Evolution Industries, Valve Manual

VV01-001VV01-002VV01-003VV02-001VV03-001VV02-002VV03-004VV04-001VV03-003VMP-007

VV03-002VMP-004

WT-001

- Starter Kit- Expulsion Valve Kit- Vacuum Valve Kit- Expulsion Valve & Housing- Expulsion Valve Housing- Vacuum Valve & Housing- Vacuum Valve Housing- Vacuum Valve Spacer Plate- Duckbill Valve- Standard Mounting Plate- Valve Lamination Dummy- Plate Lamination Dummy- Wrench

Evolution Industries, Inc.7199 S Conway Rd. Suite 100 | Orlando, Florida 32812Ph: 888-839-6213 Fax: 407-367-0695 | [email protected] | www.evoii.com

Section 1: Velocity Vacuum Valve for Check SocketsSection 2: Velocity Expulsion Valve for Definitive Sockets

VALVEMANUALPart Numbers

Section 1Velocity Vacuum Valve for Check Sockets

2

Section 1Vacuum Valve for Check Sockets

evolution industries, inc.

3

1 Prepare the plate.

3 Insert the dummy into the mounting plate

and tighten. The dummy should be flush with the plates bottom surface (the bottom surface has the part number on it.)

2 Use a small amount of silicone lube on

the threads of the dummy. The dummy is white and has a 1/8” hole through the center.

Supplies: VMP-007 Standard Mounting Plate, VV03-002 Valve Lamination Dummy

Supplies: VV03-002 Valve Lamination Dummy



4

4 Install the four bolt attachment adaptor to

the bottom of the plate.

6 Place plate in the alignment jig and

tighten.

5 Insert plumbers putty into all four holes in

the plate and the center hole in the valve dummy.

Supplies: VMP-007 Standard Mounting Plate




5

7 Roughen the distal end of the check

socket and bond it to the mounting plate with urethane adhesive.

9 Wrap the distal end of socket and mounting

plate with scotchcast.

8 Lower socket into position until

adhesive sets.





6

10 Rope the scotchcast into the groove in

the mounting plate.

12 Drill a 1/8” hole through the center

of the valve dummy.

11 After the scotchcast has set, cut off

excess material from the distal end of the mounting plate.





7

13 Remove the valve dummy.

15 Install valve and valve housing into

the mounting plate.

14 Insert duckbill valve into the valve

housing.


Supplies: VMP-007 Standard Mounting Plate, VV03-003 Duckbill Valve, VV03-004 Vacuum Valve Housing

Supplies: VMP-007 Standard Mounting Plate, VV03-003 Duckbill Valve, VV03-004 Vacuum Valve Housing


8

16 Install barb into the valve housing.

18 Place spacer plate on mounting plate.

17 Insert tubing into barb.

Supplies: VLC-102B 90 Degree Adjustable Barb

Supplies: VLC-102B 90 Degree Adjustable Barb, VLC-103 Tygon Tubing

Supplies: VLC-102B 90 Degree Adjustable Barb, VLC-103 Tygon Tubing, VV04-001 Vacuum Valve Spacer Plate


9

19 Hook-up hose to any external vacuum

system.

Supplies: VLC-102B 90 Degree Adjustable Barb, VLC-103 Tygon Tubing, VV04-001 Vacuum Valve Spacer Plate

Section 2Velocity Expulsion Valve for Definitive Sockets

10

Section 2Expulsion Valve for Definitive Sockets

1 Fill socket in alignment jig. Fill with

plaster 1/2” to 1” above the most proximal trim line.


3 Pull 1/8” PETG over the plaster.

2 Clean and smooth plaster positive. Place

plaster positive on a 2” to 3” riser. This will help eliminate any webbing.

11Supplies: VLM-001 1/8” PETG


12

4 Pull the plastic quickly while pushing

the plastic downwards to remove any webbing that might occur.

6 Trim the plastic 2” above the plastic

positive.

5 Heat the trim lines with a heat gum,

making sure the plastic pulls into any voids.

Supplies: VLM-001 1/8” PETG



7 Heat the plastic and fold it over the

proximal portion of the plaster positive.


13

8 Sand the plastic with 80 grit sandpaper,

taking extra care around the trim lines.


* Use a silicone pad to protect your hands from the hot plastic.

9 Prepare the plate.



14

12 Install the four bolt attachment adaptor

to the bottom of the plate.


10 Use a small amount of silicone lube on

the threads of the dummy. The dummy is white and has a 1/8” hole through the center.

Supplies: VV03-002 Valve Lamination Dummy

11 Insert the dummy into the mounting

plate and tighten. The dummy should be flush with the plates bottom surface (the bottom surface has the part number on it.)



15

13 Insert plumbers putty into all four

holes in the plate and the center hole in the valve dummy.


14 Place plate in the alignment jig and

tighten.


15 Apply electrical tape to the groove

in the plate to protect it from any bondo that may drip.



16

18 Allow enough time for the adhesive to

set and remove it from the alignment jig.


17 Lower the plastic positive with

plastic onto the plate.


16 Inject the adhesive in the center of

the plate and work it into the threads of the valve dummy.



17

19 Remove the electrical tape and

the four bolt attachment adapter.


20 Install the lamination

dummy and tighten.

Supplies: VMP-007 Standard Mounting Plate, VMP-004 Plate Lamination Dummy

* Layup appropriate to patient’s weight and activity level.

21 Pour the resin in the bag. For a

carbon finish, use clear resin with a drop of black pigment.

* Turn the PVA bag inside out for a glossy finish and pull over layup.


18

22 Allow the vacuum to pull the resin

through the layup for the first 1” to 2”.

23 Continue to string the resin,

removing all of the excess resin. Laminate over the edge of the cast to avoid air traveling up the lamination.

24 Apply electrical tape to the bottom

portion of the lamination dummy to remove any excess resin from the edge of the plate.


19

25 After the resin has set, remove the

electrical tape and PVA bag.

26 Remove the excess resin and the

lamination dummy.

Supplies: VMP-004 Plate Lamination Dummy, VMP-007 Standard Mounting Plate

27 Drill a 1/8” hole through the

bottom of the plate to the plaster cast using the hole in the valve dummy as a guide.

Supplies: VMP-004 Plate Lamination Dummy, VMP-007 Standard Mounting Plate


20

28 Remove the white valve dummy, and

insert the duckbill valve into the valve housing, and insert valve and valve housing into the plate.

Supplies: VMP-007 Standard Mounting Plate, VV03-002 Valve Lamination Dummy, VV03-003 Duckbill Valve, VV03-001 Expulsion Valve Housing

29 Finished socket with valve installed.


21

ph: 888.839.6213fax: 407.367.0695

[email protected]

7199 S Conway Rd. Suite 100Orlando, Florida 32812www.evoii.com

VALVEMANUAL

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Evolution Industries, Valve Manual