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SCE-ENG.UWM.EDU
Elastomer & Plastics
Technology
SPRING 2014
ELASTOMER & PLASTICS TECHNOLOGY
Quality Courses. Qualified Instructors.Maximizeproductivity,efficiencyandinnovationthroughoutyourorganization.You’lluseyournewskillstomakeanimmediateimpactatyourjob.Howdoweknow?Becauseourinstructorsusethem,too!SCEinstructorsarereal-lifeengineersseasonedwithreal-worldexperienceinthefieldtheyteach.
Paul BonenbergerisanexpertinmechanicalattachmentsandauthorofTheFirstSnap-FitHandbook.Heworkednearlyfourdecadesatamajorengineeringandmanufacturingcompany.
Terry Chapinhasspent30yearsintherubberindustry,andiscurrentlyaseniormaterialsengineeratDelphi,workingprimarilyintheareaofsilicones,elastomerpartsandfoamproductsdevelopment.
John Dickhasauthoredmorethan65journalandmagazinepublicationsandfourbooksonrubbertechnology.He’salong-timeU.S.delegatetotheInternationalStandardsOrganization(ISO).
Nick SchottearnedhisPh.D.inchemicalengineering,andhasbeenteaching,researchingandpublishingworkattheUniversityofMassachusettsforthepast32years.
James Stevensonhasmorethan35yearsofexperienceinprocessingrubberandplastics.SinceearninghisM.S.andPh.D.fromUW-Madison,hehaspublishedmanyworksandreceivedmorethan20patents.
Peter Surette, Sr.hasheldvariouspositionsintherubberindustrythroughouthiscareer.He’sbeenanactivememberofASTMInternational,andheestablishedhisownconsultingbusinessin2002.
John Vosmeierhasworkedasadesignmanager,seniortoolingengineerandseniormolddesigner,andiscurrentlythetoolingmanagerforaconsumergoodscompany.
Van WalworthisthepresidentofResearch&DesignSpecialties,Inc.inthegreaterNashvillearea.Heisaconsultant,ideaguyand“rubberwhisperer,”withmorethan20yearsofinstructionalexperience.
Professional Certificate ProgramsMaintainhighstandardsforyourselfandyourorganizationwithanSCEcertificateinEngineering.Fuelamoresuccessfulfuturewithcoursestaughtbyinstructorsthatkeepyourattention,keeppacewiththechangingindustryandkeepyoucompetitive.
Earn your Elastomer Technology Certificate or Plastics Technology Certificate by attending nine or more days of related courses within three years. Visit sce-eng.uwm.edu to get started today!
All programs are held in Milwaukee, Wisconsin.For full course descriptions visit sce-eng.uwm.edu or contact:
SCE | Conveniently Located Downtown
Essentials of Silicone ElastomersGetadetaileddescriptionofsiliconeelastomers,emphasizingtheirchemistry,physicalandrheologicalproperties,curingprocess,andassociatedtestmethods,bothphysicalandanalytical.
Course Outline:•SiliconeProductCategories•SiliconeNomenclature,FeaturesandBenefits•TypicalApplications•ManufacturingProcess•SiliconePolymersandCompounds•ChemicalStructure•MolecularWeight/Viscosity•StaticandDynamicProperties•ViscoelasticityandFlow•AnalyticalTestMethods•CureProcess/Measurement•PropertyMatrix•TestReproductability•Specifications•QCLaboratoryTesting•ExperimentalDesign
Learning Outcomes:•Understandsiliconeelastomertechnology–applications,features,benefitsandallaspectsofthemanufacturingprocess
•Befamiliarwithdynamicandstaticproperties,curingprocessandchemicalstructure
•Examinevariousanalyticaltestingmethodswithspecifications,propertymatrixandexperimentaldesignconsiderations
Mon.-Tue., May 19-20, 8am-4:30pm Instructors: Mary Krenceski, Mel ToubFee: $890CEUs: 1.4/PDHs: 14Program No. 4830-6762
Molding of Rubber and Design of Rubber Molds Learnthefundamentalsofmoldingrubbermechanicalgoodsanddesigningtheirrubbermolds,withnoreferencetothemoldingoftires.Reviewapplicablemoldingmethodswithemphasisoncompression,transferandinjectionprocesses.Bringdrawingsortroublesomepartstoaddressreal-worldissuesduringclass.
Course Outline:•RubberMaterialOverview•OverviewofMoldsandMoldingProcesses•OverviewofPressesandMoldingEquipment•BasicMoldConstruction•MoldSteelandFinishing•CavityInserts,CoresandCore-Bars•Gates,VentingandVacuum•RunnerLayoutsandCross-Sections•RunnerDesignTechniques•FlashlessandWastelessMoldingTechniques•SpecialPrototypeMoldDesigns•RubbertoMetalBondingand/orOver-Molding•MoldOperationTechniques•TolerancesforPartsandMolds•DesignforManufacturability(DFM)•Troubleshooting•WorkshopsessionswithQ&A
Learning Outcomes:•Gainanintegratedperspectiveonrubbermoldinganddesignofrubbermolds
•Understandcurrentprinciplesandtechniquesinthedesignofmoldsandmoldedpartdesign
•Exploreusefuldesigninformation–valuableforbeginnersandseasonedpractitioners
Wed.-Fri., Apr. 23-258am-5pm Days 1 & 2, 8am-2pm Day 3Instructors: Terry Chapin, Van WalworthFee: $1190Early Bird: $1090 (register by Feb. 23)CEUs: 1.8/PDHs: 18Program No. 4830-6312
ELASTOMER TECHNOLOGYsce-rubber.uwm.edu
CoverIllustration:PaulBonenberger
Rubber Extrusion Technology
Learnapplicablebasicinformationonallaspectsoftherubberextrusionprocess.Buildaknowledgebasethatencompassesproductsrangingfromintricateprofileextrusionstotires,usingcompositionsrangingfromasinglethermoplasticelastomertomultipledenseandcellularcompoundscoextrudedwithcarriersandreinforcements.
Course Outline:•ElastomerProperties•LaboratoryTestsforExtrudability•CompoundIngredients•ProcessingandCompounding•PumpingEquipment•ShapingEquipment•DownstreamEquipment•Instrumentation•Operations•AdvancedTechnologies•Troubleshooting
Learning Outcomes:•Understandcompoundingredients,characterizationandprocessing
•Becomefamiliarwithequipmentforpumping,shaping,curingandmonitoring
•Learnvariousmethodsrelatedtoprocessvariationandcontrol
Wed.-Fri., Feb. 26-28, 8am-4:30pm Instructors: John Dick, James Stevenson Fee: $1390Early Bird: $1290 (register by Dec. 26)CEUs: 2.0/PDHs: 20Program No. 4830-6572
Silicone Elastomers Technology and Fabrication Receiveacomprehensiveoverviewofsiliconeelastomers,includingbasicsiliconechemistry,typesofsiliconeelastomers,manufacturingprocesses,fabricationtechniques,problem-solvingandapplicationareas.Withanemphasisonliquidinjectionmolding,learnfromapanelofexpertsinthesiliconesfield,anddiscussspecificprojectsofinterest.
Course Outline: •SiliconeElastomerTechnology•LiquidSiliconeRubber(LSR/LIM)•ToolingDesignandConstruction•AdhesionandBondingofSiliconeRubber•ClassProject
Learning Outcomes: •VisitM.R.Mold&EngineeringCorp.toexperiencetheproductionofanactualliquidsiliconerubberpart
•Observepumpdesignandoperation,machinesetupandoperation,flowanalysis,andmore
•Understandmaterialselection,dispensingmethods,injectionmoldingprocess,tooldesignandbondingalternatives
Tue.-Fri., Feb. 4-7, 8am-4:30pm Location: Hilton Anaheim/Orange Suites, CA Instructors: Rick Finnie, Juergen Giesow, Torsten Kruse, Bob Pelletier, John Timmerman, Mel Toub Fee: $1290CEUs: 2.4/PDHs: 24Program No. 4830-6566
Save $100 or More!Enroll two months before the start of most courses
to receive Early Bird Discounts.
Designing Plastic Parts for the Injection Molding Process Prerequisites: Some knowledge of plastic materials, injection molding and engineering principles is useful, although the basics are introduced.
Getafundamentaloverviewofplasticpartdesignfortheprocessofinjectionmolding–idealforengineersanddesignerswhoareaccustomedtoworkingwithmetals,butfacedwithmetaltoplasticconcerns.Examineplasticmaterials,behaviorandselection,engineeringdesign,manufacturingconsiderationsandassemblymethods.
Course Outline:•IntroductiontoPlasticMaterials•InjectionMoldingEquipment•InjectionMoldingProcess•ReviewofInjectionMolds•MechanicalBehaviorofPlasticMaterials•ApproachingPlasticProductDevelopment
Learning Outcomes:•Learnhowtoselectanappropriateplasticmaterialformulation
•Discoverhowtoworkwithinthemanufacturinglimitationsassociatedwiththeinjectionmoldingprocess
•Understandhowtoapproachplasticproductdevelopmentandestablishenduserequirements
Mon.-Tue., May 12-13, 8am-4:30pm Instructor: Nick Schott Fee: $990Early Bird: $890 (register by Mar. 12)CEUs: 1.4/PDHs: 14 Program No. 4830-6068
Plastic Injection Mold Design Basics Getapracticalandcomprehensivelookatinjectionmolddesignandlearntocontributetotheoverallsuccessofprojects.Receiveauniqueblendofverydetailedmolddesignconceptssetforthinthecontextofthewholedesignprocess,andonthefinalday,participateinthatprocess.
Course Outline:•Theanatomyofamold•Themoldingprocess•Plasticresinfundamentals•Shrink•Plasticpartdesignfundamentals•Sprue,runnerandgate•Ejection•Basicmoldinserting•Slidesandlifters•CavityLayout•Coolingandventing•Moldsteel•PlatingandPolishing•Molddesignfromaprojectperspective
Learning Outcomes:•Understandmolddesignconcepts•Avoidcostlymistakes•Specifyandevaluateyourpurchasesofmolds
Mon.-Wed., Apr. 28-30, 8am-4:30pm Instructor: John Vosmeier Fee: $1090Early Bird: $990 (register by Feb. 28)CEUs: 2.0/PDHs: 20 Program No. 4830-6061
PLASTICS TECHNOLOGYsce-plastics.uwm.edu
sce-eng.uwm.edu | 414-227-3121 | [email protected]
Plastic Injection Mold Design Advanced Prerequisites: Completion of Plastic Injection Mold Design Basics or a solid knowledge of the subject matter.
Takeyourunderstandingoftheinnerworkingsofinjectionmoldstothenextlevel.Withafocusoncostsavingsthroughout,workon“mini-projects”ateachimportantjunctureinordertomasteradvancedconcepts.
Course Outline:•MoldingSurfaceTolerances•MoldStrengthandPerformance•MoldAlignmentandInterlocking•AdvancedPartingLineandShut-offDevelopment
•AdvancedSlideandLifterDesign•AdvancedCavityandCoreInserting•3DModelingandMoldDesign•MoldMonitoring
Learning Outcomes:•Understandadvancedpartingline,shut-offdevelopment,advancedslideandlifterdesign
•Learntodoadvancedcavityandcoreinserting•Analyzeyourcurrentissuesregardingthesubjectmatter
Thu.-Fri., May 1-2, 8am-4:30pm Instructor: John Vosmeier Fee: $890Early Bird: $790 (register by Mar. 1)CEUs: 1.4/PDHs: 14 Program No. 4830-6058
Simply Snap-Fits: Developing World-Class Snap-Fit AttachmentsDevelopadeepunderstandingofsnap-fitattachmentsandgaintheknowledgetodevelopsnap-fitapplicationsoptimizedforreliability,manufacturing,assemblyandcustomerusage.Withreal-lifeobservations,samplepartsanda copy of the instructor’s book – The First Snap-Fit Handbook –you’llhavethetoolstomasterthesnap-fittechnologyfundamentals.
Course Outline:•Systematicapproachtodevelopingsnap-fitapplications
•Snap-fitattachmenttechnology•Satisfyingdiverserequirements•Productassemblyandreliability
Learning Outcomes:•Understandhowasnap-fitattachmentfunctionsasacomplexsystemoffeatures
•Recognizeandavoidmanycommonsnap-fitmistakes
•Knowtheminimumdesignrequirementsforasuccessfulsnap-fitattachment
Mon.-Tue., Mar. 24-25, 8am-4:30pm Instructor: Paul BonenbergerFee: $890 CEUs: 1.4 / PDHs: 14 Program No. 4830-6712
“The instructor, Nick Schott, clearly has a rich background in plastics engineering, which was a huge benefit for someone just starting out. The class was much more comprehensive than I expected.”
Cheryl M.
GENERALINFORMATION
•BUSINESSsce-business.uwm.edu
•BUSINESSPROCESSIMPROVEMENTsce-businessimprovement.uwm.edu
•PROJECTMANAGEMENTsce-pm.uwm.edu
•SMALLBUSINESSDEVELOPMENTCENTERsce-sbdc.uwm.edu
•SOCIALMEDIAsce-social.uwm.edu
•TRAINING/ORGANIZATIONALDEVELOPMENTsce-ttt.uwm.edu
“The course was well-organized and very informative – extremely beneficial to my work and future.”
Damian R.
More SCE Professional Development Opportunities
Register:sce-registration.uwm.edu800-222-3623|414-227-3200Mon.-Fri.,8am-5pmCST
Location:ProgramswillbeheldattheUWMSchoolofContinuingEducation,161W.WisconsinAvenue.SCEisconvenientlylocatedindowntownMilwaukee.
ForthelatestinformationongettingtoandfromSCE,visitsce-directions.uwm.edu.ThewebpageincludesaccesstoprintablecolorPDFsofcurrentmaps,informationaboutparking,publictransportationinformationandotherdetailsrelevanttoourlocation.Visitsce-hotels.uwm.eduforanabundanceofnearbylodgingandentertainmentoptions.
Program Cancellations/Refunds*AfullrefundisissuedtoprogramparticipantsiftheSchoolofContinuingEducationcancelsaprogramforanyreason.Participantwithdrawalsmadeatleasttwoweeks(14days)priortothestartofaprogramcanreceivea100%refund.Whenaparticipantwithdrawslessthantwoweekspriortotheprogramstart,participantsmayhavetheirfeestransferredonetimetoanycurrently availableprogram,otherwiseparticipantswillreceivearefundminusa20%administrativefee.Forprogramswithafeeof$35orless,norefundwillbegiven,ifaparticipantwithdrawswithintwoweeksofthestartdate.Onceaprogramhasbegun,refundsarenolongerissued.
Personal Enrichment Opportunities:
sce-eng.uwm.edu | 414-227-3121 | [email protected]
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