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Double Sliding Door Installation ManualAuto Closing

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Safety & HandlingWhen unpacking the Double Sliding Doors and components, be careful not to scratch the aluminum frame and the polycarbonate. They have been carefully packaged and inspected before crating. Inspect all components and be sure all required hardware is included for assembly. Reference the Packing Slip.Use the proper tools for all assembly procedures as well as installation of the doors in and around the cabinets.All movement and assembly requires two persons for safety and protection of the doors being installed and the equipment around them.

Tools List516" Hex Nut

DriverPhillips Driver Extension Cord Hammer

Rubber Mallet

Level Tape Measure316" T-Handle

Hex Wrench5

32" T-Handle Hex Wrench

18" Allen

Wrench

Step Ladder 932" Drill Bit PencilFine Point

MarkerString or Straight Edge

Floor Tile Installations:

14" Masonry

BitHammer Drill

OverviewAssemble the Door Frame by connecting the side panels to the header.1.Place the Door Frame into position and verify the header is level and the Door2.Frame is aligned and plumb. Mount the Side Panels to the floor.Verify the header is level and mount the header to the cabinet.3.Place the counterweights into position.4.Place the doors in position and operate. Ensuring the edge of the doors are aligned5.with the vertical post of the Side Panels.Place the Valence on the Header and secure.6.

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13

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ITEM NO. PART NUMBER QTY DESCRIPTION1 DSD-6000-SPR 1 Right Side Panel2 DSD-6000-SPL 1 Left Side Panel3 DSD-6000-DP 1 Right Door Panel4 DSD-6000-DP 1 Left Door Panel5 DSD-6000-H 1 Header Assembly8 HDW-403008R 1 Right Roller Door Guide9 HDW-40308L 1 Left Roller Door Guide10 KIT-000001 2 Formed Mounting Bracket Assy.11 HDW-402300 2 End Stop Bracket Assy.12 HDW-403013 2 Outside Door Retainer Assy.13 HDW-403012 2 Inside Door Retainer Assy.14 HDW-400499 4 Floor Mount Bracket Assy.15 HDW-401703 2 Retangle End Cap

16 HDW-401801 HDw-401802 4Plastic Door Handle

Aluminum Door Handle17 HDW-300306 3 Rubber T-Bulb Gasket18 HDW-300309 2 Panel Gasket

2

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12

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1315

10

11

8

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Foam Bulb

DETAIL B

B

Remove screws and valence

Do NOT removeShrinkwrap oround Counterweights

Insert Foam Bulb on the backside of the square extrusion slot. Caution- Foam Bulb will attract dirt, keep it clean.

DETAIL A

A

Using 1/8" Hex Driver, remove the 3 screws and place in a safe location to be used later. Remove the Valance. Do not remove the stretch wrap around the Counterweights.

Place Foam Bulb here(square extrusion)

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Hole

DETAIL C

Slide Damper Assembly inward to reveal holeReveal

Damper Assembly

SlideSlide

C

Slide Damper Assembly's inward to reveal the hole in the extrusion.

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DDETAIL D

Faces are FlushHex driver3/16" T-Handle Header using Panels to Secure Side

Place the Header on Side Panels.1.Make sure the front is facing up while laying on the floor.2.Ensure the face of the header is flush with the face of the side panels.3.

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Insert Rubber Gasket into the gap between the Header and Side Panels.1.Using 2-3 people, stand up the Door Frame and remove protective film from the2.backside of the Side Panels.

E

Insert Rubber Gasket

DETAIL E

Remove protective film from backside of side panels

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Using two people set door frame in place and level the Header by adjusting the1.Floor Mount Brackets up/down. See next page for inserting Floor Mount Bracketsand Roller Door Guides.NOTE: It is critical that the Header is level for the door to operate properlySecure the Header to the cabinet using the Formed Mouting Bracket and2.associated self drilling screws or Velcro.Plumb the Side Panels and secure the Floor Mounting Brackets to the floor.3.NOTE: Do not compress the Foam Bulb to tight against the cabinet.

Header Must be Level

Plumb Side Panels- Front- Sides

Did you remove the protective film on the back of the Side Panels?

48.0 typicalsame width as above

48.0 typicalsame width as below

Ensure Side Panels are parallel

Foam Bulb

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Place the Rolling Door Guide Brackets and Floor Mounts on Side Panels as shown1.below using 5/32" T-Handle Allen wrench.Ensure the Door Guide Bracket is flush with the bottom of the Side Panel and2.pushed towards the back of the door.Repeat for the other side.3.

F

DETAIL F

Push Door Guide Bracketto back of slot in this direction

Floor Mount

DETAIL G

of Side PanelFlush with bottom

2 per Side PanelFloor Mounts

G

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End Stop Bracket Flush with top of Door

H

Right DoorBrkt

DETAIL H

with the top of the door.Door. Ensure each is flush Attach End Stop to the

secure.and lightly

Slide Inside Door Retainers down

Left DoorBrkt

End Stop Bracket Flush with top of Door

Left door brkt. Right door brkt.

Right Door Bracket edgeflush with top of door

Left door Bracket edgeflush with top of door

Slide Inside Door Retainers down.

Insert End Stop Bracket on the outside slot of each door.1.If not alreadY installed, Insert the Left and Right Door Brackets.2.Slide Inside Door Retainer down and lightly secure.3.

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Insert Counterweight in hole. CAREFUL not to drop.

Hook Counterweight on Cener Bracket. CAREFUL not to let the Counterweight drop

Cable needs to wrap around the pulley.

J

DETAIL J

Butt Damper Assembly against stop and secure

Remove the stretch wrap around Counterweights and insert each Counterweight1.into the hole on the Header. CAUTION: Do not drop Counterweight.Attach the cable to the Center Bracket.2.Repeat for the other Counterweight.3.Reposition Damper Assemblies to cover the Hole. Butt the Damper Assembly4.against the stop on the Header and secure.

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Verify the Header is Level.1.Set Doors on the Header and make sure they roll freely.2.Hook the Counterweight Cable from the left side onto the Right Door Bracket. The3.Counterweight on the left side will pull the Right Door closed.Hook the Counterweight Cable from the right side onto the Left Door Bracket. The4.Counterweight on the right side will pull the Left Door closed.Verify operation of the doors. If the Doors do not close properly, verify the steps in5.this Install Manual were performed and the Header is Level.

Is the Header Level?

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Insert Handles on the Front and Back Side of the doors.1.Insert Foam Bulb on Left Door2.

K

DETAIL K

Insert Handles in outer slot

Left Door Panel

Insert Foam Bulb

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L

DETAIL L

Insert Outside Door Retainer.

Insert Outside Door Retainer.1.Slide Outside Door Retainer up to 1/64" below the bottom of Header. This needs to2.be close to the bottom of the Header, but cannot touch or rub on the bottom ofthe Header.Repeat for other side.3.

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M

Slide the Inside Door Retainers up to 1/64" below the bottom of the Header. They1.cannot touch or rub on the bottom of the Header, but need to be as close aspossible for proper door operation.

DETAIL M

Slide Inside Door Retainers up close to bottom of Header

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Adjust the gap between the doors when they are closed by slightly loosening the1.Wheel Bracket and tightening the Wheel Adjusting screw. Tighten Wheel Bracketwhen finished.Adjust Rolling Door Guides up to be parallel with the Door and as close to the2.door as possible without rubbing on the Door.

Lightly Loosen WheelAdjust screw to raise or lower the Door

Adjust Roller Door Guide Bracket up close to the Door.Do not let it rub as it is opening and closing.

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Verify operation of the Doors and make adjustments as needed.1.Place the Valance on the Header and secure with the 3 screws that were2.removed at the beginnig of this manual.

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Troubleshooting Guide

Gap between the doors when closed.

Adjust the Doors using the Wheel Adjustment1.bracket. Reference the install manual.

Doors are not closing, or are closing slowly

Verify the Header is level.1.Verify the doors are not rubbing on any bracket.2.

Doors are not closing and have a small gap between the doors

Verify the Cable Crimps are not latching/catching on the1.Door Bracket causing the Door to not close completely.Verify the doors are not rubbing on any bracket (Inside2.and Outside Door Retainers, Rolling Floor Guide, etc.)Verify the Damper and End Stop brackets are aligned3.and causing to Door to close completely.Ensure spacing between the Side Panels are the same at4.the top and the bottom.