45
Engine Lubricants and Lubricating Systems Home Page: http://baen.tamu.edu/users/lepori/ AGSM 201 Slides Page: <http://baen.tamu.edu/users/lepori/ agsm_power_point_slides.htm>

Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Embed Size (px)

Citation preview

Page 1: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Engine Lubricants and

Lubricating Systems

Home Page: http://baen.tamu.edu/users/lepori/

AGSM 201 Slides Page:<http://baen.tamu.edu/users/lepori/agsm_power_point_slides.htm>

Page 2: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Functions of Engine Oils

1. Reduce wear

2. Reduce friction

3. Seal Compression

4. Reduce noise

5. Cool engine parts

6. Reduce rust

7. Keep parts clean

Page 3: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Organizations Providing Uniform Standards for Oil S.A.E.

Society of Automotive Engineers A.P.I.

American Petroleum Institute A.S.T.M.

American Society of Testing & Materials American Automobile Manufacturers

Association Engine Manufacturers Association I.S.O.

International Standards Organizations

Page 4: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Properties of Motor Oils

ViscosityViscosity Index (VI)Flash PointPour PointPer cent sulfated ashPer cent zinc.

Page 5: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Properties of Motor Oils

ViscosityViscosity Index (VI)Flash PointPour PointPer cent sulfated ashPer cent zinc.

Page 6: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Viscosity Measure of the "flowability“

Kinematic Dynamic

Property – Resistance to flow Shearing stress

High viscosity - thick oils Too high viscosity may not reach all parts

Low viscosity – thin oil Too low viscosity may not provide enough strength to

keep parts from wearing

Page 7: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Dynamic & KinematicViscosity

Page 8: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Kinematic Viscosity Measurement

Saybolt Viscometer Glass capillary viscometers

Page 9: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Dynamic Viscosity Measurement

Typical Brookfield Viscometer

Page 10: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Weight of oils Common term identifying viscosity for oils Numbers assigned by the S.A.E.

correspond to "real" viscosity, as measured by accepted techniques.

These measurements are taken at specific temperatures.

Oils that fall into a certain range are designated 5, 10, 20, 30, 40, 50 by the S.A.E.

The W means the oil meets specifications for viscosity at 0 F and is therefore suitable for Winter use.

Page 11: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

_______________________________________________________________

| |

| SAE Gear Viscosity Number |

| ________________________________________________________ |

| |75W |80W |85W| 90 | 140 | |

| |____|_____|___|______________|________________________| |

|

| SAE Crank Case Viscosity Number |

| ____________________________ |

| |10| 20 | 30 | 40 | 50 | |

| |__|_____|____|_____|______| |

______________________________________________________________

2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42

viscosity cSt @ 100 degrees C

Page 12: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:
Page 13: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Properties of Motor Oils

ViscosityViscosity Index (VI)Flash PointPour PointPer cent sulfated ashPer cent zinc.

Page 14: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Viscosity index The measure of an oil's ability to resist

changes in viscosity when subjected to changes in temperature.

As temperature increases

viscosity decreases. Low temperatures –

High viscosity High temperature –

Low viscosity

Page 15: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Multi-viscosity/Multi-grade Oil Oil meeting SAE requirements for

both low-temperature requirements of light oil and high-temperature requirements. Also know as multiweight oil.

Oil that meets certain low-temperature and high-temperature requirements simultaneously

(e.g., SAE l0W-40).

Page 16: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Properties of Motor Oils

Viscosity Viscosity Index (VI)

Flash Point Minimum sample temperature at which vapor is

produced at a sufficient rate to yield a combustible mixture.

Pour Point The lowest temperature at which oil will pour.

Per cent sulfated ash Per cent zinc.

Page 17: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Properties of Motor Oils

Viscosity Viscosity Index (VI) Flash Point Pour Point

Percent sulfated ash how much solid material is left when the oil burns. A high ash content will tend to form more sludge

and deposits in the engine. Low ash content also seems to promote long valve

life. Look for oils with a low ash content. Per cent zinc.

Page 18: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Properties of Motor Oils Viscosity Viscosity Index (VI) Flash Point Pour Point Per cent sulfated ash

Percent zinc the amount of zinc used as an extreme pressure,

anti-wear additive. The zinc is only used when there is actual metal to

metal contact in the engine. Hopefully the oil will do its job and this will rarely occur, but if it does, the zinc compounds react with the metal to prevent scuffing and wear.

A level of 0.11% is enough to protect an automobile engine for the extended oil drain interval, under normal use.

Page 19: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Common motor oil additivesViscosity index improvers

used to enhance the base qualities of the oil, and to keep the oil from thinning too much as heat increases.

Pour-point depressants prevent crystals from forming in extreme

cold conditions, and consequently lower the oil's pour point (temperature at which it pours).

Page 20: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Common motor oil additivesOxidation inhibitors

help prevent the oil from oxidizing (in other words, burning). When oil oxidizes, it loses its ability to protect the engine. It also produces sludge deposits and traps corrosive acids.

Rust-corrosion inhibitors help prevent and neutralize water and

oxygen from acid-etching the metals in the engine and forming rust particles. If this corrosion were to happen, some complex acids would form and other sludge problems would occur.

Page 21: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Common motor oil additivesDispersants

help the oil to absorb and retain contaminants such as dirt or tiny metal particles (from engine wear) until the oil passes through the oil filter, where the contaminants are trapped.

Detergents help to remove contaminants from the engine

components and hold them in the oil until it reaches a filter, or until it is changed the next time. They don't only clean up a dirty engine.

Page 22: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Common motor oil additivesFriction modifiers/wear inhibitors

"stick" to engine surfaces better, reducing friction and improving fuel economy. Oils with the "energy conserving" labels contain friction modifiers.

Foam inhibitors (Antifoamants) prevent the oil from being whipped into many

tiny air bubbles. Air bubbles don't lubricate. This also helps prevent sludge formation when the emulsion process is a possible threat in an engine.

Page 23: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Types of Motor Oils Petroleum Based

Refined from crude oil Supplemented with additives

Synthetic Lubricants chemically engineered from pure chemicals

rather than refined from crude oil. Can provide significant advantages over refined oils.

Longer oil change intervals Longer engine life Increase gas mileage

More expensive

Page 24: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

What the h___ is he talking about?

Items that tell us about selecting an oil!

Page 25: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

What the h___ is he talking about?

How to select an oil for different purposes.

What to look for on an oil container.

Page 26: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

What Oil Should You Use

Page 27: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

API “Donut”

Page 28: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

GasolineServiceClassification

Page 29: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

DieselEngineClassification

Page 30: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Lubrication SystemsSplash

Dipper Slinger

Force Feed & SplashFull Force Feed

Page 31: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Splash Lubrication

Page 32: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Force Feed and Splash

Page 33: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Full Force Feed

Page 34: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Oil Pump

Page 35: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Oil pump intake screen

Page 36: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Engine Oil Degradation and Contamination Oil thickening

Oxidation Vaporization of lighter

components Fuel

Hydrocarbon compounds Combustion Products

Carbon Water Sulphur Oxides Fuel chemical additives

Dust and Dirt Metal – from wear of

components

Page 37: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Oil Filtration Systems

By-PassFull –FlowShunt

Page 38: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:
Page 39: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Engine Lubrication System with both by-pass and full-flow filtration

Page 40: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Two filters provide ability to filter smaller particles

Page 41: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Filter elements Surface

Pleated paper Metal screen

Depth Cotton waste

Page 42: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Changing oil and filters renews engine protection Dirty oil reduces life of an engine. Reduce maintenance and increase engine life

by changing engine oil and filters on a regularly scheduled basis.

Interval between changes depends on operating conditions.

Oil analysis provides management of oil change intervals Recommend for fleet operations.

Page 43: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Oil Pressure – Important Sensor

Low pressure light indicator

Page 44: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:
Page 45: Engine Lubricants and Lubricating Systems Home Page: //baen.tamu.edu/users/lepori/ AGSM 201 Slides Page:

Lubrication Links on the Web Motor oils and more Motor Oil Functions & Properties Selecting motor oils

API Starburst and Donut Motor Oil Additives Lubrication Systems Filtration Systems

Sources of oil contaminants Filters & filter media

Synthetic oil base stocks Synthetic oil history Oil Analysis –

Example 1 Example 2