E/H 24 VOLT SYSTEM

2-2015

1. Attach adapters to E/H valve and install inside cavity on headache rack.

2. Attach valve harness per diagram on decal.

3. Attach return hose to valve and filter housing. Attach pressure hose from pump.

4. Attach 1/2” hoses from squeeze cylinder to valve parts #3 & #4.

5. Attach 3/8” hoses from lift cylinder to valve parts #1 & #2.

6. Use cover plate to locate cutout in right side toolbox.

7. Use access cover or edge molding to protect hoses.

8. Drill holes for 3/8” bolts as indicated and bolt pump to inside of toolbox.

.

9. Attach power harness as indicated.

10. Attach 30-amp fuse holder to positive terminal on batter, run wire through switchon dash and then to the red wire on the harness.

11. Attach suction hose and pressure hose to pump with adapters provided. 12. Attach suction hose to bottom of reservoi

13. Run batter cables through hole in toolbox and attach to E/H motor as indicated.

14. Run battery cables along frame rail and attach black cable to negative terminal on battery.

15. Attach 200-amp fuse holder to positive battery terminal.

16. Insert 200-amp fuse.

17. Attach red cable from E/H ontop of “ice cube” fuse. Install rubber cap.

24V E/H W/Remote Part# 205094DESCRIPTIONPART #QTYITEM

NUT, 10-24 LOCK11011931

NUT, M8 X 1.25 WIZFLANGE11014112

BOLT, 10-24 X .5 STAINLESS, PHILLIPS11026433

BOLT, 5/16-18 X 3.011053824

NUT, 5/16-18 WIZ FLANGE11060625

PLUG, 1/2" BUTTON PLASTIC11075326

ADAPTER, 8MJ-6MB9012013337

ADAPTER, 6MJ-6MB9012022228

ADAPTER, 10MJ-8MB12049319

FUSE HOLDER, ATC, 14 GA., MINI132001110

FUSE, MINI 30 AMP132002111

SWITCH BOOT132035212

Switch, Spst, Rocker Led132044113

FUSE COVER, BUSS CFCOVER-1R132092114

FUSE HOLDER, BUSS CFBAR1-M8XSP132093115

FUSE 200 AMP, BUSS MRBF-200132094216

DECAL, SWITCH IDENTIFICATION202003117

Decal, Double Poppet Valve202052118

Decal, Wiring Diagram, HD E/H, Wireless202061119

Flatbed Valve, HD E/H, 24V, Dbl Poppet Deutsch223067120

BATTERY CABLE, 2GA TWIN LEAD, 186"230155121

SWITCH, DPDT, M, 6 PIN, PUSH ON232086222

Harness, HD E/H, Wireless232100123

Harness, HD E/H, Power232104124

Transmitter & Receiver, Kar-Tech233003125

Decal, 24V System702154126

15

2 16

19

21

12 17

22

25

20

5

9

7 4

8

7

1

36

E/H KitW/ Remote

For 24V System

5/8/2015

1826

13

1011

14

223067 Flatbed Valve, HD E/H, 24V Dbl Pop DeutschDESCRIPTIONPART #QTYITEM

O-Ring Plug, #4 7/16-2012006211

Valve, #8 Dbl Poppet, N.C.22205142

Valve, #8 Spool, 4-Way 2-Position22205213

Valve, #8 Relief, 3000 psi22205414

Coil, #8 Hydraforce, 24V, Deutsch DT04-2P22205555

Decal, 24V System70215416

E/H Motor & Pump, 24VDESCRIPTIONPART #QTYITEM

Solenoid, 4 Post, 24VDC Contactor13212111

Strap, Motor-Solenoid Connecting23210212

Decal, 24V System70215413

-10 Suction Port

-8 Pressure Port

Ground Cable

Positive Cable

Purple Switch WireFrom Valve Harness(B)

Black Ground WireFrom Valve Harness

SQUEEZE CYLINDER -BASE-

SQUEEZE CYLINDER -ROD-

LIFT CYLINDER -BASE-

LIFT CYLINDER-ROD-

CHECK VALVE222039

TO THIS PORT

E/H, ValveMotor & Pump

For 24V System

5/8/2015

53 5 2

4

1

6

1

2

3

Parts List

DESCRIPTIONPART #QTYITEM

EDGE TRIM10036521 in1

BOLT, 3/8-16 X 1, WIZ FLANGE11044042

WASHER, 3/8" LOCK11067243

WASHER, 3/8" FLAT STANDARD11067644

NUT, 3/8-16 GR 511082645

ADAPTER, 12BH-10MB9012018416

ADAPTER, 8MJ-8MB9012028817

ADAPTER, 20MB-12FOR12054418

ADAPTER, 12BH-12MB 45°12054519

ACCESS COVER FRAME211849110

HOSE, SUCTION, .75 X 54220603111

Hose, Pressure HD E/H220738112

Shield, HD, E/H260400113

Access Cover, HD E/H260401114

CLAMP, HOSE #12 .75"520099215

SCREW, 1/4 X 1 TEK SELF-TAP710586416

E/h Motor Pump/unit, 24V735014117

Solenoid, 4 Post, 24VDC Contactor1321211

Strap, Motor-Solenoid Connecting2321021

Back of Box

Front of Box

E/HFor 24V System

8

9

15

12

11 1

14 1016

15

6

7

2 4 3 5

13

17

5/8/2015

3.625

3.750

6.375

2.250

n.391

24V E/H Kit W/Hand Control Part# 205095DESCRIPTIONPART #QTYITEM

NUT, M8 X 1.25 WIZFLANGE11014111

BOLT, 5/16-18 X 3.011053822

NUT, 5/16-18 WIZ FLANGE11060623

ADAPTER, 8MJ-6MB9012013334

ADAPTER, 6MJ-6MB9012022225

ADAPTER, 10MJ-8MB12049316

FUSE HOLDER, ATC, 14 GA., MINI13200117

FUSE, MINI 30 AMP13200218

Switch, Spst, Rocker Led13204419

FUSE COVER, BUSS CFCOVER-1R132092110

FUSE HOLDER, BUSS CFBAR1-M8XSP132093111

FUSE 200 AMP, BUSS MRBF-200132094212

Hand Control & Cable Assy, 2 Bank150044113

Decal, Double Poppet Valve202052114

Decal, Wiring Diagram, HD E/H, Hand Control202062115

Flatbed Valve, HD E/H, 24V, Dbl Poppet Deutsch223067116

BATTERY CABLE, 2GA TWIN LEAD, 186"230155117

Harness, HD E/H, Hand Control232101118

Harness, HD E/H, Power232104119

Decal, 24V System702154120

11

1

12

10

15

17

3

6

4 2

5

4

13

E/H KitW/ Hand ControlFor 24V System

5/8/2015

14

16

20

9

78

GREEN

TRANSMIT

RED

BATTERY/DIAGNOSTIC

POWER

LOADUNLOAD

SQUEEZE

UNSQUEEZE

WORK LIGHTS

Decal Part# 202061

Harness Part# 232100

Decal Part# 202062

Harness Part# 232101

E/H

W/ Hand Control

E/H

W/ Remote

FLOAT

6 BLK

1 RED

2 GRN

3 BRN

5 YEL

4 BLU

1 RED

2 GRN

4 BLU

5 YEL

6 PUR

5/8/2015

Decal Part# 702154

3 GRN/

YEL