Wheat Processing Technology

E n g i n e e r i n g t h e f u t u r e

Elomatic offers an unique combination of experience and know-how regarding the processes, technologies and the optimal operation of starch plants.

Elomatic is the owner of the internation-ally renowned wheat starch process tech-nology, the Raisio Process. The Raisio Pro-cess produces the highest quality A-starch and gluten at high yields with minimum fresh water consumption. Elomatic’s core process technology in starch technology covers

a) wheat processing into gluten, A-starch and by-products and

b) barley processing into starch and animal feed.

We also have expertise in further process-ing or modifying starches for food and technical applications and in producing B-starch syrups.

Our comprehensive understanding of the complete process also enables us to quick-ly evaluate different options with by-prod-ucts as to what are economically the most feasible.

bend screen

discharge end of maturing drum

Wheat Processing Technology

■■ Allows large variation in incoming flour quality – e.g. falling number can be as low as 100

■■ Results in the highest possible gluten and A-starch yield and quality

■■ Almost fully closed process water circulation, meaning less fresh water and less waste water. In our process fresh water consumption is less than 2 m3 per ton of wheat flour

■■ Comprehensive support, including management and operational support to run production with more than 30 years’ experience in management and operating starch plants

■■ Strong experience in start-up, commissioning and staff training

■■ Production time up to 8200 hours per year as maintenance and CIP cycle is only necessary about every 6 weeks

■■ Fully independent from equipment manufacturers

■■ 3D Plant Design

Benefits of Elomatic Statech technology

inlet hopper of gluten de-watering

Elomatic covers all the engineering needs of a plant investment project. At every pro-ject phase, we offer a complete range of services that allows our customers to ben-efit from our expertise throughout the en-tire project investment. We introduce 3D modelling from the earliest possible stage, thereby allowing more efficient and de-tailed project reviews and the early elimi-nation of costly errors.

Engineering details are delivered to our customers as early as possible to enable the customer‘s project work to continue without delays. We produce and deliver all the required technical documentation to our customers in a timely fashion. All docu-ments are thoroughly checked before de-livery. In any project, regardless of size and scope, it is of utmost importance to have the correct and most up to date documen-tation available at all times. In addition to delivering error free documents, we pro-vide document management services to our clients where necessary.

We communicate regularly with plant us-ers and understand the demands on our customers’ products. Together with our customers’ personnel we create flexible and reliable production plants.

Engineering & Consulting■■ Process development services■■ Environmental studies

Feasibility Studies■■ Evaluation of different production

alternatives■■ Investment cost analyses■■ Time scheduling

Basic Engineering■■ PIDs■■ 3D plant layouts■■ Scheduling■■ Investment cost analyses■■ Project time scheduling

Wheat Processing Technology

Detailed Engineering■■ Process, layout, piping, structural,

instrumentation and electrical design■■ HVAC■■ Equipment specifications■■ Project specifications■■ Automation

Project Management and Project Services■■ Project implementation plans■■ Project quality plans■■ Project scheduling and resource

planning■■ Cost monitoring and reporting■■ Project reports

Procurement■■ Inquiries, orders, and contracts■■ Technical and commercial comparison

of quotations■■ Expediting and inspections

Site Supervision■■ Site management■■ Installation planning■■ Progress reporting

Commissioning■■ Design review (DR) ■■ Factory acceptance test (FAT)■■ Delivery supervision■■ Delivery inspection ■■ Installation checking ■■ Setting-to-work■■ Operational testing (SAT)■■ Training

Maintenance■■ maintenance plans and service

scheduling

Elomatic provides complete process tech-nology and turn-key solutions for starch processing industries all over the world. We cover the entire life cycle of the plant.

■■ Early investment and feasibility studies

■■ Basic engineering■■ Detailed engineering■■ Start-up and commissioning■■ Operation and maintenance■■ Plant modifications

Elomatic’s expertise in this field originates from Raisio Group divesting its engineer-ing and process technologies to Elomatic in mid 90’s, and hence we have more than 30 years’ experience in starch processing technology. Areas of expertise are:

■■ Wheat starch■■ Barley starch■■ Potato starch■■ Modified starches■■ B-starch syrup■■ By-product handling for different

applications

Wheat Processing Technology

Contact Information

Kari ToivonenSenior Vice PresidentTel. +358 2 412 4398Mob. +358 40 771 1715kari.toivonen@elomatic.com

Heikki PiriläVice PresidentTel. +358 2 412 4436Mob. +358 50 593 2677heikki.pirila@elomatic.comskype: elomatic-hpi

Russia and CIS

Дмитрий Новиков (Dmitry Novikov)Моб: +358 50 363 7670dimitri.novikov@kolumbus.fiskype: dknovikov

Raisio Group Finland

Food production factories

■■ Wheat starch plant■■ Malting plant■■ Milling plant■■ Margarine plant

Donghai China

East Ocean Oils & Grains Industries.

■■ Wheat starch plant 8 t/h: Vital wheat gluten, native A-starch and animal feed

AB Amilina Lithuania

■■ Wheat starch plant 20 t/h: Vital wheat gluten, native A-starch and animal feed

Henan Lianhua China

Henan Lianhua Gourmet Powder Co. Ltd.

■■ Wheat starch plant 16 t/h: Vital wheat gluten, A-starch slurry, B-starch slurry and animal feed

Project design phase P (Proyekt)

■■ “Titan-Agro” Ltd. Wet process, gluten and A-starch dryers, product packing

■■ OJSC GRAINVEST Wet process and coordination

■■ Company X (classified) P phase and detailed engineering as well as site services for wet process

For a full list of references, please contact Elomatic.

Donghai China

Raisio Group Finland

Henan Lianhua China

AB Amilina Lithuania

Selected References

www.elomatic.com

BELGR ADE DUBAI GDAŃSK GOA GRONINGEN HELSINKI JY VÄSKYLÄ ŁÓDŹ MUMBAI OULU PORI ROME SHANGHAI ST. PETERSB URG TAMPERE TURKU

Elomatic is a leading European consulting and engineering company. Our close to 900 pro-fessionals work in machinery and equipment manufacturing, pharmaceutical, process, ener-gy, offshore and marine industry projects.

We offer consulting, engineering, product de-velopment and project management services as well as products and turnkey solutions to industrial and public sector customers.

The cornerstones of our success are customers that are leaders in their respective fields and professional, customer-oriented and motiva-ted personnel.

■■ Technical Consulting■■ Engineering■■ Project Management■■ Product and Service Development■■ Products & Turnkey Solutions■■ Software Development■■ Design Software Solutions

Key customer segments

■■ Pharmaceuticals■■ Process Industries ■■ Energy■■ Foodstuffs industry■■ Starch and Potato Processing■■ Machinery and Equipment Manufacturing■■ Marine & Offshore■■ Oil & Gas

Contact information

We operate globally and have clients in over 80 countries. Our offices are located in Finland, China, India, Italy, the Netherlands, Poland, Serbia, Russia and the UAE.

Elomatic – HeadquartersItäinen Rantakatu 72, 20810 Turku, FinlandTel. +358 (0)2 412 411info@elomatic.com