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INSTRUCTION MANUAL DOWNHOLE MUD MOTORS ISSUE 6 PERMNEFTEMASHREMONT joint stock company

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Page 1: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

INSTRUCTION MANUAL

DOWNHOLE MUD MOTORS

ISSUE 6

PERMNEFTEMASHREMONT

joint stock company

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......... 5

......... 5

2

......... 6

......... 8

......... 11

......... 11

......... 13

......... 14

......... 15

CONTENTS:

SECTION 1: MUD MOTORS OF PERMNEFTEMASHREMONT JSC

Introduction

Purpose

Permneftemashremont JSC motors features

Accepted designations and a procedure for ciphers appointmentStructure and delivery completeness

Design and operation

Main power sections profiles

Even rubber thickness power sections

Hybrid PDM

PERMNEFTEMASHREMONT

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SECTION 2: INFORMATION REQUIREDFOR PROPER PDM OPERATION

43 mm

54 mm

75 mm

85 mm

95 mm

105 mm

106 mm

120 mm

127 mm

142 mm

145 mm

165 mm

172 mm

195 mm

240 mm

......... 76

......... 86

......... 88

......... 90

......... 94

......... 120

......... 134

......... 32

......... 33

......... 36

......... 38

......... 44

......... 54

......... 56

......... 70

3

Contents

Preparing PDM for operation

Operation method

Criteria for sending a PDM for repair

......... 17

......... 20

......... 26

......... 28

......... 29

Factors affecting the choice of a PDMfor specific operating conditions

Possible malfunctions and corrective solutions

SECTION 3: TECHNICAL AND ENERGY SPECIFICATIONS OF PDM

APPENDICES:

Required PDM skew angle installation procedure

Overflow valves

Check valves

REFERENCES:

......... 161

......... 162

......... 150

......... 156

......... 158

Threaded tool joints

The salt concentration in solutions of different density

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MOTORSMUD

4

SECTION 1:

PERMNEFTEMASHREMONT JSC

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1.

5

Permneftemashremont JSC downhole mud motors

INTRODUCTIONThis manual provides information and recommendations necessary for proper operation of downhole mud motors manufactured by "Permneftemashremont" JSC.

Due to ongoing research, aimed at improving the performance and reliability of the PDM, the manufacturer reserves the right to alter the design of motors and this instruction manual. These changes could not be reflected in this publication. If the information in this manual and the information specified in the data sheet for the product have any discrepancies, when operating PDM please be guided by data from the product data sheet.

2. PURPOSEDownhole motors manufactured by Permneftemashremont JSC are designed to:

• horizontal, directional and vertical oil and gas wellsdrilling,

• procedure for current and major well workovers,

•••

sidetracking services,

construction of underground utilities,

drilling operations based on coiled tubingtechnology.

Permneftemashremont JSC manufactures a wide range (more than 100 models) reliable and high performance downhole drilling motors of sizes from 42 to 240 mm, which allows to provide actuator to almost all existing and promising rock cutting tools.

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6

3. PERMNEFTEMASHREMONTMOTORS FEATURES

• Wide range of sizes and versions with different ratiosof speed and torque, which allows optimal selectionof the motor and rock cutting tools for efficientdrilling of different hardness rock categories,including aggressive-armed type cutting-abrasive bitsusage.

• The optimal length, high stiffness and high while- drilling controllability including the drill stringrotary drilling.

• Faultless design, providing top and bottom pickersequipping possibility for both adjustable angle andstraight motors.

• The use of improved wear resistance bimetallic,hard-alloy and roller radial bearings, placed as closeas possible to the bit.

• The use of ball and rubber axial bearings withincreased lifting capacity, providing a guaranteedoverhaul period of at least 250-300 hours.

PERMNEFTEMASHREMONT

joint stock company

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7

Permneftemashremont JSC downhole mud motors

• The use of threaded torsions and driveshafts with oil-filled joints in gear connections

• The use of high quality materials for the manufactureof parts and components, the use of special technicalprocesses aimed at further strengthening ofworkpieces (radial forging) and parts (chrome plating,ion nitriding).

• The geometry of the power sections, designedconsidering elastic deformation of flexible sheath ofthe stator that occurs during motor operation. Thisprovides high power characteristics of the motor andincreases PDM and rock cutting tool components life.

• The use of world's leading manufacturers elastomers of improved physical and mechanical properties including designed for harsh environments (high content of chloride ions, hydrocarbons, nitrogen in drilling fluid) and a temperature limit of 250 °C.

• Can be equipped with both regular and Even RubberThikness power sections.

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8

4. ACCEPTED DESIGNATIONSAND A PROCEDURE FORCIPHERS APPOINTMENT

Basic:

Д motor

П straight (without angle-setting possibility)

У universal motor

ОТ deflection motor with a rigid bent sub

Р, РУ

bent motor with angle adjuster (controlled skew angle sub)

ГР motor with angle adjuster and shortened spindle

Вmotor with increasedoutput speed

Additional:

К Coring (while operation with coring projectiles)

Л with picker

М modernized

П equipped with Even Rubber Thikness power section

С with rotor stabilization system

Т heat resistant

PERMNEFTEMASHREMONT

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дРУ-172ПМК.5/6.55

9

Permneftemashremont JSC downhole mud motors

Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. Certificate of conformity GOST R for downhole drilling motors ROSS RU.AYU77.I10998.

Downhole mud motor••••

with angle adjuster,

outer diameter of 172 mm,

Even Rubber Thikness, modernized,coring,

power section lead 5/6,•stator length of 5500 mm.•

Basi

c no

tati

on (П

, У, О

Т, Р

, РУ,

ГР,

В)

Mot

or b

ody

oute

r dia

met

er, m

mA

ddit

iona

l not

atio

n(К

, Л, М

, П, С

, Т)

Pow

er s

ecti

on le

ad,

Zrot

or/Z

stat

or

Stat

or le

ngth

(mm

), di

vide

d by

100

Mot

or

CIPHERS DRAWING ORDER:

PDM DESIGNATION EXAMPLE:

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10

Pic. 1. MAIN PDM UNITS

1. Top anti-failure(picking) unit

2. Power section

3. Propeller shaft

4. Angle adjuster (or rigidbent sub)

5. Spindle section

6. Bottom anti-failure(picking) unit

PERMNEFTEMASHREMONT

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11

Permneftemashremont JSC downhole mud motors

5. STRUCTURE ANDDELIVERY COMPLETENESS5.1. The motor includes a power section and a spindle section interconnected by sub. Torque and axial hydraulic load is transmitted from an eccentric (planetary) rotating rotor to the spindle section by means of a hinged device.

5.2. The motor scope of supply includes:

a motor, 1 pc.•data sheet, 1 pc.•

5.3. Sets of spare and replacement parts, tools and accessories for maintenance and repair of the PDM are available on individual request of the customer.

6. DESIGNAND OPERATION6.1. Downhole motors relates to machines of volumetric (hydrostatic) action, which allows to implement the drilling process realizing a high torquetogether with low rotational speed of the output shaft.

6.2. Control over the motor operation can be performed by pressure changing in the delivery line since the pressure drop across the motor is in proportion to the torque on its shaft.

6.3. The main units of downhole drilling motor are:

power section [2], spindle section [5], angle adjuster (or a rigid bent sub) [4], propeller shaft [3], top [1] and bottom [6] anti-failure (picking) units (pic. 1).

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12

6.4. Power section [2] is designed to convert an energy of the drilling fluid flow into the rotary motion of the rotor and then transmitting this motion to the spindle section shaft. The motor section includes a rotor and a stator. The stator is formed as a steel casing, the inner surface of which is vulcanised with rubber lining with the inner helical teeth of a left direction. A steel rotor is having outer helical teeth whose number is one less than that of the stator. The teeth of the stator and the rotor form lengthwise-isolated closed-circuit chambers. Drilling fluid injected by mud pumps of the rig comes to the bit and turns the rotor inside the stator sheath.

6.5. Spindle section [5] is designed for the perception of the axial and radial loads of the motor, and includes multi-row thrust radial ball bearing or a multi-row rubber heel and radial sliding or rolling bearings.

6.6. Angle adjuster [4] (or a rigid bent sub) is intended to give the motor a required skew angle. Angle adjuster consists of two subs, a core and a gear coupling, which is reinforced with hard alloy inserts and hard alloy overlaying welding material for improving the wear resistance in contact with the borehole wall.

6.7. Propeller shaft [3] serves to transmit the planetary rotation of an eccentrically disposed rotor to the spindle section shaft.

6.8. Top anti-failure (picking) unit [1] designed to retrieve the motor parts which have been left in the borehole in case of breakage of its body parts. The device includes a top picker sub located above the motor stator,

PERMNEFTEMASHREMONT

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a stud screwed in the upper end of the rotor, washer placed on the stud hexagon and a nut, clamping the washer screwed on the stud. In case of breakage of any housing parts weight of the motor parts below the breakage place would be assumed consecutively on the spindle shaft, hinge, rotor, stud, washer, nut and the end of the picking sub.

6.9. Bottom anti-failure (picking) unit [6] intended for removal from the borehole the shaft of the motor in case of its breakage.

7. MAIN POWER SECTIONPROFILES

Downhole mud motors manufactured by Permneftemashremont JSC equipped with power sections (rotor-stator) with the following types of kinematic ratio (lead):

4:5 5:6

6:7

7:8 9:10Pic. 2. Power sections profiles

13

Permneftemashremont JSC downhole mud motors

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8. EVEN RUBBER THIKNESSPOWER SECTIONSEven Rubber Thikness motor section - a new generation of downhole drilling motors power sections the stators of which have spiral (shaped) metal inner surface with a rubber lining of an equal cross-section (thickness).

Even Rubber Thikness power sections advantages:

• Stator tooth stiffness increase. Elimination of thescrewing moment effect to the parameters of thepower section gearing.

• Uniform strain distribution of the rubber liningthikness. Reducing the temperature and rubberswelling influence on the motor section stability.

• Vibration reduction which contributes to a more stabletelemetry systems workflow, PDM units and rockcutting tools resistance increase.

CaseRubber lining

Profiled metal insert

Pic. 3. Even Rubber Thikness power sections

14

PERMNEFTEMASHREMONT

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Even Rubber Thikness power sections allow:

• 30-100% motors energy characteristics increaseand significant penetration rate increase.

• Use shorter motors providing energycharacteristics and penetration rate complyingwith standard motors. While directional drilling itallows to increase the intensity and stability ofcurvature parameters growth and decreasebreakdowns number related to the PDM bodymalfunctions.

• Operate mud motors in case of lowered drilling fluid flow rate under conditions of fluid loss or/and limited mud pumps performance.

• Operate screw downhole motors with any corebarrels with core recovery of at least 90%.

9. HYBRID PDMHybrid PDM (pic. 4) — are motors that have a spindle section of a larger diameter than a power section, for example 240/195, 195/172, 172/165, 127/120, 106/95, etc.).

Hybrid PDM provide the following operational advantages:

• Possibility to operate the PDM at lower drillingfluid flow rate, which allows to drill using limitedefficiency mud pumps and save the drilling fluidunder fluid loss conditions.

• Improved load capacity and spindle sectiondurability, longer PDM overhaul period.

Pic.

4. H

ybrid

PD

M

15

Permneftemashremont JSC downhole mud motors

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INFORMATIONREQUIRED FOR PROPER PDM OPERATION

SECTION 2:

16

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1. FACTORS AFFECTINGTHE CHOICE OF A PDM FOR SPECIFIC OPERATING CONDITIONSWhen choosing the type and version of PDM please evaluate geological, technical and technological conditions of a particular well. To ensure reliable motor operation and to obtain the best technical and economic parameters inter alia you must consider the following factors:

1.1. Conditions required for borehole curvature design parameters achievement:

• wells deviation intencity dependent onPDMs the skew angle,

• necessity of centralizers and calibrators use,

• the need for drilling with simultaneous drillstring rotation.

1.2. Bottom hole assembly borehole patency at PDM screw angle set.

1.3. Diameter and drill bit armour type.

1.4. Maximum permissible axial load on the bit.

1.5. The BHA temperature to determine the range of tightness in the toothing of the PDM power section (rotor-stator).

НЕОБХОДИМЫЕ ДЛЯ ПРАВИЛЬНОЙ ЭКСПЛУАТАЦИИ ВЗД

17

Information, required for proper PDM operation

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During PDM operation of the PDM tightness in the power section engagement increases due to self-heating and swelling of the rubber cover of the stator and by increasing of the temperature at the bottom hole.

Please note that substantial tightness increase in the power section engagement leads to a reduction of the the rotor and stator resource due to increased wear.

For motors with a regular stator elastomer maximum permissible dynamic bottomhole temperature is 100°C. For motors with a heat-resistant elastomer based on hydrogenated nitrile-butadiene rubber maximum permissible dynamic bottomhole temperature is 250°C.

WARNING! WELL TEMPERATURE RANGE IN WHICH YOU ARE GOING TO OPERATE THE MOTOR SHOULD BE SPECIFIED IN THE PDM SUPPLY APPLICATION FORM.

1.6. Drilling fluid flow rate required to ensure the efficientmotor operation

During the PDM operation please do not exceed the recommended fluid flow upper limit because this leads to increased wear of the power section.

1.7. The degree of the drilling fluid purification.

Heightened sand or other abrasive particles content (over 1%) in a drilling fluid leads to a more rapid deterioration of the power section and support units of the spindle section.

18

PERMNEFTEMASHREMONT

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1.8. The composition of a drilling fluid

Downhole mud motors manufactured by Permneftemashremont JSC designed to operate with drilling fluids that meet the following requirements:

* when the density of the drilling fluid is increased please use a motorwith a power section of a special engagement parameters working(on request).

** for drilling fluid with higher chloride ions content it is necessary to use a power section with a specially coated rotor (on request).

*** higher content of petroleum products requires the use the stator elastomer with improved resistance to hydrocarbons (on request).

WARNING! CHLORIDE IONS AND PETROLEUM PRODUCTS CONTENT FOR THE DRILLING FLUID IN WHICH YOU ARE GOING TO OPERATE THE MOTOR SHOULD BE SPECIFIED IN THE PDM SUPPLY APPLICATION FORM.

In order to optimize the choice of the PDM it is recommended to provide the samples of the drillin fluid for analysis.

19

Information, required for proper PDM operation

Table №1. Requirements for the washing liquid

Parameter Value

2000*

1

Density, kg/m3, not exceeding

Sand content, %, not exceeding

Chloride ions content, kg/m3,not exceeding

50**

Petroleum products content, %, not exceeding 10***

Drilling fluid temperature (dynamic bottomhole temperature), ºС, not exceeding

regular elastomer stator

100

stator with a heat-resistant elastomer (on request)

250

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2. PREPARING PDM FOR OPERATION2.1. The motor is delivered to the wellsite assembled with safety plugs screwed up and together with a data sheet.

DO NOT TRANSPORT THE2.2. WARNING!MOTOR BY DRAGGING ON THE GROUND AS WELL AS THROWING IT FROM THE VEHICLE OR GANGWAY.

2.3. Before running in hole motor should be inspected. Particular attention should be paid to the condition of connecting threads to drill pipes and to the bit. Also motor housing parts threads should be tested for leakproofness and tightness. Some traces of mechanical wrenches grips allowed.

WARNING! NOT PERMITTED:

threaded connections welding,•• presence of housing parts deformations, such as dents

or threaded connections couplings blow-ups,

• welding anything on the motor housing, drawing any marks, numbers or notations.

2.4. Before running in hole and after each lift out the motor (whether it's new or repaired) should be inspected for the output shaft endplay.

The endplay measurment should be performed in the following order:

raise the motor above the rotary table;•• measure the A distance from the end of the body to

the end of the thread to the bit on the shaft;

• put the motor's spindle section shaft on a rotarytable and offload the motor;

20

PERMNEFTEMASHREMONT

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• measure the B distance from the end of the body tothe end of the connecting thread to bit on the shaft;

• motor endplay: C = A – B, mm.endplay should not exceed the valuespecified in Table № 2:

Table № 2. Values of endplay, depending on the motor size

Motor size

Endplay, mm

Maximum permissible for

PDM after repair

Maximum permissible for

operation

43 1 5

54 1 5

75 2 6

85 2 6

95 2 6

105 2 6

106 2 6

120 2 6

127 2 6

142 3 7

145 3 7

165 3 7

172 3 7

195 3 7

240 3 8

21

Information, required for proper PDM operation

Motor body

Motor shaft

Rotary table

B

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2.5. Carrying out the bottom hole assembly must be made in compliant with tightening torque of threads to the bit and to the drill pipe, shown in the Table № 3.

Table № 3. Tightening torques for connecting threads used in PDM manufactured by

Permneftemashremont JSC

Mot

or s

ize

Thre

ad ty

pe b

y

43(1 11/16) З-35 NC12 0,0...0,25 75…95 З-35 NC12 0,0…0,25 75…95

54(2 1/8) З-42 - 0,0…0,25 130…155 З-42 - 0,0…0,25 130…155

75(2 7/8) З-66 NC12 0,1…0,9 600...700 З-66

З-65NC12 NC 23 0,1…0,9 600...700

85(3 3/8) З-66 2 3/8 Reg 0,1…0,9 600…700 З-66 2 3/8 Reg 0,1…0,9 600…700

95(3 3/4) З-76 2 7/8 Reg 0,1…0,9 650…750

З-73 З-76 З-86

NC 26 2 7/8 Reg

NC 31

0,1…0,9 0,1…0,9 0,1…0,9

650…750 650…750 800…900

105(4 1/7) З-76 2 7/8 Reg 0,1…0,9 650…750 З-86

З-88NC 31

3 1/2 Reg 0,1…0,9 800…900

106(4 1/4) З-76 2 7/8 Reg 0,1…0,9 650…750 З-86

З-88NC 31

3 1/2Reg 0,1…0,9 800…900

120(4 3/4) З-88 3 1/2 Reg 0,1…0,9 800…900 З-101

З-1023 1/2 FH

NC 38 0,1…0,9 950…1100

127(5) З-88 3 1/2 Reg 0,1…0,9 800…900 З-101

З-1023 1/2 FH

NC 38 0,1…0,9 950…1100

142(5 3/5) З-88 3 1/2 Reg 0,1…0,9 800…900 3-102 NC 38 0,1…0,9 950…1100

145(5 5/7) З-88 3 1/2 Reg 0,1…0,9 800…900 3-117 4 1/2 Reg 0,1…0,9 1300…1500

165(6 1/2) З-117 4 1/2 Reg 0,1…0,9 1300…1500 З-133 NC-50 0,2…1,0 1500…1700

172(6 3/4) З-117 4 1/2 Reg 0,1…0,9 1300…1500 З-147 5 1/2 FH 0,6…1,4 2700…3000

195(7 5/8) З-117 4 1/2 Reg 0,1…0,9 1300…1500 З-147

З-171 5 1/2 FH 6 5/8 FH

0,6…1,4 0,6…1,4

2700…30002800…3100

240(9 1/2) З-152 6 5/8 Reg 0,2…1,0 2700…3000 З-171 6 5/8 FH 0,6…1,4 2800…3100

22

Bitconnection thread

Drill pipeconnection thread

GOST

R 5

0864

-96

Thre

ad ty

pe b

yAP

I 7

Thre

ad te

nsio

n,

mm

Tigh

teni

ng to

rque

, kg

f*m

Thre

ad ty

pe b

y GO

ST R

508

64-9

6

Thre

ad te

nsio

n,

mm

Tigh

teni

ng to

rque

, kg

f*m

Thre

ad ty

pe b

yAP

I 7

PERMNEFTEMASHREMONT

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To eliminate the mechanical damage of the PDM housing parts carrying out the bottom hole assembly must be made using an elevator and a clamp installed in the groove of the top sub of the motor. If the groove at the top sub is missing the assembly should be performed using an elevator and a spider.

WARNING! NOT PERMITTED:

• taking the stator of the power section or the spindlesection housing with any mechanical wrenches,

• installing the motor into the drilling rig rotor by crimpingthe stator by pneumatic slips wedges,

• screw and unscrew the connection threads of theBHA elements by rotary table rotation while thestator is crimped by pneumatic slips wedges,

• enfold the housing parts in the coupling zone of thethread by any mechanical wrenches.

ATTENTION!The PDM assembly key on the rig must be equippedwith a torque meter. In case of torque meterabsence any claims related to the lapel or brokenconnecting PDM threads will not be considered.

2.6. To exclude motor sludging, oil, gas or water blowouts through drill pipes it is recommended to include a check valve into the BHA (Appendix 3), which should be installed directly above the motor.

2.7. In order to ensure filling and emptying of the drill string by drilling fluid it is recommended to include an overflow valve into the BHA (Appendix 2). In case of absence of the overflow valve as a part of the BHA during round trip operations the column must be refilled by drilling fluid every 200 meters of pipes descent.

2.8. To prevent the ingress of any foreign object into the motor it is recommended to include in the BHA

23

Information, required for proper PDM operation

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a filter with holes of a diameter not exceeding 5 mm, or slits of a width not exceeding 5 mm and a length not exceeding 100 mm. The filter is recommended to be installed inside the latest drill pipe before kelly or before the top drive.

2.9. Setting the required skew angle of the motor should be carried out in accordance with Annex 1 of this manual Due to the extreme operating conditions of the PDM when drilling directional wells, horizontal sections, cutting out windows in casings or sidetracking operations the skew angle of the motor could differ, then there could be a discrepancy between the actual skew angle of the motor and values tagged on the angle adjuster or hard bent sub.

2.10. Before descending into the well a test run of the motor should be performed.

2.11. The maximum allowable pressures at which the motor must be started (without drillbit pressure drop) are shown in Table №4.

Table №4. Maximum allowable pressureto start the motor (without pressure drop at the bit)

Motor size (mm) Max. allowable start pressure, kgf/cm2

43 10

54 20

75 20

85 20

95 20

105 20

106 20

120 30

127 30

142 30

145 30

165 40

172 40

195 45

240 60

24

PERMNEFTEMASHREMONT

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2.12. WARNING! WITH AN AIR TEMPERATURE BELOW 0 °CTHE LAUNCH OF THE MOTOR SHALL BEPRECEDED BY WARMING UP.

Warming up options:

• Close the motor on pipe rack or trough by arubberized fabric (drilling shelter), move the steamconducting gun to the outer surface of the motor,perform warming up for 30-40 minutes.

Installing the steam conducting gun into the top sub or into the shaft of the spindle is STRICTLY PROHIBITED!

• In case of the presence a bathtubs formed vesselon the rig heat the water by steam to 70-100°Сthen warm up the motor in vessel for 1,5-2 hours.

After warming up:

• at temperatures above -15°С – test the motor atthe wellhead: in order to do this the drilling fluidmust be topped up, immerse the motor into thewell so that the spindle section was in the drillingfluid, start the motor.

• at temperatures below -15°С – test the motor inthe well: immerse the motor into the well to adepth of 100-150 m, withstand for 50-60 minutes,start the motor.

2.13. During the test run of the motor it is recommended to test the overflow valve (if available): when feeding the fluid into the motor the valve should close without subsequent leakage of the drilling fluid into the side openings of the valve body; when turning off the fluid circulation valve must open.

25

Information, required for proper PDM operation

Page 26: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

3. OPERATION METHOD3.1. During the descent of the drill string slacking-off the motor exceeding the maximum allowable axial load is forbidden.

3.2. To avoid clogging of the motor by drill cuttings approaching the well bottom is forbidden if the drilling fluid circulation is switched-off.

3.3. It is forbidden to start the motor by hitting the bottom.

3.4. Bedding of the new bit should be carried-out with decreased axial load in accordance with the manufacturer's recommendations.

3.5. An important difference between the characteristics of screw motors and turbodrills - the dependency between the motor pressure drop and torque at the bit and respectively the axial load. Therefore, loading of the bit must necessarily cause an increase in pressure drop.

If the pressure drop does not increase when loading the bit to the bottom, then the whole or a substantial part of the load is not applied to the bit, but extinguished on the walls of the well. Therefore the lack of deepening is not indicative of the motor failure.

3.6. To select the efficient mode of the motor is necessary to:

• start the motor above the bottom and note thepressure value at idle speed,

• after touching the bottom gradually increase the bitweight to obtain the necessary rate of penetrationand note the value of the operating pressure (underload pressure),

• determine a differential pressure drop (the differencebetween pressure when motor idling and pressureunder load).

26

PERMNEFTEMASHREMONT

Page 27: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

For the most efficient motor operation it is recommended to provide constant differential pressure drop, which is proportional to the torque on the bit. If operating by the chosen mode causes while drilling discharge line pressure surges it is necessary to reduce the weight on bit to the values providing stable motor load.

3.7. During the drilling process prevent the emergence of resonance phenomena, in casre of excessive vibrations of the drill string is necessary to change the weight on the bit.

3.8. When the motor breaking there is a sudden increase in pressure in the discharge line. To prevent rupture of the reliaf valve diaphragm of the mud pump is necessary to reduce the axial load on the bit.

3.9. When the motor is stopped to avoid an uncontrolled release of reactive torque accumulated in the drill string, which can cause damage to the BHA or unscrewing of the motor connections, it is forbidden to raise the bit above the bottom during drilling. In this case before lifting the bit immediately stop the rotation of the drill string, stop the mud pumps (and if it is not possible, minimize drilling fluid stream) and using a rotary machine brake device slowly release the torque accumulated in the drill string.

3.10. CAUTION! OPERATING IN EXCESSOF THE MAXIMUM ALLOWABLE DIFFERENTIAL PRESSURE DROP OR WITH PERIODIC STOPS OT THE MOTOR LEADS TO A DRASTIC REDUCTION OF THE PDM LIFETIME.

27

Information, required for proper PDM operation

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3.11. If after turning off and turning on of the mud pumps the pressure doesn't return to normal, it means that the motor is clogged by drill cuttings or broken and must be brought to the surface to be replaced.

3.12. During the drilling process, do not exceed the maximum allowable drill string rotation speed, which depends on the skew angle set on the motor.

3.13. After bringing the motor out of the well it must be drained from any drilling fluid residues and rinsed with water.

Thereafter, fill the top sub of the motor with 8-10 liters of oil and rotate the spindle section shaft clockwise (looking downwards) until the oil will start to go over the outer surface of the shaft.

4. CRITERIA FOR SENDINGA PDM FOR REPAIRThe motor should be sent for repair in following cases:

4.1. Upon reaching the time to repair, recommended by the product data sheet.

In case of complication of working conditions, for example high content of abrasive particles in the drilling fluid, high level of vibration, etc., recommended operating time should be reduced.

4.2. If during motor operation there are pressure surges in the discharge line which do not relate to the technological factors: pressure rise when detaching from the the bottom or pressure decrease when loading the bit to the bottom.

In this case, there is a motor failure arising from any integrity damage of the body parts.

28

PERMNEFTEMASHREMONT

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CAUTION! FURTHER OPERATION OF THE MOTOR IS FORBIDDEN. THE MOTOR MUST BE IMMEDIATELY BROUGHT TO THE SURFACE.

4.3. If the axial play of the output shaft exceeds the permissible value (Table №2).

4.4. After carrying out emergency operations:acid baths usage, lifting the tools with a tensile load effort exceeding the maximum allowable tensile load or maximum allowable torque at body parts.

WARNING! IN CASES SPECIFIED IN PARAGRAPH 4.4. THE MOTOR MUST BE REVISED WITH COMPULSORY FLAW DETECTION OF ALL BODY PARTS AND SPINDLE SECTION SHAFT.

If during emergency lifting operations the motor was subjected to a tensile load exceeding the admissible maximum value, the motor must be decomissioned independently of operating time.

4.5. The motor, which is out of order, must be delivered for inspection and repair to a specialized service facility. Any motor repairs on the rig are prohibited.

5. POSSIBLE MALFUNCTIONSAND CORRECTIVE SOLUTIONS

29

Information, required for proper PDM operation

The list of possible PDM malfunctions and their solutions is presented in table №5.

Page 30: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

The following does not indicate a malfunction of the motor:

• crossflow of the drilling fluid through the motor withoutrotation of the shaft (due to the gap in power sectionengagement),

• free rotation of the spindle section shaft after lifting themotor out of the well with the proviso that there wasdeepening while drilling (due to the gap in power sectionengagement),

• lack of free rotation of the spindle section shaft(due to the negative allowance in power sectionengagement),

• leakage of the drilling fluid between the shaft and thebody of the spindle section in volume up to 25%.

* For motors equipped with an upper picking unit.** If the BHA included an overflow (excess flow) valve.

Table № 5. Possible malfunctions of a PDMand their solutions

Characterof malfunction

Reason of malfunction

Solution

at the rig at service facility

Discharge line pressure rise during in-well motor operation;

the pressure doesn't drop when detaching

the bit from the bottom

Foreign objects inside the motor

Replacethe motor

Carry out the stator rubber lining control for

its destruction or foreign objects presence.

Replace the stator if necessary.

The stator rubber lining destruction

Replacethe motor

Replacethe power section

The filter clogging

Clean the filter -

Sludge bind

Disassemble the motor, clean of the sludge

Discharge line pressure surges: pressure rise when detaching the

bottom, when loading the bit to the bottom –

pressure loss*

Violation of the motor body parts

integrity

Отремонтировать двигатель

Discharge linepressure loss

Excess flowvalve

leakage

Replacethe valve**

Replace worn partsof the valve

Leaks (erosion)in the drill string

threaded connections

-

Repair the motor

РАЗДЕЛ 3:

30

Replacethe motor

Replacethe motor

Replace worndrill pipes

Replacethe motor

Violation of the motor body parts

integrity

PERMNEFTEMASHREMONT

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SECTION 3:

TECHNICALAND ENERGY

SPECIFICATIONS

of PDM31

Page 32: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-43.5/6.17 PowerDesigner Version 5.0 (November 2005)

Client Rig DateGenesis Ноябрь 30, 2005

Частота при3 л/с

2 л/с

1 л/с

Мак

сим

альн

одо

пуст

имы

йди

фф

ерен

циал

ьны

йпе

репа

д

0

1

2

3

4

5

6

7

8

9

10

0

100

200

300

400

500

600

700

800

900

0 10 20 30

Мом

ент

(кг*

м)

Част

ота

(об/

мин

)

Дифференциальный перепад давления (атм)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-54.5/6.07

д-43.5/6.10

Bearing section diameter (А) 43 mm 1 2/3 in

Bearing section nut diameter (В) 43 mm 1 2/3 in

Adjustable bent housing wear pad diameter (C) - -

Stator diameter (D) 43 mm 1 2/3 in

Bit to bent length (Е) - -

Overall length (F) 1 700 mm 67 in

Weight (± 5 %) 27 kg 59,5 lb

Bit size 47,6…69,9 mm 1 7/8…2 3/4 in

Bit connection (box)3-35 NC-12Top (motor to drill pipes)

connection (box)

Maximum allowable weight on bit 900 kgf 1 985 lbf

Maximumbody overpull 50 kgf*m 362 ft*lb

Maxyieldweight

16 200 kgf 35 721 lbf

Power section type conventional

Lobe configuration 5/6

Length of the stator active part 970 mm 38 in

Stator length 1 060 mm 42 in

0,8… 2,5 l/s 12,7… 39,6 gpm

179…611 rpm 179…611 rpm

Maximumdifferential pressure 37 atm 544 psi

Atmaximumdifferential pressure

Speed 147…502 rpm 147…502 rpm

Torque 11 kgf*m 80 ft*lb

Power 2…6 kW 3…8 hp

Maximum power 2…6 kW 3…8 hp

Atmaximumpower

Differentialpressure 45 atm 662 psi

Speed 131…448 rpm 131…448 rpm

Torque 13 kgf*m 94 ft*lb

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.

32

RPM at 2,5 l/s

MAX

IMU

M D

IFFE

REN

TIAL

PR

ESSU

RE D

ROP

0

1

2

3

4

5

6

7

0

100

200

300

400

500

600

0 25

TORQ

UE

(KG

F*M

)

FREQ

UEN

CY (R

PM)

5 10 15 20 DIFFERENTIAL PRESSURE (ATM)

Flow range

Speed at free run

Page 33: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

д-54.5/6.07

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-54.5/6.07

Bearing section diameter (А) 54...57 mm 2 1/8...2 1/4 in

Bearing section nut diameter (В) 54…57 mm 2 1/8...2 1/4 in

Adjustable bent housing wear pad diameter (C) - -

Stator diameter (D) 54… 57 mm 2 1/8...2 1/4 in

Bit to bent length (Е) - -

Overall length (F) 2 066 mm 81,3 in

Weight (± 5 %) 40 kg 88,2 lb

Bit size 59…76 mm 2 5/16…3 in

Bit connection (box)3-42 -Top (motor to drill pipes)

connection (box)

2 000 kgf 4 410 lbf

100 kgf*m 723 ft*lb

18 000 kgf 39 690 lbf

5/6

533 mm 21 in

665 mm 26 in

1…3 l/s 16… 48 gpm

269…802 rpm 269…802 rpm

22 atm 323 psi

221…659 rpm 221…659 rpm

6 kgf*m 43 ft*lb

1…4 kW 1…5 hp

2…4 kW 3…6 hp

27 atm 397 psi

197…588 rpm 197…588 rpm

7 kgf*m 51 ft*lb

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.

33

RPM at3 l/s

MAX

IMU

M D

IFFE

REN

TIAL

PR

ESSU

RE D

ROP

0

3

6

9

0

100

200

300

400

500

600

700

800

900

0 25

TORQ

UE

(KG

F*M

)

FREQ

UEN

CY (R

PM)

5 10 15 20

DIFFERENTIAL PRESSURE (ATM)

Maximum allowable weight on bit

Maximumbody overpull

Maxyieldweight

Power section type conventional

Lobe configuration

Length of the stator active part

Stator length

Maximumdifferential pressure

Atmaximumdifferential pressure

Speed

Torque

Power

Maximum power

Atmaximumpower

Differentialpressure

Speed

Torque

Flow range

Speed at free run

Page 34: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

д-54.5/6.12

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 3 l/s

2 l/s

1 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0

2

4

6

8

10

12

14

16

18

20

0

100

200

300

400

500

600

700

800

900

0 60

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

10 20 30 40 50 DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-54.5/6.12

Bearing section diameter (А) 54...57 mm 2 1/8...2 1/4 in

Bearing section nut diameter (В) 54...57 mm 2 1/8...2 1/4 in

Adjustable bent housing wear pad diameter (C) - -

Stator diameter (D) 54...57 mm 2 1/8...2 1/4 in

Bit to bent length (Е) - -

Overall length (F) 2 803 mm 110,4 in

Weight (± 5 %) 54 kg 119,1 lb

Bit size 59…76 mm 2 5/16…3 in

Bit connection (box)3-42 -Top (motor to drill pipes)

connection (box)

2 000 kgf 4 410 lbf

100 kgf*m 723 ft*lb

18 000 kgf 39 690 lbf

5/6

1 028 mm 40 in

1 160 mm 46 in

3… 5 l/s 48… 79 gpm

269…802 rpm 269…802 rpm

50 atm 735 psi

206…613 rpm 206…613 rpm

14 kgf*m 101 ft*lb

3…9 kW 4…12 hp

3…9 kW 4…12 hp

52 atm 764 psi

197…588 rpm 197…588 rpm

15 kgf*m 108 ft*lb

Characteristics built to zero tightness in engagement of the rotor and stator,drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

Частота при5 л/с

4 л/с

3 л/сМ

акси

мал

ьно

допу

стим

ый

диф

фер

енци

альн

ый

пере

пад

0

5

10

15

20

25

30

35

40

45

50

0

50

100

150

200

250

300

350

400

450

0 10 20 30 40

Мом

ент

(кг*

м)

Час

тота

(об/

мин

)

Дифференциальный перепад давления (атм)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-75.4/5.22

34

Maximum allowable weight on bit

Maximumbody overpull

Maxyieldweight

Power section type conventional

Lobe configuration

Length of the stator active part

Stator length

Maximumdifferential pressure

Atmaximumdifferential pressure

Speed

Torque

Power

Maximum power

Atmaximumpower

Differentialpressure

Speed

Torque

Flow range

Speed at free run

Torqu

e

Page 35: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-172 Bulava Extreme

35

Page 36: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дот-75.4/5.22

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-75.4/5.22

76 mm 3 in

76 mm 3 in

- -

76 mm 3 in

1 110 mm 43,7 in

3 760 (4 626*) mm 148 (182,1*) in

115 (107*) kg 253,6 (236*) lb

83… 98,4 mm 3 1/4… 3 7/8 in

3-66 2 3/8 Reg

3-663-65

2 3/8 RegNC-23

5 000 kgf 11 025 lbf

280 kgf*m 2 025 ft*lb

35 800 kgf 78 939 lbf

conventional

4/5

1 990 mm 78 in

2 200 mm 87 in

3… 5 l/s 48… 79 gpm

219…365 rpm 219…365 rpm

40 atm 588 psi

180…300 rpm 180…300 rpm

41 kgf*m 297 ft*lb

8…13 kW 11…17 hp

8…13 kW 11…17 hp

49 atm 720 psi

161…268 rpm 161…268 rpm

49 kgf*m 354 ft*lb

* Data given in parentheses matches straight motors.36

RPM at 79 gpm

0

10

20

30

40

50

60

0

50

100

150

200

250

300

350

400

0 10 20 30 40 50

Stator diameter (D)

Bit to bent length (Е)

Bearing section diameter (А)

Bearing section nut diameter (В)

Adjustable bent housing wear pad diameter (C)

Overall length (F)

Weight (± 5 %)

Bit size

Bit connection (box)

Topconnection (box)

Maximumweight on bit

Maximumbody overpull

Maxyieldweight

Power section

Lobe configuration

Length of the stator active part

Stator length

Flow range

Maximumdifferential pressure

Atmaximumdifferentialpressure

Speed

Torque

Power

Speed at free run

Maximum power

Atmaximum power

Differentialpressure

Speed

Torque

MA

XIM

UM

DIF

FERE

NTI

AL

PRES

SURE

DRO

P

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

DIFFERENTIAL PRESSURE (ATM)

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.

TORQUE

Page 37: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дот-75.4/5.22

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

83 98,4

0°00' 0,00 0,00

0°30' 1,44 0,00

0°45' 2,50 1,03

1°00' 3,55 2,09

1°30' 5,66 4,19

0°00' 0°30' 0°45' 1°00' 1°30'

98,4

100 100 100 100 70 2

100 100 100 100 90 -

100 100 100 100 50 2

100 100 100 100 90 -

37

Screw angle / Bit diameter

The maximum permissible drill string rotational speed at different screw angles of the motor

Bore

hole

dia

met

er, m

m

Motor screw angle

Tran

siti

on

sect

or, m

•••

Maximum permissible drill string rotational speedat the curved section (rpm)

Maximum permissible drill string rotational speedat the straight section (rpm)

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

Recommendations are designed for rato of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

By agreement with customer motors can be made with other skew angles*

Page 38: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дОТ-85.9/10.12

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at8 l/s

7 l/s

6 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0

5

10

15

20

25

30

35

40

0

50

100

150

200

250

300

350

400

450

500

0

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

10 20 30 DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-85.9/10.12

Bearing section diameter (А) 88 mm 3 7/16 in

Bearing section nut diameter (В) 88 mm 3 7/16 in

Adjustable bent housing wear pad diameter (C) - -

Stator diameter (D) 88 mm 3 7/16 in

Bit to bent length (Е) - -

Overall length (F) 3 026 mm 119,1 in

Weight (± 5 %) 101 kg 222,7 lb

Bit size 98,4…120,6 mm 3 7/8…4 3/4 in

Bit connection (box)3-66 2 3/8 RegTop (motor to drill pipes)

connection (box)

4 000 kgf 8 820 lbf

420 kgf*m 3028 ft*lb

50 000 kgf 110 250 lbf

9/10

870 mm 34 in

1 160 mm 46 in

5… 7 l/s 79… 111 gpm

312…416 rpm 312…416 rpm

28 atm 412 psi

276…369 rpm 276…369 rpm

29 kgf*m 210 ft*lb

8…11 kW 11…15 hp

8…11 kW 11…15 hp

34 atm 500 psi

259…345 rpm 259…345 rpm

32 kgf*m 231 ft*lb

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

Частота при8 л/с

7 л/с

6 л/с

Мак

сим

альн

о до

пуст

имы

йди

фф

ерен

циал

ьны

йпе

репа

д

0

5

10

15

20

25

30

35

40

45

50

0

50

100

150

200

250

300

350

0 5 10 15 20 25

Мом

ент

(кг*

м)

Час

тота

(об/

мин

)

Дифференциальный перепад давления (атм)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-85.5/6.17

38

Maximum allowable weight on bit

Maximumbody overpull

Maxyieldweight

Power section type conventional

Lobe configuration

Length of the stator active part

Stator length

Maximumdifferential pressure

Atmaximumdifferential pressure

Speed

Torque

Power

Maximum power

Atmaximumpower

Differentialpressure

Speed

Torque

Flow range

Speed at free run

Torque

Page 39: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

ДОТ-85.9/10.12

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 83 98,4

0°00' 0,00 0,00

0°30' 1,74 0,00

0°45' 3,02 1,23

1°00' 4,30 2,51

1°30' 6,86 5,07

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm Motor screw angle

Transition

se

ctor

, m

0°00' 0°30' 0°45' 1°00' 1°30'

98,4

Maximum permissible drill string rotational speed at the curved section (rpm)

100 100 100 100 70 2

Maximum permissible drill string rotational speed at the straight section (rpm)

100 100 100 100 90 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

100 100 100 100 50 2

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 100 90 -

39

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 40: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дОТ-85.5/6.17

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-85.9/10.12 PowerDesigner Version 5.0 (November 2005)

Client Rig DateGenesis Ноябрь 30, 2005

Частота при8 л/с

7 л/с

6 л/с

Мак

сим

альн

о до

пуст

имы

йди

фф

ерен

циал

ьны

йпе

репа

д

0

5

10

15

20

25

30

35

40

45

50

0

50

100

150

200

250

300

350

0 5 10 15 20 25

Мом

ент

(кг*

м)

Час

тота

(об/

мин

)

Дифференциальный перепад давления (атм)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-85.5/6.17

40

88 mm 3 7/16 in

88 mm 3 7/16 in

Bearing section diameter (А)

Bearing section nut diameter (В)

Adjustable bent housing wear pad diameter (C) - -

88 mm 3 7/16 in

- -

Stator diameter (D)

Bit to bent length (Е)

Overall length (F) 3 580 mm 140,9 in

Weight (± 5 %) 120 kg 264,6 lb

Bit size 98,4…120,6 mm 3 7/8…4 3/4 in

Bit connection (box)3-66 2 3/8 RegTop (motor to drill pipes)

connection (box)

Maximum allowable weight on bit 4 000 kgf 8 820 lbf

Maximumbody overpull 420 kgf*m 3028 ft*lb

Maxyieldweight

50 000 kgf 110 250 lbf

conventional

5/6

Power section type

Lobe configuration

Length of the stator active part 1 410 mm 56 in

Stator length 1 700 mm 67 in

6… 8 l/s 95… 127 gpmFlow range

Speedat free run

230…307 rpm 230…307 rpm

Maximumdifferential pressure

22 atm 323 psi

Speed 189…252 rpm 189…252 rpm

Torque 39 kgf*m 282 ft*lb

Power 7…10 kW 9…13 hp

Maximum power 7…10 kW 9…13 hp

At maximum power

26 atm 382 psi

Speed 127…225 rpm 127…225 rpm

Torque 44 kgf*m 318 ft*lb

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

RPM at 7 l/s

MAX

IMU

M D

IFFE

REN

TIAL

PR

ESSU

RE D

ROP

0

10

20

30

40

0

50

100

150

200

250

300

0 25

TORQ

UE

(KG

F*M

)

FREQ

UEN

CY (R

PM)

5 10 15 20

DIFFERENTIAL PRESSURE (ATM)

Atmaximumdifferential pressure

Differentialpressure

Torque

Page 41: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

ДОТ-85.5/6.17

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 98,4 114,3

0°00' 0,00 0,00

0°30' 1,74 0,00

0°45' 3,02 1,23

1°00' 4,30 2,51

1°30' 6,86 5,07

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm Motor screw angle

Transition

se

ctor

, m

0°00' 0°30' 0°45' 1°00' 1°30'

98,4

Maximum permissible drill string rotational speed at the curved section (rpm)

100 100 100 100 70 2

Maximum permissible drill string rotational speed at the straight section (rpm)

100 100 100 100 90 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

100 100 100 100 50 2

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 100 90 -

41

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 42: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дОТ-85.9/10.17

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-85.9/10.12 PowerDesigner Version 5.0 (November 2005)

Client Rig DateGenesis Ноябрь 30, 2005

Частота при8 л/с

7 л/с

6 л/с

Мак

сим

альн

о до

пуст

имы

йди

фф

ерен

циал

ьны

йпе

репа

д

0

5

10

15

20

25

30

35

40

45

50

0

50

100

150

200

250

300

350

0 5 10 15 20 25

Мом

ент

(кг*

м)

Час

тота

(об/

мин

)

Дифференциальный перепад давления (атм)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-85.5/6.17

42

88 mm 3 7/16 in

88 mm 3 7/16 in

Bearing section diameter (А)

Bearing section nut diameter (В)

Adjustable bent housing wear pad diameter (C) - -

88 mm 3 7/16 in

- -

Stator diameter (D)

Bit to bent length (Е)

Overall length (F) 3 580 mm 140,9 in

Weight (± 5 %) 120 kg 264,6 lb

Bit size 98,4…120,6 mm 3 7/8…4 3/4 in

Bit connection (box)3-66 2 3/8 RegTop (motor to drill pipes)

connection (box)

Maximum allowable weight on bit 4 000 kgf 8 820 lbf

Maximumbody overpull

420 kgf*m 3028 ft*lb

Maxyieldweight

50 000 kgf 110 250 lbf

conventional

5/6

Power section type

Lobe configuration

Length of the stator active part 1 410 mm 56 in

Stator length 1 700 mm 67 in

6… 8 l/s 95… 127 gpmFlow range

Speedat free run

230…307 rpm 230…307 rpm

Maximumdifferential pressure

22 atm 323 psi

Speed 189…252 rpm 189…252 rpm

Torque 39 kgf*m 282 ft*lb

Power 7…10 kW 9…13 hp

Maximum power 7…10 kW 9…13 hp

At maximum power

26 atm 382 psi

Speed 127…225 rpm 127…225 rpm

Torque 44 kgf*m 318 ft*lb

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

RPM at7 l/s

MAX

IMU

M D

IFFE

REN

TIAL

PRES

SURE

DRO

P

0

10

20

30

0

100

200

300

400

0 32

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

8 16 24

DIFFERENTIAL PRESSURE (ATM)

Atmaximumdifferential pressure

Differentialpressure

Torque

Page 43: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

ДОТ-85.9/10.17

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 98,4 114,3

0°00' 0,00 0,00

0°30' 1,74 0,00

0°45' 3,02 1,23

1°00' 4,30 2,51

1°30' 6,86 5,07

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm Motor screw angle

Transition

se

ctor

, m

0°00' 0°30' 0°45' 1°00' 1°30'

98,4

Maximum permissible drill string rotational speed at the curved section (rpm)

100 100 100 100 70 2

Maximum permissible drill string rotational speed at the straight section (rpm)

100 100 100 100 90 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

100 100 100 100 50 2

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 100 90 -

43

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 44: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-95.4/5.33

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-95.5/6.33

Bearing section diameter (А) 96...106 mm 3 3/4…4 3/16 in

Bearing section nut diameter (В) 96...106 mm 3 3/4…4 3/16 in

Adjustable bent housing wear pad diameter (C) 105 mm 4 1/8 in

Stator diameter (D) 98 mm 3 7/8 in

Bit to bent length (Е) 1 310 mm 51,6 in

Overall length (F) 5 515 mm 217,1 in

Weight (± 5 %) 245 kg 540 lb

Bit size 120,6…151 mm 4 3/4…6 in

Bit connection (box) 3-76 2 7/8 Reg

Top (motor to drill pipes) connection (box)

3-733-763-86

NC-262 7/8 Reg

NC-31

Maximum allowable weight on bit 10 000 kgf 22 050 lbf

Maximumbody overpull 580 kgf*m 4 195 ft*lb

Maxyieldweight

97 000 kgf 213 885 lbf

conventional

5/6

Power section type

Lobe configuration

Length of the stator active part 3 000 mm 118 in

Stator length 3 300 mm 130 in

Flow range 5… 10 l/s 79… 159 gpm

Speedat free run 164…328 rpm 164…328 rpm

Maximumdifferential pressure

46 atm 676 psi

Speed 135…269 rpm 135…269 rpm

Torque 98 kgf*m 709 ft*lb

Power 13…27 kW 17...36 hp

Maximum power 14…28 kW 19...38 hp

56 atm 823 psi

Speed 120…240 rpm 120…240 rpm

Torque 115 kgf*m 832 ft*lb

44

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

RPM at10 l/s

MA

XIM

UM

DIF

FERE

NTI

AL

PRES

SURE

DRO

P

0

50

100

150

0

50

100

150

200

250

300

350

400

0 10 50 60

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

20 30 40 DIFFERENTIAL PRESSURE (ATM)

At maximum power

Atmaximumdifferential pressure

Differentialpressure

Torque

Page 45: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

Screw angle / Bit diameter 114,3 120,6 124

0°00' 0,00 0,00 0,00

0°16' 0,00 0,00 0,00

0°31' 0,55 0,00 0,00

0°46' 1,43 0,93 0,76

1°01' 2,32 1,80 1,65

1°15' 3,14 - 2,47

1°28' 3,90 2,62 3,23

1°40' 4,61 4,06 3,94

1°51' 5,25 4,72 4,58

2°01' 5,85 5,31 5,18

2°10' 6,38 5,81 5,71

2°17' 6,79 6,23 6,12

2°23' 7,14 6,58 6,47

2°27' 7,38 6,83 6,71

2°30' 7,55 7,00 6,88

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angle

Transition

se

ctor

, m

0°00

'

0°16

'

0°31

'

0°46

'

1°01

'

1°15

'

1°28

'

1°40

'

1°51

'

2°01

'

2°10

'

2°17

'

2°23

'

2°27

'

2°30

'

120,

6

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 80 80 70 70 50 40 1 1 1 1 1 1 3,5

Maximum permissible drill string rotational speed at the straight section (rpm)

80 80 80 80 80 80 80 80 80 80 80 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 70 70 50 40 1 1 1 1 1 1 1 3,5

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 80 80 80 80 80 80 1 1 1 1 1 -

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

Частота при10 л/с

7 л/с

5 л/с

Мак

сим

альн

о до

пуст

имы

йди

фф

ерен

циал

ьны

йпе

репа

д

0

20

40

60

80

100

0

50

100

150

200

250

300

350

0 10 20 30 40 50 60

Мом

ент

(кг*

м)

Час

тота

(об/

мин

)

Дифференциальный перепад давления (атм)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-95.5/6.33

45

ДРУ-95.4/ 5.33

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 46: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-95.5/6.33

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-95.5/6.33

Bearing section diameter (А) 96...106 mm 3 3/4…4 3/16 in

Bearing section nut diameter (В) 96...106 mm 3 3/4…4 3/16 in

Adjustable bent housing wear pad diameter (C) 105 mm 4 1/8 in

Stator diameter (D) 98 mm 3 7/8 in

Bit to bent length (Е) 1 310 mm 51,6 in

Overall length (F) 5 515 (6 550*) mm 217,1 (257,9*) in

Weight (± 5 %) 245 (250) kg 540 (551,3) lb

Bit size 120,6…151 mm 4 3/4…6 in

Bit connection (box) 3-76 2 7/8 Reg

Top (motor to drill pipes) connection (box)

3-733-763-86

NC-262 7/8 Reg

NC-31

Maximum allowable weight on bit 10 000 kgf 22 050 lbf

Maximumbody overpull

580 kgf*m 4 195 ft*lb

Maxyieldweight

97 000 kgf 213 885 lbf

conventional

5/6

Power section type

Lobe configuration

Length of the stator active part 3 000 mm 118 in

Stator length 3 300 mm 130 in

Flow range 5… 10 l/s 79… 159 gpm

Speedat free run

164…328 rpm 164…328 rpm

Maximumdifferential pressure

46 atm 676 psi

Speed 135…269 rpm 135…269 rpm

Torque 98 kgf*m 709 ft*lb

Power 13…27 kW 17...36 hp

Maximum power 14…28 kW 19...38 hp

56 atm 823 psi

Speed 120…240 rpm 120…240 rpm

Torque 115 kgf*m 832 ft*lb

46

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

RPM at 10 l/s

MA

XIM

UM

DIF

FERE

NTI

AL

PRES

SURE

DRO

P

0

25

50

75

100

125

0

50

100

150

200

250

300

350

0 50

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

40 10 20 30 DIFFERENTIAL PRESSURE (ATM)

At maximum power

Atmaximumdifferential pressure

Differentialpressure

Torque

Page 47: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-95.5/6.33

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 114,3 120,6 124

0°00' 0,00 0,00 0,00

0°16' 0,00 0,00 0,00

0°31' 0,55 0,00 0,00

0°46' 1,43 0,93 0,76

1°01' 2,32 1,80 1,65

1°15' 3,14 - 2,47

1°28' 3,90 2,62 3,23

1°40' 4,61 4,06 3,94

1°51' 5,25 4,72 4,58

2°01' 5,85 5,31 5,18

2°10' 6,38 5,81 5,71

2°17' 6,79 6,23 6,12

2°23' 7,14 6,58 6,47

2°27' 7,38 6,83 6,71

2°30' 7,55 7,00 6,88

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angle

Transition

se

ctor

, m

0°00

'

0°16

'

0°31

'

0°46

'

1°01

'

1°15

'

1°28

'

1°40

'

1°51

'

2°01

'

2°10

'

2°17

'

2°23

'

2°27

'

2°30

'

120,

6

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 80 80 70 70 50 40 1 1 1 1 1 1 3,5

Maximum permissible drill string rotational speed at the straight section (rpm)

80 80 80 80 80 80 80 80 80 80 80 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 70 70 50 40 1 1 1 1 1 1 1 3,5

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 80 80 80 80 80 80 1 1 1 1 1 -

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

Частота при10 л/с

7 л/с

5 л/с

Мак

сим

альн

о до

пуст

имы

йди

фф

ерен

циал

ьны

йпе

репа

д

0

20

40

60

80

100

0

50

100

150

200

250

300

350

0 10 20 30 40 50 60

Мом

ент

(кг*

м)

Час

тота

(об/

мин

)

Дифференциальный перепад давления (атм)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-95.5/6.33

47

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 48: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-95.6/7.34

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-95.6/7.34

Bearing section diameter (А) 96...106 mm 3 3/4...4 3/16 in

Bearing section nut diameter (В) 96...106 mm 3 3/4...4 3/16 in

Adjustable bent housing wear pad diameter (C) 105 mm 4 1/8 in

Stator diameter (D) 98 mm 3 7/8 in

Bit to bent length (Е) 1 310 mm 51,6 in

Overall length (F) 5 615 (6 650*) mm 221,1 (261,8*) in

Weight (± 5 %) 221 (265*) kg 487 (584,3*) lb

Bit size 120,6…151 mm 4 3/4…6 in

Bit connection (box) 3-76 2 7/8 Reg

Top (motor to drill pipes) connection (box)

3-733-763-86

NC-262 7/8 Reg

NC-31

Maximum allowable weight on bit 10 000 kgf 22 050 lbf

Maximumbody overpull

580 kgf*m 4 195 ft*lb

Maxyieldweight

97 000 kgf 213 885 lbf

conventional

6/7

Power section type

Lobe configuration

Length of the stator active part 3 100 mm 122 in

Stator length 3 400 mm 134 in

Flow range 5… 10 l/s 79… 159 gpm

Speedat free run

124…248 rpm 124…248 rpm

Maximumdifferential pressure

49 atm 720 psi

Speed 102…204 rpm 102…204 rpm

Torque 138 kgf*m 998 ft*lb

Power 15…29 kW 20...39 hp

Maximum power 15…30 kW 20...40 hp

At maximum power

60 atm 882 psi

Speed 91…182 rpm 91…182 rpm

Torque 164 kgf*m 1 186 ft*lb

48

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

RPM at10 l/s

MAX

IMU

M D

IFFE

REN

TIAL

PR

ESSU

RE D

ROP

0

50

100

150

0

50

100

150

200

250

0 60

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

20 40 DIFFERENTIAL PRESSURE (ATM)

Atmaximumdifferential pressure

Differentialpressure

Page 49: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

Частота при10 л/с

7 л/с

5 л/с Мак

сим

альн

о до

пуст

имы

йди

фф

ерен

циал

ьны

йпе

репа

д

0

20

40

60

80

100

120

140

160

180

200

0

50

100

150

200

250

300

350

0 10 20 30 40 50 60

Мом

ент

(кг*

м)

Час

тота

(об/

мин

)

Дифференциальный перепад давления (атм)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-95.6/7.34

дРУ-95.6/7.34

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 114,3 120,6 124

0°00' 0,00 0,00 0,00

0°16' 0,00 0,00 0,00

0°31' 0,54 0,00 0,00

0°46' 1,40 0,93 0,74

1°01' 2,28 1,80 1,62

1°15' 3,09 - 2,43

1°28' 3,84 2,62 3,18

1°40' 4,53 4,06 3,87

1°51' 5,16 4,72 4,50

2°01' 5,75 5,31 5,09

2°10' 6,27 5,81 5,61

2°17' 6,67 6,23 6,01

2°23' 7,02 6,58 6,36

2°27' 7,25 6,83 6,59

2°30' 7,42 7,00 6,76

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angle

Transition

se

ctor

, m

0°00

'

0°16

'

0°31

'

0°46

'

1°01

'

1°15

'

1°28

'

1°40

'

1°51

'

2°01

'

2°10

'

2°17

'

2°23

'

2°27

'

2°30

'

120,

6

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 80 80 70 70 50 40 1 1 1 1 1 1 3,5

Maximum permissible drill string rotational speed at the straight section (rpm)

80 80 80 80 80 80 80 80 80 80 80 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 70 70 50 40 1 1 1 1 1 1 1 3,5

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 80 80 80 80 80 80 1 1 1 1 1 -

49

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 50: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-95.6/7.49

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-95.6/7.34

Bearing section diameter (А) 96...106 mm 3 3/4...4 3/16 in

Bearing section nut diameter (В) 96...106 mm 3 3/4...4 3/16 in

Adjustable bent housing wear pad diameter (C) 105 mm 4 1/8 in

Stator diameter (D) 98 mm 3 7/8 in

Bit to bent length (Е) 1 310 mm 51,6 in

Overall length (F) 7 110 mm 279,9 in

Weight (± 5 %) 310 kg 683 lb

Bit size 120,6…151 mm 4 3/4…6 in

Bit connection (box) 3-76 2 7/8 Reg

Top (motor to drill pipes) connection (box)

3-733-763-86

NC-262 7/8 Reg

NC-31

Maximum allowable weight on bit 10 000 kgf 22 050 lbf

Maximumbody overpull

580 kgf*m 4 195 ft*lb

Maxyieldweight

97 000 kgf 213 885 lbf

conventional

6/7

Power section type

Lobe configuration

Length of the stator active part 4 600 mm 181 in

Stator length 4 900 mm 193 in

Flow range 5… 10 l/s 79… 159 gpm

Speedat free run 263 rpm 263 rpm

Maximumdifferential pressure 78 atm 1146 psi

Speed 216 rpm 216 rpm

Torque 209 kgf*m 1511 ft*lb

Power 46 kW 62,5 hp

Maximum power 48,72 kW 66,24 hp

At maximum power

94 atm 1382 psi

Speed 193 rpm 193 rpm

Torque 249 kgf*m 1 801 ft*lb

50

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

RPM at 10 l/s

MA

XIM

UM

DIF

FERE

NTI

AL

PR

ESSU

RE D

ROP

0

50

100

150

200

250

300

0

50

100

150

200

250

300

0 10 90 100

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

20 30 40 50 60 70 80

Atmaximumdifferential pressure

Differentialpressure

Torque

DIFFERENTIAL PRESSURE (ATM)

Page 51: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

Частота при10 л/с

7 л/с

5 л/с Мак

сим

альн

о до

пуст

имы

йди

фф

ерен

циал

ьны

йпе

репа

д

0

20

40

60

80

100

120

140

160

180

200

0

50

100

150

200

250

300

350

0 10 20 30 40 50 60

Мом

ент

(кг*

м)

Час

тота

(об/

мин

)

Дифференциальный перепад давления (атм)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-95.6/7.34

Screw angle / Bit diameter 114,3 120,6 124

0°00' 0,00 0,00 0,00

0°16' 0,00 0,00 0,00

0°31' 0,54 0,00 0,00

0°46' 1,40 0,93 0,74

1°01' 2,28 1,80 1,62

1°15' 3,09 - 2,43

1°28' 3,84 2,62 3,18

1°40' 4,53 4,06 3,87

1°51' 5,16 4,72 4,50

2°01' 5,75 5,31 5,09

2°10' 6,27 5,81 5,61

2°17' 6,67 6,23 6,01

2°23' 7,02 6,58 6,36

2°27' 7,25 6,83 6,59

2°30' 7,42 7,00 6,76

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angle

Transition

se

ctor

, m

0°00

'

0°16

'

0°31

'

0°46

'

1°01

'

1°15

'

1°28

'

1°40

'

1°51

'

2°01

'

2°10

'

2°17

'

2°23

'

2°27

'

2°30

'

120,

6

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 80 80 70 70 50 40 1 1 1 1 1 1 3,5

Maximum permissible drill string rotational speed at the straight section (rpm)

80 80 80 80 80 80 80 80 80 80 80 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 70 70 50 40 1 1 1 1 1 1 1 3,5

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 80 80 80 80 80 80 1 1 1 1 1 -

51

дРУ-95.6/7.49

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 52: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-95ПСтл

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 10 l/s

7 l/s

5 l/s

MAX

IMUM

DIF

FERE

NTIA

L PR

ESSU

RE D

ROP

0

50

100

150

200

250

300

0

50

100

150

200

250

300

350

0 10 20 30 40 50 60 70 80 90 100

TORQ

UE (K

GF*

M)

FREQ

UENC

Y (R

PM)

DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-95ПСТЛ

Bearing section diameter (А) 96...106 mm 3 3/4...4 3/16 in

Bearing section nut diameter (В) 96...106 mm 3 3/4...4 3/16 in

Adjustable bent housing wear pad diameter (C) 105 mm 4 1/8 in

Stator diameter (D) 98 mm 3 7/8 in

Bit to bent length (Е) 1 310 mm 51,6 in

Overall length (F) 5 550 (6 550*) mm 218,5 (257,9*) in

Weight (± 5 %) 223 (265*) kg 491,7 (584,3) lb

Bit size 120,6…151 mm 4 3/4…6 in

Bit connection (box) 3-76 2 7/8 Reg

Top (motor to drill pipes) connection (box)

3-733-763-86

NC-262 7/8 Reg

NC-31

Maximum allowable weight on bit 10 000 kgf 22 050 lbf

Maximumbody overpull

580 kgf*m 4 195 ft*lb

Maxyieldweight

97 000 kgf 213 885 lbf

even rubber thickness

5/6

Power section type

Lobe configuration

Length of the stator active part 3 000 mm 118 in

Stator length 3 300 mm 130 in

Flow range 5… 10 l/s 79… 159 gpm

Speedat free run

170…332 rpm 170…332 rpm

Maximumdifferential pressure

82 atm 1 205 psi

Speed 130…254 rpm 130…254 rpm

Torque 187 kgf*m 1 353 ft*lb

Power 25…49 kW 34...66 hp

Maximum power 25…49 kW 34...66 hp

98 atm 1 441 psi

Speed 108…215 rpm 108…215 rpm

Torque 225 kgf*m 1 627 ft*lb

52

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

Torque

At maximumpower

Atmaximumdifferential pressure

Differentialpressure

Page 53: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-95ПСтл

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 114,3 120,6 124

0°00' 0,00 0,00 0,00

0°16' 0,00 0,00 0,00

0°31' 0,54 0,00 0,00

0°46' 1,40 0,93 0,74

1°01' 2,28 1,80 1,62

1°15' 3,09 - 2,43

1°28' 3,84 2,62 3,18

1°40' 4,53 4,06 3,87

1°51' 5,16 4,72 4,50

2°01' 5,75 5,31 5,09

2°10' 6,27 5,81 5,61

2°17' 6,67 6,23 6,01

2°23' 7,02 6,58 6,36

2°27' 7,25 6,83 6,59

2°30' 7,42 7,00 6,76

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angle

Transition

se

ctor

, m

0°00

'

0°16

'

0°31

'

0°46

'

1°01

'

1°15

'

1°28

'

1°40

'

1°51

'

2°01

'

2°10

'

2°17

'

2°23

'

2°27

'

2°30

'

120,

6

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 80 80 70 70 50 40 1 1 1 1 1 1 3,5

Maximum permissible drill string rotational speed at the straight section (rpm)

80 80 80 80 80 80 80 80 80 80 80 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 70 70 50 40 1 1 1 1 1 1 1 3,5

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 80 80 80 80 80 80 1 1 1 1 1 -

53

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 54: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дот-105.5/6.18

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-105.5/6.18

Bearing section diameter (А) 106 mm 4 3/16 in

Bearing section nut diameter (В) 106 mm 4 3/16 in

Adjustable bent housing wear pad diameter (C) - -

Stator diameter (D) 106 mm 4 3/16 in

Bit to bent length (Е) 1 600 mm 63 in

Overall length (F) 3 740 mm 147,2 in

Weight (± 5 %) 180 kg 396,9 lb

Bit size 120,6…151 mm 4 3/4…6 in

Bit connection (box) 3-76 2 7/8 Reg

Top (motor to drill pipes) connection (box)

3-863-88

NC-313 1/2 Reg

Maximum allowable weight on bit 10 000 kgf 22 050 lbf

Maximumbody overpull

780 kgf*m 5 642 ft*lb

Maxyieldweight

97 000 kgf 213 885 lbf

conventional

5/6

Power section type

Lobe configuration

Length of the stator active part 1 500 mm 59 in

Stator length 1 800 mm 71 in

Flow range 6… 10 l/s 95… 159 gpm

Speedat free run

182…304 rpm 182…304 rpm

Maximumdifferential pressure

29 atm 426 psi

Speed 150…250 rpm 15…250 rpm

Torque 68 kgf*m 492 ft*lb

Power 10…17 kW 13...23 hp

Maximum power 11…18 kW 15...24 hp

35 atm 515 psi

Speed 134…223 rpm 134…223 rpm

Torque 80 kgf*m 579 ft*lb

54

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

RPM at 10 l/s

MA

XIM

UM

DIF

FERE

NTI

AL

PRES

SURE

DRO

P

0

20

40

60

80

100

0

50

100

150

200

250

300

350

0 5 30 35

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

10 15 20 25 DIFFERENTIAL PRESSURE (ATM)

At maximumpower

Atmaximumdifferentialpressure

Differentialpressure

Torque

Page 55: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дот-105.5/6.18

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 120,6 144 149,2

0°00' 0,00 0,00 0,00

0°45' 2,63 0,65 0,22

1°00' 3,91 1,94 1,50

1°30' 6,48 4,50 4,07

2°00' 9,00 7,00 6,64

2°30' 11,60 9,66 9,21

3°00' 14,10 12,20 11,7

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm Motor screw angle

Transition

se

ctor

, m

0°00

'

0°45

'

1°00

'

1°30

'

2°00

'

2°30

'

3°00

'

120,

6

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 70 60 1 1 1 3,5

Maximum permissible drill string rotational speed at the straight section (rpm)

80 80 80 70 70 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 70 40 1 1 1 3,5

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

80 80 70 50 50 1 1 -

55

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 56: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-106.7/8.23

Bearing section diameter (А) 106 mm 4 3/16 in

Bearing section nut diameter (В) 106 mm 4 3/16 in

Adjustable bent housing wear pad diameter (C) 112,5 mm 4 3/8 in

Stator diameter (D) 96...106 mm 3 3/4...4 3/16 in

Bit to bent length (Е) 1 490 mm 58,7 in

Overall length (F) 4 730 (4 460*) mm 186,2 (175,6*) in

Weight (± 5 %) 215 kg 474 lb

Bit size 120,6…151 mm 4 3/4…6 in

Bit connection (box) 3-76 2 7/8 Reg

Top (motor to drill pipes) connection (box)

3-863-88

NC-313 1/2 Reg

Maximum allowable weight on bit 10 000 kgf 22 050 lbf

Maximumbody overpull

780 kgf*m 5 642 ft*lb

Maxyieldweight

97 000 kgf 213 885 lbf

conventional

7/8

Power section type

Lobe configuration

Length of the stator active part 2 000 mm 79 in

Stator length 2 300 mm 91 in

Flow range 6… 12 l/s 95… 190 gpm

Speedat free run

89…179 rpm 89…179 rpm

Maximumdifferential pressure

28 atm 411,6 psi

Speed 79…158 rpm 79…158 rpm

Torque 105 kgf*m 760 ft*lb

Power 8…17 kW 11...23 hp

Maximum power 9…17 kW 12…23 hp

34 atm 500 psi

Speed 74…148 rpm 74…148 rpm

Torque 115 kgf*m 832 ft*lb

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-106.7/8.23

56

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

RPM at 12 l/s

MA

XIM

UM

DIF

FERE

NTI

AL

PRES

SURE

DRO

P

0

50

100

150

0

25

50

75

100

125

150

175

200

0 45

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

15 30

DIFFERENTIAL PRESSURE (ATM)

At maximumpower

Atmaximumdifferentialpressure

Differentialpressure

Torque

Page 57: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

Частота при12 л/с

9 л/с

6 л/с

Мак

сим

альн

одо

пуст

имы

йди

фф

ерен

циал

ьны

йпе

репа

д

0

20

40

60

80

100

120

140

0

50

100

150

200

0 10 20 30

Мом

ент

(кг*

м)

Час

тота

(об/

мин

)

Дифференциальный перепад давления (атм)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-106.7/8.23

дРУ-106.7/8.23

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 120,6 144 149,2

0°00' 0,00 0,00 0,00

0°16' 0,00 0,00 0,00

0°31' 1,06 0,00 0,00

0°46' 2,08 0,41 0,00

1°01' 3,12 1,45 1,07

1°15' 4,07 2,40 2,03

1°28' 4,96 3,28 2,91

1°40' 5,77 4,10 3,73

1°51' 6,52 4,85 4,48

2°01' 7,22 5,54 5,17

2°10' 7,83 6,16 5,78

2°17' 8,31 6,63 6,26

2°23' 8,71 7,04 6,67

2°30' 9,19 7,52 7,14

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°16

'

0°31

'

0°46

'

1°01

'

1°15

'

1°28

'

1°40

'

1°51

'

2°01

'

2°10

'

2°17

'

2°23

'

2°30

'

120,

6

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 80 80 70 70 50 40 1 1 1 1 1 3,5

Maximum permissible drill string rotational speed at the straight section (rpm)

80 80 80 80 80 70 70 70 70 70 70 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 70 70 50 1 1 1 1 1 1 1 3,5

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 70 70 70 70 70 70 1 1 1 1 -

57

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 58: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-106.7/8.28

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-106.7/8.28

Bearing section diameter (А) 106 mm 4 3/16 in

Bearing section nut diameter (В) 106 mm 4 3/16 in

Adjustable bent housing wear pad diameter (C) 112,5 mm 4 3/8 in

Stator diameter (D) 96...106 mm 3 3/4...4 3/16 in

Bit to bent length (Е) 1 490 mm 58,7 in

Overall length (F) 5 240 (6 385*) mm 206,3 (251,4*) in

Weight (± 5 %) 270 (265*) kg 595,4 (584,3*) lb

Bit size 120,6…151 mm 4 3/4…6 in

Bit connection (box) 3-76 2 7/8 Reg

Top (motor to drill pipes) connection (box)

3-863-88

NC-313 1/2 Reg

Maximum allowable weight on bit 10 000 kgf 22 050 lbf

Maximumbody overpull

780 kgf*m 5 642 ft*lb

Maxyieldweight

97 000 kgf 213 885 lbf

conventional

7/8

Power section type

Lobe configuration

Length of the stator active part 2 500 mm 98 in

Stator length 2 800 mm 110 in

Flow range 6… 12 l/s 95… 190 gpm

Speedat free run

89…178 rpm 89…178 rpm

Maximumdifferential pressure

45 atm 661,5 psi

Speed 76…152 rpm 76…152 rpm

Torque 176 kgf*m 1 273 ft*lb

Power 14…27 kW 19…36 hp

Maximum power 14…28 kW 19…38 hp

At maximum power

54 atm 794 psi

Speed 70…139 rpm 70…139 rpm

Torque 197 kgf*m 1 425 ft*lb

58

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

RPM at 12 l/s

MA

XIM

UM

DIF

FERE

NTI

AL

PRES

SURE

DRO

P

0

50

100

150

200

0

50

100

150

200

0 45

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

15 30

DIFFERENTIAL PRESSURE (ATM)

Atmaximumdifferentialpressure

Differentialpressure

Torque

Page 59: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-106.7/8.28

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 120,6 144 149,2

0°00' 0,00 0,00 0,00

0°16' 0,00 0,00 0,00

0°31' 0,96 0,00 0,00

0°46' 1,89 0,37 0,00

1°01' 2,83 1,31 0,97

1°15' 3,69 2,17 1,83

1°28' 4,49 2,97 2,64

1°40' 5,23 3,71 3,37

1°51' 5,91 4,39 4,05

2°01' 6,54 5,02 4,68

2°10' 7,09 5,57 5,24

2°17' 7,52 6,00 5,67

2°23' 7,89 6,37 6,04

2°30' 8,32 6,81 6,47

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angle

Transition

se

ctor

, m

0°00

'

0°16

'

0°31

'

0°46

'

1°01

'

1°15

'

1°28

'

1°40

'

1°51

'

2°01

'

2°10

'

2°17

'

2°23

'

2°30

'

120,

6

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 80 80 70 70 50 40 1 1 1 1 1 3,5

Maximum permissible drill string rotational speed at the straight section (rpm)

80 80 80 80 80 80 90 80 80 80 80 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 70 70 50 40 1 1 1 1 1 1 3,5

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 80 80 80 80 80 80 1 1 1 1 -

59

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 60: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-106.5/6.33

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-106.5/6.33

Bearing section diameter (А) 106 mm 4 3/16 in

Bearing section nut diameter (В) 106 mm 4 3/16 in

Adjustable bent housing wear pad diameter (C) 112,5 mm 4 3/8 in

Stator diameter (D) 96...106 mm 3 3/4...4 3/16 in

Bit to bent length (Е) 1 490 mm 58,7 in

Overall length (F) 5 740 (6 885*) mm 226 (271,1*) in

Weight (± 5 %) 320 (290*) kg 705,6 (639,5*) lb

Bit size 120,6…151 mm 4 3/4…6 in

Bit connection (box) 3-76 2 7/8 Reg

Top (motor to drill pipes) connection (box)

3-863-88

NC-313 1/2 Reg

Maximum allowable weight on bit 10 000 kgf 22 050 lbf

Maximumbody overpull

780 kgf*m 5 642 ft*lb

Maxyieldweight

97 000 kgf 213 885 lbf

conventional

5/6

Power section type

Lobe configuration

Length of the stator active part 3 000 mm 118 in

Stator length 3 300 mm 130 in

Flow range 6… 12 l/s 95… 190 gpm

Speedat free run

182…365 rpm 182…365 rpm

Maximumdifferential pressure

58 atm 853 psi

Speed 150…300 rpm 150…300 rpm

Torque 140 kgf*m 1 013 ft*lb

Power 21…43 kW 28...58 hp

Maximum power 22…45 kW 30...60 hp

At maximum power

70 atm 1 029 psi

Speed 134…267 rpm 134…267 rpm

Torque 166 kgf*m 1 201 ft*lb

60

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

RPM at 12 l/s

MA

XIM

UM

DIF

FERE

NTI

AL

PRES

SURE

DRO

P

0

20

40

60

80

100

120

140

160

180

200

0

50

100

150

200

250

300

350

400

0 10 60 70

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

20 30 40 50

DIFFERENTIAL PRESSURE (ATM)

Torque

Atmaximumdifferentialpressure

Differentialpressure

Page 61: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-106.5/6.33

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 120,6 144,0 149,2

0°00' 0,00 0,00 0,00

0°16' 0,00 0,00 0,00

0°31' 0,88 0,00 0,00

0°46' 1,73 0,34 0,00

1°01' 2,59 1,20 0,89

1°15' 3,38 1,99 1,68

1°28' 4,11 2,72 2,41

1°40' 4,78 3,40 3,09

1°51' 5,40 4,02 3,71

2°01' 5,98 4,59 4,29

2°10' 6,49 5,10 4,79

2°17' 6,88 5,50 5,19

2°23' 7,22 5,83 5,53

2°30' 7,61 6,23 5,92

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angle

Transition

se

ctor

, m

0°00

'

0°16

'

0°31

'

0°46

'

1°01

'

1°15

'

1°28

'

1°40

'

1°51

'

2°01

'

2°10

'

2°17

'

2°23

'

2°30

'

120,

6

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 80 80 70 70 50 40 1 1 1 1 1 3,5

Maximum permissible drill string rotational speed at the straight section (rpm)

80 80 80 80 80 80 90 80 80 80 80 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 70 70 50 40 1 1 1 1 1 1 3,5

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 80 80 80 80 80 80 1 1 1 1 -

61

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 62: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-106.7/8.34

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-106.7/8.34

Bearing section diameter (А) 106 mm 4 3/16 in

Bearing section nut diameter (В) 106 mm 4 3/16 in

Adjustable bent housing wear pad diameter (C) 112,5 mm 4 3/8 in

Stator diameter (D) 96...106 mm 3 3/4...4 3/16 in

Bit to bent length (Е) 1 490 mm 58,7 in

Overall length (F) 5 840 (6 985*) mm 229,9 (275*) in

Weight (± 5 %) 350 (330*) kg 771,8 (727,7*) lb

Bit size 120,6…151 mm 4 3/4…6 in

Bit connection (box) 3-76 2 7/8 Reg

Top (motor to drill pipes) connection (box)

3-863-88

NC-313 1/2 Reg

Maximum allowable weight on bit 10 000 kgf 22 050 lbf

Maximumbody overpull

780 kgf*m 5 642 ft*lb

Maxyieldweight

97 000 kgf 213 885 lbf

conventional

7/8

Power section type

Lobe configuration

Length of the stator active part 3 100 mm 122 in

Stator length 3 400 mm 134 in

Flow range 6… 12 l/s 95… 190 gpm

Speedat free run

121…238 rpm 121…238 rpm

Maximumdifferential pressure

67 atm 985 psi

Speed 103…204 rpm 103…204 rpm

Torque 202 kgf*m 1 461 ft*lb

Power 21…42 kW 28...56 hp

Maximum power 21…43 kW 28...58 hp

At maximum power

81 atm 1 191 psi

Speed 95…187 rpm 95…187 rpm

Torque 228 kgf*m 1 649 ft*lb

62

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

RPM at 12 l/s

MA

XIM

UM

DIF

FERE

NTI

AL

PRES

SURE

DRO

P

0

50

100

150

200

250

300

0

50

100

150

200

250

0 75

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

60 15 30 45

Atmaximumdifferentialpressure

Differentialpressure

DIFFERENTIAL PRESSURE (ATM)

Torque

Page 63: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-106.7/8.34

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 120,6 144,0 149,2

0°00' 0,00 0,00 0,00

0°16' 0,00 0,00 0,00

0°31' 0,88 0,00 0,00

0°46' 1,73 0,34 0,00

1°01' 2,59 1,20 0,89

1°15' 3,38 1,99 1,68

1°28' 4,11 2,72 2,41

1°40' 4,78 3,40 3,09

1°51' 5,40 4,02 3,71

2°01' 5,98 4,59 4,29

2°10' 6,49 5,10 4,79

2°17' 6,88 5,50 5,19

2°23' 7,22 5,83 5,53

2°30' 7,61 6,23 5,92

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angle

Transition

se

ctor

, m

0°00

'

0°16

'

0°31

'

0°46

'

1°01

'

1°15

'

1°28

'

1°40

'

1°51

'

2°01

'

2°10

'

2°17

'

2°23

'

2°30

'

120,

6

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 80 80 70 70 50 40 1 1 1 1 1 3,5

Maximum permissible drill string rotational speed at the straight section (rpm)

80 80 80 80 80 80 90 80 80 80 80 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 70 70 50 40 1 1 1 1 1 1 3,5

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 80 80 80 80 80 80 1 1 1 1 -

63

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 64: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-106.6/7.40

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-106.6/7.40

Bearing section diameter (А) 106 mm 4 3/16 in

Bearing section nut diameter (В) 106 mm 4 3/16 in

Adjustable bent housing wear pad diameter (C) 112,5 mm 4 3/8 in

Stator diameter (D) 96...106 mm 3 3/4...4 3/16 in

Bit to bent length (Е) 1 490 mm 58,7 in

Overall length (F) 6 440 (7 585*) mm 253,5 (298,6*) in

Weight (± 5 %) 342 (350*) kg 754,1 (771,8*) lb

Bit size 120,6…151 mm 4 3/4…6 in

Bit connection (box) 3-76 2 7/8 Reg

Top (motor to drill pipes) connection (box)

3-863-88

NC-313 1/2 Reg

Maximumallowable weight on bit

10 000 kgf 22 050 lbf

Maximumbody overpull

780 kgf*m 5 642 ft*lb

Maxyieldweight

97 000 kgf 213 885 lbf

conventional

6/7

Power section type

Lobe configuration

Length of the stator active part 3 700 mm 146 in

Stator length 4 000 mm 157 in

Flow range 6… 12 l/s 95… 190 gpm

Speedat free run

133…267 rpm 133…267 rpm

Maximumdifferential pressure

63 atm 926 psi

Speed 110…219 rpm 110…219 rpm

Torque 198 kgf*m 1 432 ft*lb

Power 22…44 kW 30...59 hp

Maximum power 23…47 kW 31…63 hp

At maximum power

76 atm 1 117 psi

Speed 98…195 rpm 98…195 rpm

Torque 235 kgf*m 1 700 ft*lb

64

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

RPM at12 l/s

MA

XIM

UM

DIF

FERE

NTI

AL

PRES

SURE

DRO

P

0

50

100

150

200

250

0

50

100

150

200

250

300

0 10 60 70

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

20 30 40 50

DIFFERENTIAL PRESSURE (ATM)

Atmaximumdifferentialpressure

Differentialpressure

Torque

Page 65: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-106.6/7.40

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 120,6 144,0 149,2

0°00' 0,00 0,00 0,00

0°16' 0,00 0,00 0,00

0°31' 0,79 0,00 0,00

0°46' 1,54 0,30 0,00

1°01' 2,31 1,07 0,80

1°15' 3,02 1,78 1,50

1°28' 3,67 2,43 2,16

1°40' 4,28 3,04 2,76

1°51' 4,83 3,59 3,31

2°01' 5,35 4,11 3,83

2°10' 5,80 4,56 4,28

2°17' 6,15 4,91 4,64

2°23' 6,45 5,21 4,94

2°30' 6,81 5,57 5,29

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angle

Transition

se

ctor

, m

0°00

'

0°16

'

0°31

'

0°46

'

1°01

'

1°15

'

1°28

'

1°40

'

1°51

'

2°01

'

2°10

'

2°17

'

2°23

'

2°30

'

120,

6

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 80 80 70 70 50 40 1 1 1 1 1 3,5

Maximum permissible drill string rotational speed at the straight section (rpm)

80 80 80 80 80 80 80 80 80 80 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 70 50 40 1 1 1 1 1 1 1 3,5

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 80 80 80 80 80 1 1 1 1 1 -

65

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 66: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-106.5/6.45

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-106.6/7.40

Bearing section diameter (А) 106 mm 4 3/16 in

Bearing section nut diameter (В) 106 mm 4 3/16 in

Adjustable bent housing wear pad diameter (C) 112,5 mm 4 3/8 in

106 mm 4 3/16 in

1 490 mm 58,7 in

7 050 mm 277,5 in

370 kg 820,5 lb

120,6…151 mm 4 3/4… 6 in

3-76 2 7/8 Reg

3-863-88

NC-313 1/2 Reg

10 000 kgf 22 050 lbf

780 kgf*m 5 642 ft*lb

97 000 kgf 213 885 lbf

conventional

5/6

4 200 mm 165 in

4 500 mm 177 in

6…17 lps 95…269 gpm

374 rpm 374 rpm

59 atm 867 psi

307 rpm 307 rpm

191 kgf*m 1 381 ft*lb

60 kW 82 hp

62,56 kW 85,06 hp

71 atm 1 044 psi

274 rpm 274 rpm

225 kgf*m 1 627 ft*lb

66

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

RPM at 269 gpm

0

50

100

150

200

250

300

0

50

100

150

200

250

300

350

400

0 10 20 30 40 50 60 70 80

Stator diameter (D)

Bit to bent length (Е)

Overall length (F)

Weight (± 5 %)

Bit size

Bit connection (box)

Top (motor to drill pipes) connection (box)

Maximumallowable weight on bit

Maximumbody overpullMaxyieldweight

Power section type

Lobe configuration

Length of the stator active part

Stator length

Flow range

Speedat free run

Maximumdifferential pressure

Speed

Torque

Power

Atmaximumdifferentialpressure

Maximum power

At maximum power Speed

Torque

Differentialpressure

MA

XIM

UM

DIF

FERE

NTI

AL

PRES

SURE

DRO

P

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

DIFFERENTIAL PRESSURE (ATM)

Torque

Page 67: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

Screw angle / Bit diameter 120,6 144,0 149,2

0°00' 0,00 0,00 0,00

0°16' 0,00 0,00 0,00

0°31' 0,79 0,00 0,00

0°46' 1,54 0,30 0,00

1°01' 2,31 1,07 0,80

1°15' 3,02 1,78 1,50

1°28' 3,67 2,43 2,16

1°40' 4,28 3,04 2,76

1°51' 4,83 3,59 3,31

2°01' 5,35 4,11 3,83

2°10' 5,80 4,56 4,28

2°17' 6,15 4,91 4,64

2°23' 6,45 5,21 4,94

2°30' 6,81 5,57 5,29

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angle

Transition

se

ctor

, m

0°00

'

0°16

'

0°31

'

0°46

'

1°01

'

1°15

'

1°28

'

1°40

'

1°51

'

2°01

'

2°10

'

2°17

'

2°23

'

2°30

'

120,

6

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 80 80 70 70 50 40 1 1 1 1 1 3,5

Maximum permissible drill string rotational speed at the straight section (rpm)

80 80 80 80 80 80 80 80 80 80 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 70 50 40 1 1 1 1 1 1 1 3,5

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 80 80 80 80 80 1 1 1 1 1 -

67

дРдРУ-106.У-106.5/6.45

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 68: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-106.7/8.46

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-106.6/7.40

Bearing section diameter (А) 106 mm 4 3/16 in

Bearing section nut diameter (В) 106 mm 4 3/16 in

Adjustable bent housing wear pad diameter (C) 112,5 mm 4 3/8 in

Stator diameter (D) 106...110 mm 4 3/16...4 5/16 in

Bit to bent length (Е) 1 490 mm 58,7 in

Overall length (F) 7 050 mm 277,5 in

Weight (± 5 %) 370 kg 820,5 lb

Bit size 120,6…151 mm 4 3/4…6 in

Bit connection (box) 3-76 2 7/8 Reg

Top (motor to drill pipes) connection (box)

3-863-88

NC-313 1/2 Reg

Maximum allowable weight on bit

10 000 kgf 22 050 lbf

Maximumbody overpull

780 kgf*m 5 642 ft*lb

Maxyieldweight

97 000 kgf 213 885 lbf

conventional

7/8

Power section type

Lobe configuration

Length of the stator active part 4 300 mm 169 in

Stator length 4 600 mm 181 in

Flow range 6… 12 l/s 95… 190 gpm

Speedat free run

242 rpm 242 rpm

Maximumdifferential pressure

93 atm 1 367 psi

Speed 207 rpm 207 rpm

Torque 282 kgf*m 2 040 ft*lb

Power 60 kW 82 hp

Maximum power 61,89 kW 84,15 hp

At maximum power

112 atm 1 646 psi

Speed 190 rpm 190 rpm

Torque 322 kgf*m 2 329 ft*lb

68

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

RPM at 12 l/s

MA

XIM

UM

DIF

FERE

NTI

AL

PRES

SURE

DRO

P

0

50

100

150

200

250

300

0

50

100

150

200

250

0 15 90 105

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

30 45 60 75 DIFFERENTIAL PRESSURE (ATM)

Atmaximumdifferentialpressure

Differentialpressure

Torque

Page 69: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

Screw angle / Bit diameter 120,6 144,0 149,2

0°00' 0,00 0,00 0,00

0°16' 0,00 0,00 0,00

0°31' 0,79 0,00 0,00

0°46' 1,54 0,30 0,00

1°01' 2,31 1,07 0,80

1°15' 3,02 1,78 1,50

1°28' 3,67 2,43 2,16

1°40' 4,28 3,04 2,76

1°51' 4,83 3,59 3,31

2°01' 5,35 4,11 3,83

2°10' 5,80 4,56 4,28

2°17' 6,15 4,91 4,64

2°23' 6,45 5,21 4,94

2°30' 6,81 5,57 5,29

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angle

Transition

se

ctor

, m

0°00

'

0°16

'

0°31

'

0°46

'

1°01

'

1°15

'

1°28

'

1°40

'

1°51

'

2°01

'

2°10

'

2°17

'

2°23

'

2°30

'

120,

6

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 80 80 70 70 50 40 1 1 1 1 1 3,5

Maximum permissible drill string rotational speed at the straight section (rpm)

80 80 80 80 80 80 80 80 80 80 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 70 50 40 1 1 1 1 1 1 1 3,5

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 80 80 80 80 80 1 1 1 1 1 -

69

дРдРУ-106.У-106.7/8.46

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 70: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-106ПСтл

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 12 l/s

9 l/s

6 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0

50

100

150

200

250

0

50

100

150

200

250

0 60

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

10 20 30 40 50 DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-106ПСТЛ

Bearing section diameter (А) 106 mm 4 3/16 in

Bearing section nut diameter (В) 106 mm 4 3/16 in

Adjustable bent housing wear pad diameter (C) 112,5 mm 4 3/8 in

Stator diameter (D) 96...106 mm 3 3/4...4 3/16 in

Bit to bent length (Е) 1 490 mm 58,7 in

Overall length (F) 4 730 (5 885*) mm 186,2 (231,7*) in

Weight (± 5 %) 215 (300*) kg 474,1 (661,5*) lb

Bit size 120,6…151 mm 4 3/4…6 in

Bit connection (box) 3-76 2 7/8 Reg

Top (motor to drill pipes) connection (box)

3-863-88

NC-313 1/2 Reg

Maximum allowableweight on bit

10 000 kgf 22 050 lbf

Maximumbody overpull

780 kgf*m 5 642 ft*lb

Maxyieldweight

97 000 kgf 213 885 lbf

even rubber thickness

7/8

Power section type

Lobe configuration

Length of the stator active part 2 000 mm 79 in

Stator length 2 300 mm 91 in

Flow range 6… 12 l/s 95… 190 gpm

Speedat free run

106…213 rpm 106…213 rpm

Maximumdifferential pressure

43 atm 632 psi

Speed 91…182 rpm 91…182 rpm

Torque 145 kgf*m 1 049 ft*lb

Power 13…27 kW 17...36 hp

Maximum power 14…28 kW 19...38 hp

At maximum power

52 atm 764 psi

Speed 84…167 rpm 84…167 rpm

Torque 165 kgf*m 1 193 ft*lb

70

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

Atmaximumdifferentialpressure

Differentialpressure

Torqu

e

Page 71: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-106ПСтл

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 120,6 144,0 149,2

0°00' 0,00 0,00 0,00

0°16' 0,00 0,00 0,00

0°31' 1,06 0,00 0,00

0°46' 2,08 0,41 0,00

1°01' 3,12 1,45 1,07

1°15' 4,07 2,40 2,03

1°28' 4,96 3,28 2,91

1°40' 5,77 4,10 3,73

1°51' 6,52 4,85 4,48

2°01' 7,22 5,54 5,17

2°10' 7,83 6,16 5,78

2°17' 8,31 6,63 6,26

2°23' 8,71 7,04 6,67

2°30' 9,19 7,52 7,14

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angle

Transition

se

ctor

, m

0°00

'

0°16

'

0°31

'

0°46

'

1°01

'

1°15

'

1°28

'

1°40

'

1°51

'

2°01

'

2°10

'

2°17

'

2°23

'

2°30

'

120,

6

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 80 70 70 70 50 1 1 1 1 1 1 3,5

Maximum permissible drill string rotational speed at the straight section (rpm)

80 80 80 80 80 70 70 70 70 70 70 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 70 70 50 1 1 1 1 1 1 1 3,5

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 70 70 70 70 70 70 1 1 1 1 -

71

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 72: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-120.5/6.31

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-120.5/6.31

Bearing section diameter (А) 121 mm 4 3/4 in

Bearing section nut diameter (В) 121 mm 4 3/4 in

Adjustable bent housing wear pad diameter (C) 127 mm 5 in

Stator diameter (D) 121 mm 4 3/4 in

Bit to bent length (Е) 1 335 mm 52,6 in

Overall length (F) 5 335 (5 340*) mm 210 (210,2*) in

Weight (± 5 %) 350 (338*) kg 771,8 (745,3*) lb

Bit size 139,7…177,8 mm 5 1/2…7 in

Bit connection (box) 3-88 3 1/2 Reg

Top (motor to drill pipes) connection (box)

3-1013-102

3 1/2 FHNC-38

Maximum allowableweight on bit

14 000 kgf 30 870 lbf

Maximumbody overpull

1 100 kgf*m 7 956 ft*lb

Maxyieldweight

100 000 kgf 220 500 lbf

conventional

5/6

Power section type

Lobe configuration

Length of the stator active part 2 800 mm 110 in

Stator length 3 100 mm 122 in

Flow range 10… 20 l/s 159… 317 gpm

Speedat free run

199…398 rpm 199…398 rpm

Maximumdifferential pressure

51 atm 750 psi

Speed 163…327 rpm 163…327 rpm

Torque 188 kgf*m 1 360 ft*lb

Power 32…63 kW 43...85 hp

Maximum power 33…67 kW 44...90 hp

At maximum power

62 atm 911 psi

Speed 146…292 rpm 146…292 rpm

Torque 225 kgf*m 1 627 ft*lb

72

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

RPM at 12 l/s

MA

XIM

UM

DIF

FERE

NTI

AL

PRES

SURE

DRO

P

0

50

100

150

200

250

0

50

100

150

200

250

300

0 10 70

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

20 30 40 50 60

Torque

Atmaximumdifferentialpressure

Differentialpressure

DIFFERENTIAL PRESSURE (ATM)

Page 73: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-120.5/6.31

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 149,2 152,4 177,8

0°00' 0,00 0,00 0,00

0°16' 0,00 0,00 0,00

0°31' 0,00 0,00 0,00

0°46' 0,80 0,58 0,00

1°01' 1,72 1,50 0,00

1°15' 2,57 2,35 0,56

1°28' 3,36 3,13 1,35

1°40' 4,08 3,86 2,07

1°51' 4,75 4,52 2,74

2°01' 5,37 5,14 3,36

2°10' 5,91 5,69 3,90

2°17' 6,34 6,11 4,33

2°23' 6,70 6,48 4,69

2°30' 7,12 6,90 5,11

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angle

Transition

se

ctor

, m

0°00

'

0°16

'

0°31

'

0°46

'

1°01

'

1°15

'

1°28

'

1°40

'

1°51

'

2°01

'

2°10

'

2°17

'

2°23

'

2°30

'

152,

4

Maximum permissible drill string rotational speed at the curved section (rpm)

90 90 90 90 50 40 40 40 1 1 1 1 1 1 4,0

Maximum permissible drill string rotational speed at the straight section (rpm)

90 90 90 90 90 90 90 90 90 1 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

90 90 50 50 40 40 40 1 1 1 1 1 1 1 4,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

90 90 90 90 90 90 90 90 1 1 1 1 1 1 -

73

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 74: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-120.5/6.45

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-120.5/6.45

Bearing section diameter (А) 121 mm 4 3/4 in

Bearing section nut diameter (В) 121 mm 4 3/4 in

Adjustable bent housing wear pad diameter (C) 127 mm 5 in

Stator diameter (D) 121 mm 4 3/4 in

Bit to bent length (Е) 1 335 mm 52,6 in

Overall length (F) 6 730 (6 740*) mm 265 (265,4*) in

Weight (± 5 %) 440 (420*) kg 970,2 (926,1) lb

Bit size 139,7…177,8 mm 5 1/2…7 in

Bit connection (box) 3-88 3 1/2 Reg

Top (motor to drill pipes) connection (box)

3-1013-102

3 1/2 FHNC-38

Maximum allowableweight on bit

14 000 kgf 30 870 lbf

Maximumbody overpull

1 100 kgf*m 7 956 ft*lb

Maxyieldweight

100 000 kgf 220 500 lbf

conventional

5/6

Power section type

Lobe configuration

Length of the stator active part 4 200 mm 165 in

Stator length 4 500 mm 177 in

Flow range 10… 20 l/s 159… 317 gpm

Speedat free run

199…398 rpm 199…398 rpm

Maximumdifferential pressure

77 atm 1 132 psi

Atmaximum differential pressure

Speed 163…327 rpm 163…327 rpm

Torque 286 kgf*m 2 067 ft*lb

Power 48…96 kW 64...129 hp

Maximum power 51…102 kW 68...137 hp

At maximum power

Differentialpressure 92 atm 1 352 psi

Speed 146…292 rpm 146…292 rpm

Torque 345 kgf*m 2 495 ft*lb

74

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

RPM at 15 l/s

MA

XIM

UM

DIF

FERE

NTI

AL

PRES

SURE

DRO

P

0

50

100

150

200

250

300

350

400

450

500

0

50

100

150

200

250

300

350

400

450

0 10 80 90

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

20 30 40 50 60 70

Torque

DIFFERENTIAL PRESSURE (ATM)

Page 75: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-120.5/6.45

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 149,2 152,4 177,8

0°00' 0,00 0,00 0,00

0°16' 0,00 0,00 0,00

0°31' 0,00 0,00 0,00

0°46' 0,64 0,46 0,00

1°01' 1,37 1,19 0,00

1°15' 2,05 1,87 0,45

1°28' 2,68 2,50 1,07

1°40' 3,26 3,08 1,65

1°51' 3,79 3,61 2,18

2°01' 4,28 4,10 2,68

2°10' 4,71 4,54 3,11

2°17' 5,05 4,87 3,45

2°23' 5,34 5,16 3,74

2°30' 5,68 5,50 4,08

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angle

Transition

se

ctor

, m

0°00

'

0°16

'

0°31

'

0°46

'

1°01

'

1°15

'

1°28

'

1°40

'

1°51

'

2°01

'

2°10

'

2°17

'

2°23

'

2°30

'

152,

4

Maximum permissible drill string rotational speed at the curved section (rpm)

90 90 90 90 50 40 40 40 1 1 1 1 1 1 4,0

Maximum permissible drill string rotational speed at the straight section (rpm)

90 90 90 90 90 90 90 90 90 1 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

90 90 50 50 40 40 40 1 1 1 1 1 1 1 4,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

90 90 90 90 90 90 90 90 1 1 1 1 1 1 -

75

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 76: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

ДРУ-120. 7/8.45

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-120.5/6.45

120 mm 4 3/4 in

120 mm 4 3/4 in

127 mm 5 in

120 mm 4 3/4 in

1 335 mm 52,6 in

6 730 mm 265 in

440 kg 970,2 lb

139,7…177,8 mm 5 1/2…7 in

3-88 3 1/2 Reg

3-102 NC-38

14 000 kgf 30 870 lbf

1 100 kgf*m 7 956 ft*lb

100 000 kgf 220 500 lbf

conventional

7/8

4 200 mm 165 in

4 500 mm 177 in

10… 20 lps 159… 317 gpm

213 rpm 213 rpm

85 atm 1 249 psi

178 rpm 178 rpm

506 kgf*m 3 660 ft*lb

93 kW 128 hp

95,76 kW 130.2 hp

103 atm 1 514 psi

161 rpm 161 rpm

586 kgf*m 4 239 ft*lb

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.76

Stator diameter (D)

Bit to bent length (Е)

Overall length (F)

Weight (± 5 %)

Bit size

Bit connection (box)

Bearing section diameter (А)

Bearing section nut diameter (В)

Adjustable bent housing wear pad diameter (C)

Topconnection (box)

Maximumweight on bit

Maximumbody overpull

Maxyieldweight

Power section

Lobe configuration

Length of the stator active part

Stator length

Flow range

Maximumdifferential pressure

Atmaximumdifferentialpressure

Speed

Torque

Power

Speed at free run

Maximum power

Atmaximum power

Differentialpressure

Speed

Torque

RPM at 317 gpm

238 gpm

158 gpm

MA

XIM

UM

DIF

FERE

NTI

AL

PRES

SURE

DRO

P

0

100

200

300

400

500

600

0

50

100

150

200

0 10 20 30 40 50 60 70 80 90 100

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

DIFFERENTIAL PRESSURE (ATM)

TORQUE

Page 77: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

149,2 152,4 177,8

0°00' 0,00 0,00 0,00

0°16' 0,00 0,00 0,00

0°31' 0,00 0,00 0,00

0°46' 0,64 0,46 0,00

1°01' 1,37 1,19 0,00

1°15' 2,05 1,87 0,45

1°28' 2,68 2,50 1,07

1°40' 3,26 3,08 1,65

1°51' 3,79 3,61 2,18

2°01' 4,28 4,10 2,68

2°10' 4,71 4,54 3,11

2°17' 5,05 4,87 3,45

2°23' 5,34 5,16 3,74

2°30' 5,68 5,50 4,08

0°00

'

0°16

'

0°31

'

0°46

'

1°01

'

1°15

'

1°28

'

1°40

'

1°51

'

2°01

'

2°10

'

2°17

'

2°23

'

2°30

'

152,

4

90 90 90 90 50 40 40 40 1 1 1 1 1 1 4,0

90 90 90 90 90 90 90 90 90 1 1 1 1 1 -

90 90 50 50 40 40 40 1 1 1 1 1 1 1 4,0

90 90 90 90 90 90 90 90 1 1 1 1 1 1 -

•••

77

ДРУ -120.7/8.45

Dependence between curvature borehole intensity, motor's skew angle

and borehole diameter, °/10 м

Screw angle / Bit diameter

The maximum permissible drill string rotational speed at different screw angles of the motor

Bore

hole

dia

met

er, m

m

Motor screw angle

Tran

siti

on

sect

or, m

Maximum permissible drill string rotational speedat the curved section (rpm)

Maximum permissible drill string rotational speedat the straight section (rpm)

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

Recommendations are designed for rato of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

By agreement with customer motors can be made with other skew angles*

Page 78: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-127.9/10.23

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-127.9/10.23

Bearing section diameter (А) 127 mm 5 in

Bearing section nut diameter (В) 127 mm 5 in

Adjustable bent housing wear pad diameter (C) 133 mm 5 1/4 in

Stator diameter (D) 121...127 mm 4 3/4...5 in

Bit to bent length (Е) 2 020 mm 79,5 in

Overall length (F) 5 245 (5 575*) mm 206,5 (219,5) in

Weight (± 5 %) 375 (402*) kg 826,9 (886,4*) lb

Bit size 139,7…177,8 mm 5 1/2…7 in

Bit connection (box) 3-88 3 1/2 Reg

Top (motor to drill pipes) connection (box)

3-1013-102

3 1/2 FHNC-38

Maximum allowableweight on bit

14 000 kgf 30 870 lbf

Maximumbody overpull

1 300 kgf*m 9 403 ft*lb

Maxyieldweight

120 000 kgf 264 600 lbf

conventional

9/10

Power section type

Lobe configuration

Length of the stator active part 2 000 mm 79 in

Stator length 2 300 mm 91 in

Flow range 10… 20 l/s 159... 317 gpm

Speedat free run

114…228 rpm 114…228 rpm

Maximumdifferential pressure

21 atm 308,7 psi

Speed 110…219 rpm 110…219 rpm

Torque 93 kgf*m 672,7 ft*lb

Power 10…21 kW 13...28 hp

Maximum power 11…21 kW 15...28 hp

At maximum power

25 atm 367,5 psi

Speed 107…214 rpm 107…214 rpm

Torque 100 kgf*m 723 ft*lb

78

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.

* Data given in parentheses matches straight motors.

RPM at 20 l/s

MA

XIM

UM

DIF

FERE

NTI

AL

PRES

SURE

DRO

P

0

20

40

60

80

100

0

50

100

150

200

250

0 20 25

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

5 10 15

DIFFERENTIAL PRESSURE (ATM)

Atmaximum differential pressure

Differentialpressure

Torqu

e

Page 79: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-127.9/10.23

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 149,2 152,4 177,8

0°00' 0,00 0,00 0,00

0°16' 0,00 0,00 0,00

0°31' 0,82 0,66 0,00

0°46' 1,74 1,59 0,34

1°01' 2,68 2,53 1,28

1°15' 3,54 3,39 2,14

1°28' 4,34 4,19 2,94

1°40' 5,08 4,93 3,68

1°51' 5,76 5,60 4,36

2°01' 6,39 6,23 4,99

2°10' 6,94 6,79 5,54

2°17' 7,37 7,22 5,97

2°23' 7,74 7,59 6,34

2°30' 8,17 8,02 6,77

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angle

Transition

se

ctor

, m

0°00

'

0°16

'

0°31

'

0°46

'

1°01

'

1°15

'

1°28

'

1°40

'

1°51

'

2°01

'

2°10

'

2°17

'

2°23

'

2°30

'

152,

4

Maximum permissible drill string rotational speed at the curved section (rpm)

70 70 70 70 40 40 40 40 1 1 1 1 1 1 4,0

Maximum permissible drill string rotational speed at the straight section (rpm)

80 80 80 80 80 80 80 80 80 1 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

70 70 50 50 40 40 40 1 1 1 1 1 1 1 4,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 80 80 80 80 1 1 1 1 1 1 -

79

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 80: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-127.5/6.31

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-127.5/6.31

Bearing section diameter (А) 127 mm 5 in

Bearing section nut diameter (В) 127 mm 5 in

Adjustable bent housing wear pad diameter (C) 133 mm 5 1/4 in

Stator diameter (D) 121...127 mm 4 3/4...5 in

Bit to bent length (Е) 2 325 mm 91,5 in

Overall length (F) 6 350 (6 375*) mm 250 (251*) in

Weight (± 5 %) 415 (408*) kg 915,1 (899,6*) lb

Bit size 139,7…177,8 mm 5 1/2…7 in

Bit connection (box) 3-88 3 1/2 Reg

Top (motor to drill pipes) connection (box)

3-1013-102

3 1/2 FHNC-38

Maximum allowableweight on bit

14 000 kgf 30 870 lbf

Maximumbody overpull

1 300 kgf*m 9 403 ft*lb

Maxyieldweight

120 000 kgf 264 600 lbf

conventional

5/6

Power section type

Lobe configuration

Length of the stator active part 2 800 mm 110 in

Stator length 3 100 mm 122 in

Flow range 10… 20 l/s 159... 317 gpm

Speedat free run

199…398 rpm 199…398 rpm

Maximumdifferential pressure

51 atm 750 psi

Speed 163…327 rpm 163…327 rpm

Torque 188 kgf*m 1 360 ft*lb

Power 32…63 kW 43...85 hp

Maximum power 33…67 kW 44...90 hp

At maximum power

62 atm 911 psi

Speed 146…292 rpm 146…292 rpm

Torque 225 kgf*m 1 627 ft*lb

80

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.

* Data given in parentheses matches straight motors.

RPM at 20 l/s

MA

XIM

UM

DIF

FERE

NTI

AL

PRES

SURE

DRO

P

0

20

40

60

80

100

120

140

160

180

0

50

100

150

200

250

300

350

400

0 50

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

10 20 30 40 DIFFERENTIAL PRESSURE (ATM)

Atmaximum differential pressure

Differentialpressure

Torque

Page 81: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-127.5/6.31

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 149,2 152,4 177,8

0°00' 0,00 0,00 0,00

0°16' 0,00 0,00 0,00

0°31' 0,79 0,68 0,00

0°46' 1,56 1,45 0,54

1°01' 2,34 2,22 1,32

1°15' 3,05 2,94 2,03

1°28' 3,72 3,60 2,70

1°40' 4,33 4,22 3,31

1°51' 4,89 4,78 3,87

2°01' 5,41 5,30 4,40

2°10' 5,87 5,76 4,86

2°17' 6,23 6,12 5,21

2°23' 6,54 6,42 5,52

2°30' 6,86 6,78 5,88

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angle

Transition

se

ctor

, m

0°00

'

0°16

'

0°31

'

0°46

'

1°01

'

1°15

'

1°28

'

1°40

'

1°51

'

2°01

'

2°10

'

2°17

'

2°23

'

2°30

'

152,

4

Maximum permissible drill string rotational speed at the curved section (rpm)

90 90 90 90 50 40 40 40 1 1 1 1 1 1 4,0

Maximum permissible drill string rotational speed at the straight section (rpm)

90 90 90 90 90 90 90 90 90 1 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

90 90 50 50 40 40 40 1 1 1 1 1 1 1 4,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

90 90 90 90 90 90 90 90 1 1 1 1 1 1 -

81

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 82: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-127.5/6.34

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-127.5/6.34

Bearing section diameter (А) 127 mm 5 in

Bearing section nut diameter (В) 127 mm 5 in

Adjustable bent housing wear pad diameter (C) 133 mm 5 1/4 in

Stator diameter (D) 121...127 mm 4 3/4...5 in

Bit to bent length (Е) 1 675 mm 65,9 in

Overall length (F) 6 000 (6 675*) mm 236,2 (262,8*) in

Weight (± 5 %) 425 (456*) kg 937,1 (1 005,5*) lb

Bit size 139,7…177,8 mm 5 1/2…7 in

Bit connection (box) 3-88 3 1/2 Reg

Top (motor to drill pipes) connection (box)

3-1013-102

3 1/2 FHNC-38

Maximum allowable weight on bit 14 000 kgf 30 870 lbf

Maximumbody overpull

1 300 kgf*m 9 403 ft*lb

Maxyieldweight

120 000 kgf 264 600 lbf

conventional

5/6

Power section type

Lobe configuration

Length of the stator active part 3 100 mm 122 in

Stator length 3 400 mm 134 in

Flow range 10… 20 l/s 159... 317 gpm

Speedat free run

173…347 rpm 173…347 rpm

Maximumdifferential pressure

66 atm 970 psi

Speed 143…265 rpm 143…265 rpm

Torque 325 kgf*m 2 351 ft*lb

Power 30…88 kW 40...118 hp

Maximum power 30…92 kW 40…123 hp

80 atm 1 176 psi

Speed 127…225 rpm 127…225 rpm

Torque 405 kgf*m 2 929 ft*lb

82

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.

* Data given in parentheses matches straight motors.

RPM at 20 l/s

MA

XIM

UM

DIF

FERE

NTI

AL

PRES

SURE

DRO

P

0

50

100

150

200

250

300

0

50

100

150

200

250

300

350

400

0 60

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

20 40

Torque

DIFFERENTIAL PRESSURE (ATM)

At maximum power

Atmaximum differential pressure

Differentialpressure

Page 83: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-127.5/6.34

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 149,2 152,4 177,8

0°00' 0,00 0,00 0,00

0°16' 0,00 0,00 0,00

0°31' 0,54 0,38 0,00

0°46' 1,35 1,19 0,00

1°01' 2,17 2,01 0,71

1°15' 2,93 2,77 1,47

1°28' 3,63 3,47 2,17

1°40' 4,28 4,11 2,82

1°51' 4,87 4,71 3,41

2°01' 5,42 5,26 3,96

2°10' 5,91 5,75 4,45

2°17' 6,29 6,12 4,83

2°23' 6,61 6,45 5,15

2°30' 6,99 6,83 5,53

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angle

Transition

se

ctor

, m

0°00

'

0°16

'

0°31

'

0°46

'

1°01

'

1°15

'

1°28

'

1°40

'

1°51

'

2°01

'

2°10

'

2°17

'

2°23

'

2°30

'

152,

4

Maximum permissible drill string rotational speed at the curved section (rpm)

90 90 90 90 50 40 40 40 1 1 1 1 1 1 4,0

Maximum permissible drill string rotational speed at the straight section (rpm)

90 90 90 90 90 90 90 90 90 1 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

90 90 50 50 40 40 40 1 1 1 1 1 1 1 4,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

90 90 90 90 90 90 90 90 1 1 1 1 1 1 -

83

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 84: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-127.5/6.45

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-127.5/6.45

Bearing section diameter (А) 127 mm 5 in

Bearing section nut diameter (В) 127 mm 5 in

Adjustable bent housing wear pad diameter (C) 133 mm 5 1/4 in

Stator diameter (D) 121...127 mm 4 3/4...5 in

Bit to bent length (Е) 1 675 mm 65,9 in

Overall length (F) 7 100 mm 279,5 in

Weight (± 5 %) 465 kg 1 025,3 lb

Bit size 139,7…177,8 mm 5 1/2…7 in

Bit connection (box) 3-88 3 1/2 Reg

Top (motor to drill pipes) connection (box)

3-1013-102

3 1/2 FHNC-38

Maximum allowableweight on bit

14 000 kgf 30 870 lbf

Maximumbody overpull

1 300 kgf*m 9 403 ft*lb

Maxyieldweight

120 000 kgf 264 600 lbf

conventional

5/6

Power section type

Lobe configuration

Length of the stator active part 4 200 mm 165 in

Stator length 4 500 mm 177 in

Flow range 10… 20 l/s 159... 317 gpm

Speedat free run

199…398 rpm 199…398 rpm

Maximumdifferential pressure

77 atm 1 132 psi

Speed 163…327 rpm 163…327 rpm

Torque 286 kgf*m 2 069 ft*lb

Power 48…96 kW 64...129 hp

Maximum power 51…102 kW 68...137 hp

At maximum power

92 atm 1 352,4 psi

Speed 146…292 rpm 146…292 rpm

Torque 345 kgf*m 2 495 ft*lb

84

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

RPM at 20 l/s

MA

XIM

UM

DIF

FERE

NTI

AL

PRES

SURE

DRO

P

0

50

100

150

200

250

300

350

0

100

200

300

400

0 80

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

20 40 60 DIFFERENTIAL PRESSURE (ATM)

Atmaximum differential pressure

Differentialpressure

Torque

Page 85: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-127.5/6.45

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 149,2 152,4 177,8

0°00' 0,00 0,00 0,00

0°16' 0,00 0,00 0,00

0°31' 0,46 0,32 0,00

0°46' 1,15 1,01 0,00

1°01' 1,84 1,70 0,60

1°15' 2,48 2,35 1,25

1°28' 3,08 2,94 1,84

1°40' 3,63 3,49 2,39

1°51' 4,13 3,99 2,89

2°01' 4,60 4,46 3,36

2°10' 5,01 4,87 3,78

2°17' 5,33 5,20 4,10

2°23' 5,61 5,47 4,37

2°30' 5,93 5,79 4,69

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angle

Transition

se

ctor

, m

0°00

'

0°16

'

0°31

'

0°46

'

1°01

'

1°15

'

1°28

'

1°40

'

1°51

'

2°01

'

2°10

'

2°17

'

2°23

'

2°30

'

152,

4

Maximum permissible drill string rotational speed at the curved section (rpm)

90 90 90 90 50 40 40 40 1 1 1 1 1 1 4,0

Maximum permissible drill string rotational speed at the straight section (rpm)

90 90 90 90 90 90 90 90 90 1 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

90 90 50 50 40 40 40 1 1 1 1 1 1 1 4,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

90 90 90 90 90 90 90 90 1 1 1 1 1 1 -

85

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 86: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-127ПСтл

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 20 l/s

15 l/s

10 l/s

MAX

IMUM

DIF

FERE

NTIA

L PR

ESSU

RE D

ROP

0

20

40

60

80

100

120

140

0

50

100

150

200

250

0 35

TORQ

UE (K

GF*

M)

FREQ

UENC

Y (R

PM)

5 10 15 20 25 30 DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-127ПСТЛ

Bearing section diameter (А) 127 mm 5 in

Bearing section nut diameter (В) 127 mm 5 in

Adjustable bent housing wear pad diameter (C) 133 mm 5 1/4 in

Stator diameter (D) 121...127 mm 4 3/4...5 in

Bit to bent length (Е) 2 220 mm 87,4 in

Overall length (F) 5 416 mm 213,2 in

Weight (± 5 %) 395 kg 871 lb

Bit size 139,7…177,8 mm 5 1/2…7 in

Bit connection (box) 3-88 3 1/2 Reg

Top (motor to drill pipes) connection (box)

3-1013-102

3 1/2 FHNC-38

Maximum allowableweight on bit

14 000 kgf 30 870 lbf

Maximumbody overpull

1 300 kgf*m 9 403 ft*lb

Maxyieldweight

120 000 kgf 264 600 lbf

even rubber thickness

9/10

Power section type

Lobe configuration

Length of the stator active part 2 000 mm 79 in

Stator length 2 300 mm 91 in

Flow range 10… 20 l/s 159... 317 gpm

Speedat free run

109…218 rpm 109…218 rpm

Maximumdifferential pressure

28 atm 412 psi

Speed 103…205 rpm 103…205 rpm

Torque 129 kgf*m 933 ft*lb

Power 13…27 kW 17...36 hp

Maximum power 15…28 kW 20…38 hp

At maximum power

34 atm 500 psi

Speed 99…198 rpm 99…198 rpm

Torque 137 kgf*m 991 ft*lb

86

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

Torque

Atmaximum differential pressure

Differentialpressure

Page 87: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-127ПСтл

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 149,2 152,4 177,8

0°00' 0,00 0,00 0,00

0°16' 0,00 0,00 0,00

0°31' 0,88 0,75 0,00

0°46' 1,78 1,64 0,54

1°01' 2,69 2,55 1,45

1°15' 3,52 3,38 2,28

1°28' 4,30 4,16 3,06

1°40' 5,01 4,88 3,77

1°51' 5,67 5,53 4,43

2°01' 6,28 6,14 5,04

2°10' 6,82 6,68 5,58

2°17' 7,24 7,10 5,99

2°23' 7,59 7,45 6,35

2°30' 8,01 7,87 6,77

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angle

Transition

se

ctor

, m

0°00

'

0°16

'

0°31

'

0°46

'

1°01

'

1°15

'

1°28

'

1°40

'

1°51

'

2°01

'

2°10

'

2°17

'

2°23

'

2°30

'

152,

4

Maximum permissible drill string rotational speed at the curved section (rpm)

70 70 70 70 40 40 40 40 1 1 1 1 1 1 4,0

Maximum permissible drill string rotational speed at the straight section (rpm)

80 80 80 80 80 80 80 80 80 1 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

90 90 50 50 40 40 40 1 1 1 1 1 1 1 4,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 80 80 80 80 1 1 1 1 1 1 -

87

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 88: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

назВаниедРУ-142.5/6.45

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-142.5/6.45

Bearing section diameter (А) 142 mm 5 3/5 in

Bearing section nut diameter (В) 142 mm 5 3/5 in

Adjustable bent housing wear pad diameter (C) 148 mm 6 in

Stator diameter (D) 142 mm 5 3/5 in

Bit to bent length (Е) 2 165 mm 85 in

Overall length (F) 7 585 mm 298,6 in

Weight (± 5 %) 740 kg 1 631,7 lb

Bit size 139,7…177,8 mm 5,5…7 in

Bit connection (box) З-88 3 1/2 Reg

Top (motor to drill pipes) connection (box) З-102 NC-38

Maximum allowableweight on bit

14 000 kgf 30 870 lbf

Maximumbody overpull

1 300 kgf*m 9 403 ft*lb

Maxyieldweight

120 000 kgf 264 600 lbf

conventional

5/6

Power section type

Lobe configuration

Length of the stator active part 4 200 mm 165 in

Stator length 4 500 mm 177 in

Flow range 15… 25 l/s 238… 396 gpm

Speedat free run

297…495 rpm 297…495 rpm

Maximumdifferential pressure

77 atm 1 132 psi

Speed 244…406 rpm 244…406 rpm

Torque 258 kgf*m 1 866 ft*lb

Power 65…108 kW 87…145 hp

Maximum power 66…111 kW 89…149 hp

92 atm 1 352 psi

Speed 218…363 rpm 218…363 rpm

Torque 301 kgf*m 2 177 ft*lb

Characteristics built to zero tightness in engagement of the rotor and stator,drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.88

RPM at 25 l/s

MA

XIM

UM

DIF

FERE

NTI

AL

PRES

SURE

DRO

P

0

50

100

150

200

250

300

350

0

50

100

150

200

250

300

350

400

450

500

550

0 80 100

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

20 40 60 DIFFERENTIAL PRESSURE (ATM)

Torque

At maximum power

Atmaximum differential pressure

Differentialpressure

Page 89: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

ДРУ-142.5/6.45

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 165,1 177,8 190,5

0°00' 0,00 0,00 0,00

0°16' 0,00 0,00 0,00

0°31' 0,60 0,22 0,00

0°46' 1,25 0,86 0,47

1°01' 1,90 1,51 1,11

1°15' 2,49 2,10 1,70

1°28' 3,06 2,66 2,27

1°40' 3,58 3,18 2,78

1°51' 4,05 3,64 3,24

2°01' 4,48 4,08 3,68

2°10' 4,87 4,46 4,07

2°17' 5,16 4,74 4,35

2°23' 5,42 5,00 4,60

2°30' 5,73 5,31 4,91

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°16

'

0°31

'

0°46

'

1°01

'

1°15

'

1°28

'

1°40

'

1°51

'

2°01

'

2°10

'

2°17

'

2°23

'

2°30

'

177,

8

Maximum permissible drill string rotational speed at the curved section (rpm)

70 70 70 70 70 40 40 40 40 40 1 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

80 80 80 80 80 80 80 80 80 80 80 80 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

70 70 50 50 50 40 40 40 40 40 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 80 80 80 80 80 80 80 1 1 1 -

89

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 90: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

назВаниедРУ-145.7/8.34

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 25 l/s

20 l/s

15 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0

100

200

300

400

500

600

0

25

50

75

100

125

150

175

200

225

250

275

300

0 100

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

20 40 60 80 DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-145.7/8.34

Bearing section diameter (А) 145 mm 5 5/7 in

Bearing section nut diameter (В) 145 mm 5 5/7 in

Adjustable bent housing wear pad diameter (C) 152 mm 6 in

Stator diameter (D) 145 mm 5 5/7 in

Bit to bent length (Е) 2 100 mm 82,7 in

Overall length (F) 6 630 mm 261 in

Weight (± 5 %) 775 kg 1 709 lb

Bit size 177,8…212,7 mm 7…8 3/8 in

Bit connection (box) 3-117 4 1/2 Reg

Top (motor to drill pipes) connection (box) З-133 NC-50

Maximum allowable weight on bit 25 000 kgf 55 125 lbf

Maximumbody overpull

1 300 kgf*m 9 403 ft*lb

Maxyieldweight

160 000 kgf 352 800 lbf

conventional

7/8

Power section type

Lobe configuration

Length of the stator active part 3 020 mm 119 in

Stator length 3 400 mm 134 in

Flow range 15…25 l/s 238…396 gpm

Speedat free run

190…262 rpm 190…262 rpm

Maximumdifferential pressure

72 atm 1 058,4 psi

Speed 157…224 rpm 157…224 rpm

Torque 415 kgf*m 3002 ft*lb

Power 57…95 kW 76...127 hp

Maximum power 59…98 kW 79…131 hp

At maximum power

87 atm 1279 psi

Speed 123…205 rpm 123…205 rpm

Torque 473 kgf*m 3421 ft*lb

90

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

Torqu

e

Atmaximum differential pressure

Differentialpressure

Page 91: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

ДРУ-145.7/8.34

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 165,1 177,8 190,5

0°00' 0,00 0,00 0,00

0°13' 0,00 0,00 0,00

0°25' 0,48 0,76 0,27

0°37' 1,07 1,34 0,85

0°49' 1,66 1,93 1,44

1°00' 2,20 2,46 1,99

1°11' 2,73 2,98 2,52

1°20' 3,17 3,42 2,96

1°29' 3,61 3,86 3,40

1°37' 4,02 4,24 3,78

1°44' 4,35 4,59 4,13

1°50' 4,64 4,89 4,42

1°54' 4,85 5,00 4,60

2°00' 5,14 5,38 4,92

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

177,

8

Maximum permissible drill string rotational speed at the curved section (rpm)

70 70 70 70 70 40 40 40 40 40 1 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

80 80 80 80 80 80 80 80 80 80 80 80 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

70 70 50 50 50 40 40 40 40 40 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 80 80 80 80 80 80 80 1 1 1 -

91

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 92: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

назВаниедРУ-165.7/8.24

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 35 l/s

30 l/s

25 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0

100

200

300

400

500

600

700

0

50

100

150

200

0 50

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

10 20 30 40 DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-165.7/8.24

Bearing section diameter (А) 165 mm 6 1/2 in

Bearing section nut diameter (В) 165 mm 6 1/2 in

Adjustable bent housing wear pad diameter (C) 180 mm 7 in

Stator diameter (D) 165 mm 6 1/2 in

Bit to bent length (Е) 2 545 mm 100 in

Overall length (F) 6 155 mm 242 in

Weight (± 5 %) 760 kg 1 675,8 lb

Bit size 177,8…212,7 mm 7…7 2/3 in

Bit connection (box) 3-117 4 1/2 Reg

Top (motor to drill pipes) connection (box) 3-133 NC-50

Maximum allowableweight on bit

25 000 kgf 55 125 lbf

Maximumbody overpull

1 300 kgf*m 9 403 ft*lb

Maxyieldweight

160 000 kgf 352 800 lbf

conventional

7/8

Power section type

Lobe configuration

Length of the stator active part 2 020 mm 80 in

Stator length 2 400 mm 94 in

Flow range 25… 35 l/s 396… 555 gpm

Speedat free run

136...190 rpm 136...190 rpm

Maximumdifferential pressure

49 atm 720,3 psi

Speed 109...153 rpm 109...153 rpm

Torque 605 kgf*m 4 376 ft*lb

Power 68…95 kW 91...127 hp

Maximum power 70…97 kW 94…130 hp

At maximum power

59 atm 867 psi

Speed 96...134 rpm 96...134 rpm

Torque 717 kgf*m 5 186 ft*lb

92

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

Atmaximum differential pressure

Differentialpressure

Torqu

e

Page 93: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

Частота при35 л/с

30 л/с

25 л/с

Мак

сим

альн

о до

пуст

имы

йди

фф

ерен

циал

ьны

йпе

репа

д

0

100

200

300

400

500

600

700

0

50

100

150

200

0 10 20 30 40 50

Мом

ент

(кг*

м)

Час

тота

(об/

мин

)

Дифференциальный перепад давления (атм)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-165.7/8.24

ДРУ-165.7/8.24

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 190,5 212,7 215,9

2°30' 7,03 6,30 6,20

2°19' 6,46 5,73 5,63

2°10' 5,99 5,23 5,16

1°59' 5,39 4,73 4,56

1°46' 4,73 3,97 3,90

1°31' 3,95 3,22 3,11

1°15' 3,10 2,37 2,26

0°57' 2,15 1,42 1,32

0°39' 1,21 0,79 0,37

0°20' 0,20 0,00 0,00

0°00' 0,00 0,00 0,00

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angle

Transition

se

ctor

, m

0°00

'

0°20

'

0°39

'

0°57

'

1°15

'

1°31

'

1°46

'

1°59

'

2°10

'

2°19

'

2°30

'

212,

7

Maximum permissible drill string rotational speed at the curved section (rpm)

70 70 70 60 40 40 40 1 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

80 80 80 70 70 70 70 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

70 70 50 40 40 40 40 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

80 80 80 70 70 70 70 1 1 1 1 -

93

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 94: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

назВаниедРУ-165.7/8.34

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 35 l/s

30 l/s

25 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0100200300400500600700800900100011001200

0

25

50

75

100

125

150

175

200

225

250

0 100

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

20 40 60 80 DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-165.7/8.34

Bearing section diameter (А) 165 mm 6 1/2 in

Bearing section nut diameter (В) 165 mm 6 1/2 in

Adjustable bent housing wear pad diameter (C) 178 mm 7 in

Stator diameter (D) 165 mm 6 1/2 in

Bit to bent length (Е) 2 100 mm 82,7 in

Overall length (F) 6 630 mm 261 in

Weight (± 5 %) 875 kg 1 929,4 lb

Bit size 177,8…212,7 mm 7…8 3/8 in

Bit connection (box) 3-117 4 1/2 Reg

Top (motor to drill pipes) connection (box) З-133 NC-50

Maximum allowableweight on bit

25 000 kgf 55 125 lbf

Maximumbody overpull

1 300 kgf*m 9 403 ft*lb

Maxyieldweight

160 000 kgf 352 800 lbf

conventional

7/8

Power section type

Lobe configuration

Length of the stator active part 3 020 mm 119 in

Stator length 3 400 mm 134 in

Flow range 15… 25 l/s 238… 396 gpm

Speedat free run

136…190 rpm 136…190 rpm

Maximumdifferential pressure

72 atm 1 058 psi

Speed 109…153 rpm 109…153 rpm

Torque 937 kgf*m 6777 ft*lb

Power 105...147 kW 141...197 hp

Maximum power 109...152 kW 146…204 hp

At maximum power

88 atm 1294 psi

Speed 96...134 rpm 96...134 rpm

Torque 1122 kgf*m 8115 ft*lb

94

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

Torque

Atmaximum differential pressure

Differentialpressure

Page 95: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

ДРУ-165.7/8.34

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 177,8 190,5 212,7

0°00' 0,00 0,00 0,00

0°13' 0,00 0,00 0,00

0°25' 0,76 0,27 0,00

0°37' 1,34 0,85 0,00

0°49' 1,93 1,44 0,63

1°00' 2,46 1,99 1,18

1°11' 2,98 2,52 1,71

1°20' 3,42 2,96 2,15

1°29' 3,86 3,40 2,59

1°37' 4,24 3,78 2,97

1°44' 4,59 4,13 3,32

1°50' 4,89 4,42 3,61

1°54' 5,00 4,60 3,79

2°00' 5,38 4,92 4,11

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

190,

5

Maximum permissible drill string rotational speed at the curved section (rpm)

70 70 70 70 70 40 40 40 40 40 1 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

80 80 80 80 80 80 80 80 80 80 80 80 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

70 70 50 50 50 40 40 40 40 40 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 80 80 80 80 80 80 80 1 1 1 -

95

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 96: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172.7/8.28

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 35 l/s

30 l/s

25 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0

100

200

300

400

500

600

700

0

25

50

75

100

125

150

175

0 10 20 30 40

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-172.7/8.28

Bearing section diameter (А) 172…195 mm 6 7/9...7 2/3 in

Bearing section nut diameter (В) 172…195 mm 6 7/9...7 2/3 in

Adjustable bent housing wear pad diameter (C) 182,5 mm 7 1/5 in

Stator diameter (D) 172…182 mm 6 7/9...7 1/6 in

Bit to bent length (Е) 2 100 mm 82,7 in

Overall length (F) 6 030 mm 237,4 in

Weight (± 5 %) 809 kg 1 783,8 lb

Bit size 212,7…269,9 mm 8 3/8...10 5/8 in

Bit connection (box) 3-117 4 1/2 Reg

Top (motor to drill pipes) connection (box) 3-147 5 1/2 FH

Maximum allowableweight on bit

25 000 kgf 55 125 lbf

Maximumbody overpull

3 000 kgf*m 21 699 ft*lb

Maxyieldweight

160 000 kgf 352 800 lbf

conventional

7/8

Power section type

Lobe configuration

Length of the stator active part 2 420 mm 95 in

Stator length 2 800 mm 110 in

Flow range 25… 35 l/s 396… 555 gpm

Speedat free run

101…141 rpm 101…141 rpm

Maximumdifferential pressure

37 atm 544 psi

Speed 83…115 rpm 83…115 rpm

Torque 586 kgf*m 4 239 ft*lb

Power 50…70 kW 67...94 hp

Maximum power 51…71 kW 68…95 hp

At maximum power

44 atm 647 psi

Speed 74…103 rpm 74…103 rpm

Torque 681 kgf*m 4 926 ft*lb

96

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

Atmaximum differential pressure

Differentialpressure

Torque

Page 97: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172.7/8.28

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 212,7 215,9 220,7 250,8

0°00' 0,00 0,00 0,00 0,00

0°13' 0,00 0,00 0,00 0,00

0°25' 0,00 0,00 0,00 0,00

0°37' 0,34 0,22 0,00 0,00

0°49' 0,98 0,86 0,66 0,00

1°00' 1,58 1,46 1,26 0,00

1°11' 2,17 2,04 1,85 0,65

1°20' 2,65 2,52 2,33 1,13

1°29' 3,13 3,00 2,81 1,61

1°37' 3,55 3,43 3,23 2,03

1°44' 3,93 3,80 3,61 2,40

1°50' 4,25 4,12 3,93 2,72

1°54' 4,46 4,33 4,14 2,94

2°00' 4,79 4,67 4,47 3,27

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

215,

9

Maximum permissible drill string rotational speed at the curved section (rpm)

70 70 70 60 60 40 40 40 40 40 40 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

80 80 80 80 80 80 80 80 80 80 80 80 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

70 70 70 40 40 40 40 40 40 40 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

90 90 90 90 90 90 90 90 80 70 70 1 1 1 -

9

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 98: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172.9/10.29

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 35 l/s

30 l/s

25 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0

100

200

300

400

500

600

700

0

25

50

75

100

125

150

175

0 10 20 30 40

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-172.9/10.29

Bearing section diameter (А) 172…195 mm 6 7/9...7 2/3 in

Bearing section nut diameter (В) 172…195 mm 6 7/9...7 2/3 in

Adjustable bent housing wear pad diameter (C) 182,5 mm 7 1/5 in

Stator diameter (D) 172…182 mm 6 7/9...7 1/6 in

Bit to bent length (Е) 2 100 mm 82,7 in

Overall length (F) 6 130 mm 241,3 in

Weight (± 5 %) 819 kg 1 805,9 lb

Bit size 212,7…269,9 mm 8 3/8...10 5/8 in

Bit connection (box) 3-117 4 1/2 Reg

Top (motor to drill pipes) connection (box) 3-147 5 1/2 FH

Maximum allowableweight on bit

25 000 kgf 55 125 lbf

Maximumbody overpull

3 000 kgf*m 21 699 ft*lb

Maxyieldweight

160 000 kgf 352 800 lbf

conventional

9/10

Power section type

Lobe configuration

Length of the stator active part 2 400 mm 94 in

Stator length 2 900 mm 114 in

Flow range 25… 35 l/s 396… 555 gpm

Speedat free run

106…147 rpm 106…147 rpm

Maximumdifferential pressure

41 atm 602,7 psi

Speed 89…123 rpm 89…123 rpm

Torque 582 kgf*m 4 209,6 ft*lb

Power 54…74 kW 71...99 hp

Maximum power 54…76 kW 72...102 hp

At maximum power

49 atm 720,3 psi

Speed 80…112 rpm 80…112 rpm

Torque 674 kgf*m 4 875 ft*lb

98

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

Atmaximum differential pressure

Differentialpressure

Torqu

e

Page 99: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172.9/10.29

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 212,7 215,9 220,7 250,8

0°00' 0,00 0,00 0,00 0,00

0°13' 0,00 0,00 0,00 0,00

0°25' 0,00 0,00 0,00 0,00

0°37' 0,34 0,22 0,00 0,00

0°49' 0,98 0,86 0,66 0,00

1°00' 1,58 1,46 1,26 0,00

1°11' 2,17 2,04 1,85 0,65

1°20' 2,65 2,52 2,33 1,13

1°29' 3,13 3,00 2,81 1,61

1°37' 3,55 3,43 3,23 2,03

1°44' 3,93 3,80 3,61 2,40

1°50' 4,25 4,12 3,93 2,72

1°54' 4,46 4,33 4,14 2,94

2°00' 4,79 4,67 4,47 3,27

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

215,

9

Maximum permissible drill string rotational speed at the curved section (rpm)

70 70 70 60 60 40 40 40 40 40 40 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

90 90 90 90 90 90 90 90 90 80 70 70 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

70 70 70 40 40 40 40 40 40 40 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

90 90 90 90 90 90 90 90 80 70 70 1 1 1 -

99

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 100: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172.5/6.34

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 35 l/s

30 l/s

25 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0

100

200

300

400

500

600

700

800

0

50

100

150

200

250

300

0 60

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

10 20 30 40 50 DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-172.5/6.34

Bearing section diameter (А) 172…195 mm 6 7/9...7 2/3 in

Bearing section nut diameter (В) 172…195 mm 6 7/9...7 2/3 in

Adjustable bent housing wear pad diameter (C) 182,5 mm 7 1/5 in

Stator diameter (D) 172…182 mm 6 7/9...7 1/6 in

Bit to bent length (Е) 2 100 mm 82,7 in

Overall length (F) 6 630 mm 261 in

Weight (± 5 %) 975 kg 2 149,9 lb

Bit size 212,7…269,9 mm 8 3/8...10 5/8 in

Bit connection (box) 3-117 4 1/2 Reg

Top (motor to drill pipes) connection (box) 3-147 5 1/2 FH

Maximum allowableweight on bit

25 000 kgf 55 125 lbf

Maximumbody overpull

3 000 kgf*m 21 699 ft*lb

Maxyieldweight

160 000 kgf 352 800 lbf

conventional

5/6

Power section type

Lobe configuration

Length of the stator active part 3 020 mm 119 in

Stator length 3 400 mm 134 in

Flow range 25… 35 l/s 396… 555 gpm

Speedat free run

183…256 rpm 183…256 rpm

Maximumdifferential pressure

49 atm 720 psi

Speed 140…196 rpm 140…196 rpm

Torque 517 kgf*m 3 740 ft*lb

Power 74…104 kW 99...140 hp

Maximum power 75…105 kW 101…141 hp

At maximum power

51 atm 750 psi

Speed 119…188 rpm 119…188 rpm

Torque 550 kgf*m 3 978 ft*lb

100

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

Atmaximum differential pressure

Differentialpressure

Torqu

e

Page 101: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172.5/6.34

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 212,7 215,9 220,7 250,8

0°00' 0,00 0,00 0,00 0,00

0°13' 0,00 0,00 0,00 0,00

0°25' 0,00 0,00 0,00 0,00

0°37' 0,31 0,20 0,00 0,00

0°49' 0,90 0,78 0,61 0,00

1°00' 1,44 1,33 1,15 0,00

1°11' 1,98 1,86 1,69 0,59

1°20' 2,42 2,30 2,12 1,03

1°29' 2,85 2,74 2,56 1,46

1°37' 3,24 3,13 2,95 1,85

1°44' 3,58 3,47 3,29 2,19

1°50' 3,87 3,76 3,58 2,48

1°54' 4,07 3,95 3,78 2,68

2°00' 4,37 4,26 4,08 2,98

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

215,

9

Maximum permissible drill string rotational speed at the curved section (rpm)

70 70 70 60 60 40 40 40 40 40 40 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

90 90 90 90 90 90 90 90 90 80 70 70 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

70 70 70 40 40 40 40 40 40 40 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

90 90 90 90 90 90 90 90 80 70 70 1 1 1 -

101

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 102: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172.7/8.34

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 35 l/s

30 l/s

25 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0

200

400

600

800

1000

1200

0

25

50

75

100

125

150

175

200

225

0 10 20 30 40 50 60 70 80

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-172.7/8.34

Bearing section diameter (А) 172…195 mm 6 7/9...7 2/3 in

Bearing section nut diameter (В) 172…195 mm 6 7/9...7 2/3 in

Adjustable bent housing wear pad diameter (C) 182,5 mm 7 1/5 in

Stator diameter (D) 172…182 mm 6 7/9...7 1/6 in

Bit to bent length (Е) 2 100 mm 82,7 in

Overall length (F) 6 630 mm 261 in

Weight (± 5 %) 940 kg 2 072 lb

Bit size 212,7…269,9 mm 8 3/8...10 5/8 in

Bit connection (box) 3-117 4 1/2 Reg

Top (motor to drill pipes) connection (box) 3-147 5 1/2 FH

Maximum allowableweight on bit

25 000 kgf 55 125 lbf

Maximumbody overpull

3 000 kgf*m 21 699 ft*lb

Maxyieldweight

160 000 kgf 352 800 lbf

conventional

7/8

Power section type

Lobe configuration

Length of the stator active part 3 020 mm 119 in

Stator length 3 400 mm 134 in

Flow range 25… 35 l/s 396… 555 gpm

Speedat free run

136…190 rpm 136…190 rpm

Maximumdifferential pressure

72 atm 1 058,4 psi

Speed 109…153 rpm 109…153 rpm

Torque 937 kgf*m 6 777,3 ft*lb

Power 105…147 kW 141...197 hp

Maximum power 109…152 kW 146…204 hp

At maximum power

88 atm 1 293,6 psi

Speed 96…134 rpm 96…134 rpm

Torque 1 122 kgf*m 8 115,43 ft*lb

102

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

Atmaximum differential pressure

Differentialpressure

Torqu

e

Page 103: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

Screw angle / Bit diameter 212,7 215,9 220,7 250,8

0°00' 0,00 0,00 0,00 0,00

0°13' 0,00 0,00 0,00 0,00

0°25' 0,00 0,00 0,00 0,00

0°37' 0,31 0,20 0,00 0,00

0°49' 0,90 0,78 0,61 0,00

1°00' 1,44 1,33 1,15 0,00

1°11' 1,98 1,86 1,69 0,59

1°20' 2,42 2,30 2,12 1,03

1°29' 2,85 2,74 2,56 1,46

1°37' 3,24 3,13 2,95 1,85

1°44' 3,58 3,47 3,29 2,19

1°50' 3,87 3,76 3,58 2,48

1°54' 4,07 3,95 3,78 2,68

2°00' 4,37 4,26 4,08 2,98

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angle

Transition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

215,

9

Maximum permissible drill string rotational speed at the curved section (rpm)

70 70 70 60 60 40 40 40 40 40 40 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

90 90 90 90 90 90 90 90 90 80 70 70 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

70 70 70 40 40 40 40 40 40 40 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

90 90 90 90 90 90 90 90 80 70 70 1 1 1 -

103

дРУ-172.7/8.34

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 104: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172.5/6.41

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 35 l/s

30 l/s

25 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0

100

200

300

400

500

600

700

800

900

0

50

100

150

200

250

0 70

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

10 20 30 40 50 60 DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-172.5/6.41

Bearing section diameter (А) 172…195 mm 6 7/9...7 2/3 in

Bearing section nut diameter (В) 172…195 mm 6 7/9...7 2/3 in

Adjustable bent housing wear pad diameter (C) 182,5 mm 7 1/5 in

Stator diameter (D) 172…182 mm 6 7/9...7 1/6 in

Bit to bent length (Е) 2 100 mm 82,7 in

Overall length (F) 7 330 mm 288,6 in

Weight (± 5 %) 990 kg 2 183 lb

Bit size 212,7…269,9 mm 8 3/8...10 5/8 in

Bit connection (box) 3-117 4 1/2 Reg

Top (motor to drill pipes) connection (box) 3-147 5 1/2 FH

Maximum allowableweight on bit

25 000 kgf 55 125 lbf

Maximumbody overpull

3 000 kgf*m 21 699 ft*lb

Maxyieldweight

160 000 kgf 352 800 lbf

conventional

5/6

Power section type

Lobe configuration

Length of the stator active part 3 780 mm 149 in

Stator length 4 160 mm 164 in

Flow range 25… 35 l/s 396… 555 gpm

Speedat free run

168…231 rpm 168…231 rpm

Maximumdifferential pressure

57 atm 838 psi

Speed 128…176 rpm 128…176 rpm

Torque 659 kgf*m 4 767 ft*lb

Power 85…120 kW 114...161 hp

Maximum power 86…121 kW 115…162 hp

At maximum power

69 atm 1 014,3 psi

Speed 109…150 rpm 109…150 rpm

Torque 800 kgf*m 5 786 ft*lb

104

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

Atmaximum differential pressure

Differentialpressure

Torqu

e

Page 105: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172.5/6.41

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 212,7 215,9 220,7 250,8

0°00' 0,00 0,00 0,00 0,00

0°13' 0,00 0,00 0,00 0,00

0°25' 0,00 0,00 0,00 0,00

0°37' 0,28 0,18 0,00 0,00

0°49' 0,81 0,71 0,55 0,00

1°00' 1,31 1,20 1,05 0,00

1°11' 1,79 1,69 1,53 0,53

1°20' 2,19 2,09 1,93 0,93

1°29' 2,59 2,48 2,32 1,33

1°37' 2,94 2,84 2,68 1,68

1°44' 3,25 3,14 2,98 1,99

1°50' 3,51 3,41 3,25 2,25

1°54' 3,69 3,58 3,43 2,43

2°00' 3,97 3,86 3,70 2,71

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

215,

9

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 70 70 50 50 50 50 50 40 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

100 100 100 100 100 100 100 100 100 90 80 80 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 70 70 50 50 50 50 50 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 100 100 100 100 100 90 80 80 1 1 1 -

105

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 106: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172.7/8.43

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 35 l/s

30 l/s

25 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

01002003004005006007008009001000110012001300

0

50

100

150

200

250

0 15 30 45 60 75 90 105

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-172.7/8.43

Bearing section diameter (А) 172…195 mm 6 7/9…7 2/3 in

Bearing section nut diameter (В) 172…195 mm 6 7/9…7 2/3 in

Adjustable bent housing wear pad diameter (C) 182,5 mm 7 1/5 in

Stator diameter (D) 172…182 mm 6 7/9...7 1/6 in

Bit to bent length (Е) 2 100 mm 82,7 in

Overall length (F) 7 580 mm 298,4 in

Weight (± 5 %) 1 100 kg 2 425,5 lb

Bit size 212,7…269,9 mm 8 3/8...10 5/8 in

Bit connection (box) 3-117 4 1/2 Reg

Top (motor to drill pipes) connection (box) 3-147 5 1/2 FH

Maximum allowableweight on bit

25 000 kgf 55 125 lbf

Maximumbody overpull

3 000 kgf*m 21 699 ft*lb

Maxyieldweight

160 000 kgf 352 800 lbf

conventional

7/8

Power section type

Lobe configuration

Length of the stator active part 3 970 mm 156 in

Stator length 4 350 mm 171 in

Flow range 25… 35 l/s 396… 555 gpm

Speedat free run

151…211 rpm 151…211 rpm

Maximumdifferential pressure

96 atm 1 411 psi

Speed 121…169 rpm 121…169 rpm

Torque 1 103 kgf*m 7 978 ft*lb

Power 137…192 kW 184...258 hp

Maximum power 124…199 kW 190…267 hp

At maximum power

115 atm 1 691 psi

Speed 106…149 rpm 106…149 rpm

Torque 1 318 kgf*m 9 533 ft*lb

106

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

Atmaximum differential pressure

Differentialpressure

Torque

Page 107: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172.7/8.43

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 212,7 215,9 220,7 250,8

0°00' 0,00 0,00 0,00 0,00

0°13' 0,00 0,00 0,00 0,00

0°25' 0,00 0,00 0,00 0,00

0°37' 0,28 0,17 0,00 0,00

0°49' 0,79 0,69 0,53 0,00

1°00' 1,27 1,17 1,01 0,00

1°11' 1,74 1,63 1,48 0,52

1°20' 2,12 2,02 1,86 0,90

1°29' 2,51 2,40 2,25 1,29

1°37' 2,58 2,74 2,59 1,63

1°44' 3,15 3,04 2,89 1,93

1°50' 3,40 3,30 3,15 2,18

1°54' 3,57 3,47 3,32 2,35

2°00' 3,84 3,74 3,58 2,62

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

215,

9

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 70 70 50 50 50 50 50 40 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

100 100 100 100 100 100 100 100 100 90 80 80 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 70 50 50 50 50 50 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 100 100 100 100 100 90 80 80 1 1 1 -

107

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 108: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172.7/8.48

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 35 l/s

30 l/s

25 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0100200300400500600700800900100011001200130014001500

0

50

100

150

200

0 15 30 45 60 75 90 105

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-172.7/8.48

Bearing section diameter (А) 172…195 mm 6 7/9...7 2/3 in

Bearing section nut diameter (В) 172…195 mm 6 7/9...7 2/3 in

Adjustable bent housing wear pad diameter (C) 182,5 mm 7 1/5 in

Stator diameter (D) 172…182 mm 6 7/9...7 1/6 in

Bit to bent length (Е) 2 100 mm 82,7 in

Overall length (F) 8 070 mm 317,7 in

Weight (± 5 %) 1 180 kg 2 601,9 lb

Bit size 212,7…269,9 mm 8 3/8...10 5/8 in

Bit connection (box) 3-117 4 1/2 Reg

Top (motor to drill pipes) connection (box) 3-147 5 1/2 FH

Maximum allowableweight on bit

25 000 kgf 55 125 lbf

Maximumbody overpull

3 000 kgf*m 21 699 ft*lb

Maxyieldweight

160 000 kgf 352 800 lbf

conventional

7/8

Power section type

Lobe configuration

Length of the stator active part 4 460 mm 176 in

Stator length 4 840 mm 191 in

Flow range 25… 35 l/s 396… 555 gpm

Speedat free run

128…179 rpm 128…179 rpm

Maximumdifferential pressure

101 atm 1 485 psi

Speed 103…144 rpm 103…144 rpm

Torque 1 396 kgf*m 10 097 ft*lb

Power 147…206 kW 197...276 hp

Maximum power 153…214 kW 205…287 hp

At maximum power

122 atm 1 793 psi

Speed 90…126 rpm 90…126 rpm

Torque 1 676 kgf*m 12 123 ft*lb

108

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

Atmaximum differential pressure

Differentialpressure

Torque

Page 109: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172.7/8.48

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 212,7 215,9 220,7 250,8

0°00' 0,00 0,00 0,00 0,00

0°13' 0,00 0,00 0,00 0,00

0°25' 0,00 0,00 0,00 0,00

0°37' 0,26 0,16 0,00 0,00

0°49' 0,74 0,64 0,50 0,00

1°00' 1,19 1,10 0,95 0,00

1°11' 1,63 1,54 1,39 0,49

1°20' 2,00 1,90 1,75 0,85

1°29' 2,36 2,26 2,12 1,21

1°37' 2,68 2,58 2,44 1,53

1°44' 2,96 2,86 2,72 1,81

1°50' 3,20 3,10 2,96 2,05

1°54' 3,36 3,26 3,12 2,21

2°00' 3,61 3,51 3,37 2,46

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

215,

9

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 70 70 50 50 50 50 50 40 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

100 100 100 100 100 100 100 100 100 90 80 80 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 70 50 50 50 50 50 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 100 100 100 100 100 90 80 80 1 1 1 -

109

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 110: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172.5/6.51

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 35 l/s

30 l/s

25 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0100200300400500600700800900100011001200

0

50

100

150

200

250

0 90

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

15 30 45 60 75 DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-172.5/6.51

Bearing section diameter (А) 172…195 mm 6 7/9...7 2/3 in

Bearing section nut diameter (В) 172…195 mm 6 7/9...7 2/3 in

Adjustable bent housing wear pad diameter (C) 182,5 mm 7 1/5 in

Stator diameter (D) 172…182 mm 6 7/9...7 1/6 in

Bit to bent length (Е) 2 100 mm 82,7 in

Overall length (F) 8 330 mm 328 in

Weight (± 5 %) 1 130 kg 2 491,7 lb

Bit size 212,7…269,9 mm 8 3/8...10 5/8 in

Bit connection (box) 3-117 4 1/2 Reg

Top (motor to drill pipes) connection (box) 3-147 5 1/2 FH

Maximum allowableweight on bit

25 000 kgf 55 125 lbf

Maximumbody overpull

3 000 kgf*m 21 699 ft*lb

Maxyieldweight

160 000 kgf 352 800 lbf

conventional

5/6

Power section type

Lobe configuration

Length of the stator active part 4 720 mm 186 in

Stator length 5 100 mm 201 in

Flow range 25… 35 l/s 396… 555 gpm

Speedat free run

162…227 rpm 162…227 rpm

Maximumdifferential pressure

85 atm 1 250 psi

Speed 124…174 rpm 124…174 rpm

Torque 1 043 kgf*m 7 544 ft*lb

Power 133…186 kW 178...249 hp

Maximum power 136…191 kW 182...256 hp

At maximum power

103 atm 1 514 psi

Speed 105…147 rpm 105…147 rpm

Torque 1 279 kgf*m 9 251 ft*lb

110

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

Atmaximum differential pressure

Differentialpressure

Torqu

e

Page 111: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172.5/6.51

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 212,7 215,9 220,7 250,8

0°00' 0,00 0,00 0,00 0,00

0°13' 0,00 0,00 0,00 0,00

0°25' 0,00 0,00 0,00 0,00

0°37' 0,26 0,16 0,00 0,00

0°49' 0,74 0,64 0,50 0,00

1°00' 1,19 1,10 0,95 0,00

1°11' 1,63 1,54 1,39 0,49

1°20' 2,00 1,90 1,75 0,85

1°29' 2,36 2,26 2,12 1,21

1°37' 2,68 2,58 2,44 1,53

1°44' 2,96 2,86 2,72 1,81

1°50' 3,20 3,10 2,96 2,05

1°54' 3,36 3,26 3,12 2,21

2°00' 3,61 3,51 3,37 2,46

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

215,

9

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 70 70 50 50 50 50 50 50 40 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

100 100 100 100 100 100 100 100 100 80 80 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 50 50 50 50 50 50 50 50 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 100 100 100 100 100 80 80 1 1 1 1 -

111

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 112: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172.6/7.54

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-172.7/8.54

Bearing section diameter (А) 172…195 mm 6 7/9...7 2/3 in

Bearing section nut diameter (В) 172…195 mm 6 7/9...7 2/3 in

Adjustable bent housing wear pad diameter (C) 182,5 mm 7 1/5 in

Stator diameter (D) 172…182 mm 6 7/9...7 1/6 in

Bit to bent length (Е) 2 100 mm 82,7 in

Overall length (F) 8 630 mm 339,8 in

Weight (± 5 %) 1 490 kg 3 285,5 lb

Bit size 212,7…269,9 mm 8 3/8...10 5/8 in

Bit connection (box) 3-117 4 1/2 Reg

Top (motor to drill pipes) connection (box) 3-147 5 1/2 FH

Maximum allowableweight on bit

25 000 kgf 55 125 lbf

Maximumbody overpull

3 000 kgf*m 21 699 ft*lb

Maxyieldweight

160 000 kgf 352 800 lbf

conventional

6/7

Power section type

Lobe configuration

Length of the stator active part 5 000 mm 197 in

Stator length 5 400 mm 213 in

Flow range 25… 35 l/s 396… 555 gpm

Speedat free run

182…222 rpm 182…222 rpm

Maximumdifferential pressure

113 atm 1 661 psi

Speed 129…169 rpm 129…169 rpm

Torque 1 070 kgf*m 7 740 ft*lb

Power 186 kW 249 hp

Maximum power 190,28 kW 255,5 hp

Atmaximum power

106 atm 1 558 psi

Speed 144 rpm 144 rpm

Torque 1 307 kgf*m 9 453 ft*lb

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.112

RPM at 35 l/s

30 l/s

25 l/s

MA

XIM

UM

DIF

FERE

NTI

AL

PRES

SURE

DRO

P

0

200

400

600

800

1000

1200

0

50

100

150

200

250

0 100

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

80 20 40 60

Atmaximum differential pressure

Differentialpressure

DIFFERENTIAL PRESSURE (ATM)

Torque

Page 113: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

Screw angle / Bit diameter 212,7 215,9 220,7 250,8

0°00' 0,00 0,00 0,00 0,00

0°13' 0,00 0,00 0,00 0,00

0°25' 0,00 0,00 0,00 0,00

0°37' 0,24 0,15 0,00 0,00

0°49' 0,69 0,60 0,47 0,00

1°00' 1,12 1,03 0,89 0,00

1°11' 1,53 1,44 1,30 0,46

1°20' 1,87 1,78 1,64 0,79

1°29' 2,21 2,12 1,98 1,13

1°37' 2,51 2,42 2,28 1,43

1°44' 2,77 2,68 2,55 1,70

1°50' 3,00 2,91 2,77 1,92

1°54' 3,15 3,06 2,92 2,07

2°00' 3,38 3,29 3,16 2,31

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

215,

9

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 70 70 50 50 50 50 50 50 40 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

100 100 100 100 100 100 100 100 100 80 80 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 50 50 50 50 50 50 50 50 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 100 100 100 100 100 80 80 1 1 1 1 -

113

ДРУ-172.6/7.54

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 114: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172.7/8.54

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-172.7/8.54

172… 195 mm 6 7/9... 7 2/3 in

172… 195 mm 6 7/9... 7 2/3 in

182,5 mm 7 1/5 in

172…182 mm 6 7/9... 7 1/6 in

2 100 mm 82,7 in

8 630 mm 339,8 in

1 490 kg 3 285,5 lb

212,7…269,9 mm 8 3/8... 10 5/8 in

3-117 4 1/2 Reg

3-133 NC-50

25 000 kgf 55 125 lbf

3 000 kgf*m 21 699 ft*lb

160 000 kgf 352 800 lbf

conventional

7/8

5 000 mm 197 in

5 400 mm 213 in

25… 35 lps 396… 555 gpm

128…179 rpm 128…179 rpm

113 atm 1 661 psi

103…144 rpm 103…144 rpm

1 573 kgf*m 11 378 ft*lb

166…232 kW 222...311 hp

173…242 kW 232…325 hp

137 атм 2 014 psi

90…126 rpm 90…126 rpm

1 890 kgf*m 13 670 ft*lb

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.114

Stator diameter (D)

Bit to bent length (Е)

Overall length (F)

Weight (± 5 %)

Bit size

Bit connection (box)

Topconnection (box)

Maximumweight on bit

Bearing section diameter (А)

Bearing section nut diameter (В)

Maximumbody overpull

Maxyieldweight

Power section

Lobe configuration

Length of the stator active part

Stator length

Flow range

Maximumdifferential pressure

Atmaximumdifferentialpressure

Speed

Torque

Power

Speed at free run

Maximum power

Atmaximum power

Differentialpressure

Speed

Torque

Adjustable bent housing wear pad diameter (C)

RPM at 555 gpm

475 gpm

396 gpm

Max

imum

diff

eren

tial

pres

sure

0

200

400

600

800

1000

1200

0

50

100

150

200

250

0 20 40 60 80 100

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

DIFFERENTIAL PRESSURE (ATM)

Torque

Page 115: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

Screw angle / Bit diameter 212,7 215,9 220,7 250,8

0°00' 0,00 0,00 0,00 0,00

0°13' 0,00 0,00 0,00 0,00

0°25' 0,00 0,00 0,00 0,00

0°37' 0,24 0,15 0,00 0,00

0°49' 0,69 0,60 0,47 0,00

1°00' 1,12 1,03 0,89 0,00

1°11' 1,53 1,44 1,30 0,46

1°20' 1,87 1,78 1,64 0,79

1°29' 2,21 2,12 1,98 1,13

1°37' 2,51 2,42 2,28 1,43

1°44' 2,77 2,68 2,55 1,70

1°50' 3,00 2,91 2,77 1,92

1°54' 3,15 3,06 2,92 2,07

2°00' 3,38 3,29 3,16 2,31

The maximum permissible drill string rotational speed at different screw angles of the motor

Bore

hole

dia

met

er, m

m

Motor screw angleTr

ansi

tion

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

215,

9

Maximum permissible drill string rotational speedat the curved section (rpm)

80 80 80 70 70 50 50 50 50 50 50 40 1 1 5,0

Maximum permissible drill string rotational speedat the straight section (rpm)

100 100 100 100 100 100 100 100 100 80 80 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 50 50 50 50 50 50 50 50 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 100 100 100 100 100 80 80 1 1 1 1 -

• Recommendations are designed for rato of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

• Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

• Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

• «Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

115

ДРУ-172.7/8.54

Dependence between curvature borehole intensity, motor's skew angle

and borehole diameter, °/10 м

Page 116: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172.8/9.54

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-172.7/8.54

172…195 mm 6 7/9...7 2/3 in

172…195 mm 6 7/9...7 2/3 in

182,5 mm 7 1/5 in

172…182 mm 6 7/9...7 1/6 in

2 100 mm 82,7 in

8 630 mm 339,8 in

1 490 kg 3 285,5 lb

212,7…269,9 mm 8 3/8...10 5/8 in

3-117 4 1/2 Reg

3-147 5 1/2 FH

25 000 kgf 55 125 lbf

3 000 kgf*m 21 699 ft*lb

160 000 kgf 352 800 lbf

conventional

8/9

4 950 mm 195 in

5 350 mm 211 in

25…45 lps 396…714 gpm

157 rpm 157 rpm

86 atm 1 264 psi

126 rpm 126 rpm

1 682 kgf*m 12 166 ft*lb

218 kW 292 hp

225,11 kW 302 hp

104 atm 1 529 psi

111 rpm 111 rpm

2 008 kgf*m 14 523 ft*lb

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.116

0

200

400

600

800

1000

1200

1400

1600

1800

2000

0

20

40

60

80

100

120

140

160

180

0 10 20 30 40 50 60 70 80 90 100

Bearing section diameter (А)

Bearing section nut diameter (В)

Adjustable bent housing wear pad diameter (C)

Stator diameter (D)

Bit to bent length (Е)

Overall length (F)

Weight (± 5 %)

Bit size

Bit connection (box)

Top (motor to drill pipes) connection (box)

Maximum allowableweight on bit

Maximumbody overpull

Maxyieldweight

Power section type

Lobe configuration

Length of the stator active part

Stator length

Flow range

Speedat free run

Maximumdifferential pressure

Speed

Torque

Power

Maximum power

At maximum power Speed

Torque

Atmaximum differential pressure

Differentialpressure

RPM at 714 gpm

MA

XIM

UM

DIF

FERE

NTI

AL

PRES

SURE

DRO

P

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

DIFFERENTIAL PRESSURE (ATM)

Torque

Page 117: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

Screw angle / Bit diameter 212,7 215,9 220,7 250,8

0°00' 0,00 0,00 0,00 0,00

0°13' 0,00 0,00 0,00 0,00

0°25' 0,00 0,00 0,00 0,00

0°37' 0,24 0,15 0,00 0,00

0°49' 0,69 0,60 0,47 0,00

1°00' 1,12 1,03 0,89 0,00

1°11' 1,53 1,44 1,30 0,46

1°20' 1,87 1,78 1,64 0,79

1°29' 2,21 2,12 1,98 1,13

1°37' 2,51 2,42 2,28 1,43

1°44' 2,77 2,68 2,55 1,70

1°50' 3,00 2,91 2,77 1,92

1°54' 3,15 3,06 2,92 2,07

2°00' 3,38 3,29 3,16 2,31

The maximum permissible drill string rotational speed at different screw angles of the motor

Bore

hole

dia

met

er, m

m

Motor screw angleTr

ansi

tion

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

215,

9

Maximum permissible drill string rotational speedat the curved section (rpm)

80 80 80 70 70 50 50 50 50 50 50 40 1 1 5,0

Maximum permissible drill string rotational speedat the straight section (rpm)

100 100 100 100 100 100 100 100 100 80 80 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 50 50 50 50 50 50 50 50 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 100 100 100 100 100 80 80 1 1 1 1 -

• Recommendations are designed for rato of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

• Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

• Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

• «Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

117

ДРУ-172.8/9.54

Dependence between curvature borehole intensity, motor's skew angle

and borehole diameter, °/10 м

Page 118: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172.5/6.55

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 35 l/s

30 l/s

25 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0150300450600750900105012001350150016501800

0

50

100

150

200

250

300

0 15 30 45 60 75 90 105 120

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-172.5/6.55

Bearing section diameter (А) 172…195 mm 6 7/9...7 2/3 in

Bearing section nut diameter (В) 172…195 mm 6 7/9...7 2/3 in

Adjustable bent housing wear pad diameter (C) 182,5 mm 7 1/5 in

Stator diameter (D) 172…182 mm 6 7/9...7 1/6 in

Bit to bent length (Е) 2 100 mm 82,7 in

Overall length (F) 8 730 mm 343,7 in

Weight (± 5 %) 1 190 kg 2 624 lb

Bit size 212,7…269,9 mm 8 3/8...10 5/8 in

Bit connection (box) 3-117 4 1/2 Reg

Top (motor to drill pipes) connection (box) 3-147 5 1/2 FH

Maximum allowableweight on bit

25 000 kgf 55 125 lbf

Maximumbody overpull

3 000 kgf*m 21 699 ft*lb

160 000 kgf 352 800 lbf

conventional

5/6

Power section type

Lobe configuration

Length of the stator active part 5 120 mm 202 in

Stator length 5 500 mm 217 in

Flow range 25… 35 l/s 396… 555 gpm

Speedat free run

180…253 rpm 180…253 rpm

Maximumdifferential pressure

103 atm 1 514 psi

Speed 138…193 rpm 138…193 rpm

Torque 1 140 kgf*m 8 246 ft*lb

Power 162…226 kW 217...303 hp

Maximum power 166…232 kW 223…311 hp

At maximum power

124 atm 1 823 psi

Speed 117…164 rpm 117…164 rpm

Torque 1 400 kgf*m 10 126 ft*lb

118

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

Maxyieldweight

Atmaximum differential pressure

Differentialpressure

Torque

Page 119: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172.5/6.55

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 212,7 215,9 220,7 250,8

0°00' 0,00 0,00 0,00 0,00

0°13' 0,00 0,00 0,00 0,00

0°25' 0,00 0,00 0,00 0,00

0°37' 0,24 0,15 0,00 0,00

0°49' 0,69 0,60 0,47 0,00

1°00' 1,12 1,03 0,89 0,00

1°11' 1,53 1,44 1,30 0,46

1°20' 1,87 1,78 1,64 0,79

1°29' 2,21 2,12 1,98 1,13

1°37' 2,51 2,42 2,28 1,43

1°44' 2,77 2,68 2,55 1,70

1°50' 3,00 2,91 2,77 1,92

1°54' 3,15 3,06 2,92 2,07

2°00' 3,38 3,29 3,16 2,31

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

215,

9

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 70 70 50 50 50 50 50 50 40 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

100 100 100 100 100 100 100 100 100 80 80 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 50 50 50 50 50 50 50 50 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 100 100 100 100 100 80 80 1 1 1 1 -

119

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 120: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172ПСтл

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 35 l/s

30 l/s

25 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0

100

200

300

400

500

600

700

800

0

50

100

150

200

0 60

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

10 20 30 40 50 DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-172ПСТЛ

Bearing section diameter (А) 172…195 mm 6 7/9...7 2/3 in

Bearing section nut diameter (В) 172…195 mm 6 7/9...7 2/3 in

Adjustable bent housing wear pad diameter (C) 182,5 mm 7 1/5 in

Stator diameter (D) 172…182 mm 6 7/9...7 1/6 in

Bit to bent length (Е) 2 100 mm 82,7 in

Overall length (F) 6 087 mm 239,6 in

Weight (± 5 %) 815 kg 1 797,1 lb

Bit size 212,7…269,9 mm 8 3/8...10 5/8 in

Bit connection (box) 3-117 4 1/2 Reg

Top (motor to drill pipes) connection (box) 3-147 5 1/2 FH

Maximum allowableweight on bit

25 000 kgf 55 125 lbf

Maximumbody overpull

3 000 kgf*m 21 699 ft*lb

160 000 kgf 352 800 lbf

even rubber thickness

7/8

Power section type

Lobe configuration

Length of the stator active part 2 000 mm 79 in

Stator length 2 400 mm 94 in

Flow range 25… 35 l/s 396… 555 gpm

Speedat free run

132…185 rpm 132…185 rpm

Maximumdifferential pressure

49 atm 720 psi

Speed 106…149 rpm 106…149 rpm

Torque 633 kgf*m 4 579 ft*lb

Power 69…97 kW 93...130 hp

Maximum power 72…100 kW 97…134 hp

At maximum power

59 atm 867 psi

Speed 94…131 rpm 94…131 rpm

Torque 755 kgf*m 5 461 ft*lb

120

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

Maxyieldweight

Atmaximum differential pressure

Differentialpressure

Torqu

e

Page 121: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172ПСтл

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 212,7 215,9 220,7 250,8

0°00' 0,00 0,00 0,00 0,00

0°13' 0,00 0,00 0,00 0,00

0°25' 0,00 0,00 0,00 0,00

0°37' 0,34 0,22 0,00 0,00

0°49' 0,98 0,86 0,66 0,00

1°00' 1,58 1,46 1,26 0,00

1°11' 2,17 2,04 1,85 0,65

1°20' 2,65 2,52 2,33 1,13

1°29' 3,13 3,00 2,81 1,61

1°37' 3,55 3,43 3,23 2,03

1°44' 3,93 3,80 3,61 2,40

1°50' 4,25 4,12 3,93 2,72

1°54' 4,46 4,33 4,14 2,94

2°00' 4,79 4,67 4,47 3,27

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

215,

9

Maximum permissible drill string rotational speed at the curved section (rpm)

70 70 70 60 60 40 40 40 40 40 40 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

90 90 90 90 90 90 90 90 90 80 70 70 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

70 70 70 40 40 40 40 40 40 40 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

90 90 90 90 90 90 90 90 80 70 70 1 1 1 -

121

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 122: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172 Bulava ExtrEmE

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 35 l/s

30 l/s

25 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0

200

400

600

800

1000

1200

1400

1600

1800

2000

0

50

100

150

200

0 20 40 60 80 100 120 140

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-172 Bulava Extreme

Bearing section diameter (А) 172…195 mm 6 7/9...7 2/3 in

Bearing section nut diameter (В) 172…195 mm 6 7/9...7 2/3 in

Adjustable bent housing wear pad diameter (C) 182,5 mm 7 1/5 in

Stator diameter (D) 172…182 mm 6 7/9...7 1/6 in

Bit to bent length (Е) 2 100 mm 82,7 in

Overall length (F) 6 087 mm 239,6 in

Weight (± 5 %) 815 kg 1 797,1 lb

Bit size 212,7…269,9 mm 8 3/8...10 5/8 in

Bit connection (box) 3-117 4 1/2 Reg

Top (motor to drill pipes) connection (box) 3-147 5 1/2 FH

Maximum allowableweight on bit

25 000 kgf 55 125 lbf

Maximumbody overpull

3 000 kgf*m 21 699 ft*lb

160 000 kgf 352 800 lbf

even rubber thickness

7/8

Power section type

Lobe configuration

Length of the stator active part 4 460 mm 176 in

Stator length 4 840 mm 191 in

Flow range 25… 35 l/s 396… 555 gpm

Speedat free run

125…175 rpm 125…175 rpm

Maximumdifferential pressure

115 atm 1 691 psi

Speed 98…137 rpm 98…137 rpm

Torque 1 645 kgf*m 11 898,3 ft*lb

Power 166…232 kW 223...311 hp

Maximum power 170…238 kW 228…319 hp

At maximum power

138 atm 2 029 psi

Speed 85…119 rpm 85…119 rpm

Torque 1 983 kgf*m 14 343 ft*lb

122

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

Maxyieldweight

Atmaximum differential pressure

Differentialpressure

Torqu

e

Page 123: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-172 Bulava ExtrEmE

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 212,7 215,9 220,7 250,8

0°00' 0,00 0,00 0,00 0,00

0°13' 0,00 0,00 0,00 0,00

0°25' 0,00 0,00 0,00 0,00

0°37' 0,34 0,22 0,00 0,00

0°49' 0,98 0,86 0,66 0,00

1°00' 1,58 1,46 1,26 0,00

1°11' 2,17 2,04 1,85 0,65

1°20' 2,65 2,52 2,33 1,13

1°29' 3,13 3,00 2,81 1,61

1°37' 3,55 3,43 3,23 2,03

1°44' 3,93 3,80 3,61 2,40

1°50' 4,25 4,12 3,93 2,72

1°54' 4,46 4,33 4,14 2,94

2°00' 4,79 4,67 4,47 3,27

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

215,

9

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 70 70 50 50 50 50 50 50 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

100 100 100 100 100 100 100 100 100 90 80 80 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 80 70 50 50 50 50 50 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 100 100 100 100 100 90 80 80 1 1 1 -

123

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 124: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-195.9/10.23

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 35 l/s

30 l/s

25 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0

100

200

300

400

500

600

700

0

25

50

75

100

125

150

175

0 10 20 30 40

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-195.9/10.23

Bearing section diameter (А) 195...240 mm 7 2/3...9 4/9 in

Bearing section nut diameter (В) 195...240 mm 7 2/3...9 4/9 in

Adjustable bent housing wear pad diameter (C) 197 mm 7 3/4 in

Stator diameter (D) 195 mm 7 2/3 in

Bit to bent length (Е) 2 100 mm 82,7 in

Overall length (F) 5 470 mm 215,4 in

Weight (± 5 %) 1 020 kg 2 249,1 lb

Bit size 215,9…269,9 mm 8 1/2...10 5/8 in

Bit connection (box) 3-117 4 1/2 Reg

Top (motor to drill pipes) connection (box)

3-1473-171

5 1/2 FH6 5/8 FH

Maximum allowableweight on bit

30 000 kgf 66 150 lbf

Maximumbody overpull

3 600 kgf*m 26 039 ft*lb

240 000 kgf 529 200 lbf

conventional

9/10

Power section type

Lobe configuration

Length of the stator active part 1 800 mm 71 in

Stator length 2 300 mm 91 in

Flow range 25.. 35 l/s 396… 555 gpm

Speedat free run

106…147 rpm 106…147 rpm

Maximumdifferential pressure

32 atm 470 psi

Speed 87…121 rpm 87…121 rpm

Torque 478 kgf*m 3 457 ft*lb

Power 42…59 kW 56...79 hp

Maximum power 44…61 kW 59...82 hp

At maximum power

39 atm 573 psi

Speed 78…108 rpm 78…108 rpm

Torque 559 kgf*m 4 043 ft*lb

124

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

Maxyieldweight

Atmaximum differential pressure

Differentialpressure

Torqu

e

Page 125: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-195.9/10.23

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 215,9 220,7 250,8 269,9

0°00' 0,00 0,00 0,00 0,00

0°13' 0,00 0,00 0,00 0,00

0°25' 0,55 0,33 0,00 0,00

0°37' 1,25 1,04 0,00 0,00

0°49' 1,95 1,74 0,42 0,00

1°00' 2,61 2,40 1,08 0,24

1°11' 3,25 3,04 1,72 0,88

1°20' 3,78 3,57 2,25 1,41

1°29' 4,31 4,10 2,77 1,94

1°37' 4,78 4,56 3,24 2,40

1°44' 5,19 4,97 3,65 2,81

1°50' 5,54 5,33 4,00 3,16

1°54' 5,77 5,56 4,24 3,40

2°00' 6,14 5,93 4,60 3,76

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

215,

9

Maximum permissible drill string rotational speed at the curved section (rpm)

50 50 50 30 30 30 30 1 1 1 1 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

60 60 60 40 40 40 40 1 1 1 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

40 40 40 30 30 30 1 1 1 1 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

40 40 40 40 40 40 1 1 1 1 1 1 1 1 -

125

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 126: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-195.9/10.29

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 35 l/s

30 l/s

25 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0

100

200

300

400

500

600

700

0

25

50

75

100

125

150

175

0 30 40

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

10 20

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-195.9/10.29

Bearing section diameter (А) 195...240 mm 7 2/3...9 4/9 in

Bearing section nut diameter (В) 195...240 mm 7 2/3...9 4/9 in

Adjustable bent housing wear pad diameter (C) 197 mm 7 3/4 in

Stator diameter (D) 195 mm 7 2/3 in

Bit to bent length (Е) 2 100 mm 82,7 in

Overall length (F) 6 070 mm 239 in

Weight (± 5 %) 1 103 kg 2 432,1 lb

Bit size 215,9…269,9 mm 8 1/2...10 5/8 in

Bit connection (box) 3-117 4 1/2 Reg

Top (motor to drill pipes) connection (box)

3-1473-171

5 1/2 FH6 5/8 FH

Maximum allowableweight on bit

30 000 kgf 66 150 lbf

Maximumbody overpull

3 600 kgf*m 26 039 ft*lb

240 000 kgf 529 200 lbf

conventional

9/10

Power section type

Lobe configuration

Length of the stator active part 2 400 mm 94 in

Stator length 2 900 mm 114 in

Flow range 25..35 l/s 396… 555 gpm

Speedat free run

106…147 rpm 106…147 rpm

Maximumdifferential pressure

41 atm 602,70 psi

Speed 89…123 rpm 89…123 rpm

Torque 582 kgf*m 4 210 ft*lb

Power 53…74 kW 71...99 hp

Maximum power 54…76 kW 72...102 hp

At maximum power

49 atm 720 psi

Speed 80...112 rpm 80...112 rpm

Torque 674 kgf*m 4 875 ft*lb

126

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

Maxyieldweight

Atmaximum differential pressure

Differentialpressure

DIFFERENTIAL PRESSURE (ATM)

Torqu

e

Page 127: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-195.9/10.29

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 215,9 220,7 250,8 269,9

0°00' 0,00 0,00 0,00 0,00

0°13' 0,00 0,00 0,00 0,00

0°25' 0,49 0,30 0,00 0,00

0°37' 1,13 0,94 0,00 0,00

0°49' 1,76 1,57 0,38 0,00

1°00' 2,36 2,17 0,97 0,21

1°11' 2,94 2,75 1,56 0,80

1°20' 3,42 3,23 2,03 1,27

1°29' 3,89 3,70 2,51 1,75

1°37' 4,32 4,13 2,93 2,17

1°44' 4,69 4,50 3,30 2,54

1°50' 5,01 4,82 3,62 2,86

1°54' 5,22 5,03 3,83 3,07

2°00' 5,55 5,36 4,16 3,40

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

215,

9

Maximum permissible drill string rotational speed at the curved section (rpm)

50 50 50 30 30 30 30 1 1 1 1 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

60 60 60 40 40 40 40 1 1 1 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

40 40 40 30 30 30 1 1 1 1 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

40 40 40 40 40 40 1 1 1 1 1 1 1 1 -

127

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 128: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

назВаниедРУ-195.7/8.34

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 35 l/s

30 l/s

25 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0

150

300

450

600

750

900

1050

1200

1350

1500

0

50

100

150

200

0 90

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

15 30 45 60 75 DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-195.7/8.34

Bearing section diameter (А) 195...240 mm 7 2/3...9 4/9 in

Bearing section nut diameter (В) 195...240 mm 7 2/3...9 4/9 in

Adjustable bent housing wear pad diameter (C) 197 mm 7 3/4 in

Stator diameter (D) 195 mm 7 2/3 in

Bit to bent length (Е) 2 100 mm 83 in

Overall length (F) 9 205 mm 362,4 in

Weight (± 5 %) 1 240 kg 2 734,2 lb

Bit size 215,9…269,9 mm 8 1/2 …10 5/8 in

Bit connection (box) 3-117 4 1/2 Reg

Top (motor to drill pipes) connection (box)

3-1473-171

5 1/2 FH6 5/8 FH

Maximum allowableweight on bit

30 000 kgf 66 150 lbf

Maximumbody overpull

3 600 kgf*m 26 039 ft*lb

240 000 kgf 529 200 lbf

conventional

7/8

Power section type

Lobe configuration

Length of the stator active part 3 000 mm 118 in

Stator length 3 400 mm 134 in

Flow range 25.. 35 l/s 396… 555 gpm

Speedat free run

116...163 rpm 116...163 rpm

Maximumdifferential pressure

76 atm 1 117,2 psi

Speed 91...128 rpm 91...128 rpm

Torque 1 201 kgf*m 8 687 ft*lb

Power 113...158 kW 152…212 hp

Maximum power 117...163 kW 157…219 hp

At maximum power

92 atm 1 352 psi

Speed 79...110 rpm 79...110 rpm

Torque 1 459 kgf*m 10 553 ft*lb

128

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

Maxyieldweight

Atmaximum differential pressure

Differentialpressure

Torqu

e

Page 129: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

ДРУ-195.7/8.34

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 215,9 220,7 250,8 269,9

0°00' 0,00 0,00 0,00 0,00

0°13' 0,00 0,00 0,00 0,00

0°25' 0,34 0,00 0,00 0,00

0°37' 0,76 0,64 0,00 0,00

0°49' 1,19 1,06 0,27 0,00

1°00' 1,57 1,45 0,65 0,14

1°11' 1,96 1,83 1,03 0,53

1°20' 2,27 2,15 1,35 0,84

1°29' 2,59 2,47 1,67 1,16

1°37' 2,89 2,76 1,97 1,46

1°44' 3,13 3,00 2,20 1,70

1°50' 3,34 3,21 2,41 1,91

1°54' 3,49 3,36 2,56 2,06

2°00' 3,70 3,57 2,78 2,27

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

215,

9

Maximum permissible drill string rotational speed at the curved section (rpm)

70 70 70 40 40 40 40 40 1 1 1 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

100 100 100 90 90 70 60 60 1 1 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

50 50 50 40 40 40 40 1 1 1 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 80 80 60 60 1 1 1 1 1 1 1 -

129

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 130: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-195.6/7.41

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 35 l/s

30 l/s

25 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0

150

300

450

600

750

900

1050

1200

1350

1500

0

50

100

150

200

0 75

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

15 30 45 60 DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-195.6/7.41

Bearing section diameter (А) 195...240 mm 7 2/3...9 4/9 in

Bearing section nut diameter (В) 195...240 mm 7 2/3...9 4/9 in

Adjustable bent housing wear pad diameter (C) 197 mm 7 3/4 in

Stator diameter (D) 195 mm 7 2/3 in

Bit to bent length (Е) 2 100 mm 82,7 in

Overall length (F) 7 270 mm 286,2 in

Weight (± 5 %) 1 340 kg 2 954,7 lb

Bit size 215,9…269,9 mm 8 1/2...10 5/8 in

Bit connection (box) 3-117 4 1/2 Reg

Top (motor to drill pipes) connection (box)

3-1473-171

5 1/2 FH6 5/8 FH

Maximum allowableweight on bit

30 000 kgf 66 150 lbf

Maximumbody overpull

3 600 kgf*m 26 039 ft*lb

240 000 kgf 529 200 lbf

conventional

6/7

Power section type

Lobe configuration

Length of the stator active part 3 600 mm 142 in

Stator length 4 100 mm 161 in

Flow range 25.. 35 l/s 396… 555 gpm

Speedat free run

126…174 rpm 126…174 rpm

Maximumdifferential pressure

57 atm 838 psi

Speed 96…133 rpm 96…133 rpm

Torque 894 kgf*m 6 466 ft*lb

Power 87…122 kW 117...164 hp

Maximum power 89…125 kW 119...168 hp

At maximum power

69 atm 1 014 psi

Speed 82…113 rpm 82…113 rpm

Torque 1 095 kgf*m 7 920 ft*lb

130

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

Maxyieldweight

Atmaximum differential pressure

Differentialpressure

Torque

Page 131: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-195.6/7.41

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 215,9 220,7 250,8 269,9

0°00' 0,00 0,00 0,00 0,00

0°13' 0,00 0,00 0,00 0,00

0°25' 0,41 0,25 0,00 0,00

0°37' 0,95 0,79 0,00 0,00

0°49' 1,48 1,32 0,32 0,00

1°00' 1,98 1,82 0,82 0,18

1°11' 2,47 2,31 1,31 0,67

1°20' 2,87 2,71 1,71 1,07

1°29' 3,27 3,11 2,11 1,47

1°37' 3,62 3,46 2,46 1,82

1°44' 3,94 3,78 2,77 2,14

1°50' 4,20 4,04 3,04 2,40

1°54' 4,38 4,22 3,22 2,58

2°00' 4,66 4,50 3,49 2,86

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

215,

9

Maximum permissible drill string rotational speed at the curved section (rpm)

70 70 70 40 40 40 40 40 1 1 1 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

100 100 100 90 90 70 60 60 1 1 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

50 50 50 40 40 40 40 1 1 1 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 80 80 60 60 1 1 1 1 1 1 1 -

131

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 132: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-195.7/8.47

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 35 l/s

Torque

30 l/s

25 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

020040060080010001200140016001800200022002400

0

50

100

150

200

0 15 30 45 60 75 90 105 120

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-195.7/8.47

Bearing section diameter (А) 195...240 mm 7 2/3...9 4/9 in

Bearing section nut diameter (В) 195...240 mm 7 2/3...9 4/9 in

Adjustable bent housing wear pad diameter (C) 197 mm 7 3/4 in

Stator diameter (D) 195 mm 7 2/3 in

Bit to bent length (Е) 2 100 mm 82,7 in

Overall length (F) 7 870 mm 309,8 in

Weight (± 5 %) 1 590 kg 3 506 lb

Bit size 215,9…269,9 mm 8 1/2...10 5/8 in

Bit connection (box) 3-117 4 1/2 Reg

Top (motor to drill pipes) connection (box)

3-1473-171

5 1/2 FH6 5/8 FH

Maximum allowableweight on bit

30 000 kgf 66 150 lbf

Maximumbody overpull

3 600 kgf*m 26 039 ft*lb

240 000 kgf 529 200 lbf

conventional

7/8

Power section type

Lobe configuration

Length of the stator active part 4 300 mm 169 in

Stator length 4 700 mm 185 in

Flow range 25.. 35 l/s 396… 555 gpm

Speedat free run

116…163 rpm 116…163 rpm

Maximumdifferential pressure

109 atm 1 602 psi

Speed 91…128 rpm 91…128 rpm

Torque 1 739 kgf*m 12 578 ft*lb

Power 163…228 kW 219…306 hp

Maximum power 169…236 kW 227…317 hp

131 atm 1 926 psi

Speed 79…110 rpm 79…110 rpm

Torque 2 117 kgf*m 15 312 ft*lb

132

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

At maximum power

Maxyieldweight

Atmaximum differential pressure

Differentialpressure

Page 133: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-195.7/8.47

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 215,9 220,7 250,8 269,9

0°00' 0,00 0,00 0,00 0,00

0°13' 0,00 0,00 0,00 0,00

0°25' 0,38 0,24 0,00 0,00

0°37' 0,88 0,73 0,00 0,00

0°49' 1,37 1,22 0,29 0,00

1°00' 1,83 1,69 0,76 0,17

1°11' 2,29 2,14 1,21 0,62

1°20' 2,66 2,51 1,58 0,99

1°29' 3,03 2,88 1,95 1,36

1°37' 3,36 3,21 2,28 1,69

1°44' 3,64 3,50 2,57 1,98

1°50' 3,89 3,74 2,81 2,22

1°54' 4,05 3,91 2,98 2,39

2°00' 4,31 4,16 3,23 2,64

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

215,

9

Maximum permissible drill string rotational speed at the curved section (rpm)

70 70 70 40 40 40 40 40 1 1 1 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

100 100 100 90 90 70 60 60 1 1 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

50 50 50 40 40 40 40 1 1 1 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 80 80 60 60 1 1 1 1 1 1 1 -

133

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 134: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-195.5/6.51

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 35 l/s

Torque

30 l/s

25 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0

200

400

600

800

1000

1200

1400

1600

0

50

100

150

200

250

0 90

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

15 30 45 60 75 DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-195.5/6.51

Bearing section diameter (А) 195...240 mm 7 2/3...9 4/9 in

Bearing section nut diameter (В) 195...240 mm 7 2/3...9 4/9 in

Adjustable bent housing wear pad diameter (C) 197 mm 7 3/4 in

Stator diameter (D) 195 mm 7 2/3 in

Bit to bent length (Е) 2 100 mm 82,7 in

Overall length (F) 8 270 mm 325,6 in

Weight (± 5 %) 1 380 kg 3 042,9 lb

Bit size 215,9…269,9 mm 8 1/2...10 5/8 in

Bit connection (box) 3-117 4 1/2 Reg

Top (motor to drill pipes) connection (box)

3-1473-171

5 1/2 FH6 5/8 FH

Maximum allowableweight on bit

30 000 kgf 66 150 lbf

Maximumbody overpull

3 600 kgf*m 26 039 ft*lb

240 000 kgf 529 200 lbf

conventional

5/6

Power section type

Lobe configuration

Length of the stator active part 4 720 mm 186 in

Stator length 5 100 mm 201 in

Flow range 25.. 35 l/s 396… 555 gpm

Speedat free run

162…227 rpm 162…227 rpm

Maximumdifferential pressure

85 atm 1 250 psi

Speed 124…174 rpm 124…174 rpm

Torque 1 043 kgf*m 7 544 ft*lb

Power 133…186 kW 178...249 hp

Maximum power 136…191 kW 182...256 hp

103 atm 1 514 psi

Speed 105...147 rpm 105...147 rpm

Torque 1 279 9 251 ft*lb

134

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

At maximum power

Maxyieldweight

Atmaximum differential pressure

Differentialpressure

Page 135: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-195.5/6.51

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 215,9 220,7 250,8 269,9

0°00' 0,00 0,00 0,00 0,00

0°13' 0,00 0,00 0,00 0,00

0°25' 0,37 0,22 0,00 0,00

0°37' 0,84 0,69 0,00 0,00

0°49' 1,31 1,16 0,28 0,00

1°00' 1,75 1,61 0,72 0,16

1°11' 2,18 2,04 1,15 0,59

1°20' 2,53 2,39 1,50 0,94

1°29' 2,88 2,74 1,86 1,30

1°37' 3,20 3,06 2,17 1,61

1°44' 3,47 3,33 2,44 1,88

1°50' 3,71 3,57 2,68 2,12

1°54' 3,86 3,72 2,84 2,28

2°00' 4,11 3,97 3,08 2,52

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

215,

9

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 70 70 50 40 40 40 40 40 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

100 100 100 100 100 100 90 90 80 70 60 60 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 50 50 40 40 40 40 40 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 100 100 90 90 80 70 60 60 1 1 1 -

135

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 136: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-195.4/5.53

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 35 l/s

Torque

30 l/s

25 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0

200

400

600

800

1000

1200

1400

1600

0

50

100

150

200

250

300

350

0 15 30 45 60 75 90 105 120 135

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-195.4/5.53

Bearing section diameter (А) 195...240 mm 7 2/3...9 4/9 in

Bearing section nut diameter (В) 195...240 mm 7 2/3...9 4/9 in

Adjustable bent housing wear pad diameter (C) 197 mm 7 3/4 in

Stator diameter (D) 195 mm 7 2/3 in

Bit to bent length (Е) 2 100 mm 82,7 in

Overall length (F) 8 470 mm 333,5 in

Weight (± 5 %) 1 025 kg 2 260,1 lb

Bit size 215,9…269,9 mm 8 1/2...10 5/8 in

Bit connection (box) 3-117 4 1/2 Reg

Top (motor to drill pipes) connection (box)

3-1473-171

5 1/2 FH6 5/8 FH

Maximum allowableweight on bit

30 000 kgf 66 150 lbf

Maximumbody overpull

3 600 kgf*m 26 039 ft*lb

240 000 kgf 529 200 lbf

conventional

4/5

Power section type

Lobe configuration

Length of the stator active part 4 910 mm 193 in

Stator length 5 300 mm 209 in

Flow range 25.. 35 l/s 396… 555 gpm

Speedat free run

238…333 rpm 238…333 rpm

Maximum differential pressure 115 atm 1 691 psi

Speed 182…254 rpm 182…254 rpm

Torque 1 021 kgf*m 7 385 ft*lb

Power 191…267 kW 256...358 hp

Maximum power 197…276 kW 264...370 hp

140 atm 2 058 psi

Speed 154…216 rpm 154…216 rpm

Torque 1 264 kgf*m 9 143 ft*lb

136

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

At maximum power

Maxyieldweight

Atmaximum differential pressure

Differentialpressure

Page 137: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-195.4/5.53

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 215,9 220,7 250,8 269,9

0°00' 0 0 0 0

0°13' 0 0 0 0

0°25' 0,37 0,22 0 0

0°37' 0,84 0,69 0 0

0°49' 1,31 1,16 0,28 0

1°00' 1,75 1,61 0,72 0,16

1°11' 2,18 2,04 1,15 0,59

1°20' 2,53 2,39 1,50 0,94

1°29' 2,88 2,74 1,86 1,30

1°37' 3,20 3,06 2,17 1,61

1°44' 3,47 3,33 2,44 1,88

1°50' 3,71 3,57 2,68 2,12

1°54' 3,86 3,72 2,84 2,28

2°00' 4,11 3,97 3,08 2,52

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

215,

9

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 70 70 50 40 40 40 40 40 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

100 100 100 100 100 100 90 90 80 70 60 60 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 50 50 40 40 40 40 40 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 100 100 90 90 80 70 60 60 1 1 1 -

137

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 138: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

ДРУ-240.6/7.24

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 50 l/s

Torque

40 l/s

30 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0

200

400

600

800

1000

1200

1400

1600

1800

2000

0

50

100

150

0 75

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

15 30 45 60 DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-240.7/8.34

Bearing section diameter (А) 240 mm 9 4/9 in

Bearing section nut diameter (В) 240 mm 9 4/9 in

Adjustable bent housing wear pad diameter (C) 246,5 mm 9 5/7 in

Stator diameter (D) 215...240 mm 8 1/2...9 4/9 in

Bit to bent length (Е) 3 170 mm 125 in

Overall length (F) 6 740 mm 265,4 in

Weight (± 5 %) 1 650 kg 3 638,3 lb

Bit size 285,8…444,5 mm 11 1/4...17 1/2 in

Bit connection (box) 3-152 6 5/8 Reg

Top (motor to drill pipes) connection (box)

3-1473-171

5 1/2 FH6 5/8 FH

Maximum allowableweight on bit

40 000 kgf 88 200 lbf

Maximumbody overpull

6 100 kgf*m 44 121 ft*lb

240 000 kgf 529 200 lbf

conventional

6/7

Power section type

Lobe configuration

Length of the stator active part 2 000 mm 79 in

Stator length 2 400 mm 94 in

Flow range 30… 50 l/s 476… 793 gpm

Speedat free run

92...154 rpm 92...154 rpm

Maximumdifferential pressure

32 atm 470 psi

Speed 71...118 rpm 71...118 rpm

Torque 832 kgf*m 6 018 ft*lb

Power 60...101 kW 81…135 hp

Maximum power 63...104 kW 85…140 hp

38 atm 559 psi

Speed 60...100 rpm 60...100 rpm

Torque 1 031 kgf*m 7 457 ft*lb

138

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

At maximum power

Maxyieldweight

Atmaximum differential pressure

Differentialpressure

Page 139: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

Частота при50 л/с

40 л/с

30 л/с

Мак

сим

альн

о до

пуст

имы

йди

фф

ерен

циал

ьны

йпе

репа

д

0

200

400

600

800

1000

1200

1400

1600

1800

2000

0

50

100

150

0 15 30 45 60 75

Мом

ент

(кг*

м)

Час

тота

(об/

мин

)

Дифференциальный перепад давления (атм)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-240.7/8.34

ДРУ-240.6/7.24

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 285,8 295,3 311,2

0°00' 0,00 0,00 0,00

0°13' 0,00 0,00 0,00

0°25' 0,11 0,00 0,00

0°37' 0,67 0,45 0,00

0°49' 1,24 1,02 0,64

1°00' 1,77 1,55 1,17

1°11' 2,29 2,07 1,70

1°20' 2,72 2,50 2,12

1°29' 3,14 2,92 2,55

1°37' 3,52 3,30 2,93

1°44' 3,85 3,63 3,26

1°50' 4,14 3,91 3,54

1°54' 4,33 4,10 3,73

2°00' 4,62 4,40 4,02

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

311,

15

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 50 50 40 30 30 30 1 1 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

100 100 100 80 80 80 60 60 60 1 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 40 40 30 30 30 1 1 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 80 80 60 60 60 1 1 1 1 1 1 -

139

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 140: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-240.7/8.34

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-240.7/8.34

Bearing section diameter (А) 240 mm 9 4/9 in

Bearing section nut diameter (В) 240 mm 9 4/9 in

Adjustable bent housing wear pad diameter (C) 246,5 mm 9 5/7 in

Stator diameter (D) 215...240 mm 8 1/2...9 4/9 in

Bit to bent length (Е) 3 170 mm 124,8 in

Overall length (F) 7 745 mm 304,9 in

Weight (± 5 %) 1 835 kg 4 046,2 lb

Bit size 285,8…444,5 mm 11 1/4...17 1/2 in

Bit connection (box) 3-152 6 5/8 Reg

Top (motor to drill pipes) connection (box)

3-1473-171

5 1/2 FH6 5/8 FH

Maximum allowableweight on bit

40 000 kgf 88 200 lbf

Maximumbody overpull

6 100 kgf*m 44 121 ft*lb

240 000 kgf 529 200 lbf

conventional

7/8

Power section type

Lobe configuration

Length of the stator active part 3 000 mm 118 in

Stator length 3 400 mm 134 in

Flow range 30… 50 l/s 476… 793 gpm

Speedat free run

86…144 rpm 86…144 rpm

Maximumdifferential pressure

55 atm 809 psi

Speed 68…113 rpm 68…113 rpm

Torque 1 458 kgf*m 10 545 ft*lbf

Power 101…169 kW 135...227 hp

Maximum power 106…177 kW 142...237 hp

67 atm 985 psi

Speed 58...97 rpm 58...97 rpm

Torque 1 787 kgf*m 12 925 ft*lb

140

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

At maximum power

Maxyieldweight

Atmaximum differential pressure

Differentialpressure

0

150

300

450

600

750

900

1050

1200

1350

1500

1650

1800

0

20

40

60

80

100

120

140

160

0 10 60 7020 30 40 50

RPM at 793 gpm

MA

XIM

UM

DIF

FERE

NTI

AL

PRES

SURE

DRO

P

Torque TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

DIFFERENTIAL PRESSURE (ATM)

Page 141: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

Частота при50 л/с

40 л/с

30 л/с

Мак

сим

альн

о до

пуст

имы

йди

фф

ерен

циал

ьны

йпе

репа

д

0

200

400

600

800

1000

1200

1400

1600

1800

2000

0

50

100

150

0 15 30 45 60 75

Мом

ент

(кг*

м)

Час

тота

(об/

мин

)

Дифференциальный перепад давления (атм)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-240.7/8.34

дРУ-240.7/8.34

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 285,8 295,3 311,2

0°00' 0,00 0,00 0,00

0°13' 0,00 0,00 0,00

0°25' 0,09 0,00 0,00

0°37' 0,60 0,39 0,00

0°49' 1,08 0,89 0,56

1°00' 1,55 1,35 1,02

1°11' 2,00 1,81 1,48

1°20' 2,37 2,18 1,85

1°29' 2,74 2,55 2,22

1°37' 3,07 2,88 2,55

1°44' 3,36 3,17 2,84

1°50' 3,61 3,41 3,09

1°54' 3,77 3,58 3,25

2°00' 4,03 3,84 3,51

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

311,

15

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 50 50 40 30 30 30 1 1 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

100 100 100 80 80 80 60 60 60 1 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 40 40 30 30 30 1 1 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 80 80 60 60 60 1 1 1 1 1 1 -

141

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 142: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-240.6/7.40

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 50 l/s

Torque

40 l/s

30 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0

200

400

600

800

1000

1200

1400

1600

1800

2000

2200

0

25

50

75

100

125

150

0 60

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

10 20 30 40 50 DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-240.6/7.40

Bearing section diameter (А) 240 mm 9 4/9 in

Bearing section nut diameter (В) 240 mm 9 4/9 in

Adjustable bent housing wear pad diameter (C) 246,5 mm 9 5/7 in

Stator diameter (D) 215...240 mm 8 1/2...9 4/9 in

Bit to bent length (Е) 3 170 mm 124, in 8

Overall length (F) 8 375 mm 329,7 in

Weight (± 5 %) 1 980 kg 4 365,9 lb

Bit size 285,8…444,5мм 11 1/4...17 1/2 in

Bit connection (box) 3-152 6 5/8 Reg

Top (motor to drill pipes) connection (box)

3-1473-171

5 1/2 FH6 5/8 FH

Maximum allowableweight on bit

40 000 kgf 88 200 lbf

Maximumbody overpull

6 100 kgf*m 44 121 ft*lb

240 000 kgf 529 200 lbf

conventional

6/7

Power section type

Lobe configuration

Length of the stator active part 3 600 mm 142 in

Stator length 4 000 mm 157 in

Flow range 30… 50 l/s 476… 793 gpm

Speedat free run

77…128 rpm 77…128 rpm

Maximumdifferential pressure

48 atm 705,60 psi

Speed 59…98 rpm 59…98 rpm

Torque 1 498 kgf*m 10 835 ft*lb

Power 91…151 kW 122...203 hp

Maximum power 94…157 kW 126...211 hp

57 atm 838 psi

Speed 50…83 rpm 50…83 rpm

Torque 1 857 kgf*m 13 432 ft*lb

142

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

At maximum power

Maxyieldweight

Atmaximum differential pressure

Differentialpressure

Page 143: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

Частота при50 л/с

40 л/с

30 л/с

Мак

сим

альн

о до

пуст

имы

йди

фф

ерен

циал

ьны

йпе

репа

д

0

200

400

600

800

1000

1200

1400

1600

1800

2000

2200

0

25

50

75

100

125

150

0 10 20 30 40 50 60

Мом

ент

(кг*

м)

Час

тота

(об/

мин

)

Дифференциальный перепад давления (атм)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-240.6/7.40

дРУ-240.6/7.40

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 285,8 295,3 311,2

0°00' 0,00 0,00 0,00

0°13' 0,00 0,00 0,00

0°25' 0,09 0,00 0,00

0°37' 0,54 0,36 0,06

0°49' 1,00 0,82 0,52

1°00' 1,43 1,25 0,95

1°11' 1,85 1,67 1,37

1°20' 2,20 2,02 1,72

1°29' 2,54 2,36 2,06

1°37' 2,85 2,67 2,37

1°44' 3,12 2,94 2,63

1°50' 3,35 3,17 2,86

1°54' 3,50 3,32 3,02

2°00' 3,74 3,56 3,26

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

311,

15

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 50 50 40 30 30 30 1 1 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

100 100 100 80 80 80 60 60 60 1 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 40 40 30 30 30 1 1 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 80 80 60 60 60 1 1 1 1 1 1 -

143

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 144: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-240.5/6.41

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 50 l/s

Torque

40 l/s

30 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0

200

400

600

800

1000

1200

1400

1600

1800

2000

0

25

50

75

100

125

150

175

200

0 80

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

10 20 30 40 50 60 70 DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-240.5/6.41

Bearing section diameter (А) 240 mm 9 4/9 in

Bearing section nut diameter (В) 240 mm 9 4/9 in

Adjustable bent housing wear pad diameter (C) 246,5 mm 9 5/7 in

Stator diameter (D) 215...240 mm 8 1/2...9 4/9 in

Bit to bent length (Е) 3 170 mm 124,8 in

Overall length (F) 8 475 mm 333,7 in

Weight (± 5 %) 2 165 kg 4 773,8 lb

Bit size 285,8…444,5 mm 11 1/4...17 1/2 in

Bit connection (box) 3-152 6 5/8 Reg

Top (motor to drill pipes) connection (box)

3-1473-171

5 1/2 FH6 5/8 FH

Maximum allowableweight on bit

40 000 kgf 88 200 lbf

Maximumbody overpull

6 100 kgf*m 44 121 ft*lb

240 000 kgf 529 200 lbf

conventional

5/6

Power section type

Lobe configuration

Length of the stator active part 3 700 mm 146 in

Stator length 4 100 mm 161 in

Flow range 30… 50 l/s 476… 793 gpm

Speedat free run

124…206 rpm 124…206 rpm

Maximumdifferential pressure

60 atm 882 psi

Speed 95…158 rpm 98…158 rpm

Torque 1 226 kgf*m 8 867,7 ft*lb

Power 119...199 kW 160…267 hp

Maximum power 124...206 kW 166…276 hp

73 atm 1 073,1 psi

Speed 80...134 rpm 80...134 rpm

Torque 1 521 kgf*m 11 001,4 ft*lbf

144

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

At maximum power

Maxyieldweight

Atmaximum differential pressure

Differentialpressure

Page 145: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-240.5/6.41

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 285,8 295,3 311,2

0°00' 0,00 0,00 0,00

0°13' 0,00 0,00 0,00

0°25' 0,09 0,00 0,00

0°37' 0,54 0,36 0,06

0°49' 1,00 0,82 0,52

1°00' 1,43 1,25 0,95

1°11' 1,85 1,67 1,37

1°20' 2,20 2,02 1,72

1°29' 2,54 2,36 2,06

1°37' 2,85 2,67 2,37

1°44' 3,12 2,94 2,63

1°50' 3,35 3,17 2,86

1°54' 3,50 3,32 3,02

2°00' 3,74 3,56 3,26

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

311,

15

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 50 50 40 30 30 30 1 1 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

100 100 100 80 80 80 60 60 60 1 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 40 40 30 30 30 1 1 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 80 80 60 60 60 1 1 1 1 1 1 -

145

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 146: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

ДРУ-240.7/8.41

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-240.7/8.41

Bearing section diameter (А) 240 mm 9 4/9 in

Bearing section nut diameter (В) 240 mm 9 4/9 in

Adjustable bent housing wear pad diameter (C) 246,5 mm 9 5/7 in

Stator diameter (D) 215...240 mm 8 1/2...9 4/9 in

Bit to bent length (Е) 3 170 mm 124,8 in

Overall length (F) 8 375 mm 329,7 in

Weight (± 5 %) 2 065 kg 4 553,3 lb

Bit size 285,8…444,5 mm 11 1/4...17 1/2 in

Bit connection (box) 3-152 6 5/8 Reg

Top (motor to drill pipes) connection (box)

3-1473-171

5 1/2 FH6 5/8 FH

Maximum allowableweight on bit

40 000 kgf 88 200 lbf

Maximumbody overpull

6 100 kgf*m 44 121 ft*lb

240 000 kgf 529 200 lbf

conventional

7/8

Power section type

Lobe configuration

Length of the stator active part 3 600 mm 142 in

Stator length 4 000 mm 157 in

Flow range 30… 50 l/s 476… 793 gpm

Speedat free run

176 rpm 76 rpm

Maximumdifferential pressure

85 atm 1 249,5 psi

Speed 134 rpm 134 rpm

Torque 1 857 kgf*m 13 431,7 ft*lb

Power 256 kW 348 hp

Maximum power 263,51 kW 358,27 hp

103 atm 1 514,1 psi

Speed 114 rpm 114 rpm

Torque 2 282 kgf*m 16 505,7 ft*lb

146

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

RPM at 50 l/s

MA

XIM

UM

DIF

FERE

NTI

AL

PRES

SURE

DRO

P

Torque

0

250

500

750

1000

1250

1500

1750

2000

2250

0

25

50

75

100

125

150

175

200

0 100

TORQ

UE

(KGF

*M)

FREQ

UEN

CY (R

PM)

25 50 75 DIFFERENTIAL PRESSURE (ATM)

At maximum power

Maxyieldweight

Atmaximum differential pressure

Differentialpressure

Page 147: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

Частота при50 л/с

40 л/с

30 л/с

30 л/с

Мак

сим

альн

о до

пуст

имы

йди

фф

ерен

циал

ьны

йпе

репа

д

020040060080010001200140016001800200022002400

0

50

100

150

200

0 15 30 45 60 75 90 105

Мом

ент

(кг*

м)

Час

тота

(об/

мин

)

Дифференциальный перепад давления (атм)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-240.7/8.41

дРУ-240.7/8.41

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 285,8 295,3 311,2

0°00' 0,00 0,00 0,00

0°13' 0,00 0,00 0,00

0°25' 0,09 0,00 0,00

0°37' 0,54 0,36 0,06

0°49' 1,00 0,82 0,52

1°00' 1,43 1,25 0,95

1°11' 1,85 1,67 1,37

1°20' 2,20 2,02 1,72

1°29' 2,54 2,36 2,06

1°37' 2,85 2,67 2,37

1°44' 3,12 2,94 2,63

1°50' 3,35 3,17 2,86

1°54' 3,50 3,32 3,02

2°00' 3,74 3,56 3,26

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

311,

15

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 50 50 40 30 30 30 1 1 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

100 100 100 80 80 80 60 60 60 1 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 40 40 30 30 30 1 1 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 80 80 60 60 60 1 1 1 1 1 1 -

147

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 148: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-240.7/8.47

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 50 l/s

Torque

40 l/s

30 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

020040060080010001200140016001800200022002400

0

25

50

75

100

125

150

175

200

225

250

0 10 20 30 40 50 60 70 80 90 100 110 120 130

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-240.7/8.47

Bearing section diameter (А) 240 mm 9 4/9 in

Bearing section nut diameter (В) 240 mm 9 4/9 in

Adjustable bent housing wear pad diameter (C) 246,5 mm 9 5/7 in

Stator diameter (D) 215...240 mm 8 1/2…9 4/9 in

Bit to bent length (Е) 3 170 mm 124,8 in

Overall length (F) 9 125 mm 359,3 in

Weight (± 5 %) 2 285 kg 5 038,4 lb

Bit size 285,8…444,5 mm 11 1/4...17 1/2 in

Bit connection (box) 3-152 6 5/8 Reg

Top (motor to drill pipes) connection (box)

3-1473-171

5 1/2 FH6 5/8 FH

Maximum allowableweight on bit

40 000 kgf 88 200 lbf

Maximumbody overpull

6 100 kgf*m 44 121 ft*lb

240 000 kgf 529 200 lbf

conventional

7/8

Power section type

Lobe configuration

Length of the stator active part 4 300 mm 169 in

Stator length 4 700 mm 185 in

Flow range 25… 35 l/s 396… 555 gpm

Speedat free run

166…233 rpm 166…233 rpm

Maximumdifferential pressure

109 atm 1 602 psi

Speed 129…182 rpm 129…182 rpm

Torque 1 739 kgf*m 12 578 ft*lb

Power 233…326 kW 313…437 hp

Maximum power 243…338 kW 326…453 hp

131 atm 1 926 psi

Speed 113…158 rpm 113…158 rpm

Torque 2 117 kgf*m 15 312 ft*lb

148

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

At maximum power

Maxyieldweight

Atmaximum differential pressure

Differentialpressure

Page 149: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-240.7/8.47

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 285,8 295,3 311,2

0°00' 0,00 0,00 0,00

0°13' 0,00 0,00 0,00

0°25' 0,08 0,00 0,00

0°37' 0,50 0,33 0,06

0°49' 0,92 0,76 0,48

1°00' 1,32 1,15 0,87

1°11' 1,71 1,54 1,26

1°20' 2,02 1,86 1,58

1°29' 2,34 2,17 1,90

1°37' 2,62 2,46 2,18

1°44' 2,87 2,70 2,42

1°50' 3,08 2,91 2,64

1°54' 3,22 3,06 2,78

2°00' 3,44 3,28 3,00

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

311,

15

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 50 50 40 30 30 30 1 1 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

100 100 100 80 80 80 60 60 60 1 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 40 40 30 30 30 1 1 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 80 80 60 60 60 1 1 1 1 1 1 -

149

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

Page 150: DOWNHOLE MUD MOTORS - pnmr.ru · PDF filePermneftemashremont JSC downhole mud motors Downhole motors are manufactured in accordance with TU 3664-005-00145885-2009. ... •Downhole

дРУ-240ПСтл

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 70 l/s

Torque

50 l/s

30 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

0

200

400

600

800

1000

1200

1400

1600

1800

2000

0

50

100

150

200

0 10 20 30 40

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-240ПСТЛ

Bearing section diameter (А) 240 mm 9 4/9 in

Bearing section nut diameter (В) 240 mm 9 4/9 in

Adjustable bent housing wear pad diameter (C) 246,5 mm 9 5/7 in

Stator diameter (D) 215... 240 mm 8 1/2...9 4/9 in

Bit to bent length (Е) 3 170 mm 124,8 in

Overall length (F) 6 717 mm 264,4 in

Weight (± 5 %) 1 650 kg 3 638,3 lb

Bit size 285,8…444,5 mm 11 1/4...17 1/2 in

Bit connection (box) 3-152 6 5/8 Reg

Top (motor to drill pipes) connection (box)

3-1473-171

5 1/2 FH6 5/8 FH

Maximum allowableweight on bit

40 000 kgf 88 200 lbf

Maximumbody overpull

6 100 kgf*m 44 121 ft*lb

240 000 kgf 529 200 lbf

even rubber thickness

6/7

Power section type

Lobe configuration

Length of the stator active part 2 000 mm 79 in

Stator length 2 400 mm 94 in

Flow range 30… 70 l/s 476… 1110 gpm

Speedat free run

88…149 rpm 88…149 rpm

Maximumdifferential pressure

36 atm 529 psi

Speed 70…117 rpm 70…117 rpm

Torque 1 298 kgf*m 9 388 ft*lb

Power 93…156 kW 125…209 hp

Maximum power 99…164 kW 133…220 hp

43 atm 632 psi

Speed 72…101 rpm 72…101 rpm

Torque 1 595 kgf*m 11 537 ft*lb

150

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

At maximum power

Maxyieldweight

Atmaximum differential pressure

Differentialpressure

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дРУ-240ПСтл

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 285,8 295,3 311,2

0°00' 0,00 0,00 0,00

0°13' 0,00 0,00 0,00

0°25' 0,11 0,00 0,00

0°37' 0,67 0,45 0,00

0°49' 1,24 1,02 0,64

1°00' 1,77 1,55 1,17

1°11' 2,29 2,07 1,70

1°20' 2,72 2,50 2,12

1°29' 3,14 2,92 2,55

1°37' 3,52 3,30 2,93

1°44' 3,85 3,63 3,26

1°50' 4,14 3,91 3,54

1°54' 4,33 4,10 3,73

2°00' 4,62 4,40 4,02

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

311,

15

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 50 50 40 30 30 30 1 1 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

100 100 100 80 80 80 60 60 60 1 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 40 40 30 30 30 1 1 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 80 80 60 60 60 1 1 1 1 1 1 -

151

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

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дРУ-240ПСтл

PowerDesigner Version 5.0 (November 2005)Client Rig Date

Genesis Ноябрь 30, 2005

RPM at 70 l/s

Torque

50 l/s

30 l/s

MA

XIM

UM

DIF

FER

ENTI

AL

PRES

SUR

E D

RO

P

020040060080010001200140016001800200022002400

0

50

100

150

200

0 70

TOR

QU

E (K

GF*

M)

FREQ

UEN

CY

(RPM

)

10 20 30 40 50 60 DIFFERENTIAL PRESSURE (ATM)

СЕКЦИЯ РАБОЧИХ ОРГАНОВД-240ПСТЛ

Bearing section diameter (А) 240 mm 9 4/9 in

Bearing section nut diameter (В) 240 mm 9 4/9 in

Adjustable bent housing wear pad diameter (C) 246,5 mm 9 5/7 in

Stator diameter (D) 215...240 mm 8 1/2...9 4/9 in

Bit to bent length (Е) 3 170 mm 124 4/5 in

Overall length (F) 7 815 mm 307,7 in

Weight (± 5 %) 1 850 kg 4 079,3 lb

Bit size 285,8…444,5 mm 11 1/4...17 1/2 in

Bit connection (box) 3-152 6 5/8 Reg

Top (motor to drill pipes) connection (box)

3-1473-171

5 1/2 FH6 5/8 FH

Maximum allowableweight on bit

40 000 kgf 88 200 lbf

Maximumbody overpull

6 100 kgf*m 44 121 ft*lb

240 000 kgf 529 200 lbf

even rubber thickness

7/8

Power section type

Lobe configuration

Length of the stator active part 3 020 mm 79 in

Stator length 3 400 mm 94 in

Flow range 30… 70 l/s 476… 1110 gpm

Speedat free run

94…158 rpm 94…158 rpm

Maximumdifferential pressure

58 atm 853 psi

Speed 121 rpm 121 rpm

Torque 1 983 kgf*m 14 343 ft*lb

Power 147…246 kW 197…330 hp

Maximum power 152…253 kW 204…339 hp

70 atm 1 029 psi

Speed 61...102 rpm 61...102 rpm

Torque 2 439 kgf*m 17 641 ft*lb

152

Characteristics built to zero tightness in engagement of the rotor and stator, drilling fluid density of 1000 kg/m3, drilling fluid temperature of 20 °С.* Data given in parentheses matches straight motors.

At maximum power

Maxyieldweight

Atmaximum differential pressure

Differentialpressure

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дРУ-240ПСтл

Dependence between curvature borehole intensity, motor's skew angle and borehole diameter, °/10 m

Screw angle / Bit diameter 285,8 295,3 311,2

0°00' 0,00 0,00 0,00

0°13' 0,00 0,00 0,00

0°25' 0,09 0,00 0,00

0°37' 0,60 0,39 0,00

0°49' 1,08 0,89 0,56

1°00' 1,55 1,35 1,02

1°11' 2,00 1,81 1,48

1°20' 2,37 2,18 1,85

1°29' 2,74 2,55 2,22

1°37' 3,07 2,88 2,55

1°44' 3,36 3,17 2,84

1°50' 3,61 3,41 3,09

1°54' 3,77 3,58 3,25

2°00' 4,03 3,84 3,51

The maximum permissible drill string rotational speed at different screw angles of the motor

Borehole

d

iam

eter

, mm

Motor screw angleTransition

se

ctor

, m

0°00

'

0°13

'

0°25

'

0°37

'

0°49

'

1°00

'

1°11

'

1°20

'

1°29

'

1°37

'

1°44

'

1°50

'

1°54

'

2°00

'

311,

15

Maximum permissible drill string rotational speed at the curved section (rpm)

80 80 80 50 50 40 30 30 30 1 1 1 1 1 5,0

Maximum permissible drill string rotational speed at the straight section (rpm)

100 100 100 80 80 80 60 60 60 1 1 1 1 1 -

Maximum permissible drill string rotational speedat the curved section in the presence of centralizers and

calibrators (rpm)

80 80 80 40 40 30 30 30 1 1 1 1 1 1 5,0

Maximum permissible drill string rotational speedat the straight section in the presence of centralizers and

calibrators (rpm)

100 100 100 80 80 60 60 60 1 1 1 1 1 1 -

153

•••

Recommendations are designed for rate of penetration of 6 meters per hour. At a lower rate of penetration proportionaly decrease the speed.

Fatigue failure may be due to a very strong vibration. As required, depending on local conditions, reduce the speed.

Speed depends on the borehole diameter.For smaller borehole diameters limiting speed, respectively, will be less.

«Transition sector» means the distance from the end of the curved portion to the point after which it is possible to increase the speed to a value recommended for the straight portion.

* By agreement with customer motors can be made with other skew angles

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APPENDIX № 1:

154

INSTALLATION PROCEDURE

REQUIREDPDM SCEW ANGLE

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1. SETTINGTHE REQUIRED ANGLEOF THE MOTOR CURVATURE1.1. Fasten the mechanical wrenches on the upper and lower subs of the angle adjuster, as shown in pic. 1.

1.2. Loosen, and then unscrew the angle adjuster top sub until you see the clearance of 15…20 mm at the junction between the toothed coupling and an angle adjuster top sub.

155

Appendix № 1

Grab

zon

e10

0...1

50Gr

ab z

one

15...

20

LOWER SUB

TOOTHEDCOUPLING

UPPER SUB

PIC. 1

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CAUTION! DURING THE UNSCREWINGTHE TOOTHED COUPLING ANDTHE ANGLE ADJUSTER LOWER SUBMUST REMAIN FASTENED.

1.3. Lift the toothed coupling up to disengage it from the teeth of the angle adjuster lower sub (pic. 2).

1.4. While holding the toothed coupling in upper position, rotate it relative to the angle adjuster lower sub until the alignment of the required angle labels. To increase the angle of curvature turn the toothed coupling

156

Grab

zon

eGr

ab z

one

LOWER SUB

TOOTHEDCOUPLING

UPPER SUB

PIC. 2

PERMNEFTEMASHREMONT

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in the direction shown in pic. 2, to decrease – in the opposite direction.

CAUTION! DO NOT ALLOW THE 0°00' LABEL OF THE TOOTHED COUPLING CRANK OVER THE LABEL 0°00' OF THE ANGLE ADJUSTER LOWER SUB WHILE ROTATING IN A DIRECTION OPPOSITE TO THAT SHOWN IN PIC. 2.

1.5. Lower the toothed coupling down to enter it into engagement with the teeth of the angle adjuster lower sub (pic. 3).

157

Appendix № 1

Grab

zon

e10

0...1

50Gr

ab z

one

LOWER SUB

TOOTHEDCOUPLING

UPPER SUB

PIC. 3

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1.6. Fasten the mechanical wrenches on the upper and lower subs of the angle adjuster, as shown in pic. 1.

1.7. Wrap, and then tighten the top sub to the required torque (see table № 1).

CAUTION! DURING THE SCREWINGTHE TOOTHED COUPLING ANDTHE ANGLE ADJUSTER LOWER SUBMUST REMAIN FASTENED.

Table № 1. Tightening torqueof the angle adjuster top sub

Motor size,mm (inches)

Tightening torqueof the angle adjuster top sub, kgf · m

95 (3 ¾) 600…650

105 (4 1/7) 700…800

106 (4 ¼) 700…800

120 (4 ¾) 1100…1200

127 (5) 1250…1350

142 (5 3/5) 1250…1350

145 (5 5/7) 1250…1350

165 (6 ½) 1800…2000

172 (6 ¾) 1800…2000

195 (7 ⅝ ) 1800…2000

240 (9 ½) 2000…2400

1.8. Matching labels indicate the angle of curvature of the motor. The bending plane of the angle adjuster extends through matching labels.

2. SETTING OFTHE ANGLE ADJUSTERTO THE INITIAL POSITION2.1. The nessesarity of of the installation of the angle adjuster to the initial position occurs if during screwing or unscrewing of tha angle adjuster top sub

158

PERMNEFTEMASHREMONT

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the toothed coupling disengaged from the angle adjuster lower sub and rotates together with the top sub.

Setting the angle adjuster to the initial position requires:

• Lift the toothed coupling up to disengage from theteeth of the angle adjuster lower sub (pic. 2).

• While holding the toothed coupling in upper position,screw its core into the lower sub until it stops, thenunscrew it two full turns. Wherein the torque shouldnot exceed 100 kgf · m.

CAUTION! AIR BREAKER APPLICATION FOR THIS OPERATION IS PROHIBITED.

• While holding the toothed coupling in upper positionturn it in the direction shown in pic. 2, until alignmentof the labels 0°00' at the toothed coupling and theangle adjuster lower sub.

The process of setting the angle adjuster to the initial position is completed.

159

Appendix № 1

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ые

APPENDIX № 2:

Technical specifications П

К-54

ПК-

75

ПК-

85

ПК-

95

ПК-

106

ПК-

120

Applicability(PDM size)

54 75 85 95 106 120

Outer diameter, mm

55 76 88 96 106 120

The minimum diameter of the flow cross section, mm

15 15 15 28 28 28

Overall length, mm 670 566 528 679 650 477

The length of the housing, mm

620 420 452 590 555 375

Threaded connections according to GOST R 50864-90

Box З-45 З-65 З-66 З-66 З-73

З-76З-86 З-88 З-102

Nipple З-45 З-65 З-66 З-66 З-73

З-76З-86 З-88 З-102

Drilling fluidflow rate throughthe valve, l/s (gpm)

1…3(16...47)

The sand contentin the drilling fluid,%, not more than

1 1 1 1 1 1

The pressure drop when the valvetriggered, kgf/cm2

2,1± 0,2 2,1± 0,2 2,1± 0,2 2,1± 0,2 2,1± 0,2 2,1± 0,2

Weight (±5%), kg 9 15 20 25 28 28

160

3…5(47...79)

3…7(47...111)

5…10(79...158)

5…12(79...190)

10…20(158...317)

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AN OVERFLOW (EXCESS FLOW) VALVE CAN BE INSTALLED ABOVE THE DOWNHOLE MOTOR AND IS INTENDED FOR FILLING AND EMTYING OF THE DRILL STRING AT THE DESCENT AND LIFTING OPERATIONS.

Table №1. Technical specifications of the overflow (excess flow) valves produced by

"Permneftemashremont" JSC

ПК-

127

ПК-

145

ПК-

165

ПК-

172

ПК-

195

ПК-

240

127 142 165 172 172/ 195 240

127 142 165 172-178 195 203-240

28 28 50 50 55 55

477 477 754 617 587 587

375 375 640 490 460 460

З-101 З-102

З-101З-102 З-113 З-147 З-171 З-152

З-171

З-101 З-102

З-101З-102 З-133 З-147 З-171 З-152

З-171

1 1 1 1 1 1

2,1± 0,2 2,1± 0,2 2,1± 0,2 2,1± 0,2 2,1± 0,2 2,1± 0,2

28 41 90 78 90 107

161

Appendix № 2

Technical specifications

Applicability(PDM size)

Outer diameter, mm

The minimum diameter of the flow cross section, mm

Overall length, mm

The length of the housing, mm

Threaded connections according to GOST R 50864-90

Box

Nipple

Drilling fluidflow rate throughthe valve, l/s (gpm)

The sand contentin the drilling fluid,%, not more than

The pressure drop when the valvetriggered, kgf/cm2

Weight (±5%), kg

10…20(158...317)

10…20(158...317)

10…20(158...317)

25…35(396...555)

25…35(396...555)

25…35(475...793)

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Technical specifications

КОБ-

75

КОБ-

85

КОБ-

95

КОБ-

106

КОБ-

120

КОБ-

127

Applicability(PDM size)

75, 85 85 95106 106 120 127

Outer diameter,mm

76, 78 88 96 106 121 127

Cross section area, cm²

2 2 3,5 5,6 5,6 7,1

Overall length, mm 676 676 617 676 595 652 652

The lengthof the body, mm

600 600 490 600 500 550 550

З-66 З-65 3-66 З-73 З-73 З-86 З-88

3-1013-102

З-102 З-101

З-66 З-65 З-66 З-73 З-86 З-88

3-1013-102

З-102 З-101

5 (79) 5 (79) 10 (158) 12 (190) 12 (190) 20 (317)

1 1 1 1 1 1 1

1,1 1,1 0,6 0,6 0,6 0,4

15 15 21 24 33 43 49

APPENDIX № 3:

162

Threaded connections according to GOST R 50864-90

Box

Nipple

Drilling fluidflow rate throughthe valve, l/s (gpm)

The sand contentin the drilling fluid,%, not more than

The pressure drop when the valvetriggered, kgf/cm2

Weight (±5%), kg

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A CHECK VALVE CAN BE INSTALLED ABOVE THE DOWNHOLE MOTOR AND IS INTENDED TO ELIMINATE THE MOTOR CLOGGING BY THE DRILL CUTTINGS DURING THE DESCENT OF THE DRILL STRING AND TO PREVENT OIL, WATER AND GAS SHOWS THROUGH THE DRILL PIPES.

Table №1. Technical specifications of the check valves produced by

"Permneftemashremont" JSC

КОБ-

145

КОБ-

165

КОБ-

172

КОБ-

195

КОБ-

203

142 165 172195

172195 240

142 165 178 195 203

7,1 34 40 40 40

652 699 927 927 777

550 585 800 800 650

3-1013-102 З-133 З-147 3-171 З-171

3-1013-102 З-133 З-147 3-171 З-171

20 (317) 45 (713) 57 (903) 57 (903) 57 (903)

1 1 1 1 1

0,4 0,4 0,4 0,4 0,4

61 65 98 132 115

163

Appendix № 3

Technical specifications

Applicability(PDM size)

Outer diameter,mm

Cross section area, cm²

Overall length, mm

The lengthof the body, mm

Threaded connections according to GOST R 50864-90

Box

Nipple

Drilling fluidflow rate throughthe valve, l/s (gpm)

The sand contentin the drilling fluid,%, not more than

The pressure drop when the valvetriggered, kgf/cm2

Weight (±5%), kg

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BACKGROUNDINFORMATION

164

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JOINT THREADED CONNECTIONS

Join

t thr

eads

ac

cord

ing

to G

OST

50

864-

96

API s

tand

ard

IF Thre

ad p

itch

, mm

The

oute

r dia

met

er

of th

e la

rger

bas

e of

th

e co

ne, m

m

The

tape

red

unde

rcut

di

amet

er in

a p

lane

of

the

thru

st e

nd, m

m

З-30 NC-10

4.23

30.22 30.58

З-35 NC-12 35.35 35.71

З-38 NC-13 38.55 38.91

З-42 – 42.00 44.00

З-44 NC-16 44.09 44.47

З-50 – 50.00 52.00

З-62 – 62.67 63.50

З-63.5 – 63.50 65.00

З-65 NC-23 6.35 65.10 66.67

З-66 2 ⅜ Reg 5.08 66.67 68.26

З-73 NC-26 2 ⅜ IF 6.35 73.05 74.61

З-76 2 ⅞ Reg 5.08 76.20 77.78

З-86 NC-31 2 ⅞ IF 6.35 86.13 87.70

З-88 3 ½ Reg 5.08 88.90 90.48

З-94 NC-35 6.35 94.97 96.83

З-101 3 ½ FH 5.08 101.44 102.78

З-102 NC-38 3 ½ IF 6.35 102.00 103.58

З-108 NC-40 108.71 110.32

З-117 4 ½ Reg 5.08 117.47 119.06

З-118 NC-44 6.35 117.47 119.06

З-121 4 ½ FH 5.08 121.71 123.82

З-122 NC-46 4 IF

6.35

122.78 124.61

З-133 NC-50 4 ½ IF 133.35 134.93

З-140 5 ½ Reg 140.20 141.68

З-147 5 ½ FH 147.95 150.01

З-149 NC-56 149.25 150.80

З-152 6 ⅝ Reg 152.19 153.98

З-161 – 161.92 163.93

З-163 NC-61 163.52 165.09

З-171 6 ⅝ FH 171.52 173.82

З-177 7 ⅝ Reg 177.80 180.17

З-185 NC-70 185.75 187.32

З-189 – 189.43 191.76

З-201 8 ⅝ Reg 201.98 204.38

З-203 NC-77 204.78

165

Background information

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The concentration of salt in solutions of different density (the density of theaqueous salt solutions at 15˚C)

Mas

s co

ncen

trat

ion,

%

Consumptionof sodium chloride NaCL

Consumptionof potassium chloride KCI

Dens

ity,

kg/

m3

The

salt

con

tent

, kg

/m3

The

chlo

rine

ion

cont

ent,

kg/

m3

Dens

ity,

kg/

m3

The

salt

con

tent

, kg

/m3

The

chlo

rine

ion

cont

ent,

kg/

m3

1 1 006 9 5 1 002 11 5

2 1 012 17 10 1 010 20 10

3 1 018 26 16 1 016 30 14

4 1 030 46 28 1 022 40 19

5 1 036 54 33 1 028 51 24

6 1 042 63 38 1 035 63 30

7 1 054 83 50 1 041 73 35

8 1 060 91 55 1 048 83 40

9 1 066 100 61 1 055 94 45

10 1072 108 66 1 061 106 50

11 1 078 117 71 1 068 117 56

12 1090 134 81 1 074 128 61

13 1 093 139 84 1 082 141 67

14 1 096 144 87 1 089 154 73

15 1 099 149 90 1 095 165 79

16 1 120 184 112 1 102 177 84

17 1 126 194 118 1 109 190 90

18 1 138 211 128 1 116 203 97

19 1 144 221 134 1 123 214 102

20 1 150 231 140 1 131 225 107

21 1 162 251 152 1 138 238 113

22 1 168 261 158 1 145 251 119

23 1 174 271 164 1 153 265 126

24 1 186 291 177 1 161 280 133

25 1 192 301 183 - - -

26 1198 311 189 - - -

166

PERMNEFTEMASHREMONT

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6th issue, edition A, july 2016 © "Permneftemashremont" JSC, 2016

ALL RIGHT RESERVED

The information in this instruction manual is accurate and based on verified technological principles. However, "Permneftemashremont" JSC does not give guarantees and makes no representation about it. The risk of using this information in whole responsibility of the user.

Unauthorized copying of any information this instruction manual contains, including photos, diagrams, drawings and images, is prohibited and would entail responsibility according to Part IVof the Civil Code of the Russian Federation.

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"Permneftemashremont" Joint stock company

of. 201, bld. 24, h. 3, Ostapovskiy proezd, 109316 Moscow, Russia. Tel./fax: + 7 495 66 55 930

r. 404, 28, Predslavinskaya st., 03680, Kiev, UkraineTel.: +38 044 522 81 38

E-mail: [email protected]

© 2016 "Permneftemashremont" JSC

PERMNEFTEMASHREMONT

joint stock company