ENG NEFTEGAZ Catalogue 2013 forWeb[VBM] - …torgpredstvo.rs/kontent/kom_106/Catalogue2.pdf · · 2016-04-0648 PDC drill bits 50 Designation 51 Design features ... dull bit grading,

Products for oil&gas industry

CATALOGUE2013

Contents

2 Company

8 Innovations

14 Quality Management System

20 Drill bit technology and lease

26 Three-cone drill bits

28 Designation

29 Design features

32 Product lines

32 Slimhole

34 SlimholePro

36 Grand

38 GrandPro

40 Motor

42 MotorPro

44 Storm

45 Standart

46 Technical information

48 PDC drill bits

50 Designation

51 Design features

53 Product lines

52 FastDrill

55 smartFastDrill

56 FastDrillMatrix

56 BicentricDrill

57 SideTrack

58 CoreBits

59 Technical information

60 BHA constituent elements

62 Near-bit stabilizers

63 String stabilizers

64 Contacts

CATALOGUE2013 Products for oil&gas industry

www.vbm.ruwww.vbm.ru

Com

pany

Com

pany

Volgaburmash. XXI century tools.

Com

pany

Company

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pany

Com

pany

CATALOGUE2013 Products for oil&gas industry CATALOGUE2013 Products for oil&gas industry

4 www.vbm.ru www.vbm.ru 5

Com

pany

Our state of the art equipment enables

us to master new bit designs in the shortest

t ime and provides products qual ity

conformance with the international standards.

All Volgaburmash, JSC products undergo

quality control at each manufacturing

stage. Since 1997, the Company has

established certified Quality Management

System that meets ISO standards and

API Q1 specification.

The Company carries out continuous technical modernization of production. Currently,

Volgaburmash, JSC is equipped with the most advanced multi-axis machining centers,

furnaces, heat-treatment machines, welding and hardfacing units purchased from the

world’s leading producers.

оver 1.5thousand drillbit designs

Company

Volgaburmash, JSC was founded in

1948 and is currently the largest and the

most advanced Russian rock cutting tools

producing company.

The Company manufactures over 1000

rock bit designs for oil and gas industry

ranging from 3 3/4” to 26” in diameter with

milled teeth and tungsten carbide inserts;

over 80 standard sizes of mining rock bits

ranging from 5 1/8” to 15 1/2” in diameter

for compressed-air drilling in various mining

and geological conditions. Also, Volgaburmash

manufactures over 350 designs of PDC

bits with matrix or steel bodies for various

drilling applications ranging from 3 1/4” to

17 1/2” in diameter, PDC core bits for core

drilling, stabilizers, string stabilizers and

near-bit stabilizers.

Com

pany

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pany



Our background of experience, high

scientific engineering potential and the

team of professionals give Volgaburmash,

JSC an excellent opportunity of creating

an individual approach to each customer

and developing unique drill bit designs

for any drilling applications in the shortest

time possible.

the Company has manufactured over 8.5 million drill bits

Company

Dr i l l b i ts manufactured by the

Company are cer ti f ied for compliance

with API requirements ANSI/API Spec.7-1,

Spec.7-2.

Vo lgaburmash, JSC has a l so

implemented Environment Management

System and Health and Safety Management

System according to ISO 14001:2004

and OHSAS 18001:2007 requirements.

Since the Company was founded,

Volgaburmash, JSC special ists have

developed over 1600 dr i l l bit designs.

Many of these design solutions are of

international novelty. Their authors and

the Company have obtained more than

300 inventor’s cer ti f icates and patents

for inventions in Russia and 17 other

countries. Over fif teen hundred innovations

have been put into production.

Since its foundation, the Company has produced more

than 8.5 mil l ion dr i l l bits for oi l and gas and mining

industr ies. The quality of the products and the sales volume

make Volgaburmash, JSC one of the world’s leading rock-

cutting tools manufacturers. Rock-cutting tools produced

by Volgaburmash, JSC are used in the main Russian f ields

and in more than 40 other countr ies.

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pany

Com

pany

Volgaburmash. XXI century practices.

Innovations

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Having its proprietary patented technical research and software developments enables Volgaburmash, JSC to manufacture highly competitive drill bits modified for customer specific applications.

introducinginnovationtechnologiesin all aspects of business

Design engineers have at their disposal a software for automated drawing of a bit profile and bottom-hole coverage pattern, dull bit grading, selection of optimal hydraulics, load balancing for improving bit steerability, as well as field test performance analysis by means of advanced statistical data processing methods.

The base of the Company development is working out and introducing innovation technologies in all aspects of its activities providing high product quality level: in design engineering, manufacturing technology and after-sales service.

Volgaburmash, JSC has worked out a successful thorough system of automated design engineering, technology process planning and engineering evaluation (CAD/CAM/CAE-system) based on the unif ied environment of Siemens UG NX software system that is widely used by the world’s leading companies.

Design engineering system incorporates patented research results, math model simulation, selecting the optimal drill bit design parameters and multi-factor analysis of bit test results.

Innovations

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Manufactur ing technology upgrading includes the selection of the optimal

manufactur ing equipment, improvement of technical processes, production modes

as well as choosing new mater ials with improved character istics.

Design engineering and products

manufacturing are fulf i l led according to

an individual arrangement for a particular

customer, taking into account customer

equipment and f ield lithology. Currently,

Volgaburmash, JSC special ists can

design and manufacture dril l ing tools

of any complexity and modify bit design

depending on the dril l ing application.

All Volgaburmash, JSC innovations

are targeted at fulf i l lment of Quality

Policy, which means maximum satisfaction

o f cus tome r ’s r e qu i r emen ts and

expectations and creating their confidence

in the Company’s product.

The Company monitors its products

qual ity at al l stages of their l i fe cycle

to suppor t operational decision making

re lated to improvement of des ign

parameters and manufacturing technology.

A team of highly ski l led special ists

works out and implements innovations

in cooperat ion wi th sc ient i f ic and

research organizations.

Innovations

from scientific researchresults to the math model, manufacturing and improvement

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pany

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Volgaburmash. XXI century quality.

QualityManagementSystem

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A spec ia l p lace in the Qua l i t y

Management System is traditionally and

justly held by product quality control.

Highly qualified personnel of Manufacturing

Engineering Support and Technical Control

departments, a number of high technology

laboratories and services ensure undeviating

f i l l ing product requirements that have

been set before Volgaburmash, JSC for

many decades.

quality regulates allCompany’s processes

Quality Management System

The main strategic aim of Volgaburmash, JSC — the quality — regulates all Company’s processes

— management, production and marketing processes — starting with development of new bit designs

to satisfy customer requirements and finishing with the delivery of the finished products to the consumer.

Volgaburmash, JSC has implemented

and cer ti f ied its Quality Management

System (QMS) in compliance with the

requirements of ISO 9001 and ISO/TS

29001, Amer ican Petro leum Inst i tute

standard ANSI/API Spec.Q1, ISO 14001

(Environment Management System) and

Br it ish National standard BS-OHSAS

18001 (Occupational Health and Safety

Management System).

The Company has the right of using

the official API® monogram on the products

that comply with API Spec. Q1, API Spec.

7-1 requirements.

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The Central Laboratory and Metrology Service of Volgaburmash, JSC are accredited and certified by the Federal Agency for Technical Regulat ion and Metrology (ROSSTANDART) which is an of f icial confirmation of the Company’s conformity to technical regulations and compulsory standard requirements.

Quality Management System

Advanced and constantly brought up to date equipment of the Company’s laboratories and services guarantees quality control and assessment level meeting the International Standards as far as design solutions, materials, component parts and manufacturing processes.

From chemical analysis of highly

complex mater ia ls, structural study,

identif ication of grade, grain size, plating

thickness — to operational control in

express laboratories and modification of

technology processes of powder metallurgy,

industrial rubber articles, chemical and

heat treatment of bit component parts

— this is by no means the complete list

of methods and processes that are

successfully carried out for the purposes

of product quality control.

from structural study to modification of technology

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pany

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Volgaburmash. XXI century service.

Drill Bits Technology and Lease

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Volgaburmash, JSC renders engineering services for well construction, for this purpose the Company established its own Drill Bit Services Department. It ensures the customers get maximum bit performance by means of proper bit selection and constant control of drilling parameters. Moreover, a direct “manufacturer — customer” relationship allows Volgaburmash to respond promptly and modify drill bits for a given application.

Main advantages of Volgaburmash drill bit service:

Highly qualified and experienced service personnel, comprehensive information

on new bit designs and bit features, bit wear and bit performance help lower

the risks and achieve maximum performance;

Payment is made on the basis of actual meters drilled. It allows the Customer

to accurately plan well construction expenses and to minimize financial risks;

Storage and transportation costs are eliminated;

Number of drilling personnel and technological service experts is lowered.

•

•

•

•


drilling efficiency, drillbit technology, drill bit upgrading

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Volgaburmash, JSC Service Dept.

also renders bit lease services. Unlike

after-sales service, bit lease does not

involve Volgaburmash, JSC engineers in

the drilling process which additionally saves

money and makes it possible to estimate

the expenses connected with rock cutting

tools in advance.

Specialists of oil&gas and service

companies upgrade their qualification in

Volgaburmash, JSC’ Training Center. During

practical and consulting seminars the

specialists study peculiarities of conventional

and new bit designs, get hand-on experience

of selecting optimal drilling parameters as

well as dull bit evaluation skills. Personnel

training will help companies incorporate

more efficiency in their drilling operations

and reduce costs associated with improper

selection and use of drill bits.


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Three-Cone Drill Bits

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Three-Cone Bits Design Features

Central mud circulation

Shirttail and leg leading edge hardfacing

Enhanced shirttail hardfacing

Leg protection with TCI cutters

Leg protection with TCI cutters, shirttail

protection with diamond cutters

Combined mud circulation Extended nozzles

Mud blade Stabilization pad with TCI cutters

Stabilization pad with diamond cutters

Three-Cone Bits Designation

8 1/2 MTRP 617 (R563)

Diameter, in Product

line

IADC

code

Design

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Single gauge of diamondcompacts

Near gauge row (reamers)

Enhancedheel row

Enhanced heelrow with diamond

compacts

Energy balancedcutting structure

Double gauge of diamondcompacts

Diamond compacts in thenear gauge row

Three-cone bits design features

Chisel inserts

Enhanced steelteeth

hardfacing

Single gauge oftungsten carbide

compacts

Double gauge oftungsten carbide

compacts

Conical inserts

Other shapeinserts

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Shirttail and leg protection

Shirttail or shirttail and leg leading edge are hardfaced and may have tungsten carbide inserts.

Shirttail and legleading edgehardfacing

Leg protectionwith tungsten

carbide inserts

Slimhole Product Line

Bit diameter

Standard sizes

in mm

3 3/4 95,3 SLH117 (R967), SLH637 (R906)

4 1/8 104,8SLH117 (R966), SLH135 (R757), SLH137 (R978), SLH214 (R871),

SLH215 (R870), SLH517 (R541), SLH537 (R944)

4 1/4 108,0 SLH517 (R542)

5 7/8 149,2 SLH134 (R975), SLH214 (R764)

6 152,4 SLH215 (R850)

6 1/8 155,6 SLH135 (R753), SLH215 (R861)

6 1/4 158,7 SLH127 (R186), SLH517 (R145), SLH537 (R147)

6 11/32 161,0 SLH126 (R98), SLH517 (R94)

6 1/2 165,1 SLH537 (R144), SLH817 (R148)

6 3/4 171,4 SLH517 (R151), SLH537 (R152)

Three-Cone Bits Product Lines

Slimhole

Cutting structure

This product line may have either milled

teeth or TCI. To increase bit life, steel teeth

are hardfaced with wear-resistant tungsten

carbide based material. Depending on the rock

hardness, either side surfaces or side and end

surfaces of steel teeth are hardfaced.

The gauge may be protected with tungsten

carbide inserts. For additional protection against

gauge loss, a near gauge of tungsten carbide

inserts may be used.

Lubrication system

Bit lubrication system is designed to

compensate grease consumption and pressure

during long-term operation. It consists of a

grease reservoir with a rigidly mounted cap, a

flexible diaphragm, a metal canister protecting

the diaphragm from breakage, and channels to

connect the grease reservoir with friction areas

in bearings.

Drill bits with sealed bearing for drilling small

diameter wells (less than 6 3/4”). Slimhole bits

are ideal to drill for liner.

In Slimhole bits, both friction and roller bearings

can be used. In friction bearings, antifriction

wear-resistant materials and silver

coating are used.

TCI bit4 1/4 SLH517 (R542)

Steel teeth bit4 1/8 SLH215 (R870)

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Lubrication systemBit lubrication system is designed to

compensate grease consumption and pressure

during long-term operation. It consists of a grease reservoir with a rigidly mounted cap, a flexible diaphragm, a metal canister protecting the diaphragm from breakage, and channels to connect the grease reservoir with friction areas in bearings.


SlimholePro bits have improved protection against gauge loss.

Gauge rows have maximum number of tungsten carbide inserts. Legs

have additional stabilization pads.

SlimholePro Product Line

Bit diameter

Standard sizes

in mm

4 3/4 120,6SLHP117 (R557), SLHP437 (R885), SLHP517 (R218), SLHP527 (R818),

SLHP547 (R173), SLHP547 (R924), SLHP547 (R928)


SLHP517 (R2002)

4 25/26 126,0 SLHP117 (R965)

5 1/8 130,2 SLHP117 (R943)

5 1/2 139,7 SLHP216 (R223), SLHP447 (R507), SLHP547 (R923), SLHP637 (R876)


SLHP547 (R961), SLHP627 (R922)

5 2/3 143,9 SLHP547 (R290), SLHP547 (R882), SLHP627 (R893)

5 3/4 146,0 SLHP547 (R296), SLHP627 (R949)


SlimholePro

Cutting structure

This product line may have either milled

teeth or TCI. Cutting structure designed with

advanced software systems provides effective

drilling of any rock type and prolongs bit life. To

increase steel teeth life, a patented material is

used that consists of a mixture of spherical cast

tungsten carbide and small hard-alloy grains.

Depending on the rock hardness, either side

surfaces or side and end surfaces of steel teeth

are hardfaced. The gauge may be protected with

tungsten carbide inserts. For additional protection

against gauge loss, a near gauge of tungsten

carbide inserts may be used.

The gauge and the near gauge rows may

include diamond-coated tungsten carbide inserts.

Depending on the application, these inserts may

come up to 30%, 50% or 100% of the total

amount of inserts.

Small diameter bits (less than 6 3/4”) with premium

sealed bearing. Designing the bits of this product

line involves advanced knowledge-intensive

technologies and engineering analysis in the state

of the art software systems. High bit performance

is achieved due to high-quality materials, using

improved reliability bearings, most recent bit body

protection systems and optimum cutting structure

layout. This bit type is ideal for horizontal drilling.

SlimholePro bits use fr iction bearings with

constituent parts made of antifriction wear-resistant

material with silver coating as well as elastomer

coating to improve wear characteristics.

TCI bit6 1/2 SLHP547 (R496)

Steel teeth bit6 1/2 SLHP127 (R550)

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Grand Product Line

Bit diameter

Standard sizes

in mm

15 1/2 393,7 GRD111 (R970), GRD211 (R971)

17 1/2 444,5 GRD111 (R211), GRD113 (R130), GRD131 (R447), GRD311 (R972)

19 19/64 490,0 GRD111 (R215), GRD213 (R216)

20 508,0 GRD111 (R213)

26 660,4 GRD111 (R633), GRD121 (R636), GRD131 (R658)

Cutting structureThis product line may have either milled teeth

or TCI. To increase steel teeth life, steel teeth are

hardfaced with wear-resistant tungsten carbide

based material. Depending on the rock

hardness, either side surfaces or side and

end surfaces of steel teeth are hardfaced.


carbide inserts. For additional protection




SlimholePro Product Line

Bit diameter

Standard sizes

in mm

5 7/8 149,2SLHP117 (R585), SLHP137 (R977), SLHP217 (R474), SLHP437 (R805), SLHP447 (R577), SLHP517 (R495), SLHP527 (R955), SLHP537 (R485),


5 17/18 151,0 SLHP217 (R586)

6 152,4

SLHP117 (R591), SLHP127 (R910), SLHP137 (R878), SLHP217 (R570), SLHP417 (R411), SLHP437 (R811), SLHP447 (R592), SLHP517 (R934), SLHP537 (R948), SLHP547 (R416), SLHP617 (R480), SLHP627 (R939),

SLHP637 (R481)

6 1/8 155,6SLHP117 (R887), SLHP217 (R465), SLHP437 (R867), SLHP447 (R909), SLHP517 (R450), SLHP527 (R455), SLHP537 (R847), SLHP547 (R892),


6 1/4 158,7 SLHP527 (R819)


SLHP637 (R500), SLHP837 (R521)

6 3/4 171,4 SLHP117 (R936)

Grand

Steel teeth bit19 19/64 GRD213 (R216)

Large diameter bits (over 15 1/2”) with open

bearings are designed for drilling upper well

sections (surface hole drilling). Without sealing

elements in the bearing, it is possible to maximize

the journal and the rollers dimensions and to

achieve full circulation in the bearing which is

highly important as it helps reduction of the

torque, providing quick cooling action and

increasing bearing life.


Shirttail is hardfaced along its leading edge.

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Lubrication systemBit lubrication system is designed to compensate grease consumption and pressure during

long-term operation. It consists of a grease reservoir with a rigidly mounted cap, a f lexible

diaphragm, a metal canister protecting the diaphragm from breakage, and channels to connect

the grease reservoir with friction areas in bearings.

Shirttail and leg protectionShirttail and leg leading edge are hardfaced and may be protected with tungsten carbide

or diamond inserts or a combination of tungsten carbide and diamond inserts. Bits may have

stabilization features.

GrandPro Product Line

Bit diameterStandard sizes

in mm

15 1/2 393,7GRDP115 (R905), GRDP117 (R897), GRDP127 (R987), GRDP135 (R732), GRDP137 (R988), GRDP215 (R167), GRDP217 (R989), GRDP235 (R2000),

GRDP545 (R174), GRDP625 (R326)

16 406,4GRDP115 (R559), GRDP135 (R556), GRDP215 (R940), GRDP415 (R555),

GRDP435 (R571), GRDP437 (R935), GRDP535 (R937)

17 431,8 GRDP115 (R832), GRDP117 (R842)

17 1/2 444,5

GRDP114 (R146), GRDP115 (R477), GRDP117 (R828), GRDP124 (R492),





GRDP535 (R168), GRDP537 (R378), GRDP545 (R242)

18 1/2 469,9 GRDP115 (R855), GRDP125 (R858), GRDP135 (R860), GRDP215 (R859)

19 19/64 490,0 GRDP115 (R682), GRDP545 (R698)

26 660,4 GRDP114 (R552), GRDP115 (R552), GRDP135 (R653),

GRDP215 (R650), GRDP515 (R560)


GrandPro

Large diameter bits (over 15 1/2”) with premium

sealed bearing designed for multiple drilling of upper

sections (surface hole drilling), they have increased

bit life during forced drilling practices.

GrandPro Line may have both friction and roller

bearings. The friction bearings have constituent

parts made of antifriction wear-resistant material

with silver coating to increase bearing life.

TCI bit26 GRDP515 (R560)

Steel teeth bit17 1/2 GRDP117 (R828)

Cutting structure

This product line may have either milled teeth

or TCI. Cutting structure designed with advanced

software systems provides effective drilling of any

rock type and prolongs bit life. To increase steel

teeth life, a patented material is used that consists

of a mixture of spherical cast tungsten carbide

and small hard-alloy grains. Depending on the

rock hardness, either side surfaces or side and

end surfaces of steel teeth are hardfaced. The

gauge may be protected with tungsten carbide

inserts. For additional protection against gauge

loss, a near gauge of tungsten carbide inserts

may be used.


include diamond-coated tungsten carbide inserts.

Depending on the application, these inserts may

come up to 30%, 50% or 100% of the total amount

of inserts.

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Motor Product Line


in mm

7 1/2 190,5MTR437 (R91), MTR537 (R24), MTR627 (R60), MTR757 (R33), MTR837 (R123), MTR214 (R55), MTR314 (R25), MTR625 (R29), MTR117 (R837), MTR127 (R65),

MTR137 (R506), MTR217 (R508), MTR517 (R494), MTR547 (R553)


MTR627 (R529), MTR637 (R513)

8 3/8 212,7 MTR217 (R464), MTR547 (R476), MTR215 (R851), MTR435 (R471), MTR515 (R478)

8 1/2 215,9

MTR236 (R109), MTR547 (R812), MTR114 (R848), MTR125 (R199), MTR214 (R190), MTR216 (R454), MTR217 (R454), MTR417 (R587), MTR427 (R598), MTR547 (R439), MTR547 (R584), MTR135 (R184), MTR215 (R501), MTR315 (R962), MTR435 (R206),

MTR545 (R816), MTR625 (R810)

8 5/8 219,1 MTR437 (R840)

8 11/16 220,7 MTR435 (R844)

8 3/4 222,3MTR117 (R219), MTR417 (R872), MTR437 (R510), MTR547 (R536), MTR627 (R535),

MTR215 (R821), MTR435 (R516)

9 1/2 241,3 MTR117 (R2004), MTR537 (R827)

9 5/8 244,5 MTR537 (R113), MTR535 (R12), MTR545 (R17), MTR117 (R446), MTR437 (R444)


MTR545 (R313)

10 5/8 269,9MTR437 (R78), MTR537 (R35), MTR547 (R18), MTR627 (R100), MTR535 (R36),

MTR545 (R6), MTR745 (R26), MTR117 (R835), MTR127 (R992), MTR137 (R993), MTR217 (R806), MTR517 (R483), MTR215 (R856)

11 279,4 MTR117 (R564), MTR527 (R545), MTR547 (R547), MTR837 (R581), MTR115 (R380)

11 5/8 295,3 MTR214 (R58), MTR115 (R583), MTR124 (R85), MTR236 (R996), MTR435 (R77), MTR545 (R23), MTR625 (R57), MTR217 (R588), MTR337 (R593), MTR537 (R596),

MTR547 (R419), MTR627 (R438), MTR437 (R114), MTR535 (R201)

12 304,8 MTR115 (R941)

12 1/4 311,1

MTR137 (R540), MTR217 (R505), MTR417 (R599), MTR427 (R826), MTR527 (R533), MTR547 (R561), MTR617 (R562), MTR837 (R299), MTR115 (R193), MTR125 (R853), MTR135 (R339), MTR215 (R338), MTR315 (R126), MTR415 (R467), MTR435 (R461),

MTR445 (R463), MTR535 (R984), MTR625 (R318)


Motor

Drill bits with sealed bearing are designed for a wide range of applications and give high

performance due to the use of improved reliability bearings, advanced bit body protection

system and optimal cutting structure.

Motor bits can have both friction and roller bearings. The friction bearings use antifriction

wear-resistant material with silver coating.

TCI bit8 1/2 MTR435 (R206)

Steel teeth bit8 1/2 MTR215 (R501)

Cutting structureThis product line may have either milled teeth



based material. Depending on the rock hardness,

either side surfaces or side and end surfaces of

steel teeth are hardfaced. The gauge may be

protected with tungsten carbide inser ts. For

additional protection against gauge loss, a near

gauge of tungsten carbide inserts may be used.

Shirttail and leg protectionShirttail and leg leading edge are hardfaced

and may be protected with tungsten carbide or

diamond inserts or a combination of tungsten

carbide and diamond inserts.

Lubrication systemBit lubrication system is designed to compensate

grease consumption and pressure during long-

term operation. It consists of a grease reservoir

with a rigidly mounted cap, a flexible diaphragm,

a metal canister protecting the diaphragm from

breakage, and channels to connect the grease

reservoir with friction areas in bearings.

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Lubrication systemBit lubrication system is designed to compensate grease consumption

and pressure during long-term operation. It consists of an increased

grease reservoir with a rigidly mounted cap, a flexible diaphragm, a

metal canister protecting the diaphragm from breakage, and channels

to connect the grease reservoir with friction areas in bearings.

Shirttail and leg protectionShir ttail and leg leading edge are hardfaced and may be

protected with tungsten carbide or diamond inserts or a combination

of tungsten carbide and diamond inserts. Bits may have stabilization

features to improve bit performance by increasing bearing and cutting

structure durability.

MotorPro Product Line

Bit diameter

Standard sizes

in mm

8 1/4 209,6 MTRP137 (R920), MTRP517 (R933), MTRP537 (R915), MTRP617 (R913)

8 3/8 212,7MTRP117 (R896), MTRP137 (R925), MTRP417 (R946), MTRP437 (R947), MTRP517 (R862), MTRP527 (R951), MTRP537 (R869), MTRP627 (R875),

MTRP737 (R879), MTRP837 (R886)

8 1/2 215,9

MTRP117 (R802), MTRP127 (R986), MTRP137 (R442), MTRP137 (R917), MTRP437 (R582), MTRP447 (R807), MTRP517 (R902), MTRP527 (R926), MTRP537 (R864), MTRP547 (R269), MTRP617 (R563), MTRP627 (R590),

MTRP637 (R589), MTRP737 (R908), MTRP837 (R912)

9 7/8 250,8 MTRP117 (R297)

11 5/8 295,3 MTRP117 (R931), MTRP127 (R991), MTRP137 (R927), MTRP437 (R114)

12 304,8 MTRP117 (R916), MTRP437 (R918)

12 1/4 311,1MTRP117 (R822), MTRP127 (R932), MTRP437 (R295), MTRP447 (R597),

MTRP517 (R865), MTRP537 (R929)

13 3/4 349,2 MTRP837 (R942)


Motor Product Line


in mm

13 3/4 349,2 MTR115 (R181)

14 1/2 368,3 MTR117 (R839)

14 3/4 374,6 MTR117 (R831), MTR427 (R874)

15 381,0 MTR837 (R815)

MotorPro

TCI bit8 1/2 MTRP737 (R908)

Cutting structureThis product line may have either milled

teeth or TCI. Cutting structure designed with

advanced software systems provides effective

drilling of any rock type and prolongs bit life.

To increase steel teeth life, a patented material

is used that consists of a mixture of spherical

cast tungsten carbide and small hard-alloy

grains. Depending on the rock hardness, either

side surfaces or side and end surfaces of steel

teeth are hardfaced. The gauge may be protected

with tungsten carbide inserts. For additional

protection against gauge loss, a near gauge

of tungsten carbide inserts may be used.


include diamond-coated tungsten carbide

inserts. Depending on the application, these

inserts may come up to 30%, 50% or 100%

of the total amount of inserts.

Drill bits with premium sealed friction bearing are designed for drilling with high WOB and RPM

using downhole hydraulic motor.

Designing the bits of this product line involves advanced knowledge-intensive technologies and

engineering analysis in the state of the art software systems. High bit performance is achieved

due to using of high-quality materials, improved reliability bearings, most recent bit body

protection systems and optimum cutting structure layout. This bit type is ideal for horizontal

drilling.

MotorPro bits use bearings with constituent parts made of antifriction wear-resistant material

with silver coating as well as elastomer coating to improve wear characteristics.

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Standart

Standart line presents open bearing bits with steel teeth or tungsten carbide inserts.

They are designed for a wide range of applications, drilling with low speed turbines,

downhole hydraulic motor or for rotary drilling. Standart bits use both friction and

roller bearings.

Cutting structureThis product line may have either milled

teeth or TC I. To increase steel teeth life, steel

teeth are hardfaced with wear-resistant tungsten

carbide based material. Depending on the

rock hardness, either side surfaces or side

and end surfaces of steel teeth are hardfaced.


carbide inserts. For additional protection



Shirttail and leg protectionShirttail is hardfaced along its leading edge.

Steel teeth bit 4 1/4 STD211 (R548)

Standart Product Line


in mm

3 3/4 95,3 STD211 (R569)

4 1/8 104,8 STD211 (R549)

4 1/4 108,0 STD211 (R548)

7 1/2 190,5 STD131 (R64)

8 1/2 215,9 STD623 (R957)

10 5/8 269,9 STD231 (R7), STD623 (R20)

11 5/8 295,3 STD533 (R95), STD623 (R62)

Steel teeth bit 11 5/8 STM121 (R187)

TCI bit 11 5/8 STM543 (R175)


Storm

Cutting structure

This product line may have either milled teeth



based material. Depending on the rock hardness,

either side surfaces or side and end surfaces of

steel teeth are hardfaced. The gauge may be

protected with tungsten carbide inserts. For

additional protection against gauge loss, a near

gauge of tungsten carbide inserts may be used.


Shirttail is hardfaced along its leading edge.

Storm Product Line


in mm

6 3/4 171,4 STM121 (R459)

8 1/2 215,9STM133 (R523), STM211 (R192),

STM513 (R524)

8 3/4 222,3 STM513 (R515)

10 5/8 269,9 STM543 (R226)

11 5/8 295,3STM121 (R187), STM133 (R519), STM211 (R166), STM543 (R175)

Drill bits with open bearings are designed specifically

for high speed drilling (up to 600 RPM).

Without sealing elements in the bearing, it is

possible to maximize the journal and the rollers

dimensions and to achieve full circulation in

the bearing which is highly important as it helps

reduction of the torque, providing quick cooling

action and increasing bearing life.

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Torque recommended for thread connections

Bit diameterConnection

threadRecommendedwrench torque

in mm API GOST Ft-lbs kN.m

3 3/4 – 4 1/4 95,3 – 108,0 2 3/8 Reg З – 66 З000 – 3500 4 – 4,8

4 5/8 – 5 3/8 117,5 – 136,5 2 7/8 Reg З – 76 4500 – 5500 6 – 7,5

5 1/2 – 6 3/4 139,7 – 171,4 3 1/2 Reg З – 88 7000 – 9000 9,5 – 12

7 1/2 – 8 3/4 190,5 – 222,3 4 1/2 Reg З – 117 12000 – 16000 16 – 22

9 5/8 – 13 3/4 244,5 – 349,2 6 5/8 Reg З – 152 28000 – 32000 38 – 43

14 3/4 – 26 374,6 – 660,4 7 5/8 Reg З – 177 З4000 – 40000 46 – 54

Roller cone bits diameter tolerances

Drill bit rated diameter, in Tolerance, in Tolerance, mm

1 3/4” up to and including 13 3/4” +1/32 - 0 +0.8

Over 13 3/4” up to and including 17 1/2” +1/16 - 0 +1.6

Over 17 1/2” +3/32 - 0 +2.4

Technical Information

Set of nozzles for roller cone bits

Bit diameter, in Design number Nozzle ID, mm

3 3/4”; 4 1/8”; 4 1/4” R9531 7,9; 9,5; 11,1

4 3/4” – 5”4 3/4” – 5” for IADC codes 54x, 61x and 62x

R673812,7; 14,3; 14,38,7; 12,7; 14,3

5 1/2” – 6” R3401 8,7; 11,1; 14,3

6 1/8” – 6 3/4” R1804 8,7; 11,1; 14,3

7 1/2”; 7 7/8” – 8 1/2”; 8 3/4”; 9 5/8” for IADC codes 54x, 61x and 62x

R0030R0030 (centr.)

12,7; 14,3; 15,912,7

7 1/2”; 7 7/8” – 9 5/8” for other bittypes

R0030R0030 (centr.)

14,3; 15,9; 19,014,3

11”; 11 5/8”; 12”; 12 1/4”; 13 3/8”; 13 3/4”; 15 1/2”; 17 1/2”9 7/8”; 10 5/8”

R0101R0101 (centr.)R0030 (centr.)

19,0; 20,6; 20,615,912,7

16”R9819 (extended)

R0101 (centr.)15,9; 15,9; 15,915,9

14 1/2”; 14 3/4”; 15”; 16”; 17”; 18 1/2”; 19 19/64”

R0101R0101 (centr.)

15,9; 15,9; 15,915,9

20”R0101

R0101 (centr.)19,0; 19,0; 19,015,9

26”R0101

R0101 (centr.)20,6; 20,6; 20,619,0

8 3/8” — 8 3/4” extended nozzles(steel teeth bits)

Tech Spec 3664-034-05749180-01

20,018,0

18,015,0

8 1/2” — 8 3/4” extended nozzles(TCI bits)

20,018,0

18,015,0

*Set of nozzles can be changed on customer request

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PDC Bits Design Features

Key features:Improved structural strength and increased PDC number.

Advantages:Cutting mode is smoother. Drilling efficiency is higher,

the bit is more steerable in directional wells.

Advantages:This type of bit gauge protection ensures that the hole

gauge is maintained for a long period of time, which, in

its turn, ensures steady bit performance.

Key features:Increased bit wear-resistance.

Key features:In case of vibrations, shock-

proof inserts restore smooth drilling.

Advantages:The bit operates more steadily, the life of PDC cutters

and general bit performance are increased.

Key features:The cutters interact with formation

when the bit is pulled up.

Advantages:Preventing drill pipe drag provides quicker and safer

pulling out the bit.

Bit spiral blade

PDC cutters on the bit gauge

Спиральнаялопасть долота

Bit anti-vibration protection

Back-reamers

PDC Bits Designation

12 1/4 sFD 5 19 SM (A64)

Diameter, in Productline

DesignBladecount

Rockhardness

PDC-size

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PDC Bits Product Lines

FastDrill

These steel body PDC bits are designed for full diameter drilling of oil and gas vertical and

directional wells. They give high performance and high ROPs.

FastDrill Product Line


in mm

3 9/32 83,0 FD409МA (A83)

3 5/8 92,0 FD409MA (A84)

4 1/2 114,0 FD609MA (A85)

4 3/4 120,6 FD313S (A386), FD413SM (A32), FD609MA (A86)

4 7/8 123,8 FD413SM (A301), FD609SMA (A300)

4 7/8 124,0 FD413SMA (A249), FD609SMA (A104)

4 31/32 126,0 FD413SMA (A289), FD613SMA (A321)

5 3/16 132,0 FD313S (A387)

PDC bit 5 1/2 FD413S (A303)

PDC Bits Design Features

Key features:Protective coating (1) includes solid mass of ultra-

hard tungsten carbide. Powder coating (2) contains

heterogeneous mixture of metallic powders of pulverous

matrix components and tungsten carbide.

Advantages:The contents of the hard-facing (1) absorbs impact and

improves corrosion resistance. Powder coating (2) has very

high resistance to friction, impacts and erosive action even

at high temperature. It has high abrasion resistance. Improved coating of the bit body with

plazma flame spraying and weld penetration

Anti-balling coating

Key features:Anti-balling coating of the bit body with a specialized

alloy prevents cuttings sticking to the bit body.

Advantages:This features stabilizes drilling in various applications

by preventing bit balling and stabilizing ROP.

Key features:Bearing inserts limit depth of

cut of the bit.

Advantages:Depth-of-cut control lessens bit torque and improves

steerability in directional drilling.Bearing inserts on the inner cone

of the bit profile

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smartFastDrill Product Line


in mm

4 7/8 123,8 sFD613M (A410)

5 1/2 139,7 sFD413SM (A407), sFD613M (A408)

5 5/8 142,9 sFD413SM (A304), sFD613M (A409)

8 1/2 215,9sFD516SM (A147), sFD519AM (A147), sFD616SM (A154), sFD613SM (A59),

sFD613SM (A405)

8 5/8 219,1 sFD416SM (A348)

8 11/16 220,7 sFD613SM (A80), sFD613SM (A399)

11 5/8 295,3 sFD519SM (A47), FD419S (A394)

11 13/16 300,0 sFD419S (A342), sFD519SM (A243)

12 1/4 311,1 sFD419S (A391), sFD519SM (A392)

15 1/2 393,7 sFD619SM (A56)

smartFastDrill

These bits are designed for full diameter drilling of oil and gas vertical and directional wells.

Premium smartFastDrill PDC bits are developed with unique software system giving an opportunity

of making up optimal cutting structure for efficient rock drilling. This method increases bit

dynamic stability, ROP and wear-resistance, аs well as provides high bit steerability.

PDC bit 15 1/2 sFD619SM (A56)


FastDrill Product Line


in mm

5 1/2 139,7 FD413S (A303), FD513M (A1), FD813MH (A302)

5 5/8 142,9 FD613SM (A62), FD709MH (A87), FD713M (A420)

5 11/16 144,4 FD613MH (A88)

5 3/4 146,0FD413SMA (A250), FD513SM (A397), FD613SM (A396), FD613SM (A76), FD713M

(A426)

5 7/8 149,2 FD513SM (A34)

6 152,4 FD416S (A285), FD513SM (A106), FD609MA (A107), FD713MH (A169)

6 1/8 155,6 FD416S (A286), FD609MА (A89)

6 1/2 165,1 FD513M (A6)

7 1/2 190,5 FD313S (A388), FD613SM (A77), FD813MH (A97)

7 11/16 195,0 FD613SM (A390)

8 7/16 214,3 FD613SM (A149)

8 1/2 215,9

FD513MH (A415), FD419S (A284), FD416S (A368), FD419S (A382),

FD416SM (А400), FD616M (A369), FD619SM (A153), FD616SM (A248),

FD716MH (A309), FD313S (А389), FD713MH (A170), FD813MH (A155),

FD513MH (A404), FD613MH (A359), FD613SM (A418), FD616SM (A59)

8 5/8 219,1 FD613SM (A132)

8 11/16 220,7

FD419S (A245), FD419S (A383), FD416SM (A346), FD516SM (A350),

FD519SM (A350), FD616SM (A351), FD613MH (A360), FD613SM (A80),

FD813MH (A175), FD616SM (A80), FD619SM (A80)

8 3/4 222,3 FD613SM (A358)

9 7/8 250,8 FD519S (A192), FD616SM (A90)

10 5/8 269,9 FD519S (A196), FD616SM (A102), FD716SM (A307), FD716M (A425)

11 1/2 293,0 FD813MH (A44)

11 5/8 295,3FD619SM (A406), FD519SM (A428), FD616M (A398), FD619SM (A129), FD619SM

(A395), FD613MH (A361), FD813MH (A66), FD716M (A425)

11 13/16 300,0 FD519SM (A243)

12 1/4 311,1FD519SM (A64), FD619SM (A140), FD619SM (A393), FD616SM (A157), FD716SM

(A121), FD613MH (A385), FD713SM (A162)

14 3/4 374,7 FD716SM (A128)

15 1/2 393,7 FD419SM (A288)

16 406,4 FD619SM (A73)

17 431,8 FD619SM (A123)

17 1/2 444,5 FD519SM (A130), FD619SM (A82)

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SideTrack

BicentricDrill Product Line

Bit diameter

Standard sizes

in mm

4 3/4x5 5/8 120,6х142,9 BD613M (А14)

5 1/2x6 1/2 139,7х165,1 BD513SM (А26)

6 1/2х7 1/2 165,1х190,5 BD713MH (А144)

6x6 14/16 152,4х175,0 BD613SM (A58)

8 1/2x9 3/8 215,9х238,2 BD713SM (A19)

8 1/2х9 7/8 215,9х250,8 BD613SM (А136)

8 1/2x10 1/2 215,9х266,7 BD713SM (A71)

9 1/2x10 5/8 241,2х269,9 BD713MH (A317)

12 1/4x13 1/2 311,1х342,9 BD716MH (A316), BD713MH (A241)

Side-tracking PDC bit8 1/2 ST613MH (A100)

Side-tracking PDC bits are designed for side-tracking in open hole with water or mud flushing. The bits

can be used in rotary,turbine drilling or with downhole motors.

SideTrack Product Line


in mm

5 1/2 139,7 ST613MH (A242)

8 1/2 215,9 ST613MH (A100)

8 11/16 220,7 ST613MH (A384)

11 5/8 295,3 ST613MH (A240)


FastDrillMatrix

BicentricDrill

These matrix body PDC bits are designed for

drilling wells in complicated drilling applications

and for drilling long sections where the key task

is drilling a section in one trip. The bits have high

resistance to abrasiveness and erosion.

FastDrillMatrix Product Line


in mm

8 1/2 215,9FDM616MH (AM369), FDM716MH (AM309),

FDM613 (FAM424)

8 3/4 222,3 FDM716MH (AM427)

11 5/8 295,3 FDM516MH (AM412)

Bicentric PDC bit6 x 6 14/16 BD613SM (A58)

PDC bit 8 1/2 FDM616 (AM369)

Bicentric steel body PDC bits of BicentricDrill line

are designed for drilling with simultaneous borehole

opening of oil and gas vertical and directional

wells. Absence of moving parts eliminates possibility

of their being lost in the well. Other advantages

of BicentricDrill bits are their ROP comparable

with the standard one and bits cost reduction.

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Technical Information

Torque recommended for thread connections

Connecting threadRecommended torque kNm

API GOST

2 3/8 З-66 4,0 — 4,8

2 7/8 З-76 6,0 — 7,5

3 1/2 З-88 9,5 — 12,0

4 1/2 З-117 16,0 — 22,0

6 5/8 З-152 38,0 — 43,0

7 5/8 З-177 46,0 — 54,0

PDC bits diameter tolerance

Drill bit rated diameter, in Tolerance, in Tolerance, mm

Less than 6 3/4 +0 - 0,015 - 0.38

6 25/32 to 9 +0 - 0,020 - 0.51

9 1/31 to 13 3/4 +0 - 0,030 - 0.76

13 25/32 to 17 1/2 +0 - 0,045 - 1.14

Over 17 17/32 +0 - 0,063 - 1.60

Nozzle types for PDC bits

Nozzletype

Nozzles ID, in/mm

7/32 8/32 9/32 10/32 11/32 12/32 13/32 14/32 15/32 16/32 18/32 20/32 22/32 24/32 26/32 28/32

5,6 6,4 7,1 7,9 8,7 9,5 10,3 11,1 11,9 12,7 14,3 15,9 17,5 19,1 20,6 22,2

22, ports * * * * * * *

27 * * * * * * * * * * * *

39 * * * * * * * * * * * * * * *

RPM recommended for PDC drill bits and core bits

Product

type

Blade

count

Drill bits and core bits diameter, in

3 9/32 to 5 1/2 5 5/8 to 7 7/8 8 3/8 to 9 7/8 10 5/8 to 17 1/2

Drill bits

3 — 4 60...400 60...400 60...350 60...350

5 — 6 60...200 60...250 60...350 60...400

7 — 8 60...200 60...280 60...350 60...400

More than 9 - 60...250 60...300 60...400

Core bits More than 4 60...120 60...120 60...120 60...120

Formation hardness

S Soft

SM Soft with medium stringers

M Medium

MH Medium with hard stringers


Core bit8 3/8 / 3 1/8 CB613SM (A38)

Core bit8 3/8 / 3 7/8 CB613SM (A45)

Core bit8 3/8 / 3 1/8 CB1009MH (A68)

CoreBits

Steel body PDC core bits are designed for drilling oil and gas wells with simultaneous

core recovery.

CoreBits Product Line


in mm

5 1/2 / 2 1/32 139,7/52,0 CB613SM (A25)

5 1/2 / 2 5/8 139,7/67,0 CB613SM (A353)

6 1/4 / 2 5/8 158,7/67,0 CB613SM (A37)

6 7/16 / 2 5/8 163,5/67,0 CB813МН (А92)

7 3/8 / 3 1/8 187,3/80,0 CB613SM (A35)

7 11/16 / 3 1/8 195,0/80,0 CB913MH (A174)

8 3/8 / 3 1/8 212,7/80,0 CB613SM (A38), CB1009MH (A68)

8 3/8 / 3 7/8 212,7/100,0 CB1009MH (A69), CB613SM (A45)

8 1/2 / 3 1/8 215,9/80,0 CB813SM (A74), CB613SM (A431)

8 1/2 / 3 7/8 215,9/100,0 CB813SM (A75), CB813SM (A78), СВ1009MH (A292), CB913MH (A401),

CB613SM (A403)

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sCATALOGUE2013 Products for oil&gas industry CATALOGUE2013 Products for oil&gas industry


String Stabilizers

String stabilizer

String stabilizers are designed to balance drill string and downhole motor, to stabilize or modify well-bore trajectory.

Application:Drilling soft, medium, hard and solid formations (MCTK type).

Design:Bearing surfaces of the blades are hardfaced

with wear-resistant material to prevent early wear.

PDC cutters on the bearing surfaces improve

durability of string stabilizers.

String stabilizers are manufactured on Customer request for specific well parameters and drilling applications.

String stabilizers are manufactured on Customer request for specific well parameters and drilling applications.

Near-bit Stabilzers

Near-bit stabilizer1-KA 8 11/16 CT

Near-bit stabilizers are designed for reaming the wellbore and improvement of bit and downhole motor performance.

Application:Drilling soft and medium abrasive formations(MC-type);

Drilling medium abrasive and hard formations (CT-type).

Design:Bearing surfaces of the blades are hardfaced

with wear-resistant material to prevent early wear.

PDC cutters on the bearing surfaces improve

durability of near-bit stabilizers.

Near-bit Stabilizers Product Line

Near-bit

stabilizer standard

size

Near-bit stabi-lizer

diameterConnection thread Total

length,mm

Length of the

bearing surface,

mm

Weight,kg

in mm API GOST

1-КА 8 11/32 СТ 8 11/32 212,0 4 1/2 Reg/4 1/2 Reg Box conection З-117/Box conection З-117 295 150 43,0


1-КА 8 13/32 СТ 8 13/32 213,5 5 1/2 FH/NC50 Pin connection З-147/Box conection З-133 500 153 64,0


1-КА 8 15/32 МС 8 15/32 215,1 4 1/2 Reg/4 1/2 Reg Box conection З-117/Box conection З-117 523 150 62,0


2-КА 8 1/2 СТ 8 1/2 215,9 NC 50 / NC 50 Pin connection З-133/Box conection 3-133 500 153 55,0

2-КА 8 1/2 СТ-02 8 1/2 215,9 NC 50 / NC 50 Box conection З-133/Box conection 3-133 386 155 49,0

3-КА 8 1/2 СТ 8 1/2 215,9 5 1/2 FH/NC50 Pin connection З-147/Box conection 3-133 350 115 43,0

1-КА 8 19/32 СТ 8 19/32 218,0 NC50/NC50 Box conection З-133/Box conection З-133 386 150 47,0

1-КА 8 19/32 СТ-01 8 19/32 218,0 NC50/NC50 Box conection З-133/Box conection З-133 386 155 49,0

2-КА 8 19/32 СТ 8 19/32 218,0 5 1/2 FH/NC50 Pin connection З-147/Box conection З-133 350 115 43,5

1-КА 8 19/32 МС 8 19/32 218,0 4 1/2 Reg/4 1/2 Reg Box conection З-117/Box conection З-117 526 150 62,0


1-КА 11 1/2 СТ 11 1/2 292,0 6 5/8 Reg/5 1/2 FH Box conection З-152/Box conection З-147 505 220 103,0




1-КА 12 1/4 СТ 12 1/4 311,1 6 5/8 Reg/5 1/2 FH Box conection З-152/Box conection З-14 505 200 103,0



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Contacts:

• Turkmenistan

60, 1945 Str. (10th Abadanchalyk), Ashgabat, Turkmenistan, 744017, Business and retail center

«Paytak». Tel: +993 (12) 51-01-07 Tel./fax: +993 (12) 51-01-15

E-mail: [email protected]

• USA

WLS Drilling Products Inc

18904 Freeport Drive Montgomery, Texas

Tel.: +93 6 448 1911

Fax: +93 6 448 1912

Site: wlsdp.com

• Australia

WLS Drilling Products S.A.

San Sebastian 2812 Of. 1002 Las Condes Santiago de Chile

Tel.: +56 2 333 3904,

+56 9 789 5473

Fax: +56 2 335 2561


• Chile

Tricon Drilling Solutions Pty Ltd

85 Belgravia Street, Belmont Western Australia 6104

Tel.: +61 8 9477 2666,

Fax: +61 8 9477 2888


Site: www.triconds.com.au

Groznenskaya Str. 1, Samara, 443004, Russia

Tel.: +7 (846) 300-8000

Fax: +7 (846) 300-8000E-mail: [email protected]

Representation offices:

Distributors:

VOLGABURMASH, JSC


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Documents

ENG NEFTEGAZ Catalogue 2013 forWeb[VBM] - …torgpredstvo.rs/kontent/kom_106/Catalogue2.pdf · · 2016-04-0648 PDC drill bits 50 Designation 51 Design features ... dull bit grading,