Upload
chandan-blee
View
222
Download
0
Embed Size (px)
Citation preview
7/28/2019 Durability of Cement Stabilised Earth Walls
http://slidepdf.com/reader/full/durability-of-cement-stabilised-earth-walls 1/16
Reference:Heathcote, K.A., and Moor,G.J., “Durability of Cement Stabilised Earth Walls”, FifthCANMET/ACI International Conference on Durability of Concrete, Barcelona, Spain2000.
7/28/2019 Durability of Cement Stabilised Earth Walls
http://slidepdf.com/reader/full/durability-of-cement-stabilised-earth-walls 2/16
Durability of cement stabilised earth walls
Heathcote, K.A., and Moor,G.J., “Durability of Cement Stabilised Earth Walls”, Fifth
CANMET/ACI International Conference on Durability of Concrete, Barcelona, Spain2000.
FIFTH CANMET/ACI INTERNATIONAL CONFERENCE ON DURABILITY
OF CONCRETEBARCELONA, SPAIN 2000
Synopsis: This paper examines the effect of driving rain on the erosion of
earth walls. In particular it outlines research being carried out by the
authors on the erosion of cement stabilised pressed earth blocks, although
the results will be applicable to other forms of earth walls such as Adobe and
Rammed earth. Pressed earth blocks are made of earth with around 5-8%cement pressed in steel moulds. Current methods of performance evaluation
of test specimens are in most cases applicable only to the region in which
testing was developed. The long term aim of the authors’ research is to
develop performance criteria that relate to the specific climatology of the
area in which the walls are to be built. This paper outlines a test program
which involved making specimens of 3—8% cement content, testing them in
a simulated rain test in the laboratory and then comparing these results with
the erosion resulting from four months exposure in the field. Wind—driven
rain records are also presented for the exposure duration. The conclusion of
the test program was that the exponential increase in resistance withincreasing cement content was consistent in both the field and laboratory
tests and that a minimum cement content of around 5% was necessary to
achieve an acceptable level of durability.
Keywords: cement, driving rain, durability; earth walls, stabilised earth.
INTRODUCTION
The use of earth as a building material dates back to biblical times.
Unfortunately all of these ancient buildings have succumbed to the ravagesof time and we have to move forward to more recent history to find
evidence of earth buildings. Quite clearly earth buildings are not as weather
resistant as most of the "modern" buildings constructed out of stone or fired
clay brick. Recently however there has been a trend away from the
traditional manufactured "modern" materials to more energy efficient
materials such as earth. The inherent naturalness of the material, its low
embodied energy and its thermal effectiveness have all contributed to the
resurgence of earth building over the world over the last 25 years. There are
7/28/2019 Durability of Cement Stabilised Earth Walls
http://slidepdf.com/reader/full/durability-of-cement-stabilised-earth-walls 3/16
basically three types of earth building techniques:
Mud Brick or Adobe. Adobe bricks are typically 250mm by 350mm by
100mm and are made by pouring a puddled mixture of clay and sand
into forms. Once laid the blocks are left in the sun to dry. Rammed Earth or Pise. Although the technique is centuries old
principally the French in the latter half of the 19th century developed
this technique. In this method a dryish mixture of sandy soil is
rammed into wall forms. The thickness of rammed earth walls is
typically around 600mm but more recently walls built from earth
stabilised with cement are being built with thicknesses around 300mm
Pressed Earth Bricks. This is a development of adobe that surfaced in
the second half of this century. In this method a dryish soil is placed in
a steel mould and compacted under high pressure. Typically densities
of around 2000 kg/m^2 are achieved compared to around 1700
kg/m^2 for traditional Adobe bricks.
The traditional adobe structure is coated with a protective weatherproof
coating such as stucco and is therefore protected from erosion. Many
examples of buildings built in France and Italy using this form of protection
remain today after centuries of exposure to driving rain. Recently however it
has been thought to be architecturally desirable to leave earth walls without
any exterior coating, and this has given rise to questions as to long-termresistance to driving rain. In earth buildings with large protective eaves this
is not much of a problem but where the walls are more exposed the majority
of natural soils will in the long term suffer deterioration unless regular
maintenance is carried out.
To overcome the inherent weakness of earth when exposed to driving rain
modern practitioners either resort to protective eaves or to the use of
stabilisers such as cement or bitumen. In some cases particular soils may be
more resistant to the erosive action of rain and can be used unprotected or
not stabilised but this is not common.
AIM OF PAPER
This paper presents the results of work carried out by the authors on
correlating the field performance of cement stabilised pressed earth
specimens with laboratory test results. It outlines the development of a new
spray test developed by the authors at the University of Technology Sydney
7/28/2019 Durability of Cement Stabilised Earth Walls
http://slidepdf.com/reader/full/durability-of-cement-stabilised-earth-walls 4/16
and relates testing of samples with the performance of specimens placed
near the runway at Sydney International Airport.
REVIEW OF EXISTING SPECIFICATIONS AND TEST METHODS FOR
ASSESSING THE DURABILITY OF EARTH WALLS
In areas such as New Mexico in the USA where protective coatings are
commonly applied to the surface of earth walls the question of resistance to
driving rain is not appropriate. In these cases the question of durability
relates more to the permeability of the wall and the effect moisture has on
the strength of the wall. In New Mexico the New Mexico State Building Code
(1) requires that cubic samples of the soil used to make the bricks be stood
in a saucer of water for seven days and that upon their removal they must
not have gained more than 2.5% in weight. There is also a requirement that
the minimum compressive strength of the bricks be not less than 300 psi (2
kPa).
Craterre (2) also has a similar strength requirement for dry bricks but
additionally requires that the ratio of wet to dry strength be not less than
0.5, which effectively means a minimum wet strength of 1.2 MPa.
In Israel Cytryn (3) recognised that a test that simulated the action of rain
was needed to test for resistance to the forces of driving rain. He developed
a test that involved a shower rose spraying water vertically onto specimens
from a height of 250 mm. The water pressure was 50 kPa and the exposure
time was 33 minutes. Cytryn calculated that the volume of water falling onthe block surface was equivalent to 7,500 mm of rain that is about equal to
10 years of rainfall in Israel. A block was considered to have passed this test
if not more than two of its corners deteriorated during the test and if at the
same time the surface erosion did not exceed 10%.
A spray test developed by Wolfskill (4) was adapted by Jagadish and Reddy
(5) to test pressed soil blocks in India. In their case a shower rose
approximately 100mm in diameter was held a distance of 175mm over
specimens. Water was sprayed vertically onto the specimens at a pressure
of 100 kPa and at a rate of 0.94 l/sec. Specimens were sprayed for between5 and 20 minutes. The depth of erosion following spraying was divided by
the total precipitation to produce an Erosion Ratio (ER). Jagadish and Reddy
carried out this test as well as field testing on a particular soil to compare
the severity of the test. Their results show that after three years of exposure
the field sample had an ER of 0.012 compared to a laboratory value of
7/28/2019 Durability of Cement Stabilised Earth Walls
http://slidepdf.com/reader/full/durability-of-cement-stabilised-earth-walls 5/16
0.039.
In 1960 Fitzmaurice (6) carried out a comprehensive study on the condition
of existing earth wall buildings and concluded that only stabilised walls
should be considered as permanent. In his detailed study of the properties
of stabilised earth he used the ASTM standard D559 (ASTM D559-44) fortesting stabilised earth. The test involves 12 cycles of wetting and drying
with the sample being wire brushed with a "standard" wire brush in between
cycles.
Fitzmaurice set out guidelines for the maximum weight loss that should be
considered acceptable if this test is used (Table 1).
In South Africa Webb et al (7) carried out tests on stabilised pressed earth
bricks and fired bricks using a modification of ASTM D559 and concluded
that the earth bricks made from suitable soils were equivalent to mediumquality fired stock bricks.
The Australian "Spray test" (8) involves water being sprayed horizontally out
of a special nozzle at a pressure of 50kPa. The sample is placed 470mm
from the nozzle and after an hour the sample is examined. The depth of
erosion is determined using a 10mm diameter rod. The maximum allowable
erosion is 60mm per hour. The impact area is a circle of 150mm diameter.
The nozzle has 35 holes, each of which are 1.3mm in diameter, and the flow
pressure is 50kPa. Private communication with Morris (9) indicated a
measured discharge of 0.31l/s for this test which yields a total volume of water in the one hour test of 1116 mm or approximately one years rainfall
in Sydney. The corresponding jet velocity of 6.7m/s for the above cross-
sectional area is consistent with some head loss through the nozzle.
Modifications made by Heathcote which were included in the N.Z. standard
(10) involved making the limiting erosion depth dependent on local
environmental factors such as wind speed, annual rainfall and orientation of
the wall with respect to the prevailing wind driven rain direction.
RELATIONSHIP BETWEEN EROSION LOSSES AND CLIMATICFACTORS
In 1941 Laws (11) published a relationship between raindrop size and
terminal velocity which has become the standard for work in this field (Fig.
1).
In 1943 he produced a paper (12) outlining a detailed drop size distribution
7/28/2019 Durability of Cement Stabilised Earth Walls
http://slidepdf.com/reader/full/durability-of-cement-stabilised-earth-walls 6/16
for data on rainfall which he collected in Washington. In his results there
were no reported drop sizes greater than 7mm and very few greater than
6mm. The latter diameter appears to be a limiting size above which drops
become unstable and break up into smaller droplets (13). The drop size
distribution produced by Laws was in tabular form. Assouline and Mualem
(14) developed a normalised two parameter (Intensity and drop diameter)
Weibull distribution function that yields the results shown in Fig. 2 for the
Washington data of Laws.
Laws (15) found from his experiments that raindrop size had a marked
effect on erosion with erosion losses increasing by as much as 1200% in
some cases. Laws was not the first to associate the kinetic energy of rainfall
(= _ ´ m´ v2) with soil erosion. Cook (16) identified raindrop velocity as the
principle determinant of soil erosion. However other researchers at the time
were coming to slightly different conclusions and uncertainty over the exact
relationship between single raindrops and soil detachment continues. Gilley
and Finkner (17) tested a wide range of relationships involving kinetic
energy and momentum and concluded that kinetic energy per unit of drop
circumference was the best fit to the available data.
Present soil erosion calculations are based largely on the Universal Soil Loss
Equation (USLE) developed by Wischmeier and Smith (18). Various
researchers have attempted to relate the erosion index R in the USLE to
more readily obtainable parameters of rainfall. Formulas range from a
simple linear relationship between R and Average Annual Precipitation
developed by Roose (19) for West Africa through to the more generalrelationships developed by The United States Soil Conservation Service
which relate R to the 2 year recurrence interval, 6 hour duration rainfall.
Recently Morgan et al (20) developed a method for predicting soil splash
detachment rates based on kinetic energy where the total kinetic energy
impacting the surface in one year is related to annual rainfall by the formula
E (Joules/m2) = Annual Rainfall (mm) ´ (11.9 + 8.7 log10 I (mm/hr)) where
I = 11mm/hr for temperate climates
= 25mm/hr for tropical climates and
= 30mm/hr for strongly seasonal climates
Springer (21) looked at the problem of erosion of materials due to raindrop
impacting on projectiles (such as aircraft) travelling at high speed. His
hypothesis is that erosion is caused by the cumulative action of raindrops
7/28/2019 Durability of Cement Stabilised Earth Walls
http://slidepdf.com/reader/full/durability-of-cement-stabilised-earth-walls 7/16
and that there is an "incubation" period during which time negligible erosion
takes place. The length of this incubation period depends on the fatigue
strength of the material, the raindrop size and on the pressure exerted by
the raindrops, the latter being dependant on material properties. He uses
the same raindrop distribution as Laws to determine the number of droplets
impacting per square metre of surface.
DEVELOPMENT OF NEW SPRAY TEST
A spray testing rig was built at UTS using the Bulletin 5 specifications. The
nozzle was purchased from the National Building Technology Centre who
publishes Bulletin 5 (8).
Following extensive testing with this machine it was felt that the standard
nozzle did not adequately model the impact process of driving rain. Thenozzle has a number of individual jets that work independently and produce
a series of bored holes in weak samples.
A commercial nozzle that would produce a true spray pattern was then
sought and eventually a suitable nozzle was found. The nozzle used in all
tests is a "Fulljet" narrow angle 15 degrees spray nozzle (Model 1550)
manufactured by Spraying Systems company of Illinios in the USA. A full
cone spray pattern is produced in these sprays with the aid of internal
vanes. The nozzle diameter is 4.4mm. The nozzle efficiency is 94% with
drop sizes varying between 1 and 3mm. A pressure of 70kPa was found toyield a satisfactory spray pattern and was therefore adopted in all tests. This
pressure produced a spray velocity of 10.4m/sec and a discharge of 5l/sec.
TESTING PROCEDURE AND RESULTS
A sandy clay material was chosen for the tests presented in this paper.
Further tests using other materials is presently underway but from past
experience the type of material does not significantly effect the general
trend of laboratory spray test results.
The test program involved mixing samples of this soil with various
percentages of off white cement. From past experience six cement contents
were chosen — 3%, 4%, 5%, 6%, 7% and 8%. Soils containing these
cement contents were compressed into 120 mm sections of PVC (Polyvinyl
Chloride) drainage pipes. Following curing for 28 days the sections of pipe
were cut in half, each section being 60mm thick, one of the cut faces was
then tested in the spray test apparatus whilst the other face was installed in
7/28/2019 Durability of Cement Stabilised Earth Walls
http://slidepdf.com/reader/full/durability-of-cement-stabilised-earth-walls 8/16
a test rack which was located adjacent to the main runway at Sydney’s
International Airport. In all there was a total of 12 specimens, 6 of which
were tested in the laboratory and 6 in the field
The laboratory specimens were tested in the spray test apparatus using the
4.4mm nozzle at a pressure of 100kPa. They were left in the test apparatusfor varying lengths of time (See Table 2). This was necessary in order to
achieve erosion volumes that were measurable. For instance in the case of
the 3% specimen it was necessary to stop the test after 2 minutes otherwise
the whole specimen would have broken up. On the other hand in the case of
the 7 and 8% specimens the test was stopped after a considerable length of
time because of the low erosion rates. Following testing the samples were
oven dried and re-weighed to obtain the weight loss during the test (See
Table. 2).
The field specimens were inserted in the test rack. This rack was orienteddue south and was placed adjacent to the runway at Sydney’s International
Airport for the period 15th October 1998 to the 3rd March 1999. This site was
chosen because of the availability of hourly wind and rain records. The back
of the rack was covered with a rigid plastic sheet to ensure that only the
south face was exposed to the weather. The wind and rain records were
collected every month and analysed to produce a wind-driven rain rose (Fig.
3). The wind driven rain index used in this rose is the sum of the hourly
rainfalls in mm times the corresponding wind speed in knots. It is clear from
Fig. 3 that the majority of the wind-driven rain during the period of sample
exposure came from the south and south east quadrants. The samples weretherefore directly exposed to most of the 516mm of rain that fell during the
exposure period. An average wind speed of around 10 knots was
experienced during periods of rain.
The field samples were arranged in order of cement content and following
the above period of exposure they were returned to the laboratory where
they were oven dried and re-weighed. The resulting material loss is given in
Table 3. Figure 4 shows the 4% cement specimen being weighed and
illustrate the degree of erosion that was achieved during the field exposure.
In general the erosion profile was reasonably uniform across the surface of specimens.
CONCLUSIONS
The variation in performance between the field and laboratory specimens
was consistent across the range of cement contents. Figures 5 and 6 show
7/28/2019 Durability of Cement Stabilised Earth Walls
http://slidepdf.com/reader/full/durability-of-cement-stabilised-earth-walls 9/16
the variation between mass loss and cement content. The curves generally
show a power relationship between mass loss and cement content. In the
case of the laboratory tests the decrease was roughly proportional to the
inverse of the cement content raised to the power 0.5 whilst for the field
tests the power was roughly 0.33. Both curves show a general sharp
increase in mass loss below a cement content of around 4 —5%. It should
be noted however that the mass loss for both curves is expressed in a
different way to facilitate comparison of the general trend of results. In the
case of the laboratory tests the mass loss is expressed in terms of grams
per minute of exposure to the water spray whilst in the field tests the mass
loss is measured directly in grams.
Whilst the results presented above were consistent with our aims and
expectations there was a unexplainable difference between the laboratory
and field test results in relation to the erosion per unit volume of water
falling on the specimens. This difference increases exponentially with
increasing cement content. It appears that the field specimens required
much less volumes of water to achieve similar mass losses and that this
difference could not be explained in terms of either the drop sizes or the
impingement velocities. Further testing is underway to try to explain these
differences, which may be due to atmospheric pollutants or wetting-drying
cycles.
REFERENCES
New Mexico State Building Code Section 2405 — "Unburned Clay Masonry",Construction Industries Division, Santé Fe, N.M. 1979.
CraTerre, "General Specifications for Compressed Earth Blocks", CraTerre,
Villefontaine, 1989.
Cytryn, S., "Soil Construction", State of Israel, Ministry of Labour, Housing
Division. The Weizman Science Press of Israel, Jerusalem, 1957.
Wolfskill, L.S., Dunlop, W.A., & Callaway, B.M., Handbook for Building
Homes of Earth, Department of Housing and Urban Affairs, Office of International Affairs, Washington, D.C., 1970.
Jagadish,K.S. and Venkatarama Reddy,B.V. ,"Spray Erosion Studies on
Pressed Earth Blocks", Building & Environment , Vol 22, No 2 , 1987, pp135-
140.
Fitzmaurice, R., " Manual on Stabilised Soil Construction for Housing",
7/28/2019 Durability of Cement Stabilised Earth Walls
http://slidepdf.com/reader/full/durability-of-cement-stabilised-earth-walls 10/16
Technical Assistance Program, United Nations, 1958.
Webb, T.L., Cilliers, T.F. and Stutterheim, N., " The Properties of Compacted
Soil and Soil-Cement Mixtures for use in Building", National Building
Research Institute, Pretoria, 1950.
Bulletin 5 — Earth Wall Construction, 4th Ed., National Building Technology
Centre, Sydney, Australia, 1987.
Morris, H. Unpublished Comments for consideration on Draft Standard
"Engineering Design of Earth Walled Buildings". Joint Technical Committee
Meeting BD/83 Earth Building, 1994.
NZS 4297:1998 "Engineering Design of Earth Buildings", Standards
NewZealand.
Laws, O.J. 1941. "Measurements of the fall velocities of water drops and
raindrops." Transactions of the American Geophysical Union. pp 709-712.
Laws, J.O. and Parsons, D.A. "The Relation of Raindrop- Size to Intensity".
Transactions of the American Geophysical Union.1943 pp 452-460.
Hudson, N.W. "An Introduction to the mechanics of soil erosion under
conditions of subtropical rainfall", Rhodesia Science Association Proceedings
49,1961 14-25.
Assouline, S. and Mualem, Y. "The Similarity of Regional Rainfall: ADimensionless Model of Drop Size Distribution". Transactions of the ASAE.
Vol 32(4): July- August. 1989 pp 1216 — 1222.
Laws, O.J. "Recent Studies in raindrops and erosion". Agricultural
Engineering, V21, November. 1940.pp 431 -433.
Cook H.L. "The nature and controlling variables of the water erosion
process." Soil. Sci. Soc. Amer. Proc. 1 .1936. pp 487 -494.
.N.Y.Gilley, J.E. and Finkner, S.C. "Estimating Soil Detachment Caused by
Raindrop Impact". Transactions of the ASAE. 1985. pp 140 - 146.
Wischmeier, W.H. and Smith, D.D. . "Rainfall Energy and its Relationship to
Soil Loss". Transactions of the American Geophysical Union . Vol 39, No 2,
April. 1958 pp 285 - 291.
Roose, E. . "Use of the universal soil loss equation to predict erosion in West
7/28/2019 Durability of Cement Stabilised Earth Walls
http://slidepdf.com/reader/full/durability-of-cement-stabilised-earth-walls 11/16
Africa." In Soil Erosion: Prediction and Control, Proceedings of the National
Conference on Soil Erosion, Soil Conservation Society of America, Ankeney,
Iowa, 1977 pp 60-74.
Morgan,R.P.C.,.Morgan,D.D.V., and Finney,H.J., "A Predictive Model for the
Assessment of Soil Erosion Risk, Journal of Agricultural EngineeringResearch, No 30, 1984 , pp245-253.
Springer,G.S., "Erosion by Liquid Impact", John Wiley & Sons,1976.
Table 1 - Weight Loss Limits Suggested by Fitzmaurice
Type of
Development
Weight Loss Not To
Exceed
In Any
Climate
In Dry
Climate
(<500mm
rain p.a.)
Permanent
Buildings
5 % 10 %
Rural
Buildings
10 % 10 %
Table 2 — Laboratory Spray Test Results
CEMENT
CONTENT
( % )
EXPOSURE
TIME(MINUTES)
WEIGHT
LOSS(GRAMS)
3 2 336
7/28/2019 Durability of Cement Stabilised Earth Walls
http://slidepdf.com/reader/full/durability-of-cement-stabilised-earth-walls 12/16
4 7 405
5 90 170
6 120 61
7 180 15
8 141 4
Table 3 - Field results
CEMENT CONTENT (
% )
WEIGHT LOSS
(GRAMS.)
3 662
4 343
5 148
6 66
7 43
8 31
7/28/2019 Durability of Cement Stabilised Earth Walls
http://slidepdf.com/reader/full/durability-of-cement-stabilised-earth-walls 13/16
Fig. 1 Relationship between Raindrop Size and Terminal Velocity
Fig.2 Drop Size Distribution for Washington Data
7/28/2019 Durability of Cement Stabilised Earth Walls
http://slidepdf.com/reader/full/durability-of-cement-stabilised-earth-walls 14/16
Fig. 3 — Wind Driven Rain Rose for Period of Sample Exposure
Fig.4 — Photo of 4 % Cement Test Specimen being weighed after Exposure
in Test Rig
7/28/2019 Durability of Cement Stabilised Earth Walls
http://slidepdf.com/reader/full/durability-of-cement-stabilised-earth-walls 15/16
Fig. 5 Variation of Mass Loss with Cement Content for Laboratory Tests
Fig. 6 — Variation of Mass Loss with Cement Content for Field Tests
7/28/2019 Durability of Cement Stabilised Earth Walls
http://slidepdf.com/reader/full/durability-of-cement-stabilised-earth-walls 16/16
Fig.7 — Inserting Samples into Test Rack
Fig 8 — Revised "Spray" Test Apparatus