onlytoo glad to put themselves at yourdisposal in selecting those toolsand services ideal for your individ-ual maintenance job.

Dr.-Ing. Bernd Geropp and Dr.-Ing. Hans-Willi Kessler

FAG Industrial Services Management

Questions and suggestions about this catalogue

you should address to

the FAG field specialist you know and/oryour technical dealer.

Here is our service hotline:

e-mail: [email protected]: +49 24 07 91 49-99

FAG · 2

FAG INDUSTRIAL SERVICES

FAG Industrial Services – a new enterprise in theFAG Group

FAG Industrial Services (F’IS) ispresented to you in this catalogueas your highly efficient partner forthe maintenance of rotating ma-chine parts.

It is our objective to support cus-tomers in increasing the service lifeand capacity of their production fa-cilities. This occurs irrespective ofthe brand of the machine compo-nents used. Alongside suitableproducts and mounting service,the focal point here is levelled atservices, such as condition moni-toring and maintenance consulta-tion.

FAG Industrial Services is buildingup regional competence centresthat co-operate with local, certifiedservice partners. This means thatFAG Industrial Services is capableof providing customers throughoutthe world with products and ser-vices quickly and competently.

The philosophy of FAG Industrial Services

Solutions – no prefabricatedstandard offers

Our customers’ maintenance man-agers contact us with no end of re-quests, such as for support in plan-ned inspections, introduction of acentralised maintenance manage-ment system (CMMS) or control

measurements within the scope ofcondition monitoring productionfacilities.We offer you the tools and servicesbest suited for your individualmaintenance job.

Focal point “maintenance products”

This catalogue is focussed on thosetools the maintenance specialistneeds on the spot to ensure effi-cient and professional mountingand dismounting of rolling bear-

ings. You will also find informationabout our services offered underthe auspices of F’IS.

From specialists for specialists– tested quality:

FAG Industrial Services makes highdemands on the quality of theirproducts. Each and every tool, ac-cessory and grease you espy in thecatalogue has been subjected to in-tensive tests and proven good inpractical application by our ownfitters.

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P. 13

P. 17

P. 23

P. 31

P. 37

P. 45

P. 47P. 49

P. 53P. 57P. 59P. 68P. 69

P. 8P. 9

P. 11

P. 14

P. 18P. 20P. 20 P. 21

P. 24P. 25P. 26

P. 27P. 28P. 29

P. 32P. 32P. 34P. 35P. 36P. 36

P. 38P. 41P. 44

P. 46

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FAG · 3

TABLE OF CONTENTS

Tools and devices for mountingSets of mounting toolsHook wrenchesHydraulic nuts

Tools and devices for dismountingMechanical extractors

Heating devicesInduction heating devicesElectric heating platesHeating rings Induction coils

Pressure generators for the hydraulic method and for hydraulic nuts

ChartOil injectorHand pump setsHigh-pressure pumpand mounting sets

Hydraulic unitsConnecting pieces

Measuring instrumentsFeeler gaugesTaper measuring instrumentsBoundary circle measuring instrumentsHandheld digital speedometerTemperature measuring instrumentSonar detector

Rolling bearing lubricationRolling bearing greases ArcanolLubricators “Motion Guard“Grease guns, dosing devices

Accessories for mounting and maintenanceAnti-corrosion oilMounting paste

Split spherical roller bearings

Vibration diagnosis equipment

Condition monitoringMaintenance consultationRolling bearing services Publications List of FAG products

FAG · 4

TOOLS AND DEVICES FOR MOUNTING AND DISMOUNTING

Synoptic table

Bearing type Bearingbore

Bearingsize

Deep grooveball bearing

Taperedroller bearing

Angular contact ballbearingSpindle bearing

Barrelroller bearing

Four-pointbearing

Sphericalroller bearing

Self-aligningball bearing

Cylindricalroller bearing

cylindrical

cylindrical

withheating

Mounting

Thrust ball bearing

Angular contact thrust ball bearing

Cylindrical roller thrust bearing

Spherical roller thrust bearing

Self-aligning ball bearingSelf-aligning ball bearingwith adapter sleeve

Spherical roller bearingSpherical roller bearing with adapter sleeveSpherical roller bearing with withdrawalsleeve

Adapter sleeve

Barrel roller bearingBarrel roller bearing with adapter sleeve

Withdrawalsleeve

cylindrical

tapered

small

medium

large

small

medium

large

small

medium

large

small

medium

large

Cylindrical roller bearing, double row tapered small

medium

large

Needleroller bearing

withoutheating

FAG · 5

withoutheating

Hydraulicmethod

Hydraulicmethod

SymbolsDismounting

Heating plate

Hot air cabinet

Inductioncoil

Heating ring

Hammer andmounting device

Mechanical andhydraulic presses

Nut andhook wrench

Nut andthrust bolts

Axle cap

Hydraulic nut

Hammer andmetal drift

Extractor

Hydraulic method

Doublehook wrench

withheating

Oil bath

Inductionheating device

FAG · 6

TOOLS AND DEVICES FOR MOUNTING

FAG tools and devices for mounting

Sets of mounting tools P. 8

Hook wrenches P. 9

Hydraulic nuts P. 11

FAG · 7

FAG · 8


Sets of mounting tools

Sets of mounting toolsEINBAU.SET.ALU andEINBAU.SET.ST

FAG sets of mounting tools aresuitable for cost-effective and safemounting of rolling bearings withbore diameters of 10 mm to 50 mmor outside diameters of 26 mm to110 mm. Sleeves, spacers, seals and similarparts can also be easily mountedwith the EINBAU.SET.ALU and

EINBAU.SET.ST (former FAG des-ignation 172013).Rings that are to be fitted tightlycan be driven onto a shaft or into ahousing bore by hitting the mount-ing sleeve with a hammer. In thisway rolling elements and racewaysdo not transmit the mounting forceand become damaged. The per-fectly matched precision compo-nents ensure uniform transmissionof the forces onto the faces of thebearing rings.

Where the EINBAU.SET.ALU isconcerned the mounting sleevesare made of aluminium and themounting rings of plastic. Thecomponents are easy to handleand relatively reasonable in price.

A long wear-free period of applica-tion is achieved with theEINBAU.SET.ST where mountingsleeves and rings are made ofsteel. The tools can also be usedwith workshop power presses.

For further information see TI No. WL 80-49

Order designation EINBAU.SET.ALU

Delivery includesMounting rings 33 rings for bearing bores of 9 – 50 mm,

O.D.s up to 110 mmMounting sleeves 3 sleevesHammer, recoilless 0.7 kgDimensionsCase 430x320x100 mmMass ofcomplete set 4.7 kg

Order designation EINBAU.SET.ST

Delivery includesMounting rings 33 rings for bearing bores of 9 – 50 mm,

O.D.s up to 110 mmMounting sleeves 5 sleevesHammer, recoilless 0.7 kgDimensionsCase 370x320x70 mmMass ofcomplete set: 21 kg

FAG · 9

Hook wrenches


FAG hook wrenches of seriesHN../..

Hook wrenches of series HN../..are suitable for tightening locknuts,adapter sleeve nuts and extractionnuts on withdrawal sleeves.

Small bearings can be mountedonto tapered shaft seats, adaptersleeves or withdrawal sleeves with

a hook wrench. Withdrawalsleeves can also be dismountedwith hook wrenches and extrac-tion nuts. The following tablegives the dimensions, mass andappropriate hook wrench for therespective nuts.

Order example for an FAG hookwrench:HN120/130

Technical data

Hook wrench Dimensions Mass Suitable forl s ≈ nuts

Order designation mm kg FAG

HN16/20 110 3 0.025 KM0, KM1HN25/28 136 4 0.045 KM2, KM3HN30/32 136 4 0.05 KM4HN34/36 170 5 0.09 KM5HN45/50 206 6 0.155 KM6

HN52/55 206 6 0.16 KM7HN58/62 242 7 0.255 KM8, KM9HN68/75 242 7 0.255 KM10, KM11HN80/90 280 8 0.41 KM12, KM13, KM14HN95/100 280 8 0.385 KM15, KM16

HN110/115 335 10 0.745 KM17HN120/130 335 10 0.72 KM18, KM19, KM20HN135/145 385 10 1 KM21, KM22, KM23HN155/165 385 10 1.16 KM24, KM25, KM26, KM27HN180/195 470 10 1.58 KM28, KM29, KM30

HN205/220 470 10 1.58 KM31, KM32, KM33, KM34HN230/245 560 10 2.25 KM36, KM38, KM40

l

s

FAG · 10


Hook wrenches

Double hook wrench sets

The double hook wrench sets FAG173556 and 173557 are used formounting rolling bearings onadapter sleeves. Both sets includea torque wrench with which theposition at the beginning of themounting process can be deter-mined exactly with a specifiedtightening torque.

Rotation angles are engraved onevery double hook wrench forself-aligning ball bearings. There-fore the drive-up distance and theradial clearance reduction can beadjusted accurately.

Double hook wrench sets173556 and 173557

Double hook Double hook Suitable for Adapterwrench set wrench self-aligning ball bearings sleeve nuts

Order designation FAG FAG

173556 DHN5 1205 2205 1305 2305 KM5DHN6 1206 2206 1306 2306 KM6DHN7 1207 2207 1307 2307 KM7DHN8 1208 2208 1308 2308 KM8

Scope of delivery: Double hook wrenches DHN5, DHN6, DHN7, DHN8,torque wrench with adjusting wrench WKZG.DSG5-8,service case (350x220x65 mm),operating instructionsmass 1.5 kg

173557 DHN9 1209 2209 1309 2309 KM9DHN10 1210 2210 1310 2310 KM10DHN11 1211 2211 1311 2311 KM11DHN12 1212 2212 1312 2312 KM12DHN13 1213 2213 1313 2313 KM13

Scope of delivery: Double hook wrenches DHN9, DHN10, DHN11, DHN12, DHN13,torque wrench with adjusting wrench WKZG.DSG9-13,service case (450x330x100 mm),operating instructionsmass 3.3 kg

The individual double hook wrenches and torque wrenches are also available as replacement parts.

FAG-DHN 80

2208

1308

2308

1208

FAG · 11

Hydraulic nuts


Hydraulic nuts (RKP)

Parts with a tapered bore arepressed onto tapered seats withFAG hydraulic nuts. They are pri-marily used when the drive-upforce of other devices, e.g. lock-nuts and thrust bolts, is not suffi-cient.

Main fields of application:• Mounting of tapered bore rolling

bearings. The bearings can bemounted directly on taperedshaft seats or on adapter or with-drawal sleeves. Hydraulic nutscan also be used to dismountsleeve-mounted bearings.

• Mounting of couplings, gear-wheels, ship‘s propellers etc.

For more detailed information seeFAG Publ. No. WL 80 103.

Order designation Design Main fields of application

RKP50 to RKP200 Hydraulic nut with metric fine thread to DIN 13 Standardised adapter and withdrawalRKP205 to RKP1180A Hydraulic nut with trapezoidal thread to DIN 13 sleeves (metric dimensions)

RKP90Z to RKP530Z Hydraulic nut with inch thread to ABMA Sleeves (inch dimensions)Standards for Mounting Accessories, Section 8,Locknut Series N-00

RKP100.529554A toRKP900.526225A Reinforced hydraulic nut with straight bore For high mounting forces,

e.g. in ship building

RKP.MG Displacement measuring instrument for If radial clearance cannot be measured withhydraulic nut a feeler gauge due to restricted accessibility

FAG · 12


Hydraulic nuts

Hydraulic nuts with displace-ment measuring instrument

If the radial clearance cannot bemeasured with a feeler gauge dueto poor accessibility of the bearinglocation, the axial drive up of thebearing on the tapered seat can bemeasured instead. To do so, ameasuring instrument can bescrewed to the face of the hydrau-lic nut.

If the axial connection hole G 1/4in the hydraulic nut is needed forthe pump, users can drill a secondaxial hole required for the measur-ing instrument themselves. On re-quest FAG also supply hydraulicnuts, suffixed .2A, that already fea-ture such a hole, order example:RKP200.2A.

First, place the bearing onto theshaft. The required oil pressure isdetermined by the bearing sizeand by the number of fitting sur-faces and is indicated in the oper-ating instructions. Then adjust dialgauge to zero. The bearing is driv-en up the shaft by pumping untilthe specified drive up has beenachieved. Which one of the supplied meter-ing needles has to be selected isspecified in the detailed operatinginstructions that come with everymeasuring instrument.

Order designation: RKP.MG 1 displacement measuring instru-ment with dial gauge, 6 metering needles and seals in acase

FAG · 13

TOOLS AND DEVICES FOR DISMOUNTING

FAG tools and devices fordismounting

Mechanical extractors P. 14

Hydraulic nuts (see Tools and devices for mounting) P. 11

FAG · 14


Mechanical extractors

Mechanical FAG extractors

Mechanical extractors are used fordismounting small rolling bearingswith bore diameters of up to about100 mm which were mounted withan interference fit on the shaft orin the housing. The bearings canbe dismounted without damage if

the device is applied at the tightlyfitted bearing ring. Note: Largerbearings are usually dismountedusing the hydraulic method or in-duction heating devices.

With FAG mechanical extractors,the extraction force is usually ap-plied by means of threaded spin-

dles. Hydraulic pressure toolsmake the job easier in some cases.FAG also offer special extractors inaddition to their two-, three- andfour-arm extractors and a hydraulicpressure tool.

For further information see TI WL 80-48.

Two-arm extractor 54• For extracting complete rolling

bearings or tightly fitted innerrings as well as other parts, e.g. gearwheels

• Span 80 - 350 mm, depth 100 -250 mm, also available in a set

Two-arm bearing extractor 47• For extracting complete rolling

bearings or tightly fitted innerrings

• Span 45 and 90 mm, depth 65and 100 mm

Three-arm extractor 52 • For extracting complete rolling

bearings or tightly fitted innerrings

• Span 85 - 640 mm, big extractorscan be equipped with a hydrau-lic spindle (suffix H).

Order designation:ABZIEHER54.100ABZIEHER54.200ABZIEHER54.300ABZIEHER54.400ABZIEHER54.500ABZIEHER54.600ABZIEHER54.SET

Order designation:ABZIEHER47.100ABZIEHER47.200

Order designation:ABZIEHER52.085ABZIEHER52.130ABZIEHER52.230ABZIEHER52.295ABZIEHER52.390ABZIEHER52.640

FAG · 15



Three-arm extractor 53• For extracting complete rolling

bearings or tightly fitted innerrings as well as similar parts

• Span 130 - 640 mm, big extractorscan be equipped with a hydraulicspindle (suffix H).

Hydraulic pressure tool 44• For loosening tightly fitted parts

together with mechanical extrac-tors

• Applying an axial force of 80 or150 kN makes the dismountingjob considerably easier. When us-ing bigger devices, hydraulicforce must be reduced

Ball bearing extractor 56• For extracting complete radial ball

bearings • For ball bearings with a tightly fit-

ted outer ring• For bearings that are radially not

accessible• Three sets with different claws are

available

Special bearing extractor 64• For radial bearings (deep groove

ball bearings, angular contact ballbearings, self-aligning ball bear-ings as well as cylindrical rollerbearings, tapered roller bearingsand spherical roller bearings); in-dicate bearing manufacturer.

• For tightly fitted inner or outerrings

Order designation:ABZIEHER53.130ABZIEHER53.230ABZIEHER53.295ABZIEHER53.390ABZIEHER53.640

Order designation:ABZIEHER44.080ABZIEHER44.150

Order designation:ABZIEHER56.020.SETABZIEHER56.120.SETABZIEHER56.220.SET

Order designation:ABZIEHER64.400ABZIEHER64.500ABZIEHER64.600ABZIEHER64.700

FAG · 16



Internal extractor 62• For deep groove ball bearings

and angular contact ball bear-ings.Internal extractors are availablein several sizes for bearing boresof up to about 70 mm.

• For bearings with tightly fittedouter rings.

Impact-type extractor 62• For extracting sleeves or rings.

The impact-type extractor isscrewed to the internal extractor62 (connection threadM10/M14x14.5). It is usuallyused if no countersupport can beapplied.

Extractor 49• For all rolling bearing types.

For extracting complete rollingbearings or tightly fitted innerrings. The extractor and the separatingdevice are available in severalsizes with openings of up to 210 mm.

• Especially for applications wherethe inner ring is seated against ashaft shoulder having no extrac-tion slots. The bearing locationmust be radially accessible.

Order designation(extractor with countersupport):ABZIEHER62.100.005ABZIEHER62.100.007ABZIEHER62.100.010ABZIEHER62.100.014ABZIEHER62.100.020ABZIEHER62.100.030ABZIEHER62.100.040ABZIEHER62.100.050ABZIEHER62.100.060

Order designation:ABZIEHER62.300

Order designation:ABZIEHER49.100.060ABZIEHER49.100.075ABZIEHER49.200.115ABZIEHER49.300.150ABZIEHER49.400.210

FAG · 17

HEATING DEVICES

FAG heating devices

Induction heating devices P. 18

Electric heating plates P. 20

Heating rings P. 20

Induction coils P. 21

FAG · 18

HEATING DEVICES

Induction heating devices

Induction heating devices

Many rolling bearings and otherrotationally symmetric steel partsare fitted tightly on the shaft. Larg-er parts, in particular, can be fittedmuch more easily if they are heat-ed before mounting (rolling bear-ings up to a maximum of 120°C).Induction heating is superior totraditional methods such as heat-ing furnaces, heating plates or oilbaths. The induction heating methods arefast and clean. Therefore they areparticularly suitable for batchmounting. The devices can beused for heating complete bear-ings, rings of cylindrical rollerbearings or needle roller bearings,as well as other rotationally sym-metric steel parts such as labyrinthrings, roll couplings, tyres, etc.

Advantages

• fast, power-saving work• suitable for rolling bearings and

other ring-shaped steel parts• extremely safe operation• environmentally compatible, no

oil required (no disposal!)• uniform, controlled heating• easy operation• automatic demagnetisation• very efficient as the optimum

size can be selected for each ap-plication

More detailed information on thesix induction heating devicesdescribed here is provided in TI WL 80-47.

Heating device AWG.MINI AWG3,5

Power consumption(max.) 3.5 kVA 3.5 kVAVoltage/frequency 230 V/50 Hz 230 V/50 HzRated current 16 A 16 A

Mass 19 kg 45 kgLength 420 mm 320 mmWidth 230 mm 330 mmHeight 265 mm 335 mm

Ledges (incl.) 14x14x200 mm 20x20x270 mm20x20x200 mm 30x30x270 mm30x30x200 mm 40x40x270 mm40x40x200 mm 60x60x270 mm

Clear width betw. supp. 120 mm 145 mmClear height 140 mm 155 mm

Ledges (accessories) 7x7x200 mm 14x14x270 mm10x10x200 mm 17.5x17.5x270 mm

24.5x24.5x270 mm

WorkpieceBore (min.) 20 (10) mm 30 (20) mmWidth (max.) 120 mm 145 mmMass (max.) 20 kg 40 kg

In addition, we offer special heat-ing devices with a higher powerconsumption for very heavyworkpieces.

These heating devices are alsoavailable from FAG for other volt-ages and frequencies.

FAG · 19

AWG8 AWG13 AWG25 AWG40

8 kVA 13 kVA 25 kVA 40 kVA400 V/50 Hz 400 V/50 Hz 400 V/50 Hz 400 V/50 Hz20 A 32 A 63 A 100 A

56 kg 108 kg 350 kg 600 kg470 mm 1000 mm 1280 mm 1800 mm310 mm 500 mm 500 mm 600 mm455 mm 1050 mm 1250 mm 1400 mm

70x70x350 mm 80x80x490 mm 100x100x700 mm 150x150x850 mm

210 mm 330 mm 390 mm 600 mm195 mm 265 mm 430 mm 450 mm

14x14x350 mm 20x20x490 mm 30x30x700 mm 60x60x850 mm20x20x350 mm 30x30x490 mm 40x40x700 mm 80x80x850 mm30x30x350 mm 40x40x490 mm 60x60x700 mm 100x100x850 mm40x40x350 mm 50x50x490 mm 80x80x700 mm50x50x350 mm 60x60x490 mm60x60x350 mm 70x70x490 mm

100 (20) mm 115 (30) mm 145 (45) mm 220 (85) mm210 mm 330 mm 390 mm 600 mm100 kg 200 kg 400 kg 800 kg

FAG · 20

HEATING DEVICES

Electric heating plates · Heating rings

Electric heating plates

It is a good idea to heat bearingsbefore mounting if they are to begiven tight fits on the shaft (cylin-drical bearing seats). A sufficientexpansion of the bearings is a-chieved at 80°C to 100°C. Duringthe heating process the tempera-ture has to be monitored closely,e.g. with the temperature measur-ing instrument FAG 175830. It mustnot exceed 120°C or else the struc-ture and hardness of the materialscould be adversely affected.Rolling bearings can be heated on atemperature-controlled heatingplate. During the process the bear-ing has to be covered with a metalsheet and turned over several timesto ensure that it is heated uniformly.

FAG heating plate 172017Dimensions:220x220x170 mmPower:switchable 1000/2000 Wat 220 V/50 HzTemperature control:thermostat adjustable from 50°C to300°C

FAG heating plate 172018Dimensions:300x300x170 mmPower:2500 W at 220 V/50 HzTemperature control:thermostat adjustable from 50°C to300°C

Order designation:172017 or 172018

The heating plates can be used notonly for heating rolling bearings(max. 120°C) but also for heatinglabyrinth rings, shrink-on rings andsealing rings as well as aluminiumheating rings.

Heating rings

Heating rings are suitable for dis-mounting the inner rings of cylin-drical roller bearings and needleroller bearings without lips and in-ner rings with one lip. Heatingrings are of particular advantagefor the occasional extraction ofsmall or medium-size bearing rings(bore diameters 50 to 200 mm).Heating takes 5 to 30 seconds de-pending on the ring size.The heating rings are made of lightmetal and they are radially slotted.Handling is facilitated by the heat-insulated handles.Heating rings are heated to200°...300°C by means of an elec-tric heating plate (e.g. FAG 172017or 172018, see above) and slipped

onto the inner ring to be extracted.After the inner ring has been ex-tracted, it has to be removed fromthe heating ring at once in order toprevent it from overheating. Each bearing size requires a spe-cial heating ring. On request FAGwill supply these heating rings as aspecial aluminium alloy design. For an offer we need the followinginformation:1. Bearing numbers or ring dimen-

sions,2. Drawing of the bearing location

with fit data.3. Approximate number of parts to

be extracted per day

For details on the product pro-gramme see Technical InformationNo. WL 80-9.

Recommended FAG accessories• Electric heating plate 172018• Temperature measuring instru-

ment TEMP.MG175830• Gloves HANDSCHUH2

Examples of how to order heat-ing ringsAWR176050.NU320E (for inner ring of a cylindrical rollerbearing NU320E)AWR176050.NJ2317E(for inner ring of a cylindrical rollerbearing NJ2317E)

FAG heating plate 172017

FAG · 21

Induction coils

HEATING DEVICES

Induction coils

Induction coils are suitable formounting and dismounting medi-um-size and large inner rings ofcylindrical roller bearings and nee-dle roller bearings. Each bearingsize requires a special coil (see al-so FAG Publ. No. WL 80 107).Besides low-voltage inductioncoils, FAG also offers coils that canbe operated with mains voltage.

Low-voltage coils

FAG induction coils that are oper-ated with harmless low voltage arewater cooled. They are connectedto a mobile transformer which canbe designed for any mains voltage.The voltage for the mounting coilcan be adjusted between 20 and 40 V.The transformers for the inductioncoils are offered by FAG in five

sizes (EFB20, EFB33, EFB50,EFB80, EFB125). Thus other rota-tionally symmetric parts likelabyrinth rings, couplings and ringrolls can be heated as well. Withthe largest transformer and the cor-responding induction coil, innerrings weighing up to 1200 kg canbe heated to the required mount-ing temperature of 80 °C...100 °C(for couplings a maximum mass of600 kg).

Low-voltage induction coil with transformer for cylindrical rollerbearing inner rings

FAG · 22

HEATING DEVICES

Induction coils

Data required to make an offer

FAG induction coils are alwaysmade individually for specific ap-plications. We need the following informationto make an offer:1. Exact bearing code for bearing

rings2. Size of bearing rings and spac-

ers (bore, raceway diameter,ring width), especially if thebearings are not FAG

3. A drawing of the bearing loca-tion which indicates the fit andpossibly the positions and num-ber of extraction slots in laby-rinth rings; a detailed dimen-sional sketch and data of fits forcouplings and labyrinth rings

4. Mains voltage and frequencyavailable at the mounting site

5. Information on operating condi-tions (type of operation, climaticconditions)

6. An estimate of the number of in-ner rings, labyrinth rings, cou-plings or other parts to bemounted per day

7. Maximum loading of the mains8. Type of three-phase mains:

Three-wire network: 3 outerconductors L1, L2, L3, protectiveconductor PE, without neutralconductor N Four-wire network: 3 outer con-ductors L1, L2, L3, protective con-ductor PE, neutral conductor N

Order examples

FAG induction coilEIM171148.K159

Bore of the device [mm]Type of device K low-voltage deviceN mains voltage deviceT Heating device for rolling mill coupling piecesL Labyrinth ring heating deviceR Ring roll heating deviceS Special deviceDrawing no.Induction coil

FAG transformerEFB50.110KVA.380V.50HZ

FrequencyVoltage PowerTransformer size

FAG foot switchFS125A.400V

VoltagePower consumptionFoot switch

FAG switch cabinetSSK400A.152492A.440V.60HZ

FrequencyVoltage Drawing no.Power consumptionSwitch cabinet

FAG · 23

PRESSURE GENERATORS

FAG pressure generators

Chart P. 24

Oil injector P. 25

Hand pump sets P. 26

High-pressure pump P. 27

Mounting sets P. 27

Pneumatically operatedhydraulic unit P. 28

Electrically drivenhydraulic unit P. 28

Mobile hydraulic unit P. 28

Connecting pieces P. 29

FAG · 24

PRESSURE GENERATORS

Chart

Pressure Oil container Connection Max. oil Application Max. shaftgenerator capacity pressure diameter

l bar (N/mm2) mm

Oil injector 0.008 G3/8 2500 (250) Mounting and dismounting of bearings 80107640 with a tapered bore. Press-fitted assemblies with valve nipple up to a contact pressure of ca. 125 N/mm2.107642

Oil injector 0.027 G3/4 1600 (160) Mounting and dismounting of bearings 150107641 with a tapered bore. Press-fitted assemblieswith valve nipple up to a contact pressure of ca. 80 N/mm2.107643

Hand pump set 0.7 G1/4 1000 (100) Mounting and dismounting of rolling 250PUMPE1000.0,7L bearings. Mounting of press-fitted assemblies

up to a contact pressure of 50 N/mm2.For driving hydraulic nuts up toRKP395 and RKP300.526205A

Hand pump set 4 G1/4 1000 (100) Mounting and dismounting of rolling unlimitedPUMPE1000.4L bearings. Mounting of press-fitted assemblies

up to a contact pressure of 50 N/mm2,e.g. ship’s propellers.For driving hydraulic nuts up to RKP800A

Hand pump set 4 G1/4 1600 (160) Mounting and dismounting of rolling unlimitedPUMPE1600.4L bearings. Mounting of press-fitted assemblies

up to a contact pressure of 80 N/mm2,e. g. ship’s shafts and rudder blades

Hand pump set 4 G1/4 2500 (250) Mounting and dismounting of rolling unlimitedPUMPE2500.4L (direct) bearings. Mounting of press-fitted assemblies

up to a contact pressure of 125 N/mm2,e.g. gearwheels and couplings

High-pressure 0.2 G3/4 4000 (400) For press-fitted assemblies with a high unlimitedpump (direct) contact pressure (> 100 N/mm2). As120109 mounting set 155890A for mounting

and dismounting rolling bearings, rolling with adapter sleeves, with withdrawal bearings

Mounting set 0.2 G1/4 with 2500 (250) sleeves. Dismounting of bearings with a ut to dia 250155890A high-pressure- cylindrical bore. Amount of feed and supply 155890B tube of oil are limited.

Pneumatically 13 G1/4 2500 (250) Mounting of shaft couplings and press- unlimitedoperated hydraulic fitted assemblies, gearwheels etc. withunit the hydraulic method.AGGREGAT. Contact pressure of up to 100 N/mm2

H1000/2500

Electrically driven 10 G1/4 800 (80) For driving large hydraulic nuts unlimitedhydraulic unit up to RKP1180A. Mounting of AGGREGAT.E800 large press-fitted assemblies:

ship shaft couplings, ship’s propellers,gearwheels.Contact pressure of up to 50 N/mm2

FAG · 25

Oil injector

PRESSURE GENERATORS

Oil injector

The oil injectors’ delivery volumeis small; they can be used for dis-mounting of rolling bearings andother press-fitted assemblies direct-ly seated on tapered shafts (e.g.cylindrical roller bearings FAGNNU49SK, NN30ASK, N10K, N19Kin machine tools) with the hydrau-lic method.

The small oil injector (107640) canbe used for shaft diameters of upto 80 mm, the large one (107641)up to 150 mm.With the valve nipple the oil canbe filled up without any losses. Forthis purpose an oil injector plusvalve nipple, e.g. 107640 + 107642,should be ordered.

Oil injectors and valve nipples arealso available separately. Orderdesignations, see table.

Spare seals are standard O-rings: OR6x1,5 (for 107640), OR10x2,0 (for 107641).

Oil injector Valve Connection Oil Max. oil Mass Dimensionsnipple G volume pressure ≈ t d L1 L2 L3 B SW1 SW2

Order designation cm3 bar kg mm

107640 107642 G3/8 8 2500 0.91 12 5 120 130 30 220 19 22107641 107643 G3/4 27 1600 2.18 22 8 180 185 55 280 27 32

Oil injectors with valve nipples

B

L2

L1

d

t

tL3

SW1

SW2G

G

Valve nipple

Oil injector

FAG · 26

PRESSURE GENERATORS

Hand pump sets

Hand pump sets

FAG offer a hand pump set with aone-step pump and three handpump sets with a two-step pump.

The two-step pumps have a largedelivery volume in the low-pres-

sure range (up to 50 bar) and thenautomatically switch to the high-pressure stage. In this way a highworking speed is achieved. For ap-plications where larger amounts ofoil are required the two-steppumps are also available with an8-litre oil container (suffix .8L).

Where the mounting of adapter or withdrawal sleeves requires aseparate oil supply, we will supply on request a two-way valve (suffix .V).A detailed description of the FAGhand pump sets is provided in TI WL 80-46.

PUMPE1000.0,7L PUMPE2500.8L.V

FAG hand pump sets (order designations)Pump Hand pump set

Basic design with 8-l container with distributor with 8-l container and distributor

one-step1000 bar PUMPE1000.0,7L

two-step1000 bar PUMPE1000.4L PUMPE1000.8L PUMPE1000.4L.V PUMPE1000.8L.V1600 bar PUMPE1600.4L PUMPE1600.8L PUMPE1600.4L.V PUMPE1600.8L.V2500 bar PUMPE2500.4L PUMPE2500.8L PUMPE2500.4L.V PUMPE2500.8L.V

FAG · 27

High-pressure pump · Mounting sets

PRESSURE GENERATORS

High-pressure pump 120109

The high-pressure pump is suitablefor mounting and dismountingrolling bearings for shaft diametersup to 250 mm. As it generatespressures of up to approx. 4000bar it can also be used to expandheavy shaft couplings and gear-wheels with the hydraulic method.The pump can be connected eitherdirectly or by means of thick-walled adapters. The pump can al-so be connected by means of apump holder (with or without apressure gauge) and a 2-m-longflexible high-pressure tube (per-missible maximum oil pressure2500 bar). FAG recommends usingthe pump always in connectionwith a pressure gauge. Operationof the pump is described in the op-erating instructions (Publ. No. WL 80 115).

High-pressure pump Connection Oil container Delivery Max. oil Masscapacity volume pressure ≈

Order designation l cm3/stroke bar kg

120109 G3/4 0.2 0.3 4000 3.8consisting of104746 (pump body)104936 (oil container)

Connecting thread G3/4

for a width acrossflats of 27 mm

Rod Oil container Pumpbody

FAG mounting sets

In order to make it easier for cus-tomers to choose the right device,FAG offers complete mounting setsin wooden boxes.

FAG mounting set 155890B

* FAG mounting sets with a pressure gaugefor up to 1000 bar and without pressuregauge are also available on request.

FAG mounting set 155890B with pressure gauge up to 2500 bar *Scope of delivery:1 high-pressure pump 120109 1 pressure gauge 1333151 pump holder 118543/2A 1 high-pressure tube 1646413 reduction nipples (130075B, 122701B, 150589B)1 wooden box (580x225x125 mm)Mass (incl. wooden box) 12.75 kgOrder designation for set: 155890B

Oil container

high-pressure tube

Pressure gauge Pump holder

Pump body

FAG · 28

PRESSURE GENERATORS

Hydraulic units

Pneumatically operated unit

The pneumatically operated FAGpump unitAGGREGAT.H1000/2500 is mobileand consists of a 13-l light-metaloil tank and two pumps (1000 barand 2500 bar). On request, devices for other oper-ating pressures are available aswell. The pumps are individually con-trollable.

The pump (2500 bar) can be usedas a pressure generator for the hy-draulic method for expanding shaftcouplings and gearwheels. The pump (1000 bar) can drive ahydraulic nut at the same time. The

pump is suitable for contact pres-sures up to 100 N/mm2.Scope of delivery:Pressure gauge, 1 ... 3 hosesDN5/2500-3000/G1/4 (max. 2500 bar), oil distributor

Hydraulic unit Oil tank Max. oil Masscapacity pressure ≈

Order designation l bar kg

AGGREGAT.H1000/2500 13 1000 or 2500 40(without oil filling)

Electrically driven hydraulicunit

These devices are suitable for driv-ing large hydraulic nuts and formounting large press-fitted assem-blies such as ship shaft couplings,ship’s propellers and gearwheels(up to contact pressures of50 N/mm2).

Mobile hydraulic unit for batchmounting

The mobile unit features a valve-controlled, double-direction pres-sure cylinder (pressure force 700kN, axial travel 215 mm) which isdriven by a motor pump. Theheight of the cylinder can be al-tered within a range of 290...690mm by a lifting cylinder and rock-er. Accessories such as guidingsleeves, mounting sleeves, tractionand pressure spindles and drawing

Electrical connection: socket, volt-age 220/380 V at 50 Hz or othervoltages and frequencies.

Scope of delivery: Pressure regulating valve, pressuregauge and high-pressure hose

frames must be orderedfor each application indi-vidually.Orders or inquiries mustcontain details of the bear-ing type and the data ofthe electrical connection. This device is primarilyused for mounting anddismounting FAG journalroller bearings TAROL (see also FAG Publ. No. WL 07154)Order designation:FMV.TAROL131084

Hydraulic unit Oil tank Oil flow Max. oil Motor Masscapacity rate pressure power ≈(suction capacity)

Order designation l l/min bar kW kg

AGGREGAT.E800 10 0.9 800 1.1 40(with oil filling)

FAG · 29

Connecting pieces

PRESSURE GENERATORS

Adapters and reduction nipples

Adapters and reduction nipplesmatch the threads of the HP hosesand pressure pipes. Adapters and reduction nipples ofdesign A (with sealing ring) aresuitable for oil pressures of up to800 bar. Design B (with blade sealing) isalso suitable for oil pressures over800 bar.In addition to the sizes indicatedhere, other adapters and reductionnipples are also available on re-quest.

G1

G

G1

G

Design A (with sealing ring) Design B (with blade sealing)

Reduction nipple G>G1/G<G1

G G1

Order designation inch/mm

120286A G1/4 M18x1,5

122701A G1/4 G3/4122701B G1/4 G3/4

128768A G1/4 M14 128768B G1/4 M14

130075A G1/4 G1/8 130075B G1/4 G1/8

150589A G1/4 G1/2 150589B G1/4 G1/2

122037A G3/8 G1/4 122037B G3/8 G1/4

111643A M18x1,5 G3/8

Reduction nipple G>G1/G<G1

G G1

Order designation inch/mm

113845A M18x1,5 G3/4

120285A M18x1,5 G1/4

111516A G3/4 G3/8111516B G3/4 G3/8

126013A G3/4 G1/4126013B G3/4 G1/4

130070A G3/4 G1/8 130070B G3/4 G1/8

Adapter G1= GG1 G

Order designation inch

127711A G1/4 G1/4127711B G1/4 G1/4

114715A G3/4 G3/4114715B G3/4 G3/4

125938A G3/4 G3/4125938B G3/4 G3/4

128718A G3/4 G3/4128718B G3/4 G3/4

Pump holder

Pump holder Order designation Mass≈kg

With pressure gaugeconnection G1/2 118543/2A 1.95

Without pressuregauge connection 118543/2 1.95

FAG · 30

PRESSURE GENERATORS

Connecting pieces

Pressure gauge

The maximum operating pressure must be taken intoconsideration when selecting a pressure gauge.

High-pressure pipes for high-pressure pumps (up to2500 bar), sheathed in a PVC hose

Sleeve connecting pieces for adapter and with-drawal sleeves (up to 800 bar)(Special lengths available on request)

Pressure Pressure Diameter Massgauge reading ≈Orderdesignation bar mm kg

124830 0-1000 100 0.8133315 0-2500 160 1.7

All pressure gauges have a connecting thread G1/2.

High-pressure pipe Connecting Masshole ≈

Order designation inch kg

164641 G1/4 0.6123076 G3/8 0.6128167 G1/2 0.6120386 G3/4 0.8

The pump holder connection is always G3/4.For other connecting holes an additionalreduction nipple has to be used.

Connecting piece Connecting Massthread ≈

Order designation mm/inch kg

118549A-M6 M6 0.22118549A-M8 M8 0.245118549A-G1/8 G1/8 0.285118549A-G1/4 G1/4 0.42

The connection thread for hand pump sets is G1/4.

Measuring instruments

Feeler gauges P. 32

Taper gauge ring P. 32

Taper measuringinstruments P. 33

Boundary circle meas-uring instruments P. 34

Handheld digital speedometer P. 35

Temperature measuringinstrument P. 36

Sonar detector P. 36

FAG · 31

MEASURING INSTRUMENTS

FAG · 32


Feeler gauges · Taper measuring instruments

Feeler gauges 172031 and 172032

The feeler gauges are used formeasuring the radial bearing clear-ance, especially if the bearings are

mounted onto tapered shaft seatsor on adapter or withdrawalsleeves.

Taper measuring instruments

If a tapered bore bearing is directlyseated on the shaft, the taperedbearing seat must be precisely ma-chined to fully contact the bearingbore. FAG offers various devices

for measuring the taper. Most bear-ings with a tapered bore have a ta-per 1:12. Only spherical rollerbearings of series 240 and 241have a taper 1:30.

Taper gauge ring

This is the simplest way of measur-ing the tapered bearing seats ofsmall bearings on shafts. By bluingit is determined whether shaft andring gauge match, and correctionsare carried out until the ring gaugefits the shaft through its entirewidth. The inner rings of the bear-ings are not suitable for use as

gauge rings since their walls aretoo thin and might get damaged.FAG offers taper gauge rings for ta-per diameters from 30 to 240 mm.

Order designation (example):KLR20Taper gauge ring for bearings witha 100 mm bore diameter, e. g. fordouble-row cylindrical roller bear-ings NN3020ASK or NNU4920SK.

Feeler gauges 172031 and 172032

Taper gauge ring Taper diameterOrder mmdesignation

KLR... 25 ... 150

Order Feeler Feeler thicknessdesig- lengthnation mm mm

172031 100 0.03 0.08 0.140.04 0.09 0.160.05 0.10 0.180.06 0.12 0.200.07

Order Feeler Feeler thicknessdesig- lengthnation mm mm

172032 300 0.03 0.12 0.200.04 0.13 0.250.05 0.14 0.300.06 0.15 0.350.07 0.16 0.400.08 0.17 0.450.09 0.18 0.500.10 0.19

FAG · 33

Taper measuring instruments


FAG taper measuring instru-ment MGK 133

for male tapers with 1:12 and 1:30and taper diameters of 27 to 205 mm.The taper measuring instrumentFAG MGK 133 rests on the taperwith four hardened and polishedsupport bolts. These support boltsand a stop pin determine the posi-tion of the gauge on the taper. Thestop pin can be attached either tothe front or to the rear of thegauge. Inside the device are twomobile measuring straps; one ofthem measures the smaller taperdiameter, the other one measuresthe larger taper diameter at a de-fined distance from the first one.

An indicator shows the deviationof the taper diameter from the tar-get value at both measuring levels.

The reproducibility of the measur-ing results is within 1 µm. Themeasuring instrument is adjustedby means of a gauge taper sup-plied by FAG.

FAG taper measuring instru-ment MGK 132

for male tapers with taper anglesof 0° to 6° and taper diameters of90 to 510 mm.The reproducibility of the measur-ing results is within 1 µm. The taper measuring instrumentMGK 132 rests on the workpiecewith four hardened, ground andlapped ledges. The ledges form anangle of 90°. The position of thedevice on the taper is exactly de-fined by a stop pin at the front orat the rear of the device. The measuring carriage riding be-tween the support ledges is sup-ported by preloaded roller bear-ings. A dial gauge integrated intothe housing is applied to the meas-uring carriage and measures the

deviation of the taper diameterfrom the target value. An indicatorin the measuring carriage likewisecontacts the workpiece with its

bladeshaped tip and measures thedeviation of the taper from the tar-get value.

FAG taper measuring instrument MGK 133

FAG taper meas-uring instru-ment MGK 132

FAG · 34


Boundary circle measuring instruments

Boundary circle measuringinstrument MGI 21

The boundary circle measuring in-strument is used for adjusting theradial clearance of cylindrical rollerbearings NNU4920K to NNU4964Kand NNU4920 to NNU4964, that is,for bearings with a bore diameter of100 to 320 mm. These bearingshave separable inner rings.The FAG boundary circle measuringinstrument MGI 21 measures the in-ternal boundary circle of the rollerand cage assembly by means of twohardened and precision-ground sur-faces, one of which is mobile.After mounting the outer ring, themeasuring instrument is adjusted tothe internal boundary circle of theroller and cage assembly. This value

is measured by means of a commer-cial dial-indicator snap gauge.This device allows the inner ring tobe adjusted to the diameter ensur-ing the desired radial clearance. Bearings with a tapered bore aredisplaced on the tapered seat of the

shaft. For bearings with a straightbore, rough-ground inner rings (suf-fix F12) are used which are finish-ground to the desired raceway di-ameter.. Order example for NNU4920:MGI21.4920

Boundary circle measuringinstrument MGA 31

for cylindrical roller bearingsNN3006K to NN3038K and N1006Kto N1048K with a tapered bore anda separable outer ring.With this measuring instrument theradial clearance or preload of thesecylindrical roller bearings can beaccurately adjusted. First, the raceway diameter of themounted outer ring is measured bymeans of a commercial internalmeasuring instrument. The mea-sured value is transferred to thehardened and precision-groundmeasuring surfaces of the bound-ary circle measuring instrument.Then the tapered shaft with thepremounted inner ring and roller

and cage assembly can be insertedin the measuring instrument. Theshaft is displaced axially with thehydraulic method until the indica-tor of the boundary circle measur-ing instrument indicates the valuespecified for the radial clearance orpreload.

FAG boundary circle measuring instrument MGI 21 for adjustingthe radial clearance or preload of cylindrical roller bearings with aseparable inner ring

FAG boundary circle measur-ing instrument MGA 31 for ad-justing the radial clearance ofcylindrical roller bearings witha separable outer ring

Order example for NN3006K:MGA31.3006

FAG · 35

Handheld digital speedometer


Handheld digital speedometer172025

The speedometer is suitable fortwo modes of operation:• Direct speed measurement with

adapter, track wheel and measur-ing tips

• Non-contact optical speed meas-urement by means of a reflectingmark

Direct speed measurement

If the speed is measured directly,the enclosed adapter is plugged in-to the device.

The speed is measured by the con-tact with the rubber measuring tipor the surface speed is determinedby means of a track wheel.

Non-contact speedmeasurement

With non-contact speed measure-ment, a reflecting mark is attachedto the machine part to be meas-ured. This reflecting mark is photo-electrically scanned by means ofvisible red light. The device dis-plays the revolutions per minute.

Order designation:172025Covers: Handheld digital

speedometerAdapter for direct measurements 1:1Measuring wheel 1/10 mRubber tip10 reflecting marksOperating instructionsCase

Spare parts10 – reflecting marks Order designation: 172029

FAG · 36


Temperature measuring instrument · Sonar detector

Temperature measuring instru-ment TEMP.MG175830

This handy device displays valuesbetween -60 °C and +1000 °C.The surface temperature sensorTEMP.MG175830.F that is part ofthe delivery scope covers a measur-ing range of –60 °C to +300 °C.The instrument is suitable for tem-perature measurements on• rolling bearings, housings and

lubricating systems for operationmonitoring

• heated rolling bearings and partsto be fitted during mounting

The microprocessor-controlledmeasuring instrument has a single-line display. Its foil keyboard offersthe following functions:• On/Off• Hold (hold measured value on

display)Additional functions:display of battery voltage (LowBat.),automatic switch-off (Auto-OFF)after 14 min, switching from °C to °F

Order designation and deliveryscope:TEMP.MG175830(measuring instrument with sensorTEMP.MG175830.F and servicecase)

FAG temperature sensors asspare parts (can be ordered sepa-rately):Quick-reaction surface sensorTEMP.MG175830.F(NiCr-Ni thermocouple, plug-and-socket connection, type K) Measuring range -60 °C...+300 °C briefly up to +500 °C Order designation: TEMP.MG175830.F

FAG temperature sensors as ac-cessories (can be ordered sepa-rately, for measuring the tempera-ture of liquids, lubricants etc.): Immersion sensor/stick-in sensorTEMP.MG175830.TF(NiCr-Ni thermocouple plug-and-socket connection, type K)

Measuring range -60 °C...+400 °C Order designation: TEMP.MG175830.TF

Sonar detector 172030

By means of the sonar detector,rolling bearing noises can bechecked very easily, quickly andreliably. Changes in noise causedby wear, development of pitting ordetrimental preloads in the bearingcan be detected in time if checksare carried out regularly. In thisway unexpected interruptions inoperation and more serious ma-chine damage can be prevented. The sonar detector is used like a

physician’s stethoscope. The tipsof the earpiece are plugged intothe auditory canal of the ears sothat secondary noises are shut out.The insulated handle is held be-tween thumb and forefinger like apencil, and the measuring tip isplaced firmly onto the part to bemeasured. If a noise is heard themeasuring tip is moved around upto the point of maximum loudness.

Order designation:172030

For more detailed information see TI No. WL 80-51.

FAG · 37

ROLLING BEARING LUBRICATION

Rolling bearing lubrication

Rolling bearing greasesArcanol P. 38

Lubricator“Motion Guard“ P. 41

Grease gun P. 44

Grease dosing devices P. 44

FAG · 38


Rolling bearing greases Arcanol · Selection table

Arcanol MULTITOP MULTI2 MULTI3 LOAD220 LOAD400 LOAD1000

DIN 51825 KP2N-40 K2N-30 K3N-30 KP2N-20 KP2N-20 KP2N-20

Thickener Lithium Lithium Lithium Lithium/ Lithium/ Lithium/soap soap soap calcium soap calcium soap calcium soapwith EP additives with EP additives with EP additives with EP additives

Base oil Mineral oil+ester Mineral oil Mineral oil Mineral oil Mineral oil Mineral oil

Base oil viscosity at 40 °C ISO VG ISO VG ISO VG[mm2/s] 85 100 80 220 400 1000

Consistency (NLGI class) 2 2 3 2 2 2

Operating temperature [°C] -40...+150 -30...+140 -30...+140 -20...+140 -25...+140 -20...+140

Longtime temp. limit [°C] 80 75 75 80 80 80

Typical applications Universal grease Universal grease Universal grease Special grease Special grease Special greasefor Arcanol rolling for ball and for ball bearings for ball bearings for ball and for ball and for ball andbearing greases roller bearings ØD ≤ 62 mm ØD > 62 mm roller bearings roller bearings roller bearings

in in in in in inrolling mills, small electric large electric rolling mills, mining miningconstruction, motors, motors, rail vehicles machines, machines,machines, motor agricultural and agricultural and construction constructionvehicles, spinning construction construction machines machines,and grinding machines, machines, preferablyspindles household blowers for shock loads

appliances and largebearings

at at at atincreased high loads, extreme extremespeeds, large speed, loads, loads,high loads, range, medium mediumlow and high high degree temperatures, temperatures,temperatures of humidity medium low

speeds speeds

Low temperatures ++ + + o – o

High temperatures o o o o o o

Low friction,high speeds + o o – – – –

High loads, low speeds + o o ++ ++ ++

Vibratory stressing + o + + + +

Sealing properties o o + + + +

Relubricatability ++ ++ + + + +

ISO VG = ++ extremely suitable o suitable – less suitableISO viscosity class + very suitable – – not suitable

FAG · 39

TEMP90 TEMP110 TEMP120 TEMP200 SPEED2,6 VIB3 BIO2 FOOD2

KP2P-40 KE2P-40 KPHC2R-30 KFK2U-40 KE3K-50 KP3N-30 KPE2G-30 K2K-30

Calcium Lithium Polyurea PTFE Polyurea Lithium Lithium-/ Aluminiumpolyurea with complex with complex soap calcium soap complexEP additives soap EP additives with EP additives soap

PAO oil Ester oil PAO/Ester oil Fluor. poly. oil PAO/ester oil Mineral oil Ester oil White oil

ISO VG ISO VG ISO VG130 150 460 400 22 170 58 192

2 2 2 2 2-3 3 2 2

-40...+160 -40...+160 -35...+180 -40...+260 -50...+120 -30...+150 -30..+140 -30..+120

90 110 120 200 80 90 80 70

Special grease Special grease Special grease Special grease Special grease Special grease Special grease Special greasefor ball and for ball and for ball and for ball and for ball bearings for ball and for ball and for ball androller bearings roller bearings roller bearings roller bearings roller bearings roller bearings roller bearings

in in in in in in in incouplings, electric continuous track rollers machine rotor blade environmentally applicationselectric motors, machines, casting in baking tools, adjusters in hazardous with foodmotor vehicles motor vehicles plants machines, instruments wind power applications contact;

piston pins stations, USDA H1in compressors, packingkiln trucks, machineschem. plants

at at at at at athigh high high extremely extremely hightemperatures, temperatures, temperatures, high temp., high speeds, temperatures,high high high chemically low highloads speeds loads aggressive temperatures loads,

environments oscillatingmotion

++ ++ + ++ ++ + + +

+ ++ ++ ++ o + + –

o + – – – ++ – o o

o o ++ + – – + o o

o o o – – ++ o o

o o o o o o o o

o o o o + – + ++

FAG · 40


Rolling bearing greases Arcanol · Quantities · Examples of how to order

Arcanol Previous 70 g 250 g 400 g 1 kg 5 kg 10 kg 25 kg 180 kggrease desig- tube tube cartridge can bucket bucket hobbock cask

nation

MULTITOP L135V • • • • •MULTI2 L78V • • • • • •MULTI3 L71V • • • • • •

LOAD220 L215V • • •LOAD400 L186V • • • • •LOAD1000 L223V • • •

TEMP90 L12V • • • • •TEMP110 L30V •TEMP120 L195V • • •TEMP200 L79V • •

SPEED2,6 L75 • • •VIB3 L166V • • •BIO2 – • •FOOD2 – • •

Examples of how to order:

Order designation Meaning

ARCA.GREASE.MULTITOP.5KG FAG rolling bearing grease Arcanol MULTITOP (5 kg bucket)ARCA.GREASE.MULTI2.10KG FAG rolling bearing grease Arcanol MULTI2 (10 kg bucket)ARCA.GREASE.MULTI3.25KG FAG rolling bearing grease Arcanol MULTI3 (25 kg hobbock)ARCA.GREASE.LOAD220.180KG FAG rolling bearing grease Arcanol LOAD220 (180 kg cask)ARCA.GREASE.LOAD400.400G FAG rolling bearing grease Arcanol LOAD400 (400 g cartridge)ARCA.GREASE.LOAD1000.5KG FAG rolling bearing grease Arcanol LOAD1000 (5 kg bucket)ARCA.GREASE.TEMP90.1KG FAG rolling bearing grease Arcanol TEMP90 (1 kg can)ARCA.GREASE.TEMP110.400G FAG rolling bearing grease Arcanol TEMP110 (400 g cartridge)ARCA.GREASE.TEMP120.25KG FAG rolling bearing grease Arcanol TEMP120 (25 kg hobbock)ARCA.GREASE.TEMP200.70G FAG rolling bearing grease Arcanol TEMP200 (70 g tube)ARCA.GREASE.SPEED2,6.250G FAG rolling bearing grease Arcanol SPEED2,6 (250 g tube)ARCA.GREASE.VIB3.25KG FAG rolling bearing grease Arcanol VIB3 (25 kg hobbock)ARCA.GREASE.BIO2.1KG FAG rolling bearing grease Arcanol BIO2 (1 kg can)ARCA.GREASE.FOOD2.10KG FAG rolling bearing grease Arcanol FOOD2 (10 kg bucket)

FAG · 41

Lubricator “Motion Guard“


Automatic FAG lubricator “Motion Guard“

Reliable and economic lubrica-tion for a long bearing life

Rolling bearings are reliable ma-chine elements which have a longservice life. The most commoncause of failure is insufficient or in-correct lubrication. About 90% ofall bearings are lubricated withgrease. Thus, a reliable supply of asuitable grease is particularly im-portant.

With an automatic lubricator a suf-ficient amount of fresh grease isbeing constantly supplied to thecontact areas of the rolling bear-ings. The bearing service life is farlonger as a result. The reliable and

cost-effective devices extend lubri-cation and maintenance intervalsand eliminate the risk of supplyingtoo little or too much grease. Theplant downtimes are shorter, main-tenance costs reduced. The use ofeconomical and environmentallyfriendly lubricants contributestowards greater operational effi-ciency.

The FAG lubricator, Motion Guard,is individually adjusted to the bear-ing area and makes costly centrallubrication plants superfluous. Itcan be used everywhere: pumps,compressors and fans, conveyorplants, vehicles, etc.The lubricator is suitable for all Ar-canol greases described on pages38 to 40*).*) Design Compact see page 43.

Advantages

• Individual and precise supply toeach bearing location immediate-ly after setting into operation

• Fully automatic, maintenance-free operation

• Cost saving in comparison tomanual relubrication

• Operates in range from –10 to+50°C regardless of temperature

• 4 dispensing periods can be se-lected (1, 3, 6 or 12 months)

• Drive is reusable and thereforeresource-friendly and econo-mical

• LC-unit replaceable on site• Corrosion-proof, dust-proof

and splash-proof (IP 65)• LED display of operating status

(operating, idle, malfunction)

• With automatic lubrication thereis no question of mistaking thelubricants

• Builds up pressure to 5 bar, thusovercoming any obstacles

• Constant check on dispensingamount possible with the trans-parent casing

• There is a snap switch for ONand OFF

• Extensive accessory programme

Every lubricator is delivered withdetailed operating instructions.

FAG · 42


Motion Guard · Sets · Spare parts

Lubricator setconsists of:LC-unit 120 cm3 with set of batteriesDriveSupporting adapterMass (ready for application): ca. 555 g

Order example*):ARCA.LUB.MULTITOP.LC120.SET

Lubricator setconsists of:LC-unit 250 cm3 with set of batteriesDriveSupporting adapterMass (ready for application): ca. 720 g

Order example*):ARCA.LUB. MULTITOP.LC250.SET

LC-unit 120 cm3 (spare part)with set of batteriesMass (full): ca. 275 g

Order example*):ARCA.LUB.MULTITOP.LC120

LC-unit 250 cm3 (spare part)with set of batteriesMass (full): ca. 435 gOrder example*):ARCA.LUB. MULTITOP.LC250

*) If the unit contains some other greaseits designation should be used instead ofMULTITOP.

Ø71

179

G1/4

Ø71

229

G1/4

G1/4

105

Ø65

G1/4

155

Ø65

FAG · 43

Motion Guard · Spare parts · Accessories · New design


Drive unit (spare part)Mass: ca. 210 g

Order designation:ARCA.LUB.DRIVE

Supporting adapter (spare part)Mass: ca. 54 g

Order designation:ARCA.LUB.ADAPTER

Motion Guard accessories

• Reduction pieces• Extensions• Angle pieces• Holding clip• Mounting angle• Tube with connections

New design

The proven design of the electrically powered FAG lubricator can be operated withall Arcanol greases described on pages 38 to 40. This lubricator will be referred toas Motion Guard Champion in future.There is a new design now which is electro-chemically driven and adequate for nu-merous applications. It is suitable for the greases TEMP90, TEMP120, TEMP200,LOAD400, LOAD1000 and FOOD2 and has the designation: Motion Guard Com-pact (see also Publ. No. WL 81 122/2).Order example: ARCA.LUB.TEMP90.1M

Ø71

90

Ø5,6G1/4

G1/4

33,219,4

10,8

10

SW17SW27

FAG · 44


Grease gun · Grease dosing devices

Grease gun 139450 with armoured tube 139451

Under difficult operating condi-tions or rough environmental con-ditions rolling bearings frequentlyhave to be relubricated via lubrica-tion nipples. Relubrication is easy,clean and swift if an FAG greasegun with an armoured tube isused. These parts meet the require-ments of DIN 1283. The greasegun can be refilled either with bulkgrease or with a cartridge in accor-dance with DIN 1284.

Grease gun

Diameter of container 56 mmTotal length of gun 390 mmDelivery 2 cm3/strokePressure max. 800 bar

Grease filling

• 500 cm3 of bulk grease or • 400 g cartridge according to

DIN 1284 (diameter 53.5 mm,235 mm long)

Connection thread G 1/8Mass ca. 1.5 kg

Order designation: 139450

Armoured tube

Length 300 mmConnection thread G 1/8Equipped with a hydraulic gripcoupling for a hydraulic-typelubricating nipple according toDIN 71412

Instead of this hydraulic couplingit is also possible to connect slid-ing couplings for button head lu-bricating nipples in accordancewith DIN 3404 or other connectionpieces. These connection piecescan be purchased from specialisedretailers.

Order designation:139451

Grease dosing devices

These devices supply rolling bear-ings with accurately dosed greasequantities within a range of 10 to133 cm3. If larger grease volumesare required, the device can be ac-tuated several times.With a pneumatically driven, dou-ble-acting piston pump the greaseis fed via the dosing valve directlyfrom its container (25 kg or 180kg) to the area to be lubricated.

The grease dosing device consistsof:• cap• piston• dosing valve• connecting tube between pump

and valve• tube, 2.5 m long• grease gun

Technical data:

Pump ratio: 10 : 1Delivery: 400 cm3/minDosing range: 10 - 133 cm3

Order designations: ARCA.PUMP.25ARCA.PUMP.180

FAG · 45

ACCESSORIES FOR MOUNTING AND MAINTENANCE

FAG accessories for mounting and maintenance

Anti-corrosion oil P. 46

Mounting paste P. 46

FAG · 46

ACCESSORIES FOR MOUNTING AND MAINTENANCE

Anti-corrosion oil · Mounting paste

FAG anti-corrosion oil

The anti-corrosion oil is extremelysuitable for unpacked rolling bear-ings. It can, however, also be ap-plied to polished metal surfaces ofdevices, machines and machine el-ements for long-term protectionagainst corrosion when stored in-doors.As a rule the anti-corrosion oildoes not have to be washed out ofrolling bearings since it does notreact with any of the commonrolling bearing greases and oils.It can be removed without prob-lem by means of alkaline solventsand neutral cleaning agents.

Available: 0.4 l atomiser with propellant CO2 (does not harm ozone layer)

Order designation:400GR.SPRAYD.L930V

FAG mounting paste ArcanolL144V

This mounting and multipurposepaste has proven its worth espe-cially in the mounting of rollingbearings. It facilitates pressing onbearing rings, prevents stick-slipeffects, seizure marks, wear andfretting corrosion. Moreover it hasexcellent anti-corrosion properties.It is light in colour and does notsmear.Only a thin layer of the mountingpaste is applied so that the brightmetallic surface is just dulled.It can be used at temperatures be-tween -30 °C and 150 °C. Thepaste is resistant to water, watersteam and many alkaline and acidagents.The mounting paste is available in70 g tubes and 400 g cartridges.

Order designation: 70GR.TUBE.L144V and400GR.KART.L144V

FAG · 47

SPLIT SPHERICAL ROLLER BEARINGS

FAG split sphericalroller bearings

Saving time and costby using split sphericalroller bearings P. 48

FAG · 48

SPLIT SPHERICAL ROLLER BEARINGS

Saving time and cost by using split spherical roller bearings

FAG split spherical roller bearingsare mainly used for applicationswhere the replacement of an un-split spherical roller bearing wouldrequire expensive additional work.

Characteristics

• Inner ring, outer ring and cagesegments are split

• Cylindrical bore, direct mountingon the shaft

• Replacement of unsplit sphericalroller bearings on adapter sleevesdue to matched dimensions

• Long service life due to the field-proven internal design (E)

• Fit into existing split plummerblock housings, no reworking re-quired

• Accommodation of high axialloads

• Dynamic self-aligning capability

Extensive programme

• includes standard series such as222, 230 and 231

• in metric and inch dimensions• for shaft diameters of 55 mm and

2 3/16 inch upwards

Dimensions and performance dataare indicated in FAG Publ. No. WL 43 165.Information on other designs willbe provided on request.

Fields of application

Split spherical roller bearings areused in nearly all segments of in-dustry. Applications range fromshafts supported by several bear-ings to bearing locations of restrict-ed access, for example in:• winches and belt drives• conveyor plants• elevators and moving stairs• converters• continuous casting plants• rollover cooling beds• paper machines• blowers and ventilators• mixers and stirrers• size reduction plants• material processing plants• rotary tube kiln drives

Please direct inquiries toFAG Industrial Bearings AGPostfach 1260D-97421 SchweinfurtTel. +49 97 21/91-47 95 Fax +49 97 21/91-47 96www.fag.deE-mail: [email protected]

Advantages

• fast bearing replacement• very easy mounting• shorter machine standstill• no dismounting of drive units,

couplings, etc.• no disassembling of shaftings• no shaft alignment required

Thus split spherical roller bearingsare considerably time saving andreduce costs substantially.

Demokit ”Split spherical rollerbearing“

Demokit “Mounting of splitspherical roller bearings“

%

10

20

30

40

50

60

70

80

90

100

bearingsleevemountingdowntimeaccessories

Cost of:

Unsplit sphericalroller bearings

Split sphericalroller bearings

VIBRATION DIAGNOSIS DEVICES

FAG vibration diagnosisdevices

Detector P. 50

Bearing Analyser P. 50

DTECTX1 P. 51

VibroCheck P. 51

FAG · 49

FAG · 50


Detector · Bearing Analyser

Vibration diagnosis is the most reli-able method for detecting machinedamage at an early stage. Imbal-ances and faulty alignment can bedetected as well as rolling bearingdamage and gearing defects.

With state-of-the-art FAG devicesthe operator can carry out the vi-bration diagnosis alone.FAG offers the following mobilemonitoring devices: the Detectorand the Bearing Analyser.

Stationary monitoring devicesinclude a digital vibration monitorand the online monitoring systemVibroCheck.

FAG Detector

The Detector is a handheld meas-uring device that was developedtogether with the PC softwareDETECTOR TRENDLINE for meas-uring data in the offline monitoringof production plants. It is user-friendly and very easy tooperate. Due to its low weight it isthe ideal instrument for monitoringlarge plants where long distanceshave to be covered.The Detector monitors:• the absolute machine vibration

in accordance with ISO 10816• the rolling bearing condition by

means of the envelope detectionmethod.

The device features an outlet jackinto which any commerciallyavailable walkman headset can beplugged. This enables users to lis-ten to the running noise of anymachine and form an opinion re-garding the condition of a bearing.The Detector provides the charac-teristic values of the running noiseso that it can be evaluated objec-tively.

For more detailed information seealso TI No. WL 80-62.Please direct inquiries to:[email protected]

FAG Bearing Analyser

The FAG Bearing Analyser is an ef-ficient and reasonably priced vi-bration diagnosis tool for early de-tection of rolling bearing damageand gear damage.All types of damage that causenoise - i.e. vibration - are diag-nosed by means of the envelopedetection method.The time signal is broken up intoits frequency components bymeans of Fast Fourier Transforma-tion (FFT).In this way even damage in a com-plex machine can be unequivocal-ly allocated to a specific machine

element (gear, rolling bearing).The user is assisted by an “auto-matic diagnosis“ mode. If the bear-ing geometry and the speeds areknown, the software searches thefrequency spectrum for bearing-specific damage frequencies.If a threshold value is exceeded,the expert system alerts the user ofthe damage by triggering an alarm.In this way damage can be detect-ed and analysed regardless of theabsolute magnitude of the signalpower, even without a referencemeasurement.

For more detailed information seealso TI No. WL 80-63.

Please direct inquiries to:[email protected]

FAG · 51

DTECTX1 · VibroCheck


FAG DTECTX1

The DTECTX1 is an effective andfavourably priced online monitor-ing device. All commonly used ac-celeration, speed and displacementsensors can be connected to it.Process quantities such as speed,temperature, torque and pressurecan be recorded depending on theversion used.The signal measured by the sensoris broken up into its frequencycomponents by Fast Fourier Trans-formation (FFT). This permits mon-itoring of amplitudes for previouslyspecified threshold values withinvery narrow, defined frequencybands and triggering of an alarm ifthese values are exceeded. In thisway damage can be detected at anearly stage by means of frequency-

selective monitoring.DTECTX1 vibration monitors witha remote monitoring function per-mit reliable detection of damageand faults in machines without re-quiring the presence of a diagnosisexpert.DTECTX1 devices automatically re-port changes – via telecommunica-tion lines (fixed line modem, mo-bile phone modem or satellite mo-dem) – to the operator, the plantbuilder or the service provider, nomatter where on earth they areused!With this version, the modem per-mits remote access to theDTECTX1 at any time. Measureddata can be called up at any timefrom a distance and analysed bythe diagnosis centre.DTECTX1 devices of the next level

can automatically issue an alarm ifa threshold value is exceeded.Thus the DTECTX1 permits cost-ef-fective, condition-related mainte-nance.

FAG VibroCheck

The online monitoring systemVibroCheck is used for permanentmonitoring of vital machine ele-ments such as rolling bearings andgears. Not only vibration signalscan be measured but other physi-cal quantities like temperature,power, pressure etc. as well. Themeasured signals can also be usedfor a remote diagnosis.In addition to the general moni-toring of characteristic values,users are assisted by an automaticexpert system which indicatesdamage at an early stage. The sys-tem takes advantage of the factthat frequency analysis revealseven the smallest amplitudes of

periodic signals so that these sig-nals can be evaluated before theycan influence composite charac-teristic values. The expert systemgets its information from an auto-matically conducted frequencyanalysis. A bearing list contains allbearings and bearing elementsthat are to be monitored byVibroCheck.VibroCheck is suitable for use bothin machinery with rapidly wearingelements and in plants requiringrelatively little maintenance since itis highly reliable where the predic-tion of damage is concerned. VibroCheck minimises the risk ofunforeseen failure of machine ele-ments and contributes towards therapid repair of damage.

For more detailed information seealso TI No. WL 80-65.Please direct inquiries to:[email protected]

Please direct inquiries to:[email protected]

FAG · 52

FAG · 53

CONDITION MONITORING

F’IS condition monitoring

Troubleshooting P. 54

Consultation P. 54

Online monitoring P. 54

Regular measuringcampaigns P. 54

Training P. 54

FAG · 54


Troubleshooting · Consultation · Online monitoring · Measuringcampaigns · Training

Disturbance-free and optimisedoperation of complex plant andmachinery is only feasible with re-liable machine monitoring. Condi-tion-related maintenance enablesunforeseen stoppages to be

steered clear of and consequentialdamage to be prevented. This willincrease the availability of the facil-ities and at the same time cutdown on maintenance costs.Vibration diagnosis is the most reli-

able method to detect machinedamage early enough. Unbalanceand alignment faults can be just aseasily identified by this method asdamage to rolling bearings andgearing defects.

Troubleshooting

F’IS experts are immediately on thespot when you are faced with diffi-culties and in the shortest space oftime will analyse, amongst otheraspects, the condition of yourplant. You receive a test report inall detail with concrete proposalsas to how you should proceed.

Consultation and support whencondition monitoring systemsare introduced

Introduction of condition-relatedmaintenance strategies necessitatesa high degree of specialist know-how. Not all available monitoringmethods are suitable for your spe-cial application. Our consultantssupport you in finding a custom-ised solution for your problem.

Online monitoring

In some applications, continuousonline monitoring is the mostmeaningful way to safeguard yourproduction. If a certain machinebreaks down, does your produc-tion come to a stop? Are the ma-chine spares used by you not keptin stock? Or do you use expensiveplant parts? In all these cases, on-

line monitoring may well be theright answer. F’IS offers you themost varied kinds of services inthis market segment: From consul-tation for a special applicationright up to a full-service agreementwith availability guarantee.

Regular measuring campaigns

It does not always have to be on-line monitoring. In many auxiliaryaggregates directly influencingyour production, regular offlinemeasurements are by far themore effective way of monitoring.F’IS specialists record the data withmobile systems. After their analy-sis, you receive a clearly structuredoverview of the condition of yourmachinery and equipment. Shouldmachines be in a critical condition,we will provide an additional, de-tailed analysis report on them.

F’IS training

Customer training

It is not our intention to replaceyou. Rather, it is our objective tomake you and your staff fit withregard to vibration diagnosis. Inthe progressive VA 0, VA I and VAII training courses, you will learn

everything you have to know con-cerning condition-related mainte-nance. We show you the advan-tages as well as the limitations.With a host of practical examples,we present various vibration diag-nosis methods and show how theyare applied in practice. After com-pleting these courses, you will bein a position to troubleshoot ma-chine defects and damage, e.g. im-balance, alignment and couplingerrors, bearing damage, gearingdefects, etc. in the vibration pat-tern. What is more, we want tosupport you in operating our prod-ucts independently. Our trainingcourses familiarise you with han-dling the FAG testing equipment -Detectors, Bearing Analysers aswell as the DTECTX1.

FAG · 55

Training


Training courses for businesspartners and staff

Competent consultation of our cus-tomers by our sales partners hasuppermost priority in our products’sales. It is an absolute must for oursales partners to complete our cer-tification courses CM Level I, II andIII successfully. Course instructionincludes the theory and applica-tions of vibration diagnosis as wellas special features when dealingwith our CM products. This certifi-cation entitles our business part-ners to procure our conditionmonitoring products at a reducedprice and thus to sell them with acorresponding margin.

FAG · 56

FAG · 57

MAINTENANCE CONSULTATION

F’IS maintenance consultation

Analysis P. 58

Realisation phase P. 58

FAG · 58

MAINTENANCE CONSULTATION

Analysis · Realisation phase

Our team offers corporate consul-tation in the classical sense. But itdoes not stop there. Over andabove this, our scope of servicesincludes consultation in the fieldsof condition monitoring and main-tenance.

Analysis• We analyse the operational pro-

cedures in your company, bear-ing the commercial and technicalelements in mind. In the studyinvolved here, we submit to youconcrete proposals as solutions.Such solutions typically concernintroduction of new machines,work methods, maintenanceplanning systems and plant mon-itoring systems.

Realisation phase• These solutions are converted to

action catalogues, containingsubstantial suggestions as to howto act. EDP aids are includedwhere necessary. Our manufac-turer-independent position guar-antees you the best possible as-sistance in the software best suit-ed for your application.

The F’IS team further offers ser-vices in and around centralisedmaintenance management systems(CMMS systems) with the followingfocal points:

• Building up meaningful reportmanagement

• Realising interfaces to tie in theCMMS system into your compa-ny’s EDP environment

• Adapting the CMMS system toyour company’s specific require-ments on the application anddatabase levels

• Developing and integrating ap-plications, customised to yourcompany’s specific demands,such as mobile communicationsystems

• Carrying out and supporting re-lease changes

• Data structure analysis and cor-rective data management

• Implementing time or event-con-trolled automatisms for processoptimisation

F’IS maintenance consultationF’IS experts

• find the weak points in your enterprise• provide you with concrete solutions• reduce your maintenance costs considerably

FAG · 59

ROLLING BEARING SERVICES

F’IS rolling bearing services

Repair service P. 60

On-site mounting service P. 61

Reworking and mountingof rolling bearings P. 61

Device rental P. 61

Training andcourse material P. 62

FAG · 60


Repair service

Repair service for large-sizerolling bearings

Cut down on your maintenancecosts considerably. Our F’IS ex-perts will overhaul and repair yourused bearings.When plant and machinery areserviced and maintained, manyrolling bearings are scrapped as aprecautionary measure and re-placed by new ones. This exagger-ated safety thinking obstructs theview of existing cost-reducing po-tential. The fact is that overhauledbearings provide the same perfor-mance as new ones. All types ofrolling bearings can be repaired,such as yoke-type track rollers,spherical roller bearings, taperedroller bearings, etc. Have us adviseyou!Our experts will conduct damagediagnosis, such troubleshootingcosting between E 100,— and E 500,—. Taking this as a basis, adecision is made as to whether arepair is worthwhile or not.

Please direct inquiries to

FAG Industrial Bearings AGIBS-S-4Mettmanner Straße 7942115 WuppertalTelephone +49 2 02 293-22 27Telefax +49 2 02 293-24 37E-mail: [email protected]

Cyl. roller bearing in the support of a multi-roll cold rolling mill

Roundness measurement

Inspecting the roller seat

Grinding an outer ring

Measuring chart of a sphericalroller bearing inner ring

Mounting a large rolling bearing

FAG · 61

On-site mounting service · Reworking and mounting of rollingbearings · Device rental


FAG on-site mounting service

Specialists from FAG Kugelfischercan do the entire acceptance checksfor you as well as the mounting andinspection of rolling bearings.

The FAG mounting service team• does the acceptance checks of

mating parts (shafts and hous-ings) for you, also at your sub-contractors’ place

• mounts all types of rolling bear-ings

• finds the faults in bearings notrunning up to scratch

• does the maintenance and in-spection of bearings

• dismounts all types of rollingbearings

• trains your mounting personnel• offers advice for streamlining

mounting processes

The FAG mounting service teamprovides information about suit-able tools and shows you the de-vices and methods for the mount-ing and maintenance of rollingbearings described in this publica-tion.

Reworking and mounting ofrolling bearings

The FAG fitters’ workshop offersthe following services for our cus-tomers:

• Mounting equipment is tailor-made for special applications.

• Complete assemblies such asgearboxes are overhauled andfitted with new bearings.

• New assemblies are completedand mounted.

• Bearings are reworked (e.g.holes in hard rings, taperedroller bearings matched)

• Housings are reworked and fit-ted with accessories such as oillevel indicators or special seals.

Device rental

Customers requiring special mount-ing and measuring devices only oc-casionally, e.g. for repairs, can rentthem from FAG against a weeklycharge.

FAG mainly rents out• taper measuring instruments• boundary circle measuring in-

struments• hand pump sets• heating devices

The devices are stored in our fit-ters’ workshop, checked and main-tained by our mounting specialists.

Please direct inquiries about theservices described on this page to

FAG Industrial ServicesTel. +49 97 21 / 91-31 42 or -25 73,Fax +49 97 21 / 91-38 09

FAG · 62


Training and course material

Rolling bearing mounting cabi-net and mounting sets: basiccourse for vocational training

Plenty of literature is available onthe correct mounting of rollingbearings but there is usually a lackof components for trainees to prac-tice on realistically. For this reasonthe FAG training shop instructorshave prepared a basic course.The objective of this basic courseis to convey the knowledge re-quired for suitable bearing selec-tion, appropriate mounting anddismounting, and bearing mainte-nance. The course is split into twoparts: a theoretical section dealswith the fundamental knowledgeof rolling bearings and a practicalsection imparts the fundamentalskills needed for mounting anddismounting.

In the theoretical section great sig-nificance was set on merging tech-nical drawing, computating andmechanical engineering into onetraining unit. The practical sectionconsists of practising the mountingand dismounting of common bear-ing types with mechanical and hy-draulic equipment on model-likesimplified mating parts of rollingbearings (shafts, housings).The teaching material is based onsmaller instruction steps and doesnot exceed the standard requiredin vocational training today. Other units such as gearboxes,pumps, spindles, car wheels etc.can be prepared for practical train-ing on the basis of this basiccourse.

Handbook 1 (theory)

Mechanical engineeringTechnical computatingTechnical drawing

Handbook 2 (practice)

Mounting of bearings with a cylin-drical boreMounting of bearings with a ta-pered boreHydraulic methodPractical training with shafts andhousings

Technical data

Mounting cabinet: Dimensions 1135x710x380 mmMass (incl. contents) 94 kgSuitable for 10 mounting exercises:5 with shafts2 with housings3 with shafts and housingsSmallest shaft diameter: 15 mmLargest shaft diameter: 55 mm

Order designation (mounting cabi-net with contents and angle plate): MONTAGESCHRANKThe angle plate (left) is included in delivery.

FAG · 63



Mounting sets 1 and 2

With the FAG mounting sets 1 and2 – individual exercises from theFAG mounting cabinet - the train-ing staff can demonstrate the

mounting and dismounting ofrolling bearings during the course,or let trainees do so. The shaftsand housings can be chucked in avice for the mounting process.

Mounting set 3

Mounting set 3 is an extra exercisenot included in the FAG mountingcabinet and lets users mount a self-aligning ball bearing in a housing.

Mounting set 2:Hydraulic mounting

Contents (in a case):1 shaft1 grooved nut1 grooved nut with thrust bolts1 lock washer1 hydraulic nut1 oil injector1 valve nipple1 hook wrench1 spacer ring1 spherical roller bearing5 working sheets

Suitable for the following exercises• mounting with thrust bolts• mounting with a hydraulic nut• adjusting and checking the radial

clearance• axially locating a bearing with a

grooved nut and lock washer• dismounting with an oil injector

Order designation: MONTAGESATZ2

Mounting set 3:Plummer block housingContents (in a case):1 plummer block housing1 shaft1 adapter sleeve2 locating rings1 cap1 self-aligning ball bearing1 hook wrench7 working sheets

Suitable for the following exercises:• inspecting the bearing location• mounting a bearing on an adapter

sleeve• mounting as a locating bearing• mounting as a floating bearing• mounting a through shaft• mounting into a housing closed on

one side• dismounting a bearing and adapter

sleeve


Mounting set 1:Shaft with housing

Contents (in a case):1 housing1 shaft1 cap1 spacer ring2 mounting sleeves1 centering washer1 extractor1 dismounting washer1 extracting ring1 circlip1 deep groove ball bearing 62061 shaft seal4 cheese head screws8 working sheets

Suitable for the following exercises:• selecting fits• inspecting bearing locations• mounting a bearing on a shaft• axially locating a bearing• mounting a radial shaft seal• assembly (of a locating bearing)• dismounting with extracting device


FAG · 64



Videos for training, instruction,service

The ABC of Rolling Bearings

This video imparts basic knowl-edge about rolling bearings. It pre-sents all bearing types and theircharacteristic features.

Order designation: VIDEOFILM201E

Mounting and DismountingRolling Bearings

25 percent of all cases of prema-ture bearing failure can be putdown to mounting errors. There-fore FAG has always taken pains tominimise losses by providingmounting instructions, lectures andtraining.With this in mind, the basics ofmounting are depicted in simplepictures and words. Principal faultsare named plainly. Step by step thevideo shows how the differentbearings are mounted correctlyand expertly.


Hydraulic Methods forMounting and DismountingLarge Rolling Bearings

Large rolling bearings and otherlarge parts such as the propellersof ships, couplings or gearwheelscan be mounted easily and quicklywith the hydraulic method.With animated and real-film se-quences the video shows all meth-ods and equipment commonlyused in hydraulic mounting:pumps, hydraulic nuts, special ex-tractors, adapter sleeves and with-drawal sleeves. Furthermore, thefilm explains what has to be bornein mind with tapered or cylindricalshaft seats and how the radialclearance or the axial drive-up dis-tance is measured correctly andexpertly to ensure a perfect fit ofparts on the shaft.


FAG · 65



Today, FAG Kugelfischer - one ofthe pioneers of modern rollingbearings - produces all currentrolling bearing types with outsidediameters ranging from 3 mm to4.25 m. FAG rolling bearings arefound in machines, vehicles anddevices all over the world.We pass our invaluable experiencein the application of rolling bear-ings on to our customers, for ex-ample in training courses, so thatthe high quality of our productscan really contribute to a longrolling bearing life.

Training courses on offer

• Rolling bearings - basic seminar• Rolling bearings - advanced

seminar• Maintenance seminar

We have been holding seminars onrolling bearings for years. Theytake place at our customers’, at ourFAG sales companies and sales or-ganisations and at the parent plantin Schweinfurt. Our basic seminarscover both theory and practice.

Theoretical section

• Interesting information aboutrolling bearings

• History of rolling bearings• Basic knowledge on rolling bear-

ing technology (types, designs,materials, cages, codes, lubrica-tion, sealing, bearing damage)

Practical section

• Practical mounting instruction byexperienced fitters

Mounting and dismounting withcylindrical seats, tapered seats andwith sleevesMounting and dismounting meth-ods: mechanical, hydraulic, electricinductionDetailed information on thevarious measuring devices andmethods.

Options

Depending on the teaching objec-tives and the company require-ments, the material covered can bereduced or if required, special top-ics can be included. If you wouldlike to extend your technicalknowledge on rolling bearings,FAG offer, for example, technicalpresentations on the subjects ofservice life, a23 factor, lubrication,cage materials and speed increase.

All about the rolling bearing - FAG training courses on rolling bearings theory and practice

FAG · 66



Course 1: Rolling bearings – basic seminar at your place

• No travelling expenses for yourparticipants, no loss in workinghours due to travel time.

The duration of the course is twodays. The number of participantsshould not exceed 15.

Course 2: Rolling bearings - basic seminar in Schweinfurt

• Exchange of experience andtechnical discussions

You can exchange experience withother participants and discuss tech-nical problems with FAG special-ists. The FAG rolling bearing pro-duction department in Schweinfurtcan be visited. The number of par-ticipants should be between 10and 15.

Course 3: Rolling bearings - advancedseminar in Schweinfurt

This seminar deepens the knowl-edge acquired in the basic seminarand imparts additional knowledge.It can be held any time after thebasic seminar. The duration of thecourse is two to three days. Thenumber of participants can be be-tween 10 and 15.

For more information please contact

FAG Industrial ServicesPostfach 1260 · D-97419 SchweinfurtTelephone +49 97 21 / 91 37 07 · Telefax +49 97 21 / 91 31 33

FAG · 67

PUBLICATIONS · LIST OF FAG PRODUCTS

ABC

FAG · 68

PUBLICATIONS

Catalogue WL 41 520

The FAG catalogue is available not only in printed form but also as an online versionand on CD-ROM (order designation: CD41520/3D-E). The electronic catalogue ismore efficient and has many other advantages. The user receives the best possible re-sult reliably and rapidly in dialog form and saves a considerable amount of time other-wise required for searching, selecting and calculating the rolling bearings. Backgroundinformation – text, photos, drawings, diagrams, tables and animations etc. – is provid-ed in the Rolling Bearing Information System.

Publications

Publ. No. WL 80100 Mounting and Dismounting of Rolling BearingsPubl. No. WL 80102 How to Mount and Dismount Rolling Bearings HydraulicallyPubl. No. WL 80103 FAG Hydraulic NutsPubl. No. WL 80107 FAG Induction Heating EquipmentPubl. No. WL 80111 Rolling Bearing Mounting Cabinet and Mounting Sets -

A fundamental course for vocational trainingPubl. No. WL 80123 All About the Rolling Bearing - FAG Training Courses on Rolling

Bearings Theory and PracticePubl. No. WL 80134 FAG Video: Mounting and Dismounting Rolling BearingsPubl. No. WL 80135 FAG Video: Hydraulic Methods for the Mounting and

Dismounting of Rolling BearingsPubl. No. WL 80151 Repair Service for Large Rolling BearingsPubl. No. WL 81115 Rolling Bearing LubricationPubl. No. WL 81116 Arcanol · Rolling Bearing-Tested GreasePubl. No. WL 81122 Motion Guard – Automatic LubricatorPubl. No. WL 82102 Rolling Bearing Damage

Technical Information issues

TI No. WL 00-11 FAG Videos on Rolling BearingsTI No. WL 80-9 FAG Heating Rings TI No. WL 80-14 Mounting and Dismounting of Spherical Roller Bearings

with Tapered BoreTI No. WL 80-38 Mounting of Self-Aligning Ball Bearings on Adapter SleevesTI No. WL 80-46 FAG Hand Pump SetsTI No. WL 80-47 FAG Induction Heating DevicesTI No. WL 80-48 FAG Mechanical ExtractorsTI No. WL 80-49 FAG Sets of Mounting Tools EINBAU.SET.ALU

and EINBAU.SET.STTI No. WL 80-51 FAG Temperature Measuring Instrument TEMP.MG175830TI No. WL 80-60 Rolling Bearing Diagnosis with FAG Devices and ServicesTI No. WL 80-62 FAG Detector 2000TI No. WL 80-63 Rolling Bearing Diagnosis with the FAG Bearing AnalyserTI No. WL 80-65 State-of-the-Art, Condition-Related Monitoring of Plants

and Machines with Digital FAG Vibration Monitors

These publications, as well as many oth-ers, and the CD-ROM are available freeof charge from

FAG Industrial Bearings AGPostfach 1260 · D-97 419 SchweinfurtTel.: +49 97 21 / 91 – 49 79Fax: +49 97 21 / 91 – 44 47e-mail: [email protected]

FAG · 69

LIST OF FAG PRODUCTS

Order designations beginning Product Pagewith letters

ABZIEHER... Mechanical extractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

AGGREGAT.E800 Electrically driven hydraulic unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28AGGREGAT.H1000/2500 Pneumatically operated hydraulic unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

ARCA.GREASE.BIO2... Special grease for environmentally hazardous applications . . . . . . . . . . . . . . . . . . 40ARCA.GREASE.FOOD2... Special grease for applications with food contact . . . . . . . . . . . . . . . . . . . . . . . . . 40ARCA.GREASE.LOAD220... Special grease for high loads, large speed range . . . . . . . . . . . . . . . . . . . . . . . . . . 40 ARCA.GREASE.LOAD400... Special grease for extremely high loads, medium speeds . . . . . . . . . . . . . . . . . . . 40ARCA.GREASE.LOAD1000... Special grease for extremely high loads, low speeds . . . . . . . . . . . . . . . . . . . . . . . 40ARCA.GREASE.MULTITOP... Universal grease for high speeds, high loads, high temperatures . . . . . . . . . . . . . 40ARCA.GREASE.MULTI2... Universal grease for bearings subjected to normal stressing (D ≤ 62 mm) . . . . . . . 40ARCA.GREASE.MULTI3... Universal grease for bearings subjected to normal stressing (D > 62 mm) . . . . . . . 40 ARCA.GREASE.SPEED2,6... Special grease for extremely high speeds, low temperatures . . . . . . . . . . . . . . . . . 40ARCA.GREASE.TEMP90... Special grease for low and high temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 ARCA.GREASE.TEMP110... Special grease for low and high temperatures, high speeds . . . . . . . . . . . . . . . . . 40 ARCA.GREASE.TEMP120... Special grease for high temperatures, high loads . . . . . . . . . . . . . . . . . . . . . . . . . 40 ARCA.GREASE.TEMP200... Special grease for extremely high temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . 40ARCA.GREASE.VIB3... Special grease for high loads, high temperatures, oscillating motion . . . . . . . . . . . 40

ARCA.LUB.ADAPTER Supporting adapter for lubricators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43ARCA.LUB.DRIVE Drive unit for lubricators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43ARCA.LUB.MULTITOP.LC120 LC-unit 120 cm3 for ARCA.LUB... lubricators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42ARCA.LUB.MULTITOP.LC120.SET Lubricator set Motion Guard with LC-unit 120 cm3 . . . . . . . . . . . . . . . . . . . . . . . . 42ARCA.LUB.MULTITOP.LC250 LC-unit 250 cm3 for ARCA.LUB... lubricators . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42ARCA.LUB.MULTITOP.LC250.SET Lubricator set Motion Guard with LC-unit 250 cm3 . . . . . . . . . . . . . . . . . . . . . . . . 42ARCA.PUMP.25 Grease dosing device for 25 kg grease containers . . . . . . . . . . . . . . . . . . . . . . . . . 44ARCA.PUMP.180 Grease dosing device for 180 kg grease containers . . . . . . . . . . . . . . . . . . . . . . . . 44

AWG3,5 Induction heating device for workpieces of up to 40 kg . . . . . . . . . . . . . . . . . . . . 18AWG8 Induction heating device for workpieces of up to 100 kg . . . . . . . . . . . . . . . . . . . 19AWG13 Induction heating device for workpieces of up to 200 kg . . . . . . . . . . . . . . . . . . . 19AWG25 Induction heating device for workpieces of up to 400 kg . . . . . . . . . . . . . . . . . . . 19AWG40 Induction heating device for workpieces of up to 800 kg . . . . . . . . . . . . . . . . . . . 19AWG.MINI Induction heating device for workpieces of up to 20 kg . . . . . . . . . . . . . . . . . . . . 18

AWR176050.... Heating ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

CD41520/3D-E Catalogue WL 41 520/3 on CD-ROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

DHN.. Double hook wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

EFB... Single phase dry transformer for EIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22EIM... Induction mounting device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28EINBAU.SET.ALU Set of mounting tools (aluminium) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8EINBAU.SET.ST Set of mounting tools (steel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

FMV.TAROL131084 Mobile hydraulic unit for batch mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28FS... Foot switch for EIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

FAG · 70


Order designations beginning Product Pagewith letters

HN../.. Hook wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

KLR.. Taper gauge ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

MGA 31 Boundary circle measuring instrument for boundary circle over rollers . . . . . . . . 34MGI 21 Boundary circle measuring instrument for boundary circle under rollers . . . . . . . 34MGK 132 Taper measuring instrument for diameters of 90...510 mm . . . . . . . . . . . . . . . . . . 33MGK 133 Taper measuring instrument for diameters of 205 mm or less . . . . . . . . . . . . . . . . 33

MONTAGESATZ. Case containing rolling bearing, mating parts and mounting tools for fundamental course . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

MONTAGESCHRANK Mounting cabinet with material and mounting angle for fundamental course . . . . 62

PUMPE1000.0,7L Hand pump set (one step, 1000 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26PUMPE1000.4L Hand pump set (two step, 1000 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26PUMPE1600.4L Hand pump set (two step, 1600 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26PUMPE2500.4L Hand pump set (two step, 2500 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

RKP..., RKP...A Hydraulic nut with metric female thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11RKP...2A Hydraulic nut with a second axial hole for RKP.MG . . . . . . . . . . . . . . . . . . . . . . . 12RKP...5..... Hydraulic nut, reinforced design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11RKP...Z Hydraulic nut, female thread with inch dimensions . . . . . . . . . . . . . . . . . . . . . . . 11RKP.MG Displacement measuring device for RKP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

SSK... Mains voltage switch cabinet for EIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

TEMP.MG175830 Temperature measuring instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36TEMP.MG175830.F Quick reaction surface sensor for TEMP.MG175830 . . . . . . . . . . . . . . . . . . . . . . . 36TEMP.MG175830.TF Immersion/stick-in sensor for TEMP.MG175830 . . . . . . . . . . . . . . . . . . . . . . . . . . 36

VIDEOFILM201D The ABC of Rolling Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64VIDEOFILM202D Mounting and Dismounting Rolling Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64VIDEOFILM203D Hydraulic Methods for Mounting and Dismounting Rolling Bearings . . . . . . . . . . 64

WKZG.DSG5-8 Torque wrench for 173556 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10WKZG.DSG9-13 Torque wrench for 173557 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

FAG · 71


Order designations beginning Product Pagewith numbers

104746 Pump body for 120109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27104936 Oil container for 120109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

107640 Oil injector (2500 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 107641 Oil injector (1600 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25107642 Valve nipple for 107640 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 107643 Valve nipple for 107641 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

111516A Reduction nipple G3/4-G3/8, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29111516B Reduction nipple G3/4-G3/8, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29111643A Reduction nipple M18x1,5-G3/8, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

113845A Reduction nipple M18x1,5-G3/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

114715A Adapter G3/4-G3/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29114715B Adapter G3/4-G3/4, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

118543/2 Pump holder without pressure gauge connection (for 155890) . . . . . . . . . . . . . . . 29118543/2A Pump holder with pressure gauge connection (for 155890A and 155890B) . . . . . . 29118549A-G1/8 Sleeve connecting piece with pipe thread G1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . 30118549A-G1/4 Sleeve connecting piece with pipe thread G1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . 30118549A-M6 Sleeve connecting piece with pipe thread M6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30118549A-M8 Sleeve connecting piece with pipe thread M8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

120109 High-pressure pump (4000 bar), consisting of 104746 and 104936 . . . . . . . . . . . . 27120285A Reduction nipple M18x1,5-G1/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 120286A Reduction nipple G1/4-M18x1,5, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29120386 High-pressure pipe (connection thread G3/4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

122037A Reduction nipple G3/8-G1/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29122037B Reduction nipple G3/8-G1/4, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29122701A Reduction nipple G1/4-G3/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29122701B Reduction nipple G1/4-G3/4, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

123076 High-pressure pipe (connection thread G3/8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

124830 Pressure gauge (up to 1000 bar) for 155890A . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30


126013A Reduction nipple G3/4-G1/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29126013B Reduction nipple G3/4-G1/4, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29


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Order designations beginning Product Pagewith numbers

128167 High-pressure pipe (connection thread G1/2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30128718A Adapter G3/4-G3/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29128718B Adapter G3/4-G3/4, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29128768A Reduction nipple G1/4-M14, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29128768B Reduction nipple G1/4-M14, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

130070A Reduction nipple G3/4-G1/8, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29130070B Reduction nipple G3/4-G1/8, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29130075A Reduction nipple G1/4-G1/8, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29130075B Reduction nipple G1/4-G1/8, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

133315 Pressure gauge (up to 2500 bar) for 155890B . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

139450 Arcanol grease gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44139451 Arcanol armoured tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

150589A Reduction nipple G1/4-G1/2, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29150589B Reduction nipple G1/4-G1/2, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

155890 Mounting set without pressure gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27155890A Mounting set with pressure gauge (up to 1000 bar) . . . . . . . . . . . . . . . . . . . . . . . 27155890B Mounting set with pressure gauge (up to 2500 bar) . . . . . . . . . . . . . . . . . . . . . . . 27

164641 High-pressure pipe for 155890, 155890A, 155890B (connection thread G1/4) . . . . 30

172017 Electric heating plate (1000/2000 W) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20172018 Electric heating plate (2500 W) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20172025 Handheld digital speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35172029 Reflecting marks for 172025 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35172030 Polyscope sonar detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36172031 Feeler gauges, 100 mm long, 13 feelers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32172032 Feeler gauges, 300 mm long, 23 feelers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

173556 Double hook wrench set (DHN5 to DHN8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10173557 Double hook wrench set (DHN9 to DHN13) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

400GR.KART.L144V Cartridge containing Arcanol mounting paste . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46400GR.SPRAYD.L930V Atomiser containing Arcanol anti-corrosion oil . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

70GR.TUBE.L144V Tube containing Arcanol mounting paste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

FAG Industrial Services

Kaiserstraße 100D-52134 HerzogenrathTelefon +49 - 24 07/91 49-0Telefax +49 - 24 07/91 49-59E-mail: [email protected]

Every care has been taken to ensure thecorrectness of the information contained inthis publication but no liability can beaccepted for any errors or omissions.We reserve the right to make changes inthe interest of technical progress.© by FAG 2002. This publication or partsthereof may not be reproduced withoutour permission.

WL 80 250 EA/95/4/02

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