EPX2305 - OEM Titan Parts, alltitan,Spraytech and Wagner ... Piston Pump.pdf2. Using a wrench, attach a minimum of 50’ of 1/4” nylon airless spray hose to the unit. Tighten securely

0302 © 2002 SprayTECH. All rights reserved. Form No. 0507824APrinted in the U. S. A.

EPX2305Piston Pump

SprayTECH1770 Fernbrook LaneMinneapolis, MN 55447

Technical Assistance: 1-800-292-4637Order Entry: 1-800-443-4500

Fax: 1-800-525-9501

www.spraytechinc.com

Owner’s Manual

Model Numbers:0507007 Upright Cart0507017 Low Boy Cart

Table of ContentsSafety Precautions .................................................................2

Français ..............................................................................14Español ...............................................................................16

General Description ...............................................................4Operation ................................................................................4

Setup ....................................................................................4Preparing to Paint .................................................................4Painting.................................................................................5Pressure Relief Procedure ...................................................5

Spraying ..................................................................................6Spraying Technique ..............................................................6Practice.................................................................................6

Cleanup ...................................................................................6Maintenance............................................................................7

General Repair and Service Notes.......................................7Replacing the PRIME/SPRAY Valve.....................................7Replacing the Filters.............................................................8Replacing the Motor Assembly .............................................8Replacing the Gears.............................................................9Replacing the Transducer.....................................................9Servicing the Fluid Section .................................................10

Troubleshooting ...................................................................12Parts List ...............................................................................18

Main Assembly....................................................................18Drive Assembly ...................................................................19Suction Set Assembly (Low Boy) .......................................19Labels .................................................................................19Fluid Section Assembly ......................................................20Upright Cart Assembly........................................................21Filter Assembly ...................................................................21Pressure Control Assembly ................................................22Low Boy Cart Assembly......................................................22PRIME/SPRAY Assembly ...................................................23Electrical Schematic ...........................................................23Accessories ........................................................................23

Limited Warranty ..................................................................24

Safety PrecautionsThis manual contains information that must be read andunderstood before using the equipment. When you come to anarea that has one of the following symbols, pay particularattention and make certain to heed the safeguard.

This symbol indicates a potential hazard that may causeserious injury or loss of life. Important safety information willfollow.

This symbol indicates a potential hazard to you or to theequipment. Important information that tells how to preventdamage to the equipment or how to avoid causes of minorinjuries will follow.

HAZARD: Injection injury - A high pressure fluid streamproduced by this equipment can pierce theskin and underlying tissues, leading to seriousinjury and possible amputation. See aphysician immediately.

DO NOT TREAT AN INJECTION INJURY AS A SIMPLECUT! Injection can lead to amputation. See a physicianimmediately.The maximum operating range of the sprayer is 3200PSI/221BAR fluid pressure.PREVENTION:

• NEVER aim the gun at any part of the body.

WARNING

NOTE: Notes give important information which shouldbe given special attention.

CAUTION

WARNING

2 © SprayTECH. All rights reserved.

• NEVER allow any part of the body to touch the fluid stream.DO NOT allow body to touch a leak in the fluid hose.

• NEVER put hand in front of the gun. Gloves will notprovide protection against an injection injury.

• ALWAYS lock gun trigger, shut pump off, and release allpressure before servicing, cleaning tip or guard, changingtip, or leaving unattended. Pressure will not be releasedby turning off the motor. The PRIME/SPRAY valve handlemust be turned to PRIME to relieve the pressure. Refer tothe PRESSURE RELIEF PRESSURE described in thepump manual.

• ALWAYS keep tip guard in place while spraying. The tipguard provides some protection but is mainly a warningdevice.

• ALWAYS remove the spray tip before flushing or cleaningthe system.

• Paint hose can develop leaks from wear, kinking andabuse. A leak can inject material into the skin. Inspectthe hose before each use.

• NEVER use a spray gun without a working trigger lockand trigger guard in place.

• All accessories must be rated at or above 3200 PSI/221BAR. This includes spray tips, guns, extensions, andhose.

HAZARD: EXPLOSION AND FIRE - Solvent and paintfumes can explode or ignite. Severe injuryand/or property damage can occur.

PREVENTION:• Provide extensive exhaust and fresh air introduction to

keep the air within the spray area free from accumulationof flammable vapors.

• Avoid all ignition sources such as static electricity sparks,electrical appliances, flames, pilot lights, hot objects, andsparks from connecting and disconnecting power cords orworking light switches.

• Do not smoke in spray area.• Fire extinguisher must be present and in good working

order.• Place pump at least 20 feet (6.1 m) from the spray object

in a well ventilated area (add more hose if necessary).Flammable vapors are often heavier than air. Floor areamust be extremely well ventilated. The pump containsarcing parts that emit sparks and can ignite vapors.

• The equipment and objects in and around the spray areamust be properly grounded to prevent static sparks.

• Use only conductive or grounded high-pressure fluid hose.Gun must be grounded through hose connections.

• Power cord must be connected to a grounded circuit.• Always flush unit into separate metal container, at low

pump pressure, with spray tip removed. Hold gun firmlyagainst side of container to ground container and preventstatic sparks.

• Follow material and solvent manufacturer's warnings andinstructions.

• Use extreme caution when using materials with aflashpoint below 70° F (21° C). Flashpoint is thetemperature at which a fluid can produce enough vaporsto ignite.

• Plastic can cause static sparks. Never hang plastic toenclose spray area. Do not use plastic drop cloths whenspraying flammable materials.

• Use lowest possible pressure to flush equipment.

NOTE TO PHYSICIAN:Injection into the skin is a traumatic injury. It isimportant to treat the injury as soon as possible. DONOT delay treatment to research toxicity. Toxicity is aconcern with some coatings injected directly into theblood stream. Consultation with a plastic surgeon orreconstructive hand surgeon may be advisable.

GAS ENGINE (WHERE APPLICABLE)Always place sprayer outside of structure in fresh air. Keep allsolvents away from engine exhaust. Never fill fuel tank with arunning or hot engine. Hot surface can ignite spilled fuel.Always attach ground wire from pump to a grounded object.Refer to engine owner’s manual for complete safetyinformation.

HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLEMATERIALS - will cause severe injury orproperty damage.

PREVENTION:• Do not use materials containing bleach or chlorine.• Do not use halogenated hydrocarbon solvents such as

bleach, mildewcide, methylene chloride and 1,1,1 -trichloroethane. They are not compatible with aluminum.

• Contact your coating supplier about the compatibility ofmaterial with aluminum.

HAZARD: HAZARDOUS VAPORS - Paints, solvents,insecticides, and other materials can beharmful if inhaled or come in contact with body.Vapors can cause severe nausea, fainting, orpoisoning.

PREVENTION:• Use a respirator or mask if vapors can be inhaled. Read

all instructions supplied with the mask to be sure it willprovide the necessary protection.

• Wear protective eyewear.• Wear protective clothing as required by coating

manufacturer.

HAZARD: GENERAL - Can cause severe injury orproperty damage.

PREVENTION:• Read all instructions and safety precautions before

operating equipment.• Follow all appropriate local, state, and national codes

governing ventilation, fire prevention, and operation. • The United States Government Safety Standards have

been adopted under the Occupational Safety and HealthAct (OSHA). These standards, particularly part 1910 ofthe General Standards and part 1926 of the ConstructionStandards, should be consulted.

• Use only manufacturer authorized parts. User assumesall risks and liabilities when using parts that do not meetthe minimum specifications and safety devices of thepump manufacturer.

• Before each use, check all hoses for cuts, leaks, abrasionor bulging of cover. Check for damage or movement ofcouplings. Immediately replace hose if any of thoseconditions exist. Never repair a paint hose. Replace witha grounded high-pressure hose.

• All hoses, swivels, guns, and accessories must bepressure rated at or above 3200PSI/221 BAR.

• Do not spray outdoors on windy days.• Wear clothing to keep paint off skin and hair.• Always unplug cord from outlet before working on

equipment.

Grounding InstructionsThis product must be grounded. In the event of an electricalshort circuit, grounding reduces the risk of electric shock byproviding an escape wire for the electric current. This productis equipped with a cord having a grounding wire with anappropriate grounding plug. The plug must be plugged into anoutlet that is properly installed and grounded in accordancewith all local codes and ordinances.DANGER — Improper installation of the grounding plug canresult in a risk of electric shock. If repair or replacement of thecord or plug is necessary, do not connect the green groundingwire to either flat blade terminal. The wire with insulationhaving a green outer surface with or without yellow stripes isthe grounding wire and must be connected to the groundingpin.Check with a qualified electrician or serviceman if thegrounding instructions are not completely understood, or if youare in doubt as to whether the product is properly grounded.Do not modify the plug provided. If the plug will not fit theoutlet, have the proper outlet installed by a qualifiedelectrician.

Use only a 3-wire extension cord that has a 3-bladegrounding plug and a 3-slot receptacle that will accept theplug on the product. Make sure your extension cord is ingood condition. When using an extension cord, be sureto use one heavy enough to carry the current yourproduct will draw. An undersized cord will cause a dropin line voltage resulting in loss of power and overheating.A 12 gauge cord is recommended. If an extension cord isto be used outdoors, it must be marked with the suffix W-A after the cord type designation. For example, adesignation of SJTW-A would indicate that the cord wouldbe appropriate for outdoor use.

CAUTION

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

© SprayTECH. All rights reserved. 3

General DescriptionThis airless sprayer is a precision power tool used for sprayingmany types of materials. Read and follow this instructionmanual carefully for proper operating instructions,maintenance, and safety information.

Operation

This equipment produces a fluid stream at extremely highpressure. Read and understand the warnings in theSafety Precautions section at the front of this manualbefore operating this equipment.

SetupPerform the following procedure before plugging in the powercord of an electric unit.

1. Ensure that the siphon tube/suction set and the returnhose are attached and secure.

2. Using a wrench, attach a minimum of 50’ of 1/4” nylonairless spray hose to the unit. Tighten securely.

3. Attach an airless spray gun to the spray hose. Using twowrenches (one on the gun and one on the hose), tightensecurely.

Make sure all airless hoses and spray guns are electricallygrounded and rated for at least 3200 psi (221 bar) fluidpressure.

4. Make sure the pressure control knob is turned fullycounterclockwise to its lowest pressure setting.

5. Fill the oil cup with approximately one tablespoon ofseparating oil (P/N 0279920).

Never operate unit for more than ten seconds withoutfluid. Operating this unit without fluid will causeunnecessary wear to the packings.

6. Make sure the electrical service is 120V, 15 ampminimum.

7. Plug the power cord into a properly grounded outlet atleast 25’ from the spray area.

CAUTION

WARNING

NOTE: Do not attach the tip to the spray gun yet.Remove the tip if it is already attached.

WARNING

Siphon Tube

Pressure Control

Knob

ON/OFF Switch

Oil Cup

Filter

Circuit Breaker

Fluid Section

PRIME/ SPRAY

Valve

Return Hose

Motor


Always use a minimum 12 gauge, three-wire extensioncord with a grounded plug. Never remove the third prongor use an adapter.

Preparing a New SprayerIf this unit is new, it is shipped with test fluid in the fluid sectionto prevent corrosion during shipment and storage. This fluidmust be thoroughly cleaned out of the system with mineralspirits before you begin spraying.

Always keep the trigger lock on the spray gun in thelocked position while preparing the system.

1. Place the siphon tube into a container of mineral spirits.2. Place the return hose into a metal waste container.3. Set the pressure to minimum by turning the pressure

control knob fully counterclockwise.

4. Move the PRIME/SPRAY valve down to the PRIMEposition.

5. Turn the unit on by moving the ON/OFFswitch to the ON position.

6. Allow the sprayer to run for 15–30seconds to flush the test fluid outthrough the return hose and into thewaste container.

7. Turn the unit off by moving the ON/OFFswitch to the OFF position.

Preparing to PaintBefore painting, it is important to make sure that the fluid in thesystem is compatible with the paint that is going to be used.

Always keep the trigger lock on the spray gun in thelocked position while preparing the system.

1. Place the siphon tube into a container of the appropriatesolvent. Examples of the appropriate solvent are water forlatex paint or mineral spirits for oil-based paints.

2. Place the return hose into a metal waste container.3. Set the pressure to minimum by turning the pressure

control knob fully counterclockwise.4. Move the PRIME/SPRAY valve down to the PRIME

position.5. Turn the unit on by moving the ON/OFF switch to the ON

position.6. Allow the sprayer to run for 15–30 seconds to flush the old

solvent out through the return hose and into the metalwaste container.

7. Turn the unit off by moving the ON/OFF switch to the OFFposition.

NOTE: Make sure that the spray gun does not have atip or tip guard installed.

CAUTION

NOTE: Incompatible fluids and paint may cause thevalves to become stuck closed, which wouldrequire disassembly and cleaning of thesprayer’s fluid section.

PRIME/SPRAY Valve

ON/OFF Switch

Pressure Control Knob

CAUTION

CAUTION

8. Move the PRIME/SPRAY valve up to the SPRAY position.9. Turn the unit on.

10. Unlock the gun by turning the gun trigger lock to theunlocked position.

Ground the gun by holding it againstthe edge of the metal container whileflushing. Failure to do so may lead to astatic electric discharge, which maycause a fire.11. Trigger the gun into the metal waste

container until the old solvent is goneand fresh solvent is coming out of the gun.

12. Lock the gun by turning the gun trigger lock to the lockedposition.

13. Set down the gun and increase the pressure by turningthe pressure control knob slowly clockwise.

14. Check the entire system for leaks. If leaks occur, turn theunit off and follow the “Pressure Relief Procedure” in thismanual before tightening any fittings or hoses.

15. Follow the “Pressure Relief Procedure” in this manualbefore changing from solvent to paint.

Be sure to follow the pressure relief procedure whenshutting the unit down for any purpose, includingservicing or adjusting any part of the spray system,changing or cleaning spray tips, or preparing for cleanup.

Painting1. Place the siphon tube into a container of paint.2. Place the return hose into a metal waste container.3. Set the pressure to minimum by turning the pressure

control knob fully counterclockwise.


5. Turn the unit on by moving the ON/OFFswitch to the ON position.

6. Allow the sprayer to run until paint iscoming through the return hose into themetal waste container.

7. Turn the unit off by moving the ON/OFFswitch to the OFF position.

8. Remove the return hose from the wastecontainer and place it in its operatingposition above the container of paint.

9. Move the PRIME/SPRAY valve up to the SPRAY position.10. Turn the unit on.11. Unlock the gun by turning the gun trigger lock to the

unlocked position.

PRIME/SPRAY Valve

ON/OFF Switch


WARNING

WARNINGGround the gun by holding it againstthe edge of the metal container whileflushing. Failure to do so may lead to astatic electric discharge, which maycause a fire.12. Trigger the gun into the metal waste

container until all air and solvent isflushed from the spray hose and paint is flowing freelyfrom the gun.


14. Turn the unit off.15. Attach tip guard and tip to the gun as instructed by the tip

guard or tip manuals.

POSSIBLE INJECTION HAZARD. Do not spray without thetip guard in place. Never trigger the gun unless the tip isin either the spray or the unclog position. Always engagethe gun trigger lock before removing, replacing orcleaning tip.16. Turn the unit on.17. Increase the pressure by turning the pressure control

knob slowly clockwise and test the spray pattern on apiece of cardboard. Adjust the pressure control knob untilthe spray from the gun is completely atomized. Try tokeep the pressure control knob at the lowest setting thatmaintains good atomization.

Pressure Relief Procedure

Be sure to follow the pressure relief procedure whenshutting the unit down for any purpose, includingservicing or adjusting any part of the spray system,changing or cleaning spray tips, or preparing for cleanup.



3. Set the pressure to minimum by turning the pressurecontrol knob fully counterclockwise.

4. Unlock the gun by turning the gun trigger lock to theunlocked position.

5. Hold the metal part of the gun firmly tothe side of a metal container to groundthe gun and avoid a build up of staticelectricity.

6. Trigger the gun to remove anypressure that may still be in the hose.

7. Lock the gun by turning the gun triggerlock to the locked position.


WARNING

NOTE: Turning the pressure up higher then needed toatomize the paint will cause premature tip wearand additional overspray.

WARNING

WARNING


Spraying

Spraying TechniqueThe key to a good paint job is an even coating over the entiresurface. This is done by using even strokes. Keep your armmoving at a constant speed and keep the spray gun at aconstant distance from the surface. The best sprayingdistance is 10 to 12 inches between the spray tip and thesurface.

Keep the spray gun at right angles to the surface. This meansmoving your entire arm back and forth rather than just flexingyour wrist.

Keep the spray gun perpendicular to the surface, otherwiseone end of the pattern will be thicker than the other.

Approximately10 to 12 inches

Right way

Wrong way

Heavy Coat

Do not flex wrist while spraying.

Light Coat Light Coat

Keep stroke smooth and at an even speed.

Even coat throughout


NOTE: When spraying block filler, mastics or highsolid coating, remove the gun filter and highpressure filter screens.


The spray gun should be triggered by turning it on and off witheach stroke. This will save paint and avoid paint buildup at theend of the stroke. Do not trigger the gun during the middle ofa stroke. This will result in an uneven spray and splotchycoverage.

Overlap each stroke by about 30%. This will ensure an evencoating.When you stop painting, lock the gun trigger lock, turn thepressure control knob counterclockwise to its lowest settingand set the PRIME/SPRAY valve to PRIME. Turn the ON/OFFswitch to the OFF position and unplug the sprayer.

Practice1. Be sure that the paint hose is free of kinks and clear of

objects with sharp cutting edges.2. Turn the pressure control knob counterclockwise to its to

its lowest setting.3. Move the PRIME/SPRAY valve up to the

SPRAY position.4. Turn the pressure control knob

clockwise to its highest setting. Thepaint hose should stiffen as paint beginsto flow through it.

5. Unlock the gun trigger lock.6. Trigger the spray gun to bleed air out of

the hose.7. When paint reaches the spray tip, spray a test area to

check the spray pattern.8. Use the lowest pressure

setting necessary to get agood spray pattern. If thepressure is set too high, thespray pattern will be too light.If the pressure is set too low,tailing will appear or the paintwill spatter out in gobs ratherthan in a fine spray.

Cleanup

Special cleanup instructions for use with flammablesolvents:

• Always flush spray gun preferably outside and at least onehose length from spray pump.

• If collecting flushed solvents in a one gallon metalcontainer, place it into an empty five gallon container, thenflush solvents.

• Area must be free of flammable vapors.• Follow all cleanup instructions.

The sprayer, hose, and gun should be cleaned thoroughlyafter daily use. Failure to do so permits material to buildup, seriously affecting the performance of the unit.

CAUTION

WARNING

Good spray pattern

Paint tailing pattern

PRIME/SPRAYValve

Proper way to trigger the spray gun


Keep strokeeven

Start stroke End strokePull trigger Release triggerKeep steady

Always spray at minimum pressure with the gun nozzle tipremoved when using mineral spirits or any other solventto clean the sprayer, hose, or gun. Static electricitybuildup may result in a fire or explosion in the presence offlammable vapors.

1. Follow the “Pressure Relief Procedure” found in theOperation section of this manual.

2. Remove the gun tip and tip guard and clean with a brushusing the appropriate solvent.

3. Place the siphon tube into a container of the appropriatesolvent. Examples of the appropriate solvent are water forlatex paint or mineral spirits for oil-based paints.

4. Place the return hose into a metal waste container.5. Set the pressure to minimum by

turning the pressure control knobfully counterclockwise.

6. Move the PRIME/SPRAY valve downto its PRIME position.

7. Turn the unit on by moving theON/OFF switch to the ON position.

8. Allow the solvent to circulatethrough the unit and flush the paintout of the return hose into the metalwaste container.


10. Move the PRIME/SPRAY valve up to its SPRAY position.11. Turn the unit on.

Ground the gun by holding it againstthe edge of the metal container whileflushing. Failure to do so may lead to astatic electric discharge, which maycause a fire.12. Trigger the gun into the metal waste

container until the paint is flushed outof the hose and solvent is coming out of the gun.

13. Continue to trigger the spray gun into the waste containeruntil the solvent coming out of the gun is clean.

14. Follow the “Pressure Relief Procedure” found in theOperation section of this manual.

15. Unplug the unit and store in a clean, dry area.

Do not store the unit under pressure.

Cleaning the Spray Tip1. Flush the gun with solvent immediately after the work is

completed. 2. Oil the sliding pins to prevent them from seizing up.

Should the spray tip become clogged, reversethe spray tip with the lever and pull the trigger.Once the obstruction comes out of the spray tip,release the trigger, reverse the spray tip back tothe spray pattern setting, and resume spraying.

Do not attempt to clean the tip with your finger. Do not use a needle or other sharp pointed instrument toclean the tip. The hard tungsten carbide is brittle and canbe chipped.

WARNING

CAUTION

NOTE: For long-term or cold weather storage, pumpmineral sprits through the entire system.

WARNING

ON/OFF Switch


WARNING


Maintenance

Before proceeding, follow the Pressure Relief Procedureoutlined previously in this manual. Additionally, follow allother warnings to reduce the risk of an injection injury,injury from moving parts or electric shock. Always unplugthe sprayer before servicing!

General Repair and Service Notes1. Before repairing any part of the sprayer, read the

instructions carefully, including all warnings.

Never pull on a wire to disconnect it. Pulling on a wirecould loosen the connector from the wire.

2. Test your repair before regular operation of the sprayer tobe sure that the problem is corrected. If the sprayer doesnot operate properly, review the repair procedure todetermine if everything was done correctly. Refer to theTroubleshooting section to help identify other possibleproblems.

3. Make certain that the service area is well ventilated incase solvents are used during cleaning. Always wearprotective eyewear while servicing. Additional protectiveequipment may be required depending on the type ofcleaning solvent. Always contact the supplier of solventsfor recommendations.

4. If you have any further questions concerning yourSprayTECH Airless Sprayer, call SprayTECH:

Technical Service...................................1-800-292-4637Fax ................................................1-800-525-9501

Replacing the PRIME/SPRAY ValvePerform the following procedure using PRIME/SPRAY valvereplacement kit P/N 0507690.

1. Drive the groove pin out of the valve handle.2. Remove the valve handle and the cam base.3. Using a wrench, loosen and remove the valve housing

assembly.4. Make sure the gasket is in place and thread the new valve

housing assembly into the filter block. Tighten securelywith a wrench.

5. Place the cam base over the valve housing assembly.Lubricate the cam base with grease and line up the camwith the filter block using the dowel pin.

6. Line up the hole on the valve stem with the hole in thevalve handle.

7. Insert the groove pin into the valve handle and throughthe valve stem to secure the valve handle in position.

Gasket

Dowel Pin

Cam Base

Valve Stem

Filter HousingValve Housing

Assembly

Valve Handle Groove Pin

CAUTION

WARNING

Replacing the Filters Pump Filter

1. Loosen and remove the filterbody by hand.

2. Slip the filter off of the corespring.

3. Inspect the filter. Based oninspection, clean or replace thefilter.

4. Inspect the o-ring. Based oninspection, clean or replace theo-ring.

5. Slide the new or cleaned filterover the core spring. Push thefilter into the center of the filterhousing.

6. Slide the filter body over the filterand thread it into the filterhousing until secure.

Gun Filter

1. Pull the trigger guard forwardso that it comes loose fromthe handle.

2. Unscrew the handle from thehousing and remove the oldfilter.

3. Slide the new filter, taper endfirst, into the gun housing.

4. Replace the handle, washerand spring. Screw the handleinto the housing until hand-tight. Replace the triggerguard.

Choosing the Correct Spray Gun FilterUse the proper gun filter based on the type of material beingapplied as shown below.

NOTE: For more detail, part number information, andassembly drawings at larger scale, please seethe G-10 2-Finger/4-Finger Airless Spray GunOwner's Manuals (P/N 0297076 or P/N 0508832).

Part no. Application Filtertype

Meshnumber

Color ofFilter body

0089960 Synthetic resin,enamels, cleanvarnishes, stainsazures

Extrafine 0.084 mm red

0089959 Base coat enamels,primer enamels,fillers, marking paints,textured enamels

Fine 0.140 mm yellow

0089958 Emulsions,latex paints,acrylic paints

Medium 0.315 mm white

0089957 Filler paints,large area surfaces

Coarse 0.560 mm green

Gun Housing

Filter

Handle

NOTE: The filter bodyshould be hand-tightened, but makesure it is seatedfully into the filterhousing.

Filter Body

CoreSpring

Filter

O-ring

Filter Housing


Replacing the Motor Assembly1. Perform the Pressure Relief Procedure and unplug the

unit.2. For Upright cart units, remove the return hose from the

clamp on the siphon tube. Unscrew the siphon tube fromthe inlet valve housing.

3. For Low Boy cart units, remove the retaining ring from thebottom of the inlet valve housing using a snap ring pliers.Remove the suction set assembly.

4. Loosen and remove the high-pressure hose from thenipple on the back of the fluid section and from the bottomof the filter assembly.

5. Loosen and remove the six front cover screws. Removethe front cover.

6. Loosen and remove the three motor shroud screws.Remove the motor shroud.

7. Slide the baffle off of the end of the motor.

8. Loosen and remove the four pressure control assemblyscrews. Carefully pull the pressure control assembly off ofthe gear box housing.

9. At the pressure control assembly:a. Disconnect the red wire and black wire coming from the

motor.b. Disconnect the phone jack-style connector on the black

wire coming from the transducer.10. Set aside the pressure control assembly.11. Loosen and remove the two filter assembly screws. Lift

the filter assembly off of the filter bracket.12. Loosen and remove the transducer from the filter housing.

Do not pull the transducer wire out of the gear boxhousing.

13. Loosen and remove the two filter bracket screws.Remove the filter bracket from the adapter plate.

14. Loosen and remove the four pump mounting screws. Liftthe pump off of the cart and place face down on a workbench.

Motor Shroud

Filter Assembly

Gear Box Housing

Filter Bracket

Filter Assembly

Screw

Filter Bracket

Screw

Front Cover

Motor Shroud Screw

Adapter Plate

Pump Mounting Screw

Cart

Pressure Control Assembly

Pressure Control Assembly Screw

BaffleFront Cover Screw

Transducer

NOTE: Before removing the baffle, note the location ofthe baffle on the motor so it can be positioned inthe same spot during reassembly.

15. Using a hex wrench, loosen and remove the three adapterplate screws and flat washers that hold the motor/adapterplate assembly to the gear box housing. Pull themotor/adapter plate assembly off of the gear box housing.

16. With the motor removed, inspect the gears in the gear boxhousing for damage or excessive wear. Replace thegears, if necessary.

17. Align the two dowel pins on the gear box housing with theholes on the new motor/adapter plate assembly and installthe motor/adapter plate assembly onto the gear boxhousing. Make sure the housing gasket is positionedproperly.

18. Apply blue LocTite to the three adapter plate screws.19. Secure the motor/adapter plate assembly to the gear box

housing with the three adapter plate screws and washers.Torque to 156–180 in./lbs.

20. Slide the baffle over the end of the motor and position it inthe location noted during disassembly.

21. Position the pump on the cart. Secure the pump to thecart using the four pump mounting screws, lock washers,and flat washers.

22. Position the filter bracket on the adapter plate. Secure thefilter bracket with the two filter bracket screws, lockwashers, and flat washers.

23. Thread the transducer into the filter housing. Tightensecurely.

24. Position the filter assembly on the filter bracket. Securethe filter using the two filter assembly screws and lockwashers.

25. Reconnect the phone jack-style connector on the blackwire from the transducer to the socket on the pressurecontrol assembly.

26. Connect the red wire from the motor to the red wire on therectifier in the pressure control assembly (refer to theelectrical schematic in the Parts List section of this manual).

27. Connect the black wire from the motor to the black wire onthe rectifier in the pressure control assembly (refer to theelectrical schematic in the Parts List section of this manual).

28. Position the pressure control assembly on the gear boxhousing. Secure the pressure control assembly with thefour pressure control assembly screws.

29. Attach the high-pressure hose to the nipple on the back ofthe fluid section and to the bottom of the filter assembly.Tighten with a wrench. Do not kink the hose.

30. Slide the motor shroud over the motor and the baffle.Make sure the baffle stays in position.

31. Secure the motor shroud to the adapter plate with thethree motor shroud screws.

32. Place the front cover on the gear box housing and securein position using the six front cover screws.

33. For Upright cart units, thread the siphon tube into the inletvalve and tighten securely. Make sure to wrap the threadson the down tube with PTFE tape before assembly. Replacethe return hose into the clamp on the siphon tube.

34. For Low Boy cart units, insert the elbow on the suction setassembly into the bottom of the inlet valve housing. Pushthe retaining ring up into the groove inside the inlet valvehousing to secure the suction set assembly in position.

Motor

Adapter Plate

Housing Gasket

Adapter PlateScrew

Gear Box Housing

Replacing the Gears1. Perform the Pressure Relief Procedure and unplug the unit.2. Perform steps 2–15 of the “Replacing the Motor

Assembly” procedure in this section.3. Inspect the armature gear on the end of the motor for

damage or excessive wear. If this gear is completelyworn out, replace the motor.

4. Remove and inspect the 1st stage gear set for damage orexcessive wear. Replace, if necessary.

5. Inspect the output gear assembly for damage orexcessive wear. If damaged or worn, replace the frontgear box assembly.

6. Position the housing gasket on the two dowel pins on thegear box housing.

7. Perform steps 17–34 of the “Replacing the MotorAssembly” procedure in this section.

Replacing the Transducer1. Perform the Pressure Relief Procedure and unplug the unit.2. Loosen and remove the four pressure control assembly

screws. Carefully pull the pressure control assembly off ofthe gear box housing.

3. At the pressure control assembly, disconnect the phonejack-style connector on the black wire coming from thetransducer.

4. Set aside the pressure control assembly.5. Loosen and remove the two filter assembly screws. Lift

the filter assembly off of the filter bracket.6. Using a wrench, loosen and remove the transducer from

the filter housing. Carefully thread the transducer wire outthrough the hole in the gear box housing.

7. Thread the new transducer wire through the hole in the gearbox housing and over to the pressure control assembly.

8. Thread the new transducer into the filter housing andtighten securely with a wrench.

9. Position the filter assembly on the filter bracket. Securethe filter using the two filter assembly screws and lockwashers.

10. Reconnect the phone jack-style connector on the blackwire from the transducer to the socket on the pressurecontrol assembly.

11. Position the pressure control assembly on the gear boxhousing. Secure the pressure control assembly with thefour pressure control assembly screws.

NOTE: Make sure the o-ring on the transducer is inplace before threading the transducer into thefilter housing.

NOTE: The front gear box assembly does not includethe 1st stage gear set.

Armature Gear

1st Stage Gear Set

Dowel Pin

Front Gear Box Assembly

Output Gear

Assembly Housing Gasket

NOTE: Clean and refill the gear box cavity up to the rearface of each gear with grease (P/N 9870307).


Servicing the Fluid SectionUse the following procedures to service the valves and repackthe fluid section.

1. Perform the Pressure Relief Procedure and unplug theunit.

Before proceeding, follow the Pressure Relief Procedureoutlined previously in this manual. Additionally, follow allother warnings to reduce the risk of an injection injury,injury from moving parts or electric shock. Always unplugthe sprayer before servicing!

2. For Upright cart units, remove the return hose from theclamp on the siphon tube. Unscrew the siphon tube fromthe inlet valve housing.

3. For Low Boy cart units, remove the retaining ring from thebottom of the inlet valve housing using a snap ring pliers.Remove the suction set assembly.

4. Loosen and remove the high-pressure hose from thenipple on the back of the cylinder of the fluid section.

5. Loosen and remove the six front cover screws. Removethe front cover.

6. Pull the retaining clip fromthe yoke and connecting pin.

7. Push the connecting pin outof the piston and yoke. Usethe short end of a hexwrench if necessary.

8. Using a wrench, turn the jamnut counterclockwise toloosen it from the gear boxhousing.

9. Turn the fluid sectioncounterclockwise to removeit from the gear box housing.

10. Place the fluid sectioncylinder upright in a vise byclamping on the wrenchflats.

11. Loosen and remove the inletvalve housing from thecylinder.

12. Remove the inlet valve cage,inlet valve ball, inlet valve seat,and o-ring from the inlet valve.

13. Clean out any debris in theinlet valve housing andexamine the housing and theinlet valve seat. If the seat isdamaged, reverse or replacethe seat.

Inlet Valve Housing

Viton O-Ring

O-ring

PTFE Back-Up Ring

Inlet Valve Seat

Inlet ValveBall

Inlet ValveCage

Cylinder

NOTE: Do not over-tighten the vise. Damage to thecylinder may occur.

Yoke

Connecting PinRetaining Clip

Jam Nut

Cylinder

WARNING


14. Using a wrench, remove theupper seal retainer.

15. Remove the support washerfrom inside the bottom of thecylinder.

16. Slide the piston rod outthrough the bottom of thecylinder.

17. Inspect the piston rod forwear and replace ifnecessary.

18. Remove the upper supportring and upper packingassembly from the top of thecylinder.

19. Remove the lower supportring and lower packingassembly from the bottom ofthe cylinder.

20. Remove the cylinder from thevise.

21. Insert the connection pinthrough the hole at the top ofthe piston rod and clamp eachend of the connecting pin inthe vise. This will hold thepiston rod in position fordisassembly.

22. Using a 3/8” hex wrench,loosen and remove the outletvalve retainer from the pistonrod.

23. Remove the outlet valve seal, outlet valve cage, outletvalve ball, nylon washer, and outlet valve seat from theoutlet valve retainer.

24. Clean out any debris and examine the retainer and outletvalve seat. If the seat is damaged, reverse or replace theseat.

25. Clean and inspect the outlet valve cage and outlet valveball. Replace if they are worn or damaged.

26. Reassemble the outlet valve assembly into the piston rodin the reverse order of how it was disassembled. Torquethe outlet valve retainer to 12 ft. lbs.

27. Remove the piston rod from the vise.28. Clean the cylinder. Inspect the cylinder for damage and

replace if necessary.29. Place the cylinder upright in a vise by clamping on the

wrench flats.30. Locate the new upper and lower packing assemblies and

pack the areas between the packing lips with grease.Lubricate the o-rings on the exterior of the packings withgrease.

31. Insert the upper packingassembly into the top of thecylinder with the large bevelededge facing down.

32. Insert the upper support ring ontop of the upper packingassembly.

Install upper packing with large beveled edge facing down.

Large Beveled Edge

NOTE: Do not clamp thepiston rod directlyin the vise. Damageto the piston rod willoccur.

NOTE: Be careful not toscratch, score, orotherwise damagethe cylinder duringremoval of thepacking assemblies.

Piston Rod

Cylinder

UpperSeal Retainer

UpperPacking Assembly

LowerPacking Assembly

Outlet Valve Seat

Nylon Washer

Outlet Valve Cage

Outlet Valve Ball

Outlet Valve Seal

Outlet Valve Retainer

Support Washer

UpperSupport Ring

LowerSupport Ring

33. Thread the upper seal retainer into the cylinder and torqueto 25-30 ft. lbs.

34. Rotate the cylinder in the vise so that the bottom end isfacing up.

35. Pre-form the lower packing using the lower packing sizingtool (included in the repacking kit).

36. Insert the lower packingassembly partially into thebottom of the cylinder with thelarge beveled edge facingtoward the cylinder (bevelededge will be facing up when thecylinder is upright).

37. Push the lower packingassembly into position using thelower packing insertion tool (see Fluid Section Assemblyparts list for lower packing insertion tool P/N).

38. Place the piston insertion tool (included in the repackingkit) over the top of the piston rod.

39. Insert the piston rod into the bottom of the cylinder,through the lower packing assembly, through the upperpacking assembly, and out through the upper seal retainer.

40. Turn the jam nut counterclockwise until it is flush againstthe top of the cylinder.

41. Lubricate the threads on the cylinder with anti-seizecompound. Remove the cylinder from the vise.

42. Thread the cylinder into the gear box housing, turningclockwise. When the connecting pin hole on the pistonrod lines up with the hole in the yoke, insert theconnecting pin.

43. Snap the retaining clip around the connecting pin andyoke.

44. Continue to turn the cylinder clockwise until the jam nut isflush against the gear box housing.

45. Once the nipple is positioned, turn the jam nut clockwiseuntil it contacts the gear box housing.

46. Tighten the jam nut with a wrench to tighten it against thegear box housing.

47. Attach the high-pressure hose to the nipple on the back ofthe cylinder and tighten with a wrench. Do not kink thehose.

48. Insert the lower support ring into the bottom of thecylinder.

49. Insert the support washer into the bottom of the cylinder.50. Making sure that the Viton o-ring and PTFE back-up ring

are lubricated and in place, reassemble the inlet valveassembly and and thread it into the cylinder. Tighten theinlet valve housing until the o-ring engages, then continueto tighten until snug. Once snug, tighten an additional1/8–1/4 turn.

51. For Upright cart units, thread the siphon tube into the inletvalve and tighten securely. Make sure to wrap the threads onthe down tube with PTFE tape before assembly. Replacethe return hose into the clamp on the siphon tube.

52. For Low Boy cart units, insert the elbow on the suction setassembly into the bottom of the inlet valve housing. Pushthe retaining ring up into the groove inside the inlet valvehousing to secure the suction set assembly in position.

NOTE: If the nipple on the cylinder does not face theback of the unit, turn the cylindercounterclockwise until the nipple faces theback of the unit. Do not turn the cylinder morethan one full turn.

NOTE: When repacking the fluid section, make surethe raised lip on the bottom of the lowerpacking assembly is fully outside the packingaround the piston rod after insertion of thepiston rod.

Install lower packing so large beveled edge will be facing up when the

cylinder is upright.

Large Beveled Edge

53. Place the front cover on the gear box housing and securein position using the six front cover screws.

54. Turn on the sprayer by following the procedure in the“Operation” section of this manual and check for leaks.

NOTE: Repacking kit P/N 0507929 is available. Forbest results use all parts supplied in this kit.


Solution1. Plug the unit in.2. Reset the breaker.3. Turn the pressure control knob clockwise to

supply power to the unit and increase thepressure setting.

4. Inspect or take to a SprayTECH authorizedservice center.

5. Allow motor to cool.

1. Rotate the PRIME/SPRAY valve clockwiseto the PRIME position.

2. Check the siphon tube/suction setconnection and tighten or re-tape theconnection with PTFE tape.

3. Remove the pump filter element and clean.Remove the inlet screen and clean.

4. Remove the siphon tube/suction set andclean.

1. Replace the spray tip following theinstructions that came with the spray gun.

2. Replace the spray tip with a tip that has asmaller orifice following the instructions thatcame with the spray gun.

3. Turn the pressure control knob clockwise toincrease the pressure setting.

4. Remove the pump filter element and clean.Remove the gun filter and clean. Removethe inlet screen and clean.

5. Clean or replace the PRIME/SPRAY valve.

6. Check the siphon tube/suction setconnection and tighten or re-tape theconnection with PTFE tape.

7. Check for external leaks at all connections.Tighten connections, if necessary.

8. Clean the valves and service the fluidsection following the “Servicing the FluidSection” procedure in the Maintenancesection of this manual.

9. Reverse or replace the valve seatsfollowing the “Servicing the Fluid Section”procedure in the Maintenance section ofthis manual.

10. Take unit to a SprayTECH authorizedservice center.

1. Repack the pump following the “Servicingthe Fluid Section” procedure in theMaintenance section of this manual.

2. Replace the piston rod following the“Servicing the Fluid Section” procedure inthe Maintenance section of this manual.

Cause1. The unit is not plugged in.2. Tripped breaker.3. The pressure is set too low (pressure

control knob set at minimum settingdoes not supply power to unit).

4. Faulty or loose wiring.

5. Excessive motor temperature.

1. The PRIME/SPRAY valve is in theSPRAY position.

2. Air leak in the siphon tube/suction set.

3. The pump filter and/or inlet screen isclogged.

4. The siphon tube/suction set is clogged.

1. The spray tip is worn.

2. The spray tip is too large.

3. The pressure control knob is not setproperly.

4. The pump filter, gun filter, or inletscreen is clogged.

5. Material flows from the return hosewhen the PRIME/SPRAY valve is in theSPRAY position.

6. Air leak in the siphon tube/suction set.

7. There is external fluid leak.

8. There is an internal fluid section leak(packings are worn and/or dirty, valveballs are worn).

9. Worn valve seats

10. Motor powers but fails to rotate

1. The upper packings are worn.

2. The piston rod is worn.

TroubleshootingProblemThe unit will not run.

The unit will not prime.

The unit will not build ormaintain pressure.

Fluid leakage at the upper endof the fluid section.



TroubleshootingProblemExcessive surge at the spraygun.

Poor spray pattern.

The unit lacks power.

Cause1. Wrong type of airless spray hose.

2. The spray tip worn or too large.

3. Excessive pressure.

1. The spray tip is too large for thematerial being used.

2. Incorrect pressure setting.

3. Insufficient fluid delivery.4. The material being sprayed is too

viscous.

1. The pressure adjustment is too low.

2. Improper voltage supply.

Solution1. Replace hose with a minimum of 50’ of 1/4”

grounded textile braid airless paint sprayhose.

2. Replace the spray tip following theinstructions that came with the spray gun.

3. Rotate the pressure control knobcounterclockwise to decrease spraypressure.

1. Replace the spray tip with a new or smallerspray tip following the instructions thatcame with the spray gun.

2. Rotate the pressure control knob to adjustthe pressure for a proper spray pattern.

3. Clean all screens and filters.4. Add solvent to the material according to the

manufacturer's recommendations.

1. Rotate the pressure control knob clockwiseto increase the pressure setting.

2. Reconnect the input voltage for 120V AC.

14 © SprayTECH. Tous droits réservés.

Consignes de sécuritéLe présent manuel comprend des renseignements devant êtrelus attentivement avant toute utilisation de l'appareil. Lorsquel'un des symboles suivants apparaît, il est recommandé d'êtreparticulièrement attentif et de tenir compte des mesures desécurité indiquées.

Ce symbole indique un danger potentiel pouvant causer desblessures graves ou même mortelles. Des renseignementsimportants sur la sécurité sont également indiqués.

Ce symbole indique un danger potentiel pouvant causer desblessures corporelles ou des dommages à l'équipement. Desrenseignements importants sur la façon de prévenir toutdommage à l'équipement ou toute blessure corporelle mineuresont également indiqués.

DANGER: BLESSURES PAR PERFORATION - Le jet depeinture à haute pression produit par cetappareil peut perforer la peau et les tissussous-jacents et entraîner de sévères blessurespouvant nécessiter une amputation. Consultezimmédiatement un médecin.

NE PAS TRAITER UNE BLESSURE PAR PERFORATIONCOMME UNE SIMPLE COUPURE! Une perforation peutentraîner des risques d'amputation. Consultezimmédiatement un médecin.Pression de service maximale du fluide dans l’appareil :3200 lb/po2 / 221BAR.MESURES PRÉVENTIVES:

• NE JAMAIS diriger le pistolet vers une quelconque partiedu corps.

• NE JAMAIS mettre une quelconque partie du corps encontact avec le jet de liquide. NE JAMAIS se mettre aucontact d'un jet de liquide provenant d'une fuite du flexibled'alimentation en liquide.

• NE JAMAIS placer votre main devant le pistolet. Desgants ne vous protégeront pas contre les risques deblessures par perforation.

• TOUJOURS verrouiller la gâchette du pistolet, fermer lapompe à liquide et décompresser l'appareil lorsque voustravaillez sur celui-ci, nettoyez le protecteur de tête,remplacez la tête de pulvérisation ou vous éloignez del'appareil. Couper le moteur ne décompresse pas l'appareil.Vous devez, pour le décompresser, placer le boutonAMORÇAGE/PULVÉRISATION en position AMORÇAGE.Reportez-vous, pour cela, à la PROCÉDURE DEDÉCOMPRESSION décrite dans de ce manuel.

• TOUJOURS s'assurer que le protecteur de tête est enplace lorsque vous pulvérisez. Le protecteur de tête offreune certaine protection contre les blessures par perforationmais sa principale fonction est d'ordre préventif.

• TOUJOURS ôter la tête de pulvérisation avant de purgerou nettoyer l'appareil.

• Le flexible d'alimentation en peinture peut fuir à la suited'une usure, de chocs ou de mauvais traitements. Unefuite peut entraîner une perforation de la peau. Inspecterle flexible avant chaque utilisation.

• NE JAMAIS utiliser un pistolet dont la gâchette n'est pasmunie d'un loquet ou un cran de sécurité qui soit en étatde fonctionner.

• Tous les accessoires doivent être homologués pour unepression égale ou supérieure à 3200 lb/po2 / 221BAR.Cela s'applique, entre autres, aux têtes de pulvérisation,aux accessoires du pistolet et aux flexibles.

AVERTISSEMENT

NOTA : Les remarques donnent des renseignementsimportants requérant une attention particulière.

ATTENTION

AVERTISSEMENTDANGER: RISQUES D'EXPLOSION OU D'INCENDIE - Les

vapeurs dégagées par le solvant ou la peinturesont explosives et inflammables et peuventcauser des corporels sérieux ou dommagesmatériels.

MESURES PRÉVENTIVES:• Veiller à éviter toute accumulation de vapeurs

inflammables en vous assurant que la zone où lapulvérisation a lieu est suffisamment ventilée.

• Veiller à éviter la présence de toute source incandescentetelle qu'étincelle électrostatique, flamme nue, flamme-pilote, objet brûlant, cigarette et étincelle provenant dubranchement ou du débranchement d'un cordond'alimentation électrique ou d'un commutateur.

• Ne pas fumer dans la zone d’épandage.• Toujours avoir un extincteur en état de fonctionner à

portée de la main.• Placer la pompe à peinture à une distance d’au moins un

mètre (3 pi) (on recommande d’ailleurs une plus grandedistance) de l’objet qui doit être vaporisé dans une pièceséparée bien aérée, ou à une distance d’au moins sixmètres (20 pi) de celui-ci dans une zone bien aérée(utiliser d’autres tuyaux si nécessaires). Les vapeursinflammables sont souvent plus lourdes que l’air. Leplancher doit être extrêmement bien aéré. La pompe àpeinture contient des pièces pouvant créer des étincelleset enflammer les vapeurs présentes dans l’air.

• Le matériel utilisé, ainsi que les objets se trouvant àproximité de la zone de pulvérisation, doivent êtreconvenablement reliés à la terre afin d'éviter touteétincelle ou toute décharge électrostatique.

• N'utiliser que des flexibles d'alimentation en liquide àhaute pression conducteurs ou reliés à la terre dans lescas d'utilisation sans air comprimé. S'assurer que lepistolet est convenablement relié à la terre parl'intermédiaire du flexible.

• Le cordon d’alimentation doit être raccordé à un circuitmis à la terre.

• Toujours purger l’appareil dans un contenant métalliqueséparé, en s’assurant que la pompe soit à basse pressionet que le chapeau soit retiré. Tenir le pistolet fermementcontre la paroi du contenant pour mettre celui-ci à la terreet empêcher l’émission d’étincelles causées parl’électricité statique.

• Se conformer aux consignes et recommandations desécurité du fabricant du solvant ou du produit.

• S’entourer de toutes les précautions possibles lorsqu’onutilise des produits ayant un point d’éclair inférieur à 21°C (70 °F). Le point d’éclair d’un fluide est la températureà laquelle les vapeurs émanant du fluide peuvents’enflammer au contact d’une flamme ou d’une étincelle.

• Le plastique peut être une source d’étincelles provoquéespar l’électricité statique. Ne jamais utiliser une couvertureen plastique pour fermer une zone d’épandage ni utiliserdes toiles de protection en plastique lors de lapulvérisation de matières inflammables.

• Lorsque vous purgez l'appareil, veillez à utiliser à lapression minimale.

AVERTISSEMENT AUX MÉDECINS : Une perforationsous-cutanée constitue un traumatisme. Il estimportant de traiter la blessure de façon chirurgicaleaussitôt que possible. NE RETARDEZ PAS ce traitementpour des recherches de toxicité. La toxicité n'est unrisque que dans les cas où certains produits derevêtement pénètrent dans le flux sanguin. Il peut êtrenécessaire de faire appel à des soins de chirurgieplastique ou de reconstruction de la main.

Français

© SprayTECH. Tous droits réservés. 15

MOTEUR À ESSENCE (DANS LES CAS OÙ CELA S’APPLIQUE)Toujours placer la pompe à l’extérieur de la structure à l’airfrais. Garder tous les solvants loin de l’échappement dumoteur. Ne jamais remplir le réservoir à carburant lorsque lemoteur est en marche ou lorsqu’il est chaud ; les surfaceschaudes risquent d’enflammer le carburant déverséaccidentellement. Toujours raccorder un fil de mise à la terreentre la pompe et un objet mis à la terre, tel qu’une conduited’eau métallique. Se reporter au guide d’utilisation du moteurpour obtenir de plus amples renseignements concernant lasécurité.

DANGER: RISQUES D'EXPLOSION PAR INCOMPATIBILITÉDES MATÉRIAUX - Peuvent être à l'origine decorporels sérieux ou dommages matériels.

MESURES PRÉVENTIVES:• Ne pas utiliser de matériaux contenant des agents de

blanchiment ou du chlore.• Ne pas utiliser des solvants à base d’hydrocarbure

halogéné tels que l’agent anticryptogamique, le chlorurede méthylène et le trichloro-éthane-1,1,1. Ces produits nesont pas compatibles avec l’aluminium

• Communiquer avec votre fournisseur de revêtement pourconnaître la compatibilité du matériau avec l’aluminium.

DANGER: VAPEURS NOCIVES – la peinture, les solvants,les insecticides et autres matériaux peuventêtre nocifs lorsqu’ils sont inhalés ou en contactavec le corps. Les vapeurs peuvent causer unenausée importante, des évanouissements ouun empoisonnement.

MESURES PRÉVENTIVES:• Utiliser un respirateur ou un masque chaque fois qu'il y a

des risques d'inhalation de vapeurs. Lire attentivementtoutes les instructions se rapportant au masque pourvérifier que celui-ci vous assure une protection suffisantecontre les vapeurs toxiques.

• Porter des lunettes de protection.• Porter des vêtements de protection, conformément aux

directives du fabricant de revêtement.

DANGER: GÉNÉRALITÉS - Peut causer des dommagesmatériels ou corporels sérieux.

MESURES PRÉVENTIVES:• Avant d'utiliser tout équipement, lire attentivement toutes

les instructions et les consignes de sécurité • Toujours débrancher le moteur de l’alimentation électrique

avant d’effectuer des travaux sur l’appareil.• Se conformer à la législation locale, provinciale ou fédérale

pour tout ce qui concerne la ventilation, la prévention desincendies et les conditions générales d'utilisation.

• Les normes de sécurité du Gouvernement américain sontrégies par le Occupational Safety and Health Act (OSHA).Il est important de consulter ces normes, en particulier lasection 1910 sur le normes générales et la section 1926sur les des normes de la construction.

• N’utiliser que les pièces autorisées par le fabricant.L’utilisateur assume tous les risques et responsabilitéslorsqu’il utilise des pièces qui ne sont pas conformes auxcaractéristiques techniques minimales ainsi qu’auxdispositifs de sécurité du fabricant de la pompe.

• Vérifier, avant toute utilisation, que les flexibles neprésentent pas d'entaille ou de fuite, que le couvercle nesoit pas gonflé et que les raccords ne soient pasendommagés. Si le flexible a subi l'un des dommagesprécités, remplacez-le immédiatement. Ne jamais réparerun flexible d'alimentation en peinture. Le remplacer par unautre flexible mis à la terre.

• Tout flexible, raccord orientable, pistolet et accessoireutilisé avec cet appareil doit pouvoir fonctionner à unepression égale ou supérieure à 3200 lb/po2 / 221BAR.

• Ne jamais pulvériser lorsqu'il vente.• Porter des vêtements pour protéger la peau et les

cheveux contre tout contact avec la peinture.

Instructions de mise à la terreCet appareil doit être mis à la terre. La mise à la terre réduitles risques d'électrocution lors d'un court-circuit en permettantau courant de s'écouler par le fil de mise à la terre. Cetappareil est muni d'un cordon électrique avec fil de mise à laterre ainsi que d'une fiche de terre. La fiche doit être branchéesur une prise installée correctement et mise à la terreconformément à la réglementation et aux codes en vigueur.DANGER — Une prise de terre mal branchée peut être àl'origine d'électrocutions. S'il s'avère nécessaire de réparer oude remplacer le cordon électrique ou la fiche, ne pas brancher lefil vert de mise à la terre sur l'une ou l'autre des bornes à brocheplate. Le fil recouvert d'un isolant vert avec ou sans rayuresjaunes est le fil de mise à la terre et doit être branché sur labroche de mise à la terre.Si vous ne comprenez pas les instructions de mise à la terreou si vous n'êtes pas sûr que l'appareil est correctement mis àla terre, contactez un électricien agréé. Ne pas modifier lafiche d'origine. Si la prise ne convient pas à la fiche, faitesinstaller la prise adéquate par un électricien agréé.

Utiliser uniquement une rallonge à trois fils munie d'unefiche de terre dans une prise secteur mise à la terrecorrespondant au type de fiche de l'appareil. S'assurer quevotre rallonge est en bon état. Lorsque vous utilisez unerallonge, assurez-vous qu'elle soit d'un calibre suffisantpour supporter l'intensité du courant requise par l'appareil.Une rallonge trop mince entraîne une chute de tension, unediminution de l'intensité et une surchauffe. Une rallonge decalibre 12 est recommandée. Si vous devez utiliser unerallonge à l’extérieur, celle-ci doit comprendre la marque W-A après la désignation indiquant le type de cordon. Parexemple, la désignation SJTW-A indique que le cordon estconçu pour être utilisé à l’extérieur.

ATTENTION

Prise de terre

Goupille de mise à la terre

Couvercle du boîtier de prise de terre

Français

16 ©SprayTECH. Todos los derechos reservados.

Precauciones de seguridadEste manual contiene información que debe leer y comprenderantes de usar el equipo. Cuando se encuentre con uno de lossiguientes símbolos, asegúrese de observar sus indicacionesde seguridad.

Este símbolo indica la existencia de un peligro potencial quepuede causar lesiones graves o la muerte. Después delmismo se incluye información de seguridad importante.

Este símbolo indica la existencia de un peligro potencial parausted o el equipo. Después del mismo se incluye informaciónimportante que indica la forma de evitar daños al equipo o laforma de prevenir lesiones menores.

PELIGRO: LESIÓN POR INYECCIÓN - La corriente depintura de alta presión que produce esteequipo puede perforar la piel y tejidossubyacentes, lo que conduciría a lesionesserias y una posible amputación. Consulte deinmediato a un médico.

NO TRATE LAS LESIONES POR INYECCIÓN COMO SIFUERAN SIMPLES CORTADAS! Una inyección puedeconducir a una amputación. Consulte de inmediato a unmédico.El rango de operación máximo de la unidad es 3200 PSI /221BAR de presión de fluidos.PARA PREVENIR:

• NO dirija NUNCA la punta de la pistola hacia alguna partedel cuerpo.

• NO permita NUNCA que alguna parte del cuerpo tengacontacto con la corriente del fluido. EVITE tener contactocon corrientes de fluido que salgan de fugas que haya enla manguera.

• NO ponga NUNCA la mano enfrente de la manguera. Losguantes no ofrecen ninguna protección contra lesionespor inyección.

• Bloquee SIEMPRE el gatillo de la pistola, apague labomba de fluido y libere toda la presión antes de darmantenimiento, limpiar el protector de la boquilla, cambiarla boquilla o dejar desatendido el equipo. La presión nose liberará al apagar el motor. Para liberar la presióndebe girarse la perilla PRIME/SPRAY (cebar/atomizar)hasta la posición PRIME. Consulte el PROCEDIMIENTOPARA LIBERAR LA PRESIÓN que se describe en estemanual.

• Mantenga puesto SIEMPRE el protector de la boquillamientras atomice. El protector de la boquilla ofrece ciertaprotección contra lesiones por inyección pero esprincipalmente un dispositivo de advertencia.

• Quite SIEMPRE la boquilla del atomizador antes deenjuagar o limpiar el sistema.

• Pueden desarrollarse fugas en la manguera de pinturapor causa del desgaste, retorcimientos o el abuso. Unafuga es capaz de inyectar el material en la piel. Cada vezque use la manguera de pintura, inspecciónela antes.

• NO use nunca una pistola de atomización que no tengaun bloqueador o un protector de gatillo puesto y quefuncione.

• Todos los accesorios deben tener una capacidad de 3200lb/pulg2 / 221BAR o mayor. Esto incluye las boquillas deatomizador, pistolas, extensiones y mangueras.

ADVERTENCIA

NOTA: los avisos contienen información importante,présteles especial atención.

PRECAUCION

ADVERTENCIA

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PELIGRO: EXPLOSIÓN O INCENDIO - Los vapores desolventes y pintura pueden explotar oincendiarse, causando con esto lesionesseveras y/o daños en la propiedad.

PARA PREVENIR:• Debe proveerse un escape y aire fresco para hacer que el

aire que está dentro del área de atomización se mantengalibre de acumulaciones de vapores inflamables.

• Evite todas las fuentes de ignición como son las chispaselectrostáticas, llamas abiertas, flamas de piloto, objetoscalientes, cigarros, y chispas que se generan al conectary desconectar las extensiones o de apagadores de luzque estén funcionando.

• No fume en la zona de trabajo.• Debe haber un equipo para extinguir incendios

permanentemente y en buenas condiciones.• Coloque la bomba para pintar a un mínimo de 1 m (de

preferencia más) en una habitación aparte, bien ventilada,alejada del objeto que va a pintar o a por lo menos 6 mde dicho objeto, en una zona bien ventilada (utilice unamanguera más larga, si es necesario). Los gasesinflamables a menudo son más pesados que el aire. Lazona del piso debe tener la debida ventilación. La bombapara pintar contiene piezas que forman arcos que emitenchispas y pueden encender los gases.

• El equipo que se utilice, así como los objetos que esténdentro y alrededor del área de atomización, debenconectarse a tierra de manera apropiada para prevenir lasdescargas eléctricas y las chispas.

• Use solamente mangueras para fluidos de alta presión,conductoras o conectadas a tierra, para aplicaciones sinaire. Asegúrese de que la pistola esté conectada a tierrade manera apropiada, mediante conexiones demanguera.

• El cable de alimentación debe enchufarse a un circuitoaterrado.

• Siempre enjuague la unidad en un recipiente de metal porseparado, con presión baja en la bomba y sin la boquilla.Sostenga la pistola firmemente contra el recipiente paraponerlo a tierra y evitar chispas estáticas.

• Siga las advertencias y avisos de seguridad del fabricantede los materiales y solventes.

• Tenga muchísimo cuidado al usar materiales cuyo puntode ignición sea inferior a 70° F (21° C). El punto deignición es la temperatura a la cual pueden encenderselos vapores emanados por un fluido al exponerlos allamas o chispas.

• El plástico puede causar chispas estáticas. Nuncacuelgue plástico en las ventanas ni en las puertas delárea donde va a pintar. No utilice plástico para protegerel piso cuando pinte materiales inflamables.

• Cuando enjuague el equipo utilice la presión más bajaposible.

MOTOR DE GAS (SEGÚN CORRESPONDA)Coloque siempre la bomba fuera del edificio, al aire libre.Mantenga todo solvente alejado del escape del motor. Nuncallene el tanque de combustible si el motor está encendido ocaliente. La superficie caliente puede encender el combustiblederramado. Conecte siempre un conductor de tierra desde launidad de la bomba a un objeto puesto a tierra, por ejemplouna tubería de agua metálica. Consulte el manual del motorpara obtener información completa de seguridad.

NOTA PARA EL MÉDICO: La inyección dentro de la pieles una lesión traumática. Es importante que la lesiónse trate quirúrgicamente tan pronto como sea posible .NO retrase el tratamiento por investigar la toxicidad.La toxicidad es motivo de preocupación con algunosrevestimientos que se inyectan directamente en lacorriente sanguínea. Es recomendable consultar a uncirujano plástico o reconstructor de manos.

©SprayTECH. Todos los derechos reservados. 17

PELIGRO: PELIGRO DE EXPLOSIÓN DEBIDO AMATERIALES INCOMPATIBLES - Podríacausar lesiones severas o daños en lapropiedad.

PARA PREVENIR:• No utilice materiales que contengan blanqueador o cloro.• No use solventes con hidrocarburos halogenados, tales

como productos para eliminar el moho, cloruro demetileno y 1,1,1 - tricloroetano. Estos no son compatiblescon el aluminio.

• Comuníquese con el proveedor del producto para obtenerinformación de compatibilidad con materiales de aluminio.

PELIGRO: GASES PELIGROSOS - Las pinturas, solventes,insecticidas y otros materiales pueden serperjudiciales si se inhalan o entran en contactocon el cuerpo. Los gases pueden causarnáusea, desmayos o envenenamiento graves.

PARA PREVENIR:• Use una mascarilla respiratoria o careta siempre que

exista la posibilidad de que se puedan inhalar vapores.Lea todas las intrucciones que vengan con la careta paraestar seguro de que se tendrá la protección necesariacontra la inhalación de vapores dañinos.

• Use gafas protectoras.• Use ropa de protección, según lo requiera el fabricante

del producto.

PELIGRO: GENERAL - Puede causar daños en lapropiedad o lesiones severas.

PARA PREVENIR:• Lea todas las instrucciones y advertencias de seguridad

antes de hacer funcionar cualquier equipo.• Desconecte siempre el motor del suministro eléctrico

antes de dar servicio al equipo.• Observe todos los códigos locales, estatales y nacionales

apropiados que rigen las medidas de ventilación,prevención de incendios y operación.

• Los Estándares de Seguridad del Gobierno de losEstados Unidos se han adoptado bajo el Acta deSeguridad y Salud Ocupacionales (OSHA por sus siglasen inglés). Deben consultarse estos estándares,particularmente la parte 1910 de los EstándaresGenerales y la parte 1926 de los Estándares de laConstrucción.

• Utilice únicamente piezas autorizadas por el fabricante.El usuario asume todos los riesgos y responsabilidades siusa piezas que no cumplen con las especificacionesmínimas y dispositivos de seguridad del fabricante de labomba.

• Antes de usarla cada vez, revise todas las mangueras paraver que no tengan cortadas, fugas, una cubierta desgastadapor abrasión o con abolladuras, así como uniones dañadaso que se hayan movido. Si existiera cualquiera de estascondiciones, reemplace la manguera inmediatamente. Norepare nunca una manguera de pintura. Reemplácela conotra manguera conectada a tierra.

• Todas las mangueras, soportes giratorios, pistolas yaccesorios que se usen con esta unidad deben tener unacapacidad de presión de 3200 lb/pulg2 / 221 BAR omayor.

• No atomice en días con viento.• Use ropa que evite el contacto de la pintura con la piel y

el cabello.

Español

Instrucciones para conectar a tierraEste producto se debe conectar a tierra. En caso de queocurra un corto circuito, la conexión a tierra reduce el riesgode choque eléctrico al proporcionar un alambre de escapepara la corriente eléctrica. Este producto está equipado conun cable que tiene un alambre de conexión a tierra con unenchufe de conexión a tierra apropiado. El enchufe se debeenchufar en una toma de corriente que se haya instalado yconectado a tierra debidamente, de acuerdo con todos loscódigos y estatutos locales.PELIGRO — Una instalación inapropiada del enchufe deconexión a tierra puede dar como resultado el que exista unriesgo de choque eléctrico. Si es necesario reparar oreemplazar el cable o el enchufe, no conecte el alambre deconexión a tierra a ninguno de los terminales de hoja planos.El alambre con aislamiento que tiene la superficie exterior decolor verde con franjas amarillas o sin ellas es el alambre deconexión a tierra que debe conectarse al conector de conexióna tierra.Verifique con un electricista o técnico de servicio calificado silas instrucciones para conectar a tierra no le han quedadocompletamente claras, o si duda que el producto hayaquedado conectado a tierra de manera apropiada. Nomodifique el enchufe que se proporciona. Si el enchufe noentra en la toma de corriente, pídale a un electricista calificadoque instale la toma apropiada.

Use solamente extensiones trifilares que tengan un enchufede conexión a tierra de 3 hojas y un receptáculo de tripleranura que acepte el enchufe del producto. Asegúrese deque su extensión esté en buenas condiciones. Cuando useuna extensión, asegúrese de usar una que sea losuficientemente resistente como para soportar la corrienteque descargue su producto. Un cable de un tamaño menorcausará una caída de voltage en la línea que dará comoresultado una pérdida de energía y un sobrecalenta|ôento.Se recomienda usar un cable de calibre 12. Si se utiliza uncable de extensión en el exterior, tiene que estar marcadocon el sufijo W-A después de la designación del tipo decable. Por ejemplo, SJTW-A para indicar que el cable esapropiado para uso en exteriores.

PRECAUCION

Tomacorriente aterrado

Terminal de tierra

Tapa de la caja del tomacorriente aterrado


Parts List Main Assembly

2

1

6

7

8

9

10

4

3

5

14

15

9

10

12

13

11

18

21

20

22

23

24

19

6

25

15

16

17

Item Part # Description Quantity1 ---------- Filter assembly............................................12 0507690 PRIME/SPRAY valve assembly..................13 ---------- Drive assembly ...........................................14 0295520 Connecting pin............................................15 0295519 Retaining clip ..............................................16 9802286 Screw..........................................................97 0507948 Front cover..................................................18 0507710 Filter mounting plate ...................................19 51357 Lock washer................................................810 0507957 Screw..........................................................811 0507785 Return hose ................................................112 0507783 Hose clamp.................................................113 5006536 Inlet screen .................................................1

Item Part # Description Quantity14 13549 Hose ...........................................................115 0088372 Flat washer .................................................616 0507210 Fluid section assembly ..............................117 0507703 Siphon tube.................................................118 0507954 Motor shroud w/labels (includes item 19)...119 0507794 Plug.............................................................320 0507863 Baffle...........................................................121 9822113 Ground washer ...........................................122 9800340 Ground screw .............................................123 0507189 Pressure control assembly .........................124 9802896 Screw..........................................................425 ---------- Upright cart assembly.................................1

3

2

1

1

4

5

6

7

2

10

8

9

11

13

12

1915

16

14

17

18


Item Part # Description Quantity1 0295335 Thrust washer .............................................32 9860417 Ball bearing.................................................33 0507938 1st stage gear set .......................................14 0507933 Output gear assembly ................................15 9860424 Bearing .......................................................16 9800339 Screw..........................................................47 9821515 Lock washer................................................48 0507932 Yoke guide assembly..................................19 9850640 Plug.............................................................110 0295327 Seal.............................................................111 0507934 Eccentric assembly.....................................112 0295518 Yoke............................................................1

Item Part # Description Quantity13 0295322 Output bushing ...........................................114 9830116 Dowel pin ....................................................215 0295325 Housing gasket ...........................................116 0507716 Gear box housing .......................................117 54190 Screw..........................................................318 9820213 Flat washer .................................................319 0507178 Motor assembly ..........................................1

0507935 Front gear box assembly (includes items 1, 2, 4, 5, 9, 10, 11, 14, and 16)

0507927 Motor brush kit

NOTE: All electrical work should beperformed by a SprayTECHauthorized service center.

Drive Assembly

Suction Set Assembly (Low Boy)

1

24

3

5

Item Part # Description Quantity1 0295565 Inlet screen .................................................12 0507228 Siphon hose assembly ...............................13 9850638 Tie wrap ......................................................24 0507936 Return hose ................................................15 9871105 O-ring..........................................................26 0507937 Hose clip (not shown) .................................1

LabelsPart # Description

0507821 Logo label, front0507860 Logo label, left0507861 Logo label, right0295803 Warning label, explosion0295804 Warning label, injection0295805 Shock hazard label0507855 “Press to Reset” label0508330 PRIME/SPRAY knob label0507856 PRIME/SPRAY label0507857 Pressure increase label


Fluid Section Assembly(Upright Cart P/N 0507210)(Low Boy Cart P/N 0507215)

1

6

8

9

10

11

7

2

3

4

5

13

14

15

12

16

17

18

19

20

21

22

23

24

Install lower packing with large beveled edge

facing up.

Install upper packing with large beveled edge facing down.

Large Beveled Edge

Large Beveled Edge

Item Part # Description Quantity1 00302 Jam nut .......................................................12 0507946 Upper seal retainer .....................................13 0507665 Upper support ring......................................14 0507941 Upper packing assembly ............................15 0507947 Cylinder.......................................................16 02518 Nipple, 1/4” .................................................17 0507942 Lower packing assembly ............................18 0507666 Lower support ring......................................19 0507928 Piston rod....................................................110 0507734 Outlet valve seal .........................................111 0507945 Outlet valve cage........................................112 9841502 Outlet valve ball ..........................................113 0507454 Washer, nylon ............................................114 0294516 Outlet valve seat.........................................115 0507733 Outlet valve retainer ...................................116 0507943 Support washer...........................................117 0507944 Inlet valve cage...........................................118 51519 Inlet valve ball .............................................119 00310 Inlet valve seat............................................120 00203 O-ring, PTFE ..............................................121 0507730 O-ring, Viton................................................122 0507731 Back-up ring, PTFE ....................................123 0507728 Inlet valve housing (Upright cart)................1

0507570 Inlet valve housing (Low Boy)24 0507211 Piston assembly (includes items 9–15) ......1

0507929 Repacking kit (includes items 3, 4, 7, 8, 11, 12, 14, 18, and 20–22)

0507926 Lower seal insertion tool

NOTE: When repacking the fluid section, make surethe raised lip on the bottom of the lowerpacking is fully outside the packing aroundthe piston rod after insertion of the piston rod.


Upright Cart Assembly

Item Part # Description Quantity1 0507939 Handle

(includes items 2–5, 12, and 13) ................12 0295610 Roll pin........................................................23 9841504 Snap button ................................................24 0295607 Sleeve.........................................................25 0295609 Washer........................................................26 9885571 Plug.............................................................27 0507940 Cart weldment (includes items 6, 8, and 9) .18 13538 Bumper .......................................................29 54458 Screw..........................................................210 0507774 Screw..........................................................411 0507655 Cord wrap ...................................................212 0295608 Screw..........................................................413 0295606 Washer........................................................414 0294534 Spacer ........................................................415 0278373 Wheel..........................................................216 9890104 Cap .............................................................2

1

3

4

2

5

6

8

9

6

7

12

13

10

11

14

16

15

Filter Assembly

Item Part # Description Quantity1 0294194 Filter body assembly...................................12 14069 Filter, 50 mesh ............................................13 9894245 Core spring .................................................14 14072 O-ring, PTFE ..............................................15 0507712 Filter housing ..............................................16 0507690 PRIME/SPRAY valve assembly..................17 0507793 Fitting, 1/4”..................................................18 0507970 Transducer..................................................19 05045 Outlet fitting.................................................110 02518 Nipple, 1/4” .................................................1

4

5

6

7

1

2

3

8

9

10


Low Boy Cart Assembly

1

2

3

8

9

4

5

6

7

10

2

11

12

13

Item Part # Description Quantity1 9890104 Cap .............................................................22 0294534 Wheel spacer..............................................43 9885546 Plug.............................................................24 0295609 Washer........................................................25 0295607 Sleeve.........................................................26 9841504 Snap button ................................................27 0295610 Roll pin........................................................2

Item Part # Description Quantity8 0507950 Handle assembly

(includes items 4–10) .................................19 0295606 Washer........................................................4

10 0295608 Screw..........................................................411 0270394 Wheel..........................................................212 0507949 Cart weldment (includes items 3 and 13)...113 9885571 Plug.............................................................2

Pressure Control Assembly

3

5

6

7

8

9

10

11

4

1

2

14

15

19

20

21

16

1718

12

13

Item Part # Description Quantity1 9802244 Screw..........................................................12 0507971 Rectifier.......................................................13 0507717 Control panel gasket...................................14 0507714 Screw..........................................................15 0507792 Screw..........................................................26 0507972 Lock washer................................................37 0507212 Circuit board assembly ...............................18 0507930 Circuit breaker ............................................19 0507973 Potentiometer .............................................110 0507629 Control housing...........................................111 0507727 Cord assembly............................................112 9800340 Ground screw .............................................113 9822113 Ground washer ...........................................114 0507790 Ground wire assembly................................115 9850936 ON/OFF switch ...........................................116 0507748 Knob cap.....................................................117 0507740 Pressure control knob.................................118 0507749 Nut w/seal ...................................................119 0507855 Label, “Press to Reset”...............................120 9850938 Circuit breaker boot ....................................121 9850664 Strain relief..................................................1


AccessoriesPart No. Description0297xxx RC Tip Assembly0502xxx Replacement Core, RC Tip0297078 Tip Guard, RC Tip (11/16”)0297070 Tip Guard, RC Tip (7/8”)0291004 Hose, Whip End, 3' x 3/16"0291003 Hose, Whip End, 5’ x 3/16”0291002 Hose, Wireless, 25’ x 1/4"0291000 Hose, Wireless, 50’ x 1/4"0093896 Hose Connector, 1/4” x 1/4”M0088154 Pressure Gauge0152001 Power Roller Gun Attachment0152308 9" Roller Cover, 3/8” Nap0152307 9" Roller Cover, 1/2” Nap0152309 9" Roller Cover, 3/4” Nap0152310 9" Roller Cover, 1-1/4” Nap0152235 12" Roller Cover, 1/2" Nap0152236 12" Roller Cover, 3/8" Nap0152237 12" Roller Cover, 3/4" Nap0152238 12" Roller Cover, 1-1/4" Nap0152700 Adapter, Power Roller Extension0270145 G-10 Four Finger Airless Spray Gun (no tip)0093930 Anti-Seize Compound0152909 R-10 Telescoping Roller, 9", 3/8" Nap0152900 R-10 Telescoping 12" Roller, 3/8" Nap0502007 G-10 Four Finger Airless Spray Gun with 517

Reversible Tip0502011 G-10 Two Finger Airless Spray Gun (no tip)0502009 G-10 Two Finger Airless Spray Gun with 517

Reversible TIp0270214 G-10 Four Finger Spray Pack with 50’ x 1/4”

airless hose0502012 G-10 Two Finger Spray Pack with 50” x 1/4”

Airless Hose0279920 Separating oil0507958 Electrostatic discharge (ESD) wrist strap9870307 Grease, 6 lb. can

GND MOTOR

Potentiometer

Ground

Rectifier

Motor

Circuit Breaker

Transducer

Plu

g

WHITE

WHITE WHITE

WH

ITE

BLA

CK

BLACK

BLACK

BLACK BLACK

RED RED

BLA

CK

NE

UT.

MO

TOR

SW

ITC

H

BLA

CK

GR

EE

N

GREEN

Electronic Control Board (0507212)

Wire Assembly (0507974)

JP1

LINE LOAD

JP3 TP1

TP5 TP4

TP2 TP3

Sw

itch

Electrical Schematic

NOTE: All electrical work should be performed bya SprayTECH authorized service center.

PRIME/SPRAY Valve Assembly(P/N 0507690)

Item Part # Description Quantity1 0507736 Dowel pin ....................................................12 0507745 Gasket ........................................................13 5000529 O-ring, PTFE ..............................................14 0507741 O-ring, Viton................................................15 0507744 Valve housing .............................................16 0507746 Valve seat ...................................................17 0507662 Valve handle ...............................................18 5006543 Groove pin ..................................................19 5006547 O-ring, Viton................................................1

10 0507743 Valve stem ..................................................111 0507747 Spring .........................................................112 0507742 Valve retainer..............................................113 0507735 Cam base ...................................................1

1

2

3

4

5

6

9

10

11

12

13

7

8


Limited WarrantyCommercial Airless Spray Equipment

Two Year WarrantySprayTECH, a division of Wagner Spray Tech Corporation ("SprayTECH"), warrants this product against defects in material andworkmanship for a period of two years following the date of purchase by the original purchaser. During that period, SprayTECHwill repair or replace any defective or worn-out component or, at SprayTECH’s option, refund to the original purchaser the fullpurchase price for the product in exchange for the return of that product. However, SprayTECH will not replace or repair any fluidpump component on account of wear more than once during the two year warranty period. This warranty does not coverconsumable products such as filters and tips.

Lifetime Warranty on Gear Trains, Electric Motors, and Gas EnginesSprayTECH warrants any gear train, electric motor (excluding brushes) and gas engine (excluding the clutch) in this productagainst defects in material and workmanship for the lifetime of the original purchaser. If SprayTECH determines that theforegoing warranty has been breached, SprayTECH will repair or replace the defective components without charge or, atSprayTECH’s option, refund to the original purchaser the full purchase price for the product in exchange for the return of thatproduct.

Warranty ClaimsAny request for repair or replacement pursuant to the warranties above must be accompanied by the return of the applicableparts, with transportation charges prepaid, to a service center authorized by SprayTECH or to Wagner Spray Tech Corporation,1770 Fernbrook Lane, Minneapolis, MN 55447.

Limitation of RemediesTHE REMEDIES SET FORTH ABOVE ARE THE EXCLUSIVE REMEDIES AVAILABLE FOR BREACH OF EXPRESS ANDIMPLIED WARRANTIES. These remedies shall not be deemed to have failed of their essential purpose so long as SprayTECHis willing to repair or replace parts, or to refund the purchase price, as set forth above.

What Is Not Covered By This WarrantyThis warranty does not cover defects or damages caused by:

• the use or installation of repair or replacement parts or accessories not manufactured by SprayTECH;• repair performed by anyone other than a SprayTECH Authorized Service Center; or• abuse, misuse, negligence, accident, faulty installation or tampering in a manner which impairs normal operation.

This warranty also does not cover equipment and accessories supplied to SprayTECH from an original equipment manufacturer,including but not limited to hoses, tips, and accessories. SprayTECH will provide the purchaser with copies of the originalequipment manufacturer’s express warranties provided to SprayTECH along with the name and address of the appropriatemanufacturer.

Limitation of RemediesIN NO CASE SHALL SPRAYTECH BE LIABLE FOR ANY INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES OR LOSS,INCLUDING TRANSPORTATION COSTS, WHETHER SUCH DAMAGES ARE BASED UPON A BREACH OF EXPRESS ORIMPLIED WARRANTIES, BREACH OF CONTRACT, NEGLIGENCE, STRICT TORT, OR ANY OTHER LEGAL THEORY.

Disclaimer of Implied WarrantiesTHE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUTNOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

No Ability To TransferThis warranty is extended to the original purchaser only and is not transferable.

1770 Fernbrook LaneMinneapolis, Minnesota 55447Telephone 1-800-292-4637

SprayTECH 30-Day Satisfaction GuaranteeIf, within a 30-day period from the date of purchase, you are not totally satisfied with a SprayTECH/CAPSpray unit, youmay return it for full credit toward another SprayTECH or CAPSpray product of equal or greater value.

Material Safety Data Sheets (MSDS) are available on SprayTECH’s website or by calling Technical Service.

Documents

EPX2305 - OEM Titan Parts, alltitan,Spraytech and Wagner ... Piston Pump.pdf2. Using a wrench, attach a minimum of 50’ of 1/4” nylon airless spray hose to the unit. Tighten securely