S3

S3 SUPER SLICER

5-2019

OPERATOR’S & PARTSMANUAL

S31

S3

Thank you for purchasing a Deweze S3

TO THE OWNER OR OPERATOR:

As with all Harper products, the S3s have been thoroughly tested and built to provide a sturdy, dependable product. The S3 is equipped with live hydraulics, which allows it to be used for a wide range of lifting and hauling tasks. This manual is written as an aid to operating and maintaining the DewEze S3. Read and understand the manual thoroughly before operation to avoid damage to the unit or injury to the operator or bystanders.

A S3 can present hazards to an operator who follows unsafe procedures in either the operation or maintenance of the unit. Therefore, SAFETY WARNINGS are present at certain locations in the text. Harper Industries is not responsible for accidents or injuries that result from the misuse or lack of maintenance of the S3.

SYMBOL: SAFETY WARNING!

MEANING: Failure to understand and obey this warning may result in injury to you or others. Whenever this symbol is used, please pay very close attention to the information presented, and make sure you fully understand. If you do not, contact your dealer or Harper Industries for clarifica-tion.

151 E. HWY. 160 Harper, KS 67058(620) 896-7381 • Fax (620) 896-7129

Toll Free 800-835-1042Email info@deweze.com

Website www.deweze.com

© 2019 Harper Industries, Inc.The Harper and DewEze names are registered trademarks of Harper Industries, Inc. All other brand and productnames are trade-

marks or registered trademarks of their respective companies.

1

S3

Statement of Warranty

Harper Industries, Inc. (HII) warrants to each purchaser of a new DewEze S3 from an authorized dealer or representative, that such equipment is free of manufacturer’s defects in workmanship and materials which appear while in normal service for a period of ONE YEAR commencing with delivery to the original user.

The obligation of HII under this warranty is expressly limited, at our option, to replacement or repair at a service facility designated by Harper Industries or at the manufacturing plant in Harper, KS. A part will be replaced after inspection discloses it to have been defective. This warranty does not apply to defects caused by damage or unreasonable use (includ-ing failure to provide reasonable and necessary maintenance, or by performing functions without genuine DewEze S3 accessories) while in the possession of the consumer.

Warranty is limited to parts, labor and ground freight delivery of replacement parts. HII shall not be liable for the consequential damages of any kind, including but not limited to consequential labor costs or transportation charges in connection with replacement or repair of defective parts.

This warranty does not apply to parts subjected to misuse, abuse, alteration, improper or inadequate maintenance, or normal wear (inculding belts, chains, sickles).

Harper Industries makes no warranty with respect to trade accessories. They are subject to the warranties of their respective manufacturers.

ANY IMPLIED OR STATUTORY WARRANTIES, INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. HII makes no other ex-press warranty, nor is anyone authorized to make any on behalf of HII.

For further information please contact your nearest DewEze S3 dealer.

RECORDSDate of Purchase ______ / ______ / ______

Dealer’s Name _________________________________ Dealer’s Phone _________________________________ Serial Number Machine __________________________

2 3

S3

Table of ContentsOPERATOR SECTIONTo the Owner or Operator...............................................Warranty Statement........................................................Table of Contents............................................................Specifications..................................................................Safety Guidelines............................................................Set-Up Instructions.........................................................Operation Hydraulic Requirements................................... Loading Instructions.......................................... Feeding Instructions.........................................Adjustments Feed Rate......................................................... Flow Control Valve Adjustments.......................Maintenance Schedule....................................................

PARTS SECTION Table and Feed Chain...................................... Trailer Assembly............................................... Backboard and Sides....................................... Safety Shields................................................... Sickle Height Adjustment.................................. Twine Box - Optional......................................... Decals...............................................................

Sickle Drive Assembly - Hydraulic Option......... Hydraulic Option............................................... Hydraulic Option Schematic............................. Sickle Drive Assembly - PTO Option................ PTO Kit.............................................................

3

123456

788

89

10

1.11.21.31.41.51.61.7

2.12.22.32.42.5

S3

Specifications

4 5

Power Hydraulic or PTO poweredDimensions 91.63” H x 148” L x 119” W (in field position)Weight 2750 lbs. w/ trailerCutting Device 81” Sickle Bar - 27 individual sickle sections (knives)

NOTE: Following publication of this manual, certain changes in standard equipment and options may have occurred which would not be included in these pages. Your Harper dealer is the best source for up-to-date information.

S3

Safety Guidelines

• Use genuine factory parts or parts with equivalent characteristics, includ- ing type, strength and material. Fail- ure to do so may result in product mal- function and possible injury to the op- erator and/or others.• If hardware is not secure, or if some of the hardware is over-tightened, equip- ment failure may result, posing poss- ible safety hazards.• To prevent possible eye injury, always wear SAFETY GLASSES while oper- ating equipment.• Replace locknuts and locking screws if you can tighten them without feeling considerable resistance for several turns before they are completely tight. Replace them with factory authorized parts or their equivalent.

Guards & Shields• Keep all safety devices in place.• Replace all worn, damaged, unusable, missing or lost safety shields and guards before operating the equip- ment.• Keep the equipment in good operating condition.

Safety Decals• If safety related or instructional decals become illegible or are removed, re- place them immediately. New decals may be obtained from your local Harp- er Dealer.• If you replace parts that have such decals attached to them, make sure the decals are replaced with current versions, and are on the replacement parts before the machine is operated again.

HydraulicsTo prevent serious injury or death:• Relieve pressure on system before repairing, adjusting or disconnecting any hydraulic hose or fitting.• Wear proper hand and eye protection when searching for leaks.• Use wood or cardboard instead of hands when looking for leaks.• Keep all hoses, fittings and compo- nents in good operating condition.• Do not use any type of heat or flame (welding, soldering, cutting torch, etc.) near pressurized hydraulic lines.

SAFETY WARNING!HIGH-PRESSURE FLUID HAZARD!Escaping fluid under pressure can pene-trate skin causing serious injury or death.

5

S3

Set-Up Instructions

Your S3 is shipped from the factory in a “knockeddown” position to make it easier to transport. If it is necessary for you to trans-port your S3 you will again need to “knock it down” in order to get within the legal limits of most public roads. If transport is necessary or if you have received your machine in the “knocked-down” position follow the instruc-tions below to set it up correctly.

1. Raise the backboard (1) into an up- right position and secure loosely with two 1/2” bolts (5) provided on each end. (See Fig. 1)

2. Set sides (2) in place and fasten down with five 5/16” bolts (3) located on the table sides.

3. Tighten top hold-down brackets (4). (See Fig. 1).

4. Tighten four 1/2” bolts described in instruction 1 above.

5. Slide the table into the feeding position (away from the loading arm) and secure with bolts (1) provided, one at each end. (See Fig. 2)

SAFETY WARNING!OPERATING THE S3 LIFTING ARM WITH THE TABLE IN THE ROAD/TRANSPORT POSITION WILL DO DAMAGE TO THE LIFT ARM LINKAGE!

6 7

Fig. 1

1

2

3

4

5

Fig. 2

Fig. 2

Feed Position

Transport Position

S3

Operation

NOTE: BEFORE OPERTATING YOUR NEW S3 MAKE A COMPLETE INSPECTION OF ALL COMPONENTS TO INSURE THAT ALL THE NUTS AND BOLTS ARE TIGHT AND THAT NO DAMAGE HAS OCCURRED DUR-ING SHIPPING.

HYDRAULIC REQUIREMENTSYour new DEWEZE S3 is designed to be used as a mobile feeding unit mounted on a trailer or as a stationary unit in a permanent installation. Regardless of the type of use the S3 WILL REQUIRE 15 GPM (gallons per minute) of hydraulic oil flow and a minimum of 1800 PSI (pounds per square inch) hy-draulic pressure to operate properly. Be sure that the hydraulic system you intend to use is functioning properly and that the oil is clean and of good quality.

Two hydraulic remotes are required to oper-ate the trailer mounted S3. One is to control the lift arm for loading the bales and the other is to operate the slicer table. Each remote must be capable of reversible flow. You may want to mark the remotes to make sure that you hook up the hydraulics the same way each time you use the machine.

NOTE: When using a hydraulically driven S3 III continuously (for more than 3 bales in 10 minutes) the following adjustments must be made to tractors equipped with a high flow, pressure compensated loadsense hydraulic system.

1. Flow (speed) must be controlled on the tractor remote outlet. To set this speed first set the Slicer flow as outlined in the manual. Secondly, turn the flow control toward the “turtle” on the tractor selective control outlet until the speed begins to decrease. Stop turning as soon as you can notice a decrease in speed. Failure to follow these procedures may result in the overheating of the tractor hydraulic system, as the system will be at maximum flow and pressure. (Load is sensed at the tractor selective control valve and if this valve is wide open the system is at constant maximum pressure / flow.

2. The alternative to the above is to buy a “flow limiter valve” and attach it between the quick disconnect and the hose on the pressure side.

3. On PTO model S3 III, flow must also be regulated at the selective control outlet for the slat motor.

NOTE: If the above instructions are not fol-lowed, the following symptoms may develop:

Rapid heating of the tractor hydraulic oil, this will show up as a loss of speed on the hydraulic motor speed. These motorsloseefficiencyrapidlywhenoil over heats.

7

S3

LOADING INSTRUCTIONS (Trailer Mounted Unit Only)

Approach the bale on its right side with the lift arm lowered to the ground. If your trac-tor is equipped with dual rear wheels, you may have to reposition the tongue to allow the tractor to pass the bale. (See the instruc-tions above). Cradle the bale in the lift fork by moving forward so that the bale is against the back of the fork. Lift the bale all the way up so that the bale rolls onto the table slats. Move the bale toward the sickle by activating the feeder and stop as the bale reaches the sickle. To load and carry a second bale, re-peat the above process and raise the second bale until it rests snuggly against the first.

NOTE: Be sure to raise the lift arm to the upright position and latch the safety chain whenever you transport your S3 on the road!

FEEDING INSTRUCTIONS

To engage the feeding operation of the S3, idle the tractor engine, engage the slicer table hydraulics and increase the engine speed to 2100 RPM. This is the optimum speed for processing for most tractors and will process an average bale in approximately four min-utes at the minimum feeder setting.

SAFETY WARNING!Stay clear of the table and cutter bar when the machine is in operation!

If the system stalls, reverse the slats and try again. If stalling continues, increase the RPMs of the tractor about 10 percent.

NOTE: Always wait until the first bale has been processed completely and the table slats have stopped before loading the second bale onto the table.

SAFETY WARNING!Excessive sickle speed may cause table vi-bration and damage to the hydraulic motor and/or the sickle!

FEEDING RATE

The feeding rate may be adjusted by chang-ing the speed of the feeder chain, or by adjusting the distance between the sickle and the table slats. To change this distance, use the following procedure.

SAFETY WARNING!Turn off tractor and disconnect the hydrau-lic hoses before making any adjustments to the sickle! Failure to do so could result in serious personal injury!

1. Loosen the two 5/8” hex bolts (1) and two 5/8” carriage bolts (2) that hold the sickle bar in place. (See Fig. 3)

2. Screw the 3/4” all thread adjustment bolts (3) in or out at each end of the sickle. Make sure that each end is adjusted so that the sickle is parallel with the table slats. Use a tape measure to gauge each end.

Adjustments

8 9

2

3

1

S3

NOTE: The backboard will slide up or down in relation to the sideboards without loosen-ing any other bolts.

3. Retighten the four 5/8” bolts loosened in step one on previous page.

FLOW CONTROL VALVE ADJUSTMENT

The flow control valve on the right controls the speed of the sickle; the valves loosen the knob on the adjustment lever and move the lever to higher number to increase speed, and to lower the number to decrease speed. After moving the lever, tighten the knob to hold the lever in place.

For initial setting of the valves, set each adjusting lever on “5”. Fine tune the speed of the sickle and slats by adjusting the valves individually to get the proper cutting for the type of hay you are processing.

9

S3

TRAILER MAINTENANCE

MONTHLY (Or every 100 bales) Grease the linkage of the lift arm to avoid binding and rust.

ANNUALLY Clean and repack the wheel bearings.

TABLE MAINTENANCE

MONTHLY (Or every 100 bales) Grease Shumacher gear box with MAX 3 shots of lithium based grease every 50 operating hours.

Knife-head bearing should be greased every 12 operating hours with 1 shot of grease.

Check the conveyor chain for tightness. The chain should not swag more than 6” from the bottom of the table at the center. Adjust the make-up roller equally at each end for maximum chain life. Lubricate the system drive chains with chain oil.

Inspect Schumacher drive belt for stretching from normal wear, tighten belt as necessary. Inspect for unusual/excessive belt wear such as fraying, glazing, or other abnormalities, replace as necessary.

Inspect sickle sections for wear, and replace as necessary.

Remove lower Schumacher shield and remove excess hay from drive area.

DRIVE SHAFT MAINTENANCE

MONTHLY (Or every 100 bales) Grease all grease zerks on the drive shaft. (Zerks located at each end and one in the middle of the shaft.) Inspect and replace any broken or missing safety shields. Check for loose bolts on drive shaft.

Maintenance

10

S3

PARTS SECTION

S3

S3

Table of ContentsPARTS SECTION Table and Feed Chain...................................... Trailer Assembly............................................... Backboard and Sides....................................... Safety Shields................................................... Sickle Height Adjustment.................................. Twine Box - Optional......................................... Decals...............................................................

Sickle Drive Assembly - Hydraulic Option......... Hydraulic Option............................................... Hydraulic Option Schematic............................. Sickle Drive Assembly - PTO Option................ PTO Kit.............................................................

1.11.21.31.41.51.61.7

2.12.22.32.42.5

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NOTES

Harper Industries, Inc.151 E. Highway 160Harper, KS 67058

Website: www.harperindustries.com

Telephone: 620-896-7381Toll-Free: 800-835-1042Fax: 620-896-7129

E-mail: info@harperindustries.com