Excellence in motors

Corporate Presentation Corporate Presentation 2012

www.cclmotors.com

Chiaphua Components Group (CCG) stands uniquely suited

to meet the demands of customers in attractive markets,

with a particular focus on innovation, quality and

operational excellence and the vision and values required

to unite a differentiated, global portfolio.

Vision & Mission

Our Vision - to become a global leader in motion-related industry.

We are committed as a team to provide our customers with

innovative and cost-effective solutions to cater to their motion-

related needs.

We will strive to provide our customers with solutions that will

exceed their expectations in terms of quality, delivery and service.

Welcome to CCG

www.cclmotors.com

GeographyRevenue Profile

CCG is a high-technology engineering and manufacturing company with

approximately 4,000 employees and workers. Our portfolio of

businesses is aligned with enduring, global growth drivers. CCG

employees bring extraordinary focus in meeting the needs of the

people who buy and use our products in all the markets we serve.

2011 Revenue Profile

LOCAL, 39%

APAC, 1%

EUROPE, 6% CHINA, 2%

USA, 52%

Geography

Contract

Manufacturing,

37% Motor Business,

62%

Branded Product

Division, 1%

2011 Revenue Distribution

Revenue ProfileBusiness Mix

Value-creating transformation

The history of Chiaphua Components Group

goes back to the founding of Chiaphua

Manufactory in Swatow, China in 1922, which

was principally involved in metal stamping

work. No one at the time could have

predicted that more than 90 years later, the

small family firm would have developed into

History of CCG

small family firm would have developed into

an integrated network of companies serving a

worldwide market for products and supported

by a broad manufacturing and investment

base.

• Get closer involvement with new sales to penetrate

new business

• Development of Automotive business partners

• Strengthen and full integration of sales force

• Focus on strategic key accounts

• Penetrate in HVAC and Healthcare market

Mong &

AssociatesESA

Power AMS

Multielectric

(Germany)

Mercia (UK)

China Sales Operation

America

• Ensure TTM for new programs in Europe

• Focus strategy for Auto business development

• Development of new sales points at Eastern Europe

• Focus on strategic key accounts

• Increase market share in FC market and Industrial market

• Expand BPD product in Europe

Europe

• Strengthen and full integration of sales force

• Develop GTM strategy for domestic China market

• Search for more potential sales partner in China

• Set up global sales team to serve global key

accounts transfer business

•Execute Sales strategy in Japan & Korea

HK & China

Global Sales Reach

Japan/Korea

CCNA

VES

Tech

Rep

Power

RepsAMS

Almes

Italy

(Germany)

Motek

(Taiwan)

Manufacturing Plant

HQ

Componix

• Strengthen relationship with sales representative

in Australia and N.Z.

• Focus on middle-level accounts

• Execute sales strategy in Japan/Korea

Asia-Pacific

Motion

Tech

Comp.

TechDiamond Yield

(N.China)

Structure of CCG

Corporate

Functions/

Regional Office

Managing Director

Supply Chain Operations

Group General Manager

Business

Development &

Marketing

R&D and

EngineeringQuality

Regional Office

Non-Auto

Group

Contract

Manufacture

Automotive

Group

Branded

Product Division

IT

F&A

HR & Admin.

CCNA

Matrix Organization Structure

Uniquely Strong Foundation for Growth

� Develop a clear

brand positioning

and consistent

marketing to

create a new

business

opportunities

CCAL

� Accelerate our

drive to co-

operate to develop

innovative and

reliable solution to

Automotive

customers

CCLCIM

� Further strengthen

the production of

high-quality and

cost-effective

products which

requires a

comprehensive

operation & quality

management

system

� Expand sales force

and product

portfolio and

redefine product

design process for

target market

expansion

Automotive Motor Division

CCAL/0206Fuel Pump

CCAL/0103Exhaust

Flap Actuator

CCAL/0106 Electric Parking

CCAL/0103/0106

Fuel Pump

CCAL/0109Convertible Top

System

CCAL/0125Windshield Wiper

CCAL/0206Air Conditioning

System

CCAL/0306

CCAL/0107Air Conditioning

System

8

Automotive Motor Division

CCAL is developed to enhance automotive safety, comfort and energy-saving by providing high-

performance motors to support the movement and control of a variety of automotive electrical

equipment.

www.cclmotors.com

CCAL/0106/0107

Waste GateActuator

CCAL/0106Seat BeltActuator

CCAL/0130Power

Steering

CCAL/0120AMT

Electric ParkingBrake

CCAL/0107Seat

Compressor

CCAL/0306/0309

Fuel Pump

CCAL/0107Tire Pump

CCAL/0103/0104/0106

EGR

CCAL/0103/0106ETC

V series – Vacuum

IK , IJ series –

Curtain roller

Motor applications are abundant around a typical

household, Chiaphua Components through latest

DE series – Coffee

machine

DD series – Juice

maker

IC series – Food

Processor

FWD series – Food

Waste Processor

DN , DO series –Garage Door

Opener

I series and BM series – A/C

and FanG series – Power

Wheel Chair

Non-Automotive Product Group

V series – Vacuum

Cleanerhousehold, Chiaphua Components through latest

technologies and advanced manufacturing

facilities to supply a full range of motor

components for every application you can name

of.

Processor

U series – Blender,

Mixer

DL series – Electric

Slicer

V series – Central

Vacuum

PU series –Power

Umbrella

PM series –

Fridge Fan

PM series –Washer & Dryer

Fan

DB series –

Fan

DA series – Hair

Dryer

Contract Manufacturing Product Group

Contract Manufacturing Division

A business division focuses on supporting the

global market leaders in contract

manufacturing business.

Our current partners include Pride,

Alfred Karcher, Windsor, Alfred Karcher, Windsor,

Fisher & Paykel,

Nortus and Homelektro

Branded Product Division

New Business Division

Branded Product Division

A strategic business division

focuses on our own brand-name

motorized products that are

designed to improve the quality of

our daily lives by providing our daily lives by providing

automated, energy saving,

effective and convenient solutions

for residential and commercial

www.mynortus.com

www.homelektro.com

$100

$150

$200

US

D'M

From $35M to $200M

Strategic Move – Growth Stories

$0

$50

2001A 2002A 2003A 2004A 2005A 2006A 2007A 2008A 2009A 2010A 2011A

05 06 07 08 09Product Porfolio

Expansion (Auto)

& Market

Expansion CCNA

at New Jesey

opened.

Footprint in

home auto

market and

Homelektro

Limited formed.

R&D centre and

engineering

core

strengthened.

Diversified of

window

treatment

market and

Nortus Italy

formed.

Strategic

Agreements

for global

companies in

FC and MP

customers

10New org

structure to

focused

businesses –

CCL/CCAL/CIM

/BPD

11China growth

expansion

Strategic

partnership -

Multielectric

12

CCG – Our Partners

Seb Whirlpool 惠而普 Oreck TTI Marinetech

Karcher Hoveround Penny Hydraulics Stannah Whale

Linear Electrolux Pride Mobility Nilfisk Advance Tuthill

Pitney Bowes Philips 飞利浦 Windsor Twinbird Bestway

Chamberlain Gatekeeper Superwinch Permobil Beckett 百可德

Sunbeam Revcor Invacare Easepal 蒙发利 Eucania

Hamilton Beach Viper Tennant ITT Wessel-Werk

Dane Technologies Kenwood Numatic Kaz Keyang

Fergas Baiyun Cleaning 白云清洁 Cecilware Genie Buyers

Mp Pumps, Inc. Raymarine DeLonghi Stryker Amigo

……….

R&D

Engineering

CCG – Research & Development

� Our platforms for innovation, enabling us to better our

customer’s products effectively and efficiently

� Motor-applied technology

� Components/Parts technology

� Product development & modification

� Process development

CCG – Research & Development

� Production engineering improvement

Efficiency

Low noise

Reliability

Innovation Quality

Smaller size

CCG – Engineering Facility Capabilities

SoftwareCAD/CAM Development

� AutoCAD

� SolidWorks

� Mold office (for plastic mold design)

� 3D Quick Press

(Sheet metal & progressive die design)

� MasterCAM� MasterCAM

� Gear Trax (for designing worm and gear)

� Ansoft

Testing Development

� LabView

Validation Testing

� Torque and Speed Test

� Noise and Vibration Test

� Programmable Life Test

� Air Tunnel Test

� Climate Test

CCG – Engineering Capability

Climate Test

� Component Test

� RoHS Test

Type Type

CMM X ray fluorescence analyzer

Gear Tester Permanent magnetic measurement instrument

EMC Room Gear dual-flank mesh gear tester

Universal Tool Microscope. Reflection and transmission of metallographic microscope

CCG – Testing & Measurement Equipments

metallographic microscope

Universal length Measuring Instrument

Tensile test machine

Laser length Measuring Instrument

3D Printer

Roundness Tester Noise vibration tester

Atomic absorption spectrometer Acoustic Room

Ultraviolet visible spectrophotometer

ACS Climatic Chamber

Material Analyzer Temperature Shock Chamber

X ray fluorescence analyzer Salt spray test machine

DC motorPermanent Magnet DC motor

DA Power Brush of Mini Upright Vacuum CleanerDB Vacuum Driver of Hand Held Vacuum CleanerDC Mixer, SlicerDD Professional Grade Juice ExtractorDE Knife Sharpener, MassagerDF Grass Trimmer, Power ToolDP Commercial Grade BlenderDL High Voltage Version Hand BlenderDN/DO Garage Door Opener

Brushless DC motorBM2ECB Ventilation: up to 2.5WBM2EFB Ventilation: up to 4.5WBM2EHC Ventilation: up to 10WBM3I Servo MotorBM3E EC Motor

Automotive motorDA Fuel PumpDB Fuel PumpDC Convertible Top System

Encoder MotorDS Office Equipment

DE DP DL DSAuto-DA Auto-DB Auto-DC

BM2ECB BM2EFB SCSA SB SD SR

DA DNDB DF DC DD

CCG – Consumer Products

AC motorAsynchronous Induction Motor

IA Garage Door Opener (up to 1/2 h.p.)IB Ventilation, mainly for Fan and BlowerID Commercial Grade Ventilation Application IC Professional Grade Food ProcessorIF Garage Door Opener (up to 3/4h.p)

Shaded pole motorSA Fan and Water Pump (up to 35W)SB Fan (up to 4W)SC Range Hoods (up to 25W)SD Fan and BlowerSR Fan Heater

Universal MotorUA Juice ExtractorUC Blender, Juice ExtractorUD Cappuccino Machine, Car PolisherUE Stand MixerUF Blender, Food Processor, Stand MixerUH Hand MixerUM Domestic BlenderUN Electric KnifeUP Professional Grade BlenderUR Power Brush, Paper ShredderUG Commercial Grade Blender

Vacuum cleaner motorV1 Domestic Vacuum CleanerV2 Domestic Vacuum CleanerV3 Commercial Grade Vacuum CleanerV4 High Efficiency Domestic Vacuum CleanerV6 Hand Held Vacuum Cleaner

GearmotorGA Vending MachineGB Breast Pump, Vending MachineGC Vending Machine, Hunting Machine

BM2EHCBM3I IA IFIDIB IC

UA UEUC UD UF UH

UPUM UN UR UG

V3V1 V2 V4 V6 GB GCGA

PMDC MotorsSeries Typ. Dia Power (W) Series Typ. Dia Power (W)PM15R 1.5" (38.1mm) 10 PM40R 4.0" (101.6mm) 200PM18R 1.8" (45.7mm) 20 PM40R 4.0" (101.6mm) 200PM20R 2.0" (50.8mm) 24 PM45R 4.5" (114.3mm) 100PM21R 2.1" (53.3mm) 30 PM46R 4.6" (116.8mm) 250PM25R 2.5" (63.5mm) 40 PM48R 4.8" (121.9mm) 400PM30R 3.0" (76.2mm) 50 PM56R 5.6" (142.2mm) 750PM30R 3.0" (76.2mm) 75 PM61R 6.1" (154.9mm) 1000PM33R 3.3" (83.8mm) 100 PM75R 7.5" (190.5mm) 1500PM35R 3.5" (88.9mm) 120

Brushless DC motorsTyp. Dia Power (W)

BM3I25 2.5" (63.5mm) 20~100BM3I30 3.0" (76.2mm) 136BM3I36 3.6" (91.4mm) 79BM3I40 4.0" (101.6mm) 105

GearmotorsPower Chair Drive Output RPM Torque (lb-ft)

GD33D-01 120 20

PM15R PM18R PM20R PM21R PM25R

PM30R PM30R PM33R PM35R PM40R

PM40R PM45R PM46R PM48R PM56R PM61R PM75

CCG – Industrial Products

GD33D-01 120 20 GD33D-02 137 16

Parallel Shaft Gearmotor GS33D-02 175~220 5.6~8.0GS35D-05 160 10 GP25D-01 130~180 2~10

Right Angle Gearmotor GW25D-01 50~120 4~12GW30D-02 60~750 2~13GW25D-03 188 3.3 GW33D-05 36~270 11~25

Linear Actuators Max. Loading (lb) Speed (inch/sec)AS30B-01 600 0.3 ~ 0.5 AS15T-03 300 0.1 ~ 0.3 AW25T-06 300 0.1 ~ 0.2 AW25B-02 600 0.2 ~ 0.4

Transaxles Output RPM Torque (lb-ft)GT33D-01 110~290 8~22GT33D-02 180~220 8~15`GT48D-03 80~150 70~80GT30D-06 110~250 8~22GT25D-06 180~220 5~8

ControlsIN100 Integrated BLDC & PMDC Motor controls MP150 Microprocessor Based DC Motor ControllerSM120 Micro-Stepping Motor Controller MP100 Programmable PMDC Motor ControlsPM130 110V/220V Off-line DC Motor Controls

BM3I25 BM3I30 BM3I36 BM3I36 BM3I40

GD33D01 GD33D02 GS33D02 GS35D05 GP25D01 GW25D01

GW25D03 GW33D05GW30D02AS30B01 AS15T03 AW25T06 AW25B02

GT33D01 TG33D02 GT48D03 GT30D06 GT25D06

IN100 PM130 MP100 MP150 SM120

Production

CCG – Manufacturing Capabilities

Production

� Located in Shajing – Shenzhen

� Land area

- Manufacturing: 60,000 sq. m

(645,000 sq. ft)

- Reserved factory floor area for

expansion: 38,000 sq. m (410,000

sq. ft)

� Vertically integrated

CCG – Factory Introduction

� Vertically integrated

components manufacturing plant

� 8 blocks of manufacturing building

� Over 50 cell lines

� Motor production: 160,000 pcs/ day

� About 4,000 employees

� Lean manufacturing process

� Cell line manufacturing

� Higher flexibility

� Improve production efficiency

� Lower labor cost

� Vertical Integration

� Validation Testing

CCG – Production Capability

� Validation Testing

� RoHS Testing

� Atomic Absorption Tester

� UV Tester

� Infra-Red Tester

� Tailor-made Life Testing Facility

� Roundness Tester

� CMM 3-dimension checking

� Powder coating

� Spray coating

� Robotic Welding

� PE foam molding

� Wire harness assembly

� Rotational Molding

� Shaft machining

CCG – Vertical Integration

� Shaft machining

� Metal Stamping

� Die-casting plastic injection

� Facilitate customization

� Shorten components leadtime

� Work cell manufacturing

� One piece material flow

� Just-in-time management

� Kan-ban system

CCG – Lean Manufacturing Process

� Shaft Insertion Machine

� Spacer Insertion Machine

� Epoxy Coating Machine

� Armature Fusing Machine

� Armature Testing Machine

� Winding Machine

� Commutator Turning Machine

� Bushing Assembly Machine

CCG – Production Facilities

� Bushing Assembly Machine

� Magnetization Machine

� Final Testing Station

Quality Assurance

CCG – Quality & Certificates

Quality Assurance

� Commitment on Quality & “Safety First” concept

� Quality system such as SPC (Statistic Process Control)

� Continual improvement management system

� Equipped with calibration center, CMM, reliability, safety and other testing facilities

� IQC process ensures materials quality standard

CCG – Quality Assurance

CCG - Certificates & Awards

� System Certificated:

� ISO9001:2008 Quality Management System

Certificated

� ISO14001: 2004 Environment Management

System Certificated.

� ISO/TS16949 Quality Management System for

Automotive

� Safety Registered:

� QUL, CSA and VDE registered

� Bureau Veritas registered

� BEAB Certificated

� CCC qualified

� 100% Sampling checking

� ALL incoming materials are checked for its:

� PB, Hg, Cd, Cr+6, PBBE, PB

� By “SEA1000A” X-Ray Spectrometer

� Standard Laboratory

CCG – HSM (Hazardous Substance Management)

� Standard Laboratory

� A professional laboratory setup especially for RoHS/REACH

� Two instruments for accurate measurement

and verification:

� Cintra 101 UV-Visible

� Avanta PM Atomic Absorption Spectrometer

Environmental

& Social

CCG – Environmental & Social

& Social

� Actively collaborating with industry peers and suppliers working towards total

compliance of our product line with WEEE and RoHS requirements

� Actively set goals to reduce consumption of energy resources

Chiaphua Components Group is committed to linking opportunities with responsibility.

We believe that businesses should be able to make money while at the same time

providing a broader benefit to the people, the community and the environment.

CCG – Environmental Policy

� Strictly observe legal regulations relating to environment and other related

requirements

� Conduct training to all employees to enhance the consciousness of

environmental protection

We believe, as a manufacturer and a stable employer, we are contributing to society in a variety of ways.

� Contribute by manufacturing various products touch the lives of people around the world

� Contribute to society through stable employment

� Contribute to sponsor and support various educational activities

� Contribute to sponsor HK and China university for research studies

CCG – Social Contributions

� Contribute to sponsor HK and China university for research studies

Thank You!