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2015 Kamilan, Idzuari Azli MSc Asset Management & Maintenance 8/15/2015 National Commission’s fact findings of 2010 BP Projects Oil Disaster in the Gulf of Mexico

DW Project Paper Deepwater Horizon-G03178 Idzuari Azli

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Page 1: DW Project Paper Deepwater Horizon-G03178 Idzuari Azli

2015

Kamilan, Idzuari Azli

MSc Asset Management & Maintenance

8/15/2015

National Commission’s fact findings of 2010 BP Projects Oil

Disaster in the Gulf of Mexico

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National Commission’s fact findings of 2010 BP Projects Oil Disaster in the Gulf of Mexico 2015

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Table of Contents

1.0 INTRODUCTION ........................................................................................................................... 2

2.0 EXPLOSION & OIL LEAK ................................................................................................................ 5

3.0 RESPONSE & CONTAINMENT ...................................................................................................... 8

3.1 Blowout Preventer & Containment Dome .............................................................................. 9

3.2 Riser Insertion Tube................................................................................................................. 9

3.3 Hydrogen Bomb & Nuclear Explosion ..................................................................................... 9

3.4 Relief Well ............................................................................................................................... 9

3.5 Oil Slick .................................................................................................................................. 10

4.0 CAUSE OF DISASTER .................................................................................................................. 11

4.1 The annulus cement barrier did not isolate the hydrocarbons............................................. 12

4.2 The shoe track barriers did not isolate the hydrocarbons .................................................... 12

4.3 The negative-pressure test was accepted ............................................................................. 13

4.4 Influx was not recognized ...................................................................................................... 13

4.5 Well control response actions failed ..................................................................................... 13

4.6 Diversion to the mud gas separator ...................................................................................... 13

4.7 The fire and gas system did not prevent hydrocarbon ignition. ........................................... 14

4.8 The BOP emergency mode did not seal the well. ................................................................. 14

5.0 RECOVERY AND RESTORATION ................................................................................................. 16

5.1 Containment, collection and use of dispersants ................................................................... 17

5.2 Containment .......................................................................................................................... 17

5.3 Use of Corexit dispersant ...................................................................................................... 18

5.4 Oil skimming vessels (distance) in the Gulf of Mexico .......................................................... 18

5.5 Workers cleaning a beach affected by the spill. .................................................................... 18

5.6 Oil eating microbes ................................................................................................................ 19

6.0 REFERENCE ................................................................................................................................ 20

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1.0 INTRODUCTION

.

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The Deepwater Horizon was a 9-year-old semi-submersible, mobile, floating, dynamically positioned drilling rig that could operate in waters up to 10,000 feet (3,000 m) deep. Built by South Korean company Hyundai Heavy Industries and owned by Transocean, the rig operated under the Marshallese flag of convenience, and was chartered to BP from March 2008 to September 2013. It was drilling a deep exploratory well, 18,360 feet (5,600 m) below sea level, in approximately 5,100 feet (1,600 m) of water. The well is situated in the Macondo Prospect in Mississippi Canyon Block 252 (MC252) of the Gulf of Mexico, in the United States' exclusive economic zone. The Macondo

well is located roughly 41 miles (66 km) off the Louisiana coast. BP was the operator and principal developer of the Macondo Prospect with a 65% share, while 25% was owned by Anadarko Petroleum

Corporation and 10% by MOEX Offshore 2007, a unit of Mitsui.[37]

The Deepwater Horizon rig was drilling an oil well in the Macondo prospect that was intended to be plugged with cement and then completed later to become a production well. The top of the well was about 5,000ft (1,524m) beneath the surface of the Gulf of Mexico. The Deepwater Horizon was owned and mostly staffed by employees of exploration firm Transocean, under contract to BP.

On the evening of April 20, 2010, a well control event allowed hydrocarbons to escape from the Macondo well onto Transocean’s Deepwater Horizon, resulting in explosions and fire on the rig. Eleven people lost their lives, and 17 others were injured. The fire, which was fed by hydrocarbons from the well, continued for 36 hours until the rig sank. Hydrocarbons continued to flow from the reservoir through the wellbore and the blowout preventer (BOP) for 87 days, causing a spill of national significance. BP Exploration & Production Inc. was the lease operator of Mississippi Canyon Block 252, which contains the Macondo well.

Underwater oil wells are not just holes with a drilling pipe stuck into them. As the drilling is done, a fluid, usually mud is forced out of the drill bit and debris is thus pushed upwards. This fluid also counteracts the pressure to stop oil and gas forcing their way upwards. Once each passage of drilling is completed, metal casing is cemented into place in the hole. In this case the well had already been cemented ready for abandonment. At the point the disaster occurred, the well was essentially finished.

The National Commission on the BP Deepwater Horizon Oil Spill and Offshore Drilling is a presidential commission, established by Executive Order 13543 signed by Barack Obama on May 21, 2010, that is “tasked with providing recommendations on how the United States can prevent and mitigate the impact of any future spills that result from offshore drilling.” It came about as a result of the April 2010 Deepwater Horizon oil disaster. The Commission's purpose is to:

1. Examine the facts and circumstances to determine the cause of the Deepwater Horizon Oil Disaster

2. Develop options for guarding against future oil spills associated with offshore drilling 3. Submit a final public report to the President with its findings within 6 months of the

Commission's first meeting

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Figure 1: Deepwater Horizon with different type of conventional & mobile jack-up drilling platform

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2.0 EXPLOSION & OIL LEAK

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At approximately 9:45 pm, on 20 April 2010, high-pressure methane gas from the well expanded into the drilling riser and rose into the drilling rig, where it ignited and exploded, engulfing the platform. At the time, 126 crew members were on board: seven BP employees, 79 of Transocean, and employees of various other companies. Eleven workers were never found despite a three-day Coast

Guard (USCG) search operation and are believed to have died in the explosion. Ninety-four crew were rescued by lifeboat or helicopter, 17 of whom were treated for injuries. The Deepwater Horizon sank on the morning of 22 April 2010.

BP's investigation said it took 49 minutes after the first oil and gas flowed up the well before Transocean workers on the rig took action to control the situation. By extension, this suggests that they did not notice until that point that there was a big problem.

The blowout preventer (BOP) is supposed to stop gas-kick and blowout resulting in an uncontrolled upward surge of oil and gas flow to the surface. The BOP, the size of a five-storey building, consists of a series of high-pressure valves, designed to prevent such a surge or kick from damaging the drilling operation. In this particular BOP, built by US firm Cameron to specifications by Transocean, there are five ram-type preventers and two annular preventers, according to Transocean's chief executive

With the failure to prevent the blowout, the rig was in danger. Everything happened very quickly, according to Transocean boss Steve Newman's hearing evidence. "It is also clear that the drill crew had very little, if any, time to react. The initial indications of trouble and the subsequent explosions were almost instantaneous." The surge of gas that reached the surface ignited. Transocean identified two nearby vessels, the rig's own engines and some equipment as the possible source of the accidental ignition. In evidence given to the joint US Coast Guard and Bureau of Ocean Energy Management, Regulation and Enforcement investigation, chief electronics technician Michael Williams said the rig's general alarm had been "inhibited". This meant the sensors were active but the alarm would not actually sound, to avoid the crew being awoken at night. Transocean said the setup was standard practice and there were in any case hundreds of other alarms. In the blast and fire, 11 rig workers died, with more injured. Just over 36 hours later the rig sank.

An oil leak was discovered on the afternoon of 22 April when a large oil slick began to spread at the former rig site. The oil flowed for 87 days. BP originally estimated a flow rate of 1,000 to 5,000 barrels per day (160 to 790 m3/d). The Flow Rate Technical Group (FRTG) estimated the flow rate was 62,000 barrels per day (9,900 m3/d). The total estimated volume of leaked oil approximated 4.9 million barrels (210,000,000 US gal; 780,000 m3) with plus or minus 10% uncertainty, including oil that was collected, making it the world’s largest accidental spill. BP challenged the higher figure, saying that the government overestimated the volume. Internal emails released in 2013 showed that one BP employee had estimates that matched those of the FRTG, and shared the data with supervisors, but BP continued with their lower number. The company argued that government figures do not reflect over 810,000 barrels (34 million US gal; 129,000 m3) of oil that was collected or burned before it could enter the Gulf waters.

According to the satellite images, the spill directly impacted 68,000 square miles (180,000 km2) of ocean, which is comparable to the size of Oklahoma. By early June 2010, oil had washed up on 125 miles (201 km) of Louisiana's coast and along the Mississippi, Florida, and Alabama coastlines. Oil sludge appeared in the Intracoastal Waterway and on Pensacola Beach and the Gulf Islands National

Seashore. In late June, oil reached Gulf Park Estates, its first appearance in Mississippi. In July, tar

balls reached Grand Isle and the shores of Lake Pontchartrain. In September a new wave of oil suddenly coated 16 miles (26 km) of Louisiana coastline and marshes west of the Mississippi River in Plaquemines Parish. In October, weathered oil reached Texas. As of July 2011, about 491 miles (790 km) of coastline in Louisiana, Mississippi, Alabama and Florida were contaminated by oil and a total of 1,074 miles (1,728 km) had been oiled since the spill began. As of December 2012, 339 miles (546 km) of coastline remain subject to evaluation and/or cleanup operations.

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Concerns were raised about the appearance of underwater, horizontally extended plumes of dissolved oil. Researchers concluded that deep plumes of dissolved oil and gas would likely remain confined to the northern Gulf of Mexico and that the peak impact on dissolved oxygen would be delayed and long lasting. Two weeks after the wellhead was capped on 15 July 2010, the surface oil appeared to have dissipated, while an unknown amount of subsurface oil remained. Estimates of the residual ranged from a 2010 NOAA report that claimed about half of the oil remained below the surface to independent estimates of up to 75%. That means that over 100 million US gallons (2.4 Mbbl) remained in the Gulf. As of January 2011, tar balls, oil sheen trails, fouled wetlands marsh grass and coastal sands were still evident. Subsurface oil remained offshore and in fine silts. In April 2012, oil was still found along as much as 200 miles (320 km) of Louisiana coastline and tar balls continued to wash up on the barrier islands. In 2013, some scientists at the Gulf of Mexico Oil Spill and Ecosystem Science Conference said that as much as one-third of the oil may have mixed with deep ocean sediments, where it risks damage to ecosystems and commercial fisheries.

In 2013, more than 4.6 million pounds of "oiled material" was removed from the Louisiana coast. Although only "minute" quantities of oil continued to wash up in 2013, patches of tar balls were still being reported almost every day from Alabama and Florida Panhandle beaches. Regular cleanup patrols were no longer considered justified but cleanup was being conducted on an as-needed basis, in response to public reports.

It was first thought that oil had not reached as far as Tampa Bay, however a study done in 2013 found that that one of the plumes of dispersant-treated oil had reached a shelf 80 miles off the Tampa Bay region. According to researchers, there is "some evidence it may have caused lesions in fish caught in that area".

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3.0 RESPONSE & CONTAINMENT

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3.1 Blowout Preventer & Containment Dome

First BP unsuccessfully attempted to close the blowout preventer valves on the wellhead with remotely operated underwater vehicles.[74][75] Next it placed a 125-tonne (280,000 lb) containment dome over the largest leak and piped the oil to a storage vessel. While this technique had worked in shallower water, it failed here when gas combined with cold water to form methane hydrate crystals that blocked the opening at the top of the dome.[76] Pumping heavy drilling fluids into the blowout preventer to restrict the flow of oil before sealing it permanently with cement ("top kill") also failed.[77][78]

3.2 Riser Insertion Tube

BP then inserted a riser insertion tube into the pipe and a stopper-like washer around the tube plugged the end of the riser and diverted the flow into the insertion tube.[79] The collected gas was flared and oil stored on the board of drillship Discoverer Enterprise.[80] Before the tube was removed, it collected 924,000 US gallons (22,000 bbl; 3,500 m3) of oil.[81] On 3 June 2010, BP removed the damaged drilling riser from the top of the blowout preventer and covered the pipe by the cap which connected it to another riser.[82] On 16 June a second containment system connected directly to the blowout preventer began carrying oil and gas to service vessels, where it was consumed in a clean-burning system.[83] The United States government's estimates suggested the cap and other equipment were capturing less than half of the leaking oil.[55] On 10 July the containment cap was removed to replace it with a better-fitting cap ("Top Hat Number 10").[84][85] Mud and cement were later pumped in through the top of the well to reduce the pressure inside it which didn't work either. A final device was created to attach a chamber of larger diameter than the flowing pipe with a flange that bolted to the top of the blow out preventer and a manual valve set to close off the flow once attached. On July 15 the device was secured and time was taken closing the valves to ensure the attachment under increasing pressure until the valves were closed completing the temporary measures.[7]

3.3 Hydrogen Bomb & Nuclear Explosion

In mid-May, United States Secretary of Energy Steven Chu assembled a team of nuclear physicists, including hydrogen bomb designer Richard Garwin and Sandia National Laboratories director Tom Hunter.[86] Oil expert Matthew Simmons maintained that a nuclear explosion was the only way BP could permanently seal the well and cited successful Soviet attempts to seal off runaway gas wells with nuclear blasts. A spokesperson for the US Energy Department said that "neither Energy Secretary Steven Chu nor anyone else" ever considered this option.[87][88] On 24 May BP ruled out conventional explosives, claiming that if blasts failed to clog the well, "we would have denied ourselves all other options."[89]

3.4 Relief Well

Transocean's Development Driller III started drilling a first relief well on 2 May. GSF Development

Driller II started drilling a second relief on 16 May.[90][91][92] On 3 August, first test oil and then drilling mud was pumped at a slow rate of approximately 2 barrels (320 L) per minute into the well-head. Pumping continued for eight hours, at the end of which time the well was declared to be "in a static condition."[93] On 4 August, BP began pumping cement from the top, sealing that part of the flow channel permanently.[94]

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3.5 Oil Slick

Oil slicks were reported in March[99] and August 2011,[100][101] in March[12] and October 2012,[102][103] and in January 2013.[104] Repeated scientific analyses confirmed that the sheen was a chemical match for oil from Macondo well.[105][106] The USCG initially said the oil was too dispersed to recover and posed no threat to the coastline,[107] but later warned BP and Transocean that they might be held financially responsible for cleaning up the new oil.[108] USGS director Marcia McNutt stated that the riser pipe could hold at most 1,000 barrels (160 m3) because it is open on both ends, making it unlikely to hold the amount of oil being observed.[109]

On 3 September the 300-ton failed blowout preventer was removed from the well and a replacement blowout preventer was installed.[95][96] On 16 September, the relief well reached its destination and pumping of cement to seal the well began.[97] On 19 September, National Incident Commander Thad

Allen declared the well "effectively dead" and said that it posed no further threat to the Gulf.[11]

In October 2012, BP reported that they had found and plugged leaking oil from the failed containment dome, now abandoned about 1,500 feet (460 m) from the main well.[110][111][112] In December 2012, the USCG conducted a subsea survey; no oil coming from the wells or the wreckage was found and its source remains unknown.[62][113] In addition, white, milky substance was observed seeping from the wreckage. According to BP and the USCG it is "not oil and it's not harmful."[114]

In January 2013, BP said that it was continuing to investigate possible sources of the oil sheen. Chemical data implied that the substance might be residual oil leaking from the wreckage. If that proves to be the case, the sheen can be expected to eventually disappear. Another possibility is that it's formation oil escaping from the subsurface, using the Macondo well casing as flow conduit, possibly intersecting a naturally occurring fault, and then following that to escape at the surface some distance from the wellhead. If it proves to be oil from the subsurface, then that could indicate the possibility of an indefinite release of oil. The oil slick was comparable in size to naturally occurring oil seeps and was not large enough to pose an immediate threat to wildlife.[12][115]

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4.0 CAUSE OF DISASTER

Eight key findings related to the causes of the accident emerged. These findings are briefly

described below.

Figure 2: Barriers Breached and the Relationship of Barriers to the Critical Factors.

Figure 3: Annulus cement, Shoe track & Casing hanger seal

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4.1 The annulus cement barrier did not isolate the

hydrocarbons

The day before the accident, cement had been pumped down the production casing and up into the wellbore annulus to prevent hydrocarbons from entering the wellbore from the reservoir. The annulus cement that was placed across the main hydrocarbon zone was a light, nitrified foam cement slurry. This annulus cement probably experienced nitrogen breakout and migration, allowing hydrocarbons to enter the wellbore annulus. The investigation team concluded that there were weaknesses in cement design and testing, quality assurance and risk assessment.

In his evidence to a Congressional committee on 19 May, Transocean chief executive Steve Newman noted that the well was "essentially complete" with drilling having finished three days before the disaster on 17 April. He said: "The one thing we do know is that on the evening of 20 April, there was a sudden catastrophic failure of the casing, the cement or both. Without a failure of one of those elements, the explosion could not have occurred. Cementing issues being investigated by Transocean include the type of nitrogen-foamed cement used, the volume and the time it was allowed to "cure".

The BP investigation released on 8 September said data from the fateful day suggested that oil and gas had passed through the cement at the bottom of the well, through a device known as a "shoe track" and up the casing. The cement used was foamed with nitrogen. The BP team criticised providers Halliburton for doing "inadequate lab tests" on the cement mix.

4.2 The shoe track barriers did not isolate the

hydrocarbons

Having entered the wellbore annulus, hydrocarbons passed down the wellbore and entered the 9 7/8 in. x 7 in. Production casing through the shoe track, installed in the bottom of the casing. Flow entered into the casing rather than the casing annulus. For this to happen, both barriers in the shoe track must have failed to prevent hydrocarbon entry into the production casing. The first barrier was the cement in the shoe track, and the second was the float collar, a device at the top of the shoe track designed to prevent fluid ingress into the casing. The investigation team concluded that hydrocarbon ingress was through the shoe track, rather than through a failure in the production casing itself or up the wellbore annulus and through the casing hanger seal assembly. The investigation team has identified potential failure modes that could explain how the shoe track cement and the float collar allowed hydrocarbon ingress into the production casing.

Henry Waxman, chairman of the House Energy and Commerce Committee, noted "the failure to circulate potentially gas-bearing drilling muds out of the well". This should have been done before cementing.

Another issue was the type of casing that would be used on the final, bottom section of the well. BP opted for a single line of casing from the seabed down to the bottom of the well, Congressman say. The more expensive option would have been to use a "liner", a bit of casing hung from the bottom of the casing section above. Inside this would have been a further piece of tubing called a "tieback".

This arrangement would have created more barriers to the upward flow of oil and gas, but it would also have been more expensive.

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4.3 The negative-pressure test was accepted

Prior to temporarily abandoning the well, a negative-pressure test was conducted to verify the integrity of the mechanical barriers (the shoe track, production casing and casing hanger seal assembly). The test involved replacing heavy drilling mud with lighter seawater to place the well in a controlled underbalanced condition. In retrospect, pressure readings and volume bled at the time of the negative-pressure test were indications of flow-path communication with the reservoir, signifying that the integrity of these barriers had not been achieved. The Transocean rig crew and BP well site leaders reached the incorrect view that the test was successful and that well integrity had been established.

4.4 Influx was not recognized

With the negative-pressure test having been accepted, the well was returned to an overbalanced condition, preventing further influx into the wellbore. Later, as part of normal operations to temporarily abandon the well, heavy drilling mud was again replaced with seawater, underbalancing the well. Over time, this allowed hydrocarbons to flow up through the production casing and passed the BOP. Indications of influx with an increase in drill pipe pressure are discernable in real-time data from approximately 40 minutes before the rig crew took action to control the well. The rig crew’s first apparent well control actions occurred after hydrocarbons were rapidly flowing to the surface. The rig crew did not recognize the influx and did not act to control the well until hydrocarbons had passed through the BOP and into the riser.

4.5 Well control response actions failed

The first well control actions were to close the BOP and diverter, routing the fluids exiting the riser to the Deepwater Horizon mud gas separator (MGS) system rather than to the overboard diverter line. If fluids had been diverted overboard, rather than to the MGS, there may have been more time to respond, and the consequences of the accident may have been reduced.

4.6 Diversion to the mud gas separator

Once diverted to the MGS, hydrocarbons were vented directly onto the rig through the 12 in. goosenecked vent exiting the MGS, and other flow-lines also directed gas onto the rig. This increased the potential for the gas to reach an ignition source. The design of the MGS system allowed diversion of the riser contents to the MGS vessel although the well was in a high flow condition. This overwhelmed the MGS system.

But their team did identify one crucial decision leading to the blast. A worker pressed a button to send the flow from the well to a device called a mud-gas separator, but the valves at various points in the system couldn't deal with the pressure and failed. A cloud of gas was soon all over the ship.

Instead, the gas and oil could have been sent overboard, but that still might not have stopped the gas igniting.

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Figure 4:Mud Gas Separator

4.7 The fire and gas system did not prevent hydrocarbon

ignition.

Hydrocarbons migrated beyond areas on Deepwater Horizon that were electrically classified to areas where the potential for ignition was higher. The heating, ventilation and air conditioning system probably transferred a gas-rich mixture into the engine rooms, causing at least one engine to overspeed, creating a potential source of ignition.

4.8 The BOP emergency mode did not seal the well.

1. Three methods for operating the BOP in the emergency mode were unsuccessful in sealing the well.

i. The explosions and fire very likely disabled the emergency disconnect sequence, the primary emergency method available to the rig personnel, which was designed to seal the wellbore and disconnect the marine riser from the well.

ii. The condition of critical components in the yellow and blue control pods on the BOP very likely prevented activation of another emergency method of well control, the automatic mode function (AMF), which was designed to seal the well without rig personnel intervention upon loss of hydraulic pressure, electric power and communications from the rig to the BOP control pods. An examination of the BOP control pods following the accident revealed that there was a fault in a critical solenoid valve in the yellow control pod and that the blue

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control pod AMF batteries had insufficient charge; these faults likely existed at the time of the accident.

iii. Remotely operated vehicle intervention to initiate the autoshear function, another emergency method of operating the BOP, likely resulted in closing the BOP’s blind shear ram (BSR) 33 hours after the explosions, but the BSR failed to seal the well.

2. Why did the BOP fail?

Two possible scenarios have been discussed. One - suggested by Transocean - is that the kick was so catastrophic it pushed fragments of cement debris through the BOP so fast that it was damaged and could not activate. The sheer force of what happened is indicated by the fact that cement debris travelled all the way up the 5,000ft of riser and on to the deck of the drilling rig.

The other possibility is that the BOP was faulty in the first place. There were initial allegations that the batteries in a control pod for the BOP may have been flat. Transocean denies this. The BP investigation team said that one of the control pods did indeed have insufficient charge to activate the BOP. And the other pod had a faulty electrical coil and also could not work. Workers on the rig had tried to activate the BOP manually but cables from the surface had been damaged.

The last line of defence in a BOP is usually the blind shear ram. This device, activated hydraulically, uses piston-driven blades to cut the pipe, thus stopping the flow. This did not work. One possible explanation that has been suggested is that the section of pipe it was trying to shear was a section of "tool joint". These joints between the pipes are typically so strong that a blind shear ram cannot deal with them. The BP probe said this was not the case. Another possibility is that something in the hydraulic mechanism of the blind shear ram had failed.

Figure 5: Blowout Preventer

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5.0 RECOVERY AND RESTORATION

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5.1 Containment, collection and use of dispersants

The fundamental strategies for addressing the spill were containment, dispersal and removal. In summer 2010, approximately 47,000 people and 7,000 vessels were involved in the project. By 3 October 2012, federal response costs amounted to $850 million, mostly reimbursed by BP. As of January 2013, 935 personnel were still involved. By that time cleanup had cost BP over $14 billion.[62]

It was estimated with plus or minus 10% uncertainty that 4.9 million barrels (780,000 m3) of oil was released from the well; 4.1 million barrels of oil went into the Gulf. The report led by the Department of the Interior and the NOAA said that "75% [of oil] has been cleaned up by Man or Mother Nature"; however, only about 25% of released oil was collected or removed while about 75% of oil remained in the environment in one form or another. In 2012, Markus Huettel, a benthic ecologist at Florida State University, maintained that while much of BP's oil was degraded or evaporated, at least 60% remains unaccounted for.

5.2 Containment

Containment booms stretching over 4,200,000 feet (1,300 km) were deployed, either to corral the oil or as barriers to protect marshes, mangroves, shrimp/crab/oyster ranches or other ecologically sensitive areas. Booms extend 18–48 inches (0.46–1.22 m) above and below the water surface and were effective only in relatively calm and slow-moving waters. Including one-time use sorbent booms, a total of 13,300,000 feet (4,100 km) of booms were deployed. Booms were criticized for washing up on the shore with the oil, allowing oil to escape above or below the boom, and for ineffectiveness in more than three to four-foot waves.

The Louisiana barrier island plan was developed to construct barrier islands to protect the coast of Louisiana. The plan was criticised for its expense and poor results. Critics allege that the decision to pursue the project was political with little scientific input. The EPA expressed concern that the berms would threaten wildlife.

Figure 6: Containment boom in Louisiana’s Barataria Bay

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5.3 Use of Corexit dispersant

The spill was also notable for the volume of Corexit oil dispersant used and for application methods that were "purely experimental". Altogether, 1.84 million US gallons (7,000 m3) of dispersants were used; of this 771,000 US gallons (2,920 m3) were released at the wellhead. Subsea injection had never previously been tried but due to the spill's unprecedented nature BP together with USCG and EPA decided to use it. Over 400 sorties were flown to release the product. Although usage of dispersants was described as "the most effective and fast moving tool for minimizing shoreline impact", the approach continues to be investigated.

Corexit EC9500A and Corexit EC9527A were the principal variants. The two formulations are neither the least toxic, nor the most effective, among EPA's approved dispersants, but BP said it chose to use Corexit because it was available the week of the rig explosion. On 19 May, the EPA gave BP 24 hours to choose less toxic alternatives to Corexit from the National Contingency Plan Product Schedule, and begin applying them within 72 hours of EPA approval or provide a detailed reasoning why no approved products met the standards. On 20 May, BP determined that none of the alternative products met all three criteria of availability, non-toxicity and effectiveness. On 24 May, EPA Administrator Lisa P. Jackson ordered EPA to conduct its own evaluation of alternatives and ordered BP to reduce dispersant use by 75%. BP reduced Corexit use by 25,689 to 23,250 US gallons (97,240 to 88,010 l; 21,391 to 19,360 imp gal) per day, a 9% decline.mhtml:file://C:\Users\idazk\Documents\2. Personal\1. MSc\2. May 2015 - NOW\EMM5103 Deepwater Maintenance\Dr Nasir Shafiq\Project\Deepwater Horizon\Deepwater Horizon oil spill - Wikipedia, the free encyclopedia.mht!https://en.wikipedia.org/wiki/Deepwater_Horizon_oil_spill - cite_note-AutoBB-136-147 On 2 August 2010, the EPA said dispersants did no more harm to the environment than the oil and that they stopped a large amount of oil from reaching the coast by breaking it down faster. However, some independent scientists and EPA's own experts continue to voice concerns about the approach.

Underwater injection of Corexit into the leak may have created the oil plumes which were discovered below the surface. Because the dispersants were applied at depth, much of the oil never rose to the surface. One plume was 22 miles (35 km) long, more than a mile wide and 650 feet (200 m) deep. In a major study on the plume, experts were most concerned about the slow pace at which the oil was breaking down in the cold, 40 °F (4 °C) water at depths of 3,000 feet (910 m).

5.4 Oil skimming vessels (distance) in the Gulf of Mexico

The three basic approaches for removing the oil from the water were: combustion, offshore filtration, and collection for later processing. USCG said 33 million US gallons (120,000 m3) of tainted water was recovered, including 5 million US gallons (19,000 m3) of oil. BP said 826,800 barrels (131,450 m3) had been recovered or flared. It is calculated that about 5% of leaked oil was burned at the surface and 3% was skimmed. On the most demanding day 47,849 people were assigned on the response works.

From April to mid-July 2010 411 controlled in-situ fires remediated approximately 265,000 barrels (11,100,000 US gal; 42,100 m3). The fires released small amounts of toxins, including cancer-causing dioxins. According to EPA's report, the released amount is not enough to pose an added cancer risk to workers and coastal residents, while a second research team concluded that there was only a small added risk.

5.5 Workers cleaning a beach affected by the spill.

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Oil was collected from water by using skimmers. In total 2,063 various skimmers were used.[3] For offshore, more than 60 open-water skimmers were deployed, including 12 purpose-built vehicles.[119] EPA regulations prohibited skimmers that left more than 15 parts per million (ppm) of oil in the water. Many large-scale skimmers exceeded the limit. Due to use of Corexit the oil was too dispersed to collect, according to a spokesperson for shipowner TMT. In mid-June 2010, BP ordered 32 machines that separate oil and water, with each machine capable of extracting up to 2,000 barrels per day (320 m3/d). After one week of testing, BP began to proceed and by 28 June, had removed 890,000 barrels (141,000 m3).

After the well was captured, the cleanup of shore became the main task of the response works. Two main types of affected coast were sandy beaches and marshes. On beaches the main techniques were sifting sand, removing tar balls, and digging out tar mats manually or by using mechanical devices. For marshes, techniques such as vacuum and pumping, low-pressure flush, vegetation cutting, and bioremediation were used.

5.6 Oil eating microbes

Dispersants are said to facilitate the digestion of the oil by microbes. Mixing dispersants with oil at the wellhead would keep some oil below the surface and in theory, allow microbes to digest the oil before it reached the surface. Various risks were identified and evaluated, in particular that an increase in microbial activity might reduce subsea oxygen levels, threatening fish and other animals.

Several studies suggest that microbes successfully consumed part of the oil. By mid-September, other research claimed that microbes mainly digested natural gas rather than oil. David L. Valentine, a professor of microbial geochemistry at UC Santa Barbara,said that the capability of microbes to break down the leaked oil had been greatly exaggerated.

Figure 7: Sea turtle lies dead at East Grand Terre Island in Louisiana

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6.0 REFERENCE

1. Gulf Oil Disaster-Chief Counsel’s Report, 2011 2. Gulf Oil Disaster-Report to President, Jan 2011 3. Deepwater Horizon Accident Investigation Report, Sep 2010 4. Wikipedia, Deepwater Horizon, https://en.wikipedia.org/wiki/Deepwater_Horizon, Date 20

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