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1. PURCHASE COST.
2. CAPITAL COST.
3. ORDERING COST.
4. INVENTORY CARRING COST.
5. SHORTAGE COST.
1. Demand : Number of items required per unit time.
2. Order Cycle : The time period b/w two successive order.
3. Lead Time : The time gap b/w placing a order & received the item.
4. Safety stock : This is the buffer stock for overcome uncertainties.
5. Re-order level : When the stock level reaches re-order level new order issued.
6. Re-order quantity : This is the quantity of material to be ordered in ROL.
Let, D = Annual demand. C0 = Order cost. Ch = Inventory carrying cost. Cp = Price per unit. Q = Quantity order. Q* = Economic order quantity. N = Number of order placed per year. Tc = Total cost per annum.
Annual ordering cost = No. of orders * ordering cost / order. = Annual demand / order quantity * ordering cost / order. = D / Q * C0 …………..(i)
Annual inventory carrying cost = Avg. Inventory investment * inventory
carrying cost. = (Max Inventory – Min Inventory ) / 2 * Inventory carrying
cost . = Q / 2 * Ch..................(ii)
Annual Total Cost = Annual ordering cost + Annual Inventory cost. = DCo / Q + QCh /2 ………….(iii)To determine EOQ differentiate Annual Total Cost eq (iii) we got, dTC / dQ = -d DCo / Q² So, Q² = 2DCo / Ch Q* = √ 2DCo / Ch ( Q* = economic order
quantity).If inventory carrying cost is expressed as a % of annual avg.
inventory investment then, Q* = √ 2DCo / Cp.I
1. Optimal number of order placed (N*) = D / Q*
2. Optimal time diff b/w two order (T*) = no. of working days / N* 3. Minimum total yearly inventory cost (Tcm) = √ 2 D . Co. Ch
A co. has got a demand for particular part at 10,000 units per year. The cost per unit is Rs. 2 & it costs Rs. 36 to place an order and to process the delivery. The inventory carrying cost is estimated at 9% of average inventory investment. Determine
(i) Economic order quantity. (ii) Optimum no. of orders placed per annum. (iii) Minimum total cost of inventory per annum.
Sol : (i) EOQ ( Q*)= √ 2DCo / Cp.I = √ 2 . 10,000 . 36 / 2 . 0.09 = 2000 units. (ii) Optimum no. of order = D / Q* = 10,000 / 2000 = 5
(iii) Total annual inventory cost = Ordering cost + Inventory carrying cost
= 2 * Ordering cost ( at EOQ Ordering cost=carrying cost)
= 2 . D / Q* . Co = 2 . 5 . 36 = 360 .