ENVIRONMENTAL REPORT FOR THE YEAR 2010

Prepared by: Harun AKTÜRE- Environmental & Occupational Safety Officer Check: Ayfer ÇIRAK – Chemical Engineer, Quality Management Systems Division Manager

1- EXPANSION OF ISO 14001:2004

ISO 14001 certification is taken for KMF and MFF at first, in 03-04 February 2003 by Coşkunöz Metal Form and according to the revision of the ISO 14001:2004, certification audit carried out again in 20-21-22 May 2009.

Our certification scope has been expanded by including SÜG3_Coşkunöz on 26-27-28 April 2010

2-COMPLIANCE WITH LAWS

Coşkunöz Metal form related to all the national and local legal requirements about environmental aspects, which has been followed to current revisions’. Performing the annual statement and notification obligations.

2-COMPLIANCE WITH LAWS

The requirements of the revised laws and / or new laws are evaluated and shared with the people involved to take actions which are controled for implemented and compliance.

2-COMPLIANCE WITH LAWS

Built in accordance with regulations of solid waste and hazardous waste sites at SÜG1_Coşkunöz, SÜG3_Coşkunöz ve SÜG5_Coşkunöz

SÜG1_COŞKUNÖZ SÜG3_COŞKUNÖZ

SÜG5_COŞKUNÖZ

3-EDUCATION

3.1- GIVING TRAININGS ABOUT ENVIRONMENTAL ISSUES;

“Chemical Management”, “Reduce Pollution & Waste Management”, “Use of Compressed Air” educations were given, which were supported by the visual films by the environmental representative.

3.2-SINGLE POINT TRAININGS;

“Chemical Management”, “Reduce Pollution & Waste Management”, “Use of Compressed Air” single point trainings were given to operators of manufacturing area by the environmental representative.

3-EDUCATION

3.3- ORIENTATION TRAINING;

~2 hours of trainings were given to

•New staff members,•Interns,•Apprentices,•Subcontractors

for every new startings.

Activities of The Environmental Month were performed with the participation of all managers and employees in June-2010

•Lots of brochures, which included importance of the month and activities that performing during the month, were shared with colleagues at the business bords and with announcements.

•The speeches were made about “Importance of The Environment“ by General Manager and employee representatives.

Events;•Competition which is suggestions about environment that can be applied and most effectively. •Competition which is slogan about environment.•Educations which are about “Chemical Management” and “Environmental Dimensions”.•Workshop which is about “Waste Management”•Theatrical presentation which is about “Atatürk and Environmental” by İlknur G. KalıpçıAudit which is about compliance with environmental legal requirements.

4- COMMUNICATION

KAIZEN, 5S VE SUGGESTION WORKINGS

Kaizen, 5S and creative suggestions systems were continued effectively under lean manufacturing works at Coşkunöz Metal Form.

•419 units of creative suggestions about environmental were given in 2010.

•1 unit of kaizens was realized about environmental which is about “Improve environmental management system in chemical management”.

5- IMPROVEMENTS

6-ENVIRONMENTAL LOAD REDUCTION

ElectricConsumption:18.695.108 kwh

WaterConsumption:15.185 m³

Raw Metarials (metal)Consumption:83.305 tons/year

Scrap Metal 26.633 tons/year

Emission

Solid Waste 619 tons/year

Waste Water15.185 m³

Hazardous Waste 92,3 Tons/year

Natural GasConsumption:579.735 Sm³

6.1- WASTE MANAGMENT ( 2010 )

6.1- WASTE MANAGEMENT ( 2010 )

6.1- WASTE MANAGMENT ( 2010 )

The agreement was made with MESS INTEGRATED RECOVERY AND ENERGY INC. instead of Bursa Cement Company, which is the recycling company that we sent our hazardous waste which are

• Contaminated waste,• Bath mud, • Mastic waste.

6.2- MANAGEMENT OF WASTE WATER

Coşkunöz Metal Form sends the domestic and industrial waste process water to water treatment plant of Organized Industrial Zone.Waste water pameters are controled and discharge permit connection is renewed once in two years and also every process changing

6.3- EMISSION MEASUREMENTS

Emission measurements in accordance with the laws were measured on starting up the new activated process chimneys at SUG2_Coşkunoz and KMF.

6.4- ENVIRONMENTAL NOISE MEASUREMENTS

Environmental Noise measurements were performed at all fabrics of Coşkunöz.Inc. according to the Environmental Noise Assessment.

6.5- MANAGEMENT OF HAZARDOUS CHEMICALS

All chemicals’ MSDS Forms which are used for production processes, were revised and provided current forms from their suppliers. And also all Coskunoz Chemical Instruction Forms are revised in this context. This operate is running continuously.For more detailed information on all chemicals used for production processes can be reached from data base which is generated on computer system. Packaging weight reduction with a high amount of packaging has been consulated with suppliers of certain chemicals.

AFTERBEFORE

For painting activities in the areas of production; The trolleys were made and opened for use, which are lockable and have sealed pan down below and also can be stored paint boxes in.

PAINT STORAGE AND HANDLING TROLLEY

6.5- MANAGEMENT OF HAZARDOUS CHEMICALS

All shifts of employees participated in a state of emergency evacuation, fire fighting, gas leak, chemical spill and first aid trainings are conducted on 17-18-19.12.2010.Neighboring institutions are invited to the training.

Trainings are performed each year, According to the scenario; First aid, fire fighting, natural gas and electricity groups of the Directorate of the region of industrial zone participated in the training.

7- EMERGENCY PREPAREDNESS STUDIES 7.1- Trainings

•Vine-clad ceiling fire extinguishers have been activated for starting up incase of a possible fire.

•Exproof type lightings were mounted at hazardous waste areas.

7.2- EMERGENCY EQUIPMENTS IMPROVMENTS AT THE WASTE AREAS

For the rapid invention in case of fire may occur at the process chimneys of Dye House_SÜG3 where carbon dioxide fire extinguishers were assembled.

7.3- FIRE EXTINGUISHER IMPROVEMENTS AT THE SUG3_DYEHOUSE

The preventions of fire in the chimney above the roof of the building.

7.3- FIRE EXTINGUISHER IMPROVEMENTS AT THE SUG3_DYEHOUSE

8-ENERGY MANAGEMENT

In order to use energy more efficiently, the points (area, machine, process, etc.) of saving energy were identified where the productivity workings were made at.

• Air Diffusers were assembled to boilers of SÜG1 and KMF.• 1 of 3 compressors was disableded which present in SÜG1 and has power of 110 kW.• The exhaust air of spot welding cylinders which was been throwing out, was started to use for welding supply air.• 1 of 2 compressors was disableded which present in SÜG3 and has power of 37 kW.• 90% of the existing magnetic ballasts in lightings were changed with electroballasts.

8-ENERGY MANAGEMENT

• Boiler’s flue gas analyzed and the combustion efficiency of boiler was checked at the beginning of winter. Poor performance of boiler burners’ settings were made.

• Heating pipes and valves were improvements in isolation.

During the workings, thermal camera and ultrasonic listening devices are used effectively.

Compressor waste heat recovery

• Compressor waste heat recovery project has been implemented in KMF.

8-ENERGY MANAGEMENT

In certain regions, instead of mercury vapor lamps with LED lamps is released.

8-ENERGY MANAGEMENT

8-ENERGY MANAGEMENT