European Ben to Nites as Alternatives to MX-80

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    Science & Technology Series n 334 (2008) Andra 23

    European Bentonites as alternatives to MX-80

    Dr. Dietrich Koch

    S&B Industrial Minerals GmbH, Ruhrorter Strae 72, D-68219 Mannheim

    (Phone: 0049/621/80427-0, fax: 0621/80427-50, e-mail: d.koch@ikomineral s.com)

    Abstract

    For the management and disposal of radioactive waste, most of the European countries are working on solutions with bentonite as

    a key component. While over many years almost exclusively North American Wyoming bentonite, a natural sodium bentonite (MX-80

    type), was tested as reference buffer material, since some years also different bentonites from European sources are examined and

    commercially available for this application. Bentonite has special characteristics, which make it very suitable for different environmental

    protection techniques. The possible future use of bentonite as sealing component in final repositories for radioactive waste is under

    investigation for two applications: (1) High grade bentonite as buffer material for embedment of the containers w ith radioactive waste, (2)

    Medium grade bentonite, possibly mixed with soil (e.g. crushed rock) or non swelling clays as backfill material for sealing the deposition

    tunnels. Differences in characteristics of Ca bentonite and Na bentonite are explained and recommendations are given for the use as

    buffer bentonite and as backfill material. The substantial characteristics of European bentonites are compared with those of MX-80

    for the application as buffer bentonite. Information is given about high quality European bentonite mines and processing facilities. It is

    concluded by these recent research results that high grade Ca bentonite is equivalent with the so far preferred natural Na bentoniteMX-80 for buffer application. The Milos Ca bentonite IBECO RWC is mentioned now as SKB reference bentonite.

    Keywords: bentonite, Ca bentonite, Na bentonite, buffer material, backfill material, disposal of radioactive waste

    Introduction1.

    Because of its unusual characteristics (2:1-layer nano-

    sized structure of the montmorillonite mineral, cation

    exchange capacity, intracrystalline swelling) bentonite is

    used as a sealing component for different environmental

    protection techniques, (Koch, 2002). For the disposal of

    radioactive waste, most of the European countries are

    working on solutions with bentonite as a key component

    for buffer and backfill material. While over many years

    almost exclusively North American Wyoming bentonite, a

    natural sodium bentonite (MX-80 type), was analyzed as

    reference buffer material, since some years also different

    bentonites from European sources are examined for this

    application. Results so far confirm that there are alterna-

    tives to MX-80 for application as buffer (Pusch, 2001a,

    b) but also for backfilling. The main quality determiningparameters of high-level radioactive waste (HLRW) ben-

    tonites are described in chapter 3.2.

    Materials & methods2.

    The bentonites described in this paper originate from

    Greece (island of Milos), Georgia (CIS), and the USA

    (Wyoming). The bentonite characteristics, as mentioned

    in this paper, were determined using methods listed in

    table 1.

    Bentonite characteristics3.

    Bentonite is the name for clay (weathered volcanic

    rock) which contains swellable 2:1 layer clay minerals

    of the smectite group, in particular the clay mineral

    montmorillonite as main component. The term smectite

    is used to describe a family of expansible 2:1 phyllosili-

    cate minerals having permanent layer charge (between

    0.2 and 0.6 charges per half unit cell) (Bailey, 1980) andthe ability to embed and exchange inorganic and organic

    cations as well as liquids. The properties of bentonites

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    24 D. Koch

    are based on the structure of smectites, mainly montmo-

    rillonite (Grim & Gven, 1978). Basic units of smectites

    are constructed of a single octahedral sheet sandwiched

    between two tetrahedral sheets sharing the apical oxy-

    gens of the tetrahedral sheets (Figure 1).

    Layer charge arises from substitutions in either the

    octahedral sheet (typically from the substitution of low

    charge species such as Mg2+, Fe2+, or Mn2+ for Al3+) or the

    tetrahedral sheet (where Al3+ or occasionally Fe3+ substi-

    tutes for Si4+), producing one negative charge for each

    substitution. This negative charge is distributed over the

    surface of the 2:1 layer platelets, while the edges and cor-

    ners can bear some positive charges depending on the

    pH of the surrounding solution (Odom, 1984). The nega-

    tive layer charges are neutralized by positively charged

    cations in the interlayer without entering the structural

    Characteristic Unit Method

    Cation exchange capacity (CEC) mmol(eq)/kg Cu-trien (Meier & Kahr, 1999)

    Chemical composition wt.% XRF

    Density g/cm3 Pusch (2002b), p. 144

    Mineralogical composition wt.% XRD

    Montmorillonite content (Methylene-blue adsorption) wt.% VDG P 69

    pH value pH meter

    Swelling index ml/2g ASTM D 5890

    Swelling pressure kPa Karnland et al. (2006), p. 35

    Water adsorption (Enslin/Neff-method) wt.% DIN 18132

    Water content wt.% DIN 18121 (12 hrs, 105 C)

    Hydraulic conductivity m/s DIN 18130

    Sulphur content wt.% Thermogravimetric Analyzer

    Total organic content TOC wt.% Thermogravimetric Analyzer

    Bentonite characteristics and testing methodsTable 1:

    O HO Si, Al, Fe, Mg

    exchangeable cationsneutral molecules (H2O)

    Tetrahedral sheet

    Octahedral sheet

    Tetrahedral sheet

    Interlayer (Gallery)

    Tetrahedral sheet

    Basic units of smectite structure (Grim & Gven, 1978)Figure 1:

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    Science & Technology Series n 334 (2008) Andra 25

    Ca bentonite can adsorb between 150% and 200%

    water related to its own weight. Contrary is the behaviour

    of Na bentonite. As the electrical interaction between

    the monovalent Na+-ions and the negatively charged

    platelets is much weaker compared to the Ca2+-ions with

    two positive charges, excess water molecules can enter

    completely the interlayer area, surrounding the Na+-ions

    with a larger hydration shell. The distances between the

    superimposed platelets are increased so much that the

    Na montmorillonite crystal bundles are disbanded into

    15-20 single platelets each (see figures 3 and 5). One

    single 2:1 platelet has a thickness of ca. 1 n m (dehy-

    drated). Its dimensions in length and width are in the

    range of 500-800 nm.

    The differences in swelling behaviour between

    Na- and C a bentonite can be demonstrated by the

    swelling index (ASTM D 5890, figure 4) which is much

    larger for Na bentonite. Because of these differencesin structure and propert ies, Na bentonite is preferred

    for most of the industrial and environmental

    applications.

    For most technical applications the European Ca ben-

    tonites are converted to Na bentonites by a technical

    ion-exchange process, called activation (Jasmund &

    Lagaly, 1993). Based on the patent of Prof. Endell (British

    Patent 4770, 1935), the soda-activation by an exchange

    of the Ca2+-ions by Na+-ions improves most of the prop-

    erties of the basic Ca bentonites (Hofmann et al., 1933,

    1934, see figure 5).

    2:1 layers (Figure 2). In natural bentonites these can be

    predominantly Na+-ions (Wyoming bentonite, e.g. MX-80)

    or Ca2+-, Mg2+-ions (European bentonites).

    The interlayer (the space between the 2:1 layers)

    is hydrated and expansible. Therefore smectites are

    referred to as swelling clays (Lagaly, 1992). Bringing

    bentonite in contact with a surplus of water, e.g. by pre-

    paring an aqueous slurry, the dipole molecules of water

    are entering the interlayer area, accumulate to the posi-

    tively charged cations and increase their hydration-shell.

    The effect is that the distance of the superimposed smec-

    tite particles is increasing (intracrystalline swelling). The

    characteristic properties of montmorillonite can be sum-

    marized in these three points:

    Structure of very small, thin, and flexible platelets

    with large surface

    Cation exchange capacity because of the negative

    charge of the elementary cellCapability of reversible adsorption of water in the

    interlayer space (intracrystalline swelling).

    Differences in characteristics of Ca-bentonite3.1.

    and Na-bentonite

    In case of Ca bentonite, the electrical bonding forces

    between the Ca2+-ions und the negative charged parti-

    cle surfaces are strong enough to preserve bundles of

    15-20 2:1-layer platelets, building Ca montmorillonite

    quasi crystals. Therefore spatial conditions are limited

    for taking up additional water molecules.

    Model of Montmorillonite structure (Mller-Vonmoos, 1988)Figure 2:

    soda-activation

    Ca2+ - Montmorillonite + Na2CO

    3

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    26 D. Koch

    On industrial scale, the natural Ca bentonite (with

    28 % water content) is intensively mixed with an ade-

    quate amount of Na2CO

    3that corresponds to the CEC.

    The Ca2+-ions react with the CO3

    2--anions forming cal-

    cium carbonate of low solubility. According to this proc-

    ess, the Na+-ions can completely replace the Ca2+-ionsas interlayer cations (Lagaly et al., 1981). The resulting

    activated Na bentonite can easily be dispersed in water,

    building up a colloidal dispersion. Because of their elec-

    trical charges on the surface and at the edges and cor-

    ners, the dispersed platelets are building up voluminous

    structures like cardhouses or ribbons, depending on the

    pH value of the dispersion (see figure 5). These volumi-

    nous structures are responsible for the special rheologi-

    cal properties (e.g. thixotropy) of bentonite suspensions.

    Reaction (1) can run in reverse if a Na bentonite comes

    in contact with a surplus of free Ca2+-ions, e.g. by hard

    water with high content of Ca2+-ions.

    The polyvalent cations can (again) partly or totally

    replace the Na+-ions (de-activation) with the effect, that

    the montmorillonite platelets agglomerate to semi-

    crystallites.

    During the technical use of bentonite suspensions,

    e.g. as drilling slurries, this de-activation of Na ben-

    tonite can be identified by (unwanted) flocculation effects

    and solid/liquid separations. In case of buffer applica-

    tion, the reaction of Na bentonite with saline rock water

    could result in structural changes like shrinking or crack-

    ing because of ion-exchange reactions.If the water adsorption can take place without spatial

    restrictions, Na bentonite has a clearly higher swelling

    Swelling index. Ca-bentoniteFigure 4:(2 g) in water: 5 ml (left); Na-bentonite (2 g)

    in water: 32 ml (right).

    Cation-exchange and swelling behaviour of Ca- and Na bentonitesFigure 3:

    2 2

    DRY IN SUSPENSION

    hydration shell of 6 water molecules

    hydration shell of 4 water molecules

    d001: 2.0 nm

    Calcium bentonite

    limited swelling capacity

    high swelling capacity

    hydrated cations

    water molecules

    Sodium bentonite

    d 001: 1.2 nm

    hydrated cations+ Na2CO3(soda activation)

    Ca2+ -ions

    =Na+ -ions

    d 001:

    d001: 1.5 nm

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    Science & Technology Series n 334 (2008) Andra 27

    Na bentonite or Ca bentonite as buffer?3.2.

    The Wyoming type bentonite MX-80 was analyzed

    for more than 20 years by all institutes that were con-

    cerned with this topic, as reference bentonite for the

    buffer application. In 2001 in a meeting of the author with

    Roland Push and the Swedish Nuclear Fuel and Waste

    Management Co (SKB), the long-term stability of HLRW

    bentonite in a saline environment was discussed. The

    possibilities of ion-exchange of Na bentonite by ground-

    water containing Ca2+/Mg2+-ions and as consequence

    possible structural changes like shrinking or cracking

    were discussed. Therefore the author made the proposal

    for examination of Ca bentonite as less sensitive alterna-

    tive for host rock formations with saline rock water. After

    several years of analyzing, the principle suitability of high

    grade Ca bentonite (montmorillonite content > 75 wt.%) as

    volume than Ca bentonite (Figure 4). Upon loading, the

    swelling pressure depends on the density of the ben-

    tonite, the salinity of the pore water, and the major type

    of interlayer cation (Lagaly, 2006). Therefore Na ben-

    tonite like MX-80 was preferred as a standard buffer

    material for a long time. Under spatially limited condi-

    tions without free swelling, e.g. after compaction, ben-

    tonite can develop rather high swelling pressures. The

    space between the montmorillonite platelets is smaller

    and the repulsion between the negatively charged sur-

    faces is greater (Pusch, 2006). The difference in swell-

    ing pressure between Na bentonite and C a bentonite

    becomes negligible at densities lager than about 1900

    kg/m , when the stacks of lamellae have been forced

    together so much that the microstructural patterns are

    similar (Pusch, 2002a, p. 130).

    Bentonite typeGrain-size

    % < 2 m

    Water adsorption

    (E.N. Value, %)Swelling volume (ml) pH-Value

    Ca bentonite ca. 20 150 - 200 5 - 8 7.5 - 8

    Na bentonite ca. 80 500 - 700 25 - 35 9.5 - 10.5

    Comparison of properties of typical Na and Ca bentonitesTable 2:

    Soda-activation and de-activation by ion-exchangeFigure 5:

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    28 D. Koch

    buffer material was confirmed by SKB (Sellin et al., 2005).

    The substantial influence of electrolyte concentration in

    pore water on Na and Ca bentonite has been described by

    Pusch (2006). In the meantime S&Bs calcium dominated

    Milos bentonite IBECO RWC is listed as SKB reference

    buffer material, as well as the Wyoming bentonite MX-80.

    In table 4 the chemical and mineralogical composition and

    some physical properties of bentonites are summarized,

    which had been tested as alternatives to MX-80 as buffer

    bentonite. Besides the Ca bentonite IBECO RWC also as

    another natural Na bentonite IBECO RWN was analyzed.

    From our experience as bentonite producer, the ques-

    tion for the most suitable bentonite type as buffer can

    be answered in such a way that for hard rock formations

    with saline rock water environment Ca bentonite should

    be preferred. For repositories in a clay stone as host rock

    formation, where no saline water is to be expected, a Na

    bentonite can be used. In order to achieve a long-termstability under final repository conditions we recommend

    to specify the following main quality determining param-

    eters of HLRW bentonites for buffer application:

    High montmorillonite content

    (e.g. 75-90 wt.%)

    High cation exchange capacity

    (e.g. 0.80-0.95 mmol(eq)/g)

    Medium water adsorption

    (e.g. 150-200% Enslin/Neff value)

    Low hydraulic conductivity (e.g. Kf

    = 10-11-10-14 m/s)

    Low sulphur content (still to specify)

    Low organic matter content (still to specify)

    and additionally for repositories in hard rock formation

    with saline rock water environment:

    Mechanical stability (low dispersibility) against flow-

    ing rock water (Kaufhold & Dohrmann, 2008)

    Chemical stability against electrolyte rich rock water.

    For backfill there are different options for the fill-

    ing material as well as for the construction technique of

    backfill operation (Pusch, 2002b). As backfilling mate-

    rial either a high grade bentonite can be blended with

    inert fillers (crushed rock, sand, or non swelling clay) or

    a medium grade bentonite (with a montmorillonite con-

    tent between 50 and 65 wt.%) could be used, if available

    in constant quality and sufficient quantity. For backfill we

    give the same recommendation for a suitable bentonite

    type as for buffer. Depending on the host rock forma-

    tion, non-activated Ca bentonite should be used, when

    electrolyte-rich rock water can come into contact with

    the backfill, while Na bentonite can be used in environ-

    ment without any saline load.

    For a medium grade bentonite as backfill material,we recommend to specify as the main quality determin-

    ing parameters:

    Medium montmorillonite content (e.g. 50-65 wt.%)

    Medium cation exchange capacity

    (e.g. 0.55-0.70 mmol(eq)/g)

    Medium water adsorption

    (e.g. 150-200% Enslin/Neff value)

    Low hydraulic conductivity (e.g. Kf

    = 10-10-10-13 m/s)

    and additionally for repositories in hard rock formation

    with saline rock water environment:

    Mechanical stability (low dispersibility) against flow-

    ing rock water and upward movement of the buffer

    bentonite (Kaufhold & Dohrmann, 2008)

    Chemical stability against electrolyte rich rock water.

    Density &

    saturation1300 1500 1700 1800 1900 2000 2100

    MX-80 0.06 0.2 0.4 0.8-0.9 1.4 4-5 10-12

    IBECO, Na - - - 0.6-1 - 4-5 -

    IBECO, Ca - - - 0.2 - 5 -

    RMN - - 0.45 1.9* 2.5** 3.9** -

    Beidellite - - - 1.5 - 4.2 -

    Saponite - - - 2.5 - 8.8 -

    Kunigel - - 0.2 - 0.9 -

    Friedland - - 0.05 0.1 0.3 0.8-1 2.2.5

    * Density at saturation: 1850 kg/m3

    ** Mixture with 5% graphite and 10% quartz powder- Density at saturation: 1950 kg/m3

    Comparison of swelling pressures of Na and Ca bentonites (Pusch, 2002a, p. 130)Table 3:

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    Science & Technology Series n 334 (2008) Andra 29

    Summary and conclusions4.

    Recent research results (Karnland et al., 2006)

    confirmed the equivalence of high grade Ca bentonite

    with so far preferred natural Na bentonite (MX-80 type)

    for buffer application. The Milos Ca bentonite IBECO

    RWC is mentioned now also as SKB reference bentonite.

    Depending on the type of host rock, the presence of

    (saline) water, and the application as buffer or backfill

    bentonite, S&B Industrial Minerals recommends different

    types of bentonites (Table 5).

    S&B Industrial Minerals as the leading bentonite

    producer in Europe owns several bentonite mines and

    production plants in Europe and outside of Europe, and

    can offer all grades of bentonite that can be used in the

    above mentioned buffer and backfill applications.

    Natural Na bentonite

    Technical activated Na bentonite

    Non-activated Ca bentonite.

    Figure 6 shows a part of the worldwide largest

    bentonite mine Angeria on the Greek island Milos. This

    mine is 2.5 km long, 600 m wide, 130 m deep, and

    has 27 mio tons current proven reserves in different

    qualities. The bentonite excavation is done by open pit

    mining.

    IBECO RWC IBECO RWN MX-80

    Origin Greece Ca-bentoniteGeorgia (CI S)

    Nat. Na-bentonite

    Wyoming

    Nat. Na-bentonite

    Chemical Composition [XRF]

    SiO2

    [wt.%] 55.2 59.5 55.8

    Al2O

    3[wt.%] 16.5 18.6 18.1

    Fe2O

    3[wt.%] 5.6 3.5 5.5

    TiO2

    [wt.%] 0.7 0.4 0.7

    CaO [wt.%] 7.4 2.3 5.1

    MgO [wt.%] 3.1 4.5 3.8

    Na2O [wt.%] 0.5 2.4 2.8

    K2O [wt.%] 0.5 1.3 0.9

    LOI [wt.%] 9.7 7.2 7.3

    Mineralogy [XRD]

    Smectite [wt.%] 75 85 85 95 65 75

    Illite/Mica [wt.%] < 4 2 6 2 4

    Quartz [wt.%] < 4 < 4 5 7

    Calcite [wt.%] 8 12 3 5 6 9

    Others [wt.%] < 4 < 4 5 16

    [Physical Properties]

    CEC mmol(eq)/kg 0.80 - 0.90 0.95 - 1.05 0.70 - 0.80

    Swelling vol. ml/2g 6 - 10 22 - 26 28 - 32

    Enslin-Neff % 110 - 150 480 - 520 650 - 800

    Characteristics of different buffer bentonitesTable 4:

    Host rock Application Bentonite type

    Hard rock with saline water Buffer High grade Ca bentonite

    Hard rock with saline water Backfill Medium grade Ca bentonite

    Clay rock Buffer High grade Na bentonite

    Clay rock Backfill Medium grade Na bentonite

    Recommendations of bentonite types for different host rocks and different HLRW applicationsTable 5:

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    30 D. Koch

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