Eqofluids Pneumsys Pte Ltd deals in Energy Management Services and are leading manufacturers of PUSH FIT Modular Aluminum Piping System.

Using efficient Aluminum Piping, We have executed more than 2000 projects and hence effectively reduced energy costs by 25-30% as compared to conventional piping systems year on year.

With our operations covering mostly all countries in Asia, We have a formidable reach and range which encompasses a complete solution platform for all pneumatic and all types of fluid handling applications.

High Pressure Push-1n Piping Solutions

We are the leading manufacturers of PUSH FIT Modular Aluminium Piping Systems for Compressed Air, Inert gases, Vacuum Applications, RO Water, Steam, Solvent, Acids, Hydraulics. Sizes are from 15mm to 160mm diameter. We have done more than 5000 projects in various industrial sectors.

FITTINGS AS PER (USA STANDARD-AS ME 831.3 AND ASME B31.9 REQUIREMENTS)

1) EQ0 fluid fittings are aluminum pressure die-cast body and it is made in Spain. (durability is much better than competitors product)

2) The bodies have a cataphoresis surface treatment with a minimum thickness surface of 10µm.

3) The griping system of EQO fluid fittings is in conical SS ring and which will give better grip to the pipe (competitor is having SS flat ring for the grip) 3) EQO fluid is the only one company is offering the Push in fittings for High pressure applications up to 70 bar working pressure. PIPES (made in India by Pneumsys for EQO fluid)(UNI EN 755-2/UNI EN 515/ UNI EN 573-3 STD)

4) Pipes are PPE coated from outside and chromated from inside. PNEUMSYS offers 10 years warranty against 1. Leakages 2. Corrosion and rusting of Pipes 3. Any manufacturing defects in the piping system supplied. EQOfluids Pneumsys.

High Pressure Push-In Piping Solution

1) Eqo fluids have aluminum pressure die cast body (metal)fittings design for 70 bar working pressure.

2) Eqo fluids fitting have conical SS grip ring which will give better grip to the pipe .

3) Temperature withstanding capacity of EQO fluid fitting is -20 to +100 degrees@16bar.

4) We Offer Aluminum Alloy pipes of (T6- 6063)grade.

5) Eqo fluids is aluminum alloy anodized redrawn piping system Which is manufactured non corrosive material T6-6063

6) The fitting technology guaranty close to 0% leakage and laminar flow air through pipes

7) Word class raw material fitting manufactured in aluminum die cast body using NBR seals it can with stand extreme pressure and temperature

Why EQOfluid Piping System

Due to the rough internal surface whenever the pressurised air comes in contact with uneven internal surface of the pipe, turbulence is introduced in the air flow thereby disturbing the optimum velocity balance and thus causing pressure drop

Where as in Eqo fluids aluminium pipes the internal surface of the pipe is very smooth thus enabling a laminar flow and maintaining optimum velocities through out the network

TURBOLENT FLOW : In GI Pipe FULL FLOW LAMINAR FLOW : AL / Nylon Pipe

Reason For Pressure Drop

Eqofluids Pneumsys offers a Complete Metal design and has a Stainless Steel Grab Ringwhich eradicates the possibility of Corrosion and Rusting even if the air is heavily loadedwith moisture or water accumulates on the pipe due to condensation

Further Benefits

✓ Reduction in labor in installation✓ Easily modified pipe layouts✓ Leak free air systems ✓ Energy efficiency✓ No pipe corrosion✓ In short, a system with a lower overall cost of ownership

No Rusting And No Scaling Of Pipe

What causes leaks?✓ Pipe corrosion✓ Expansion & contraction stress on joints✓ Bad sealing of the fitting/pipe connection✓ Defective valves

Compressed Air Leaks – Cost MoneyFor a hole which is twice larger,leakage cost is 4 times more expensive

Orifice Size, mm

Energy Loss (kw)

Cost of air leakage (Rs/Year)

0.8 0.2 8400

1.6 0.8 33,160

3.1 3 1,26,000

6.4 12 5,04,000

Data provided by CII

Waste Of Compressed Air Leaks…

Study by British Compressed air society establishes that in a compressed air system of conventional pipes using threaded & welded joints can leak as Much as 25% by the end of 5th year…,

Year 1 0%

Year 2 7%

Year 3 13%

Year 4 20%

Year 5 25%

% connections leaking with GI pipes

Statistics available in British Compressed air Society

Energy cost:

Rs.5 per Kwh

0

5000

10000

15000

20000

25000

30000

35000

1 2 3 4 5 6

A

n

n

u

a

l

C

o

s

t

Waste Of Compressed Air Leaks…

Additional power is required !

Equivalenthole diameter

mm

Air leakage at 7 bar (1)

L/s

Power required by

compressor (2)kw

1 0,8 0,24

2 3,1 0,93

6 28,2 8,50

10 78,1 23,40

Consequences in theCompressor room ?

1) Figures based on a flow coefficient of 0,65 for non circular shapes2) Based on 300 Watt per L/s

Source : British Compressed Air Society (BCAS)

Waste Of Compressed Air Leaks…

Modular Aluminium Piping V/S GI/MS

No heavy duty tools or equipment required on site just pipe cutter. Simply cut pipe square, insert pipe insert and push into fittings

ToolsSpecial holding vice required on site / pipecutters/welding equipments required.

Instant leak free connection made when pipe pushed into fitting. No deburring, no waiting for the welding or threading. Simple ‘plug and play’ system

SpeedThe GI pipes have to be mounted on bench Vice,and then threaded. After screwing, no guaranteeof any leakage, because of clumsy packingmaterial used. So, fittings have to be openedagain.

In case of mistake, fitting is simply disconnected and reused with the right connection.

WastageOnce we joined it is very difficult to make the changes.

pipe to be cut and inserts ensure mistakes are quickly detected, this guarantees a leak free connection is always made.

Leak freeLeakage is dependent on skill of labour, so threading has to make very carefully, then there is no guarantee for leakage post installation as the fittings are always under stress.

Smooth inner surface – aluminium pipes the internal surface of the pipe is very smooth thus enabling a laminar flow and maintaining optimum velocities throughout the network.

Frictional lossDue to the rough internal surface whenever the pressurized air comes in contact with uneven internal surface of the pipe, turbulence is introduced in the air flow thereby disturbing the optimum velocity balance and thus causing pressure drop

Benefits Of Modular Pipe And Fittings Over GI/MS Piping

Benefits Of Modular Pipe & Fittings Over GI/MS Piping

Actual cost comparisons made on completed projects have shown that aluminium piping can often be cheaper due to less labour cost needed, less wastage, lower investment, less failure costs etc...

Final CostMaterial cost of Conventional pipes will cheaper but in long term it will be expensive due to high labour cost, wastages, energy loss due to wastages etc...

Once Aluminium piping System is pressure tested and has no leaks, the installation is complete and leak free

FailureGI Systems can leak immediately. As the pipe contracts and expands due to the pressurization and depressurization process. The joints can leak due to the microscopic crack happening on the fittings.

Modular aluminium system is truly demountable and can be disconnected instantly for refurbishment or additions.

MaintenanceVery difficult make the additional points or the changes to be done in the existing line.

Better air quality. No internal pollution –corrosion free over time System remains clean, protecting downstream equipments.

Air QualityRust particles may come along with the air due to internal pollution and corrosion.

Aluminium piping system is non-rusting / noncorrosive / non-scaling. ALUMINIMUM ALLOY ANODISED REDRAWN piping system which is manufactured in non-corrosive material T6/6063.

Rust / Corrosion/ Scaling

GI pipes tendency to rust / corrode creating leakages in the system. They also very high in lead toxicity which is the reason why they are banned in several places world wide

Modular Aluminium Piping V/S GI/MS

EQO FLUIDS ALUMINIUM DIE CAST BODY

Benefits Of Modular Pipe And Fittings

Benefits Of Modular Pipe & Fittings

Cutting

Eqo fluid technology Old design

Special tool Cutting machine

Benefits Of Modular Pipe & Fittings

New technology

New technology faster than 70%

Benefits Of Modular Pipe & Fittings

Pressure Drop Calculation For Aluminium Pipe

1 Atmospheric Pressure = 101300.00 N/m²

2 Air Density at atmospheric pressure and 20°C = 1.29 kg/m3

3 Kinematic viscosity ν = 0.00001461 m2/s

4 Average Roughness k = 0.0000015 m

1 Working Pressure 600000.00 N/m²

2 Discharge 400.00 Cfm

3 Discharge 0.1789 m3/s

4 Outside Diameter 0.0630 m

5 Inside Diameter 0.0600 m

6 Length of Pipe 250.00 m

1 Air density at working 7.658 kg/m3

2 Area of Pipe 0.0028 m2

3 Discharge 0.026 m3/s

4 Speed 9.14 m/s

5 Frictional Coefficient 0.0093

6 Pressure Drop due friction 0.1247 Bar

7 Pressure Drop due fitting , bends etc 0.0125 Bar

8 Total Pressure Drop 0.1372 Bar9 Total Energy Loss Per Hour 1.04 KW

10 Total Energy Loss Per Year 9132.37 kW/year

11 Annual Energy loss due to friction per year 54794 Rs

Standard Working Condition

Result

Pressure Drop Calculation in Aluminium PipeInput Condition

Pressure Drop Calculation For GI Pipe

1 Atmospheric Pressure = 101300 N/m²

2 Air Density at atmospheric pressure and 20°C = 1.29 kg/m3

3 Kinematic viscosity ν = 0.00001461 m2/s

4 Average Roughness k = 0.0001500 m

1 Working Pressure 600000.00 N/m²

2 Discharge 400.00 Cfm

3 Discharge 0.1789 m3/s

4 Outside Diameter 0.0630 m

5 Inside Diameter 0.0600 m

6 Length of Pipe 250.00 m

1 Air density at working 7.658 kg/m3

2 Area of Pipe 0.003 m2

3 Discharge 0.026 m3/s

4 Speed 9.14 m/s

5 Frictional Coefficient 0.0249

6 Pressure Drop 0.332 Bar

7 Pressure Drop due fitting , bends etc 0.0332 Bar

8 Total Pressure Drop 0.3648 Bar9 Total Energy Loss Per Hour 2.77 KW

10 Total Energy Loss Per Year 24284.92 kW/year

11 Annual Energy loss due to friction per year 145710 Rs

Standard Working Condition

Result

Pressure Drop Calculation in GI PipeInput Condition