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DIGITAL CONTROLSYSTEMS
Allengine&turbinetypesandpowerranges
Electronicfuelinjectioncontrols
Controlsforconventionalinjection
Marine,locomotive,vehicleandstationaryapplications
Widerangeofsystemcomponents
Allcomponentsfromonesupplier
For Diesel, Gas & Dual-Fuel Engines,Generators & Turbines
Engine & Turbine Management
2 3
Proven reliability
High flexibility
Long life cycle
High performance
One configuration software for all systems
All components from one supplier
Any size, type or make of machine
DIGITAL CONTROL SYSTEMSComprehensive rangeHEINZMANN‘s digital control systems are acknowledged for their high flexibility, which meets all customer needs and requirements. They are known for their long life cycle and proven reliability and can be used for any size, type or make of machine. All digital control units in the HEINZMANN range offer excellent governing performance.
Our strength is customised solutions tailored to your particular application, which we offer besides our standard system solutions. This includes solutions for electronic fuel injection as well as for conventional injection. They are used for marine, locomotives, power management and industrial vehicles.
HEINZMANN develops, produces and distributes all system components like controls, actuators, injectors and sensors. With the HEINZMANN DcDesk configuration & visualisation software the user can configure and adjust the entire range of our digital controls. This grants optimal adaption to multiple applications. Thus our customers benefit from a wide range of complete solutions from one supplier.
SYSTEM SOLUTIONSAlongsidethecontrolunitasthecoreofeverycontrolsolutionHEINZMANNdeliversallsystemcomponentsconsistingofactuatorsorinjectorsandawiderangeofsensorsandpick-ups.ThusHEINZMANNcontrolsystemscoverenginesofanypowerrange,combiningacontrolunitwithanadequateactuatororinjector.Thecontrolsdifferincontrollableenginepowerrangeandnumberandtypeofinputsandoutputs.
Theconventionalsolutionsareavailablewithrotary,linearorelectro-hydraulicactuators,providingapositionfeedbackforaccurateactuatorcontrol.
AllsystemsperformexternalcommunicationviaCANprotocol.Mostofthecontrolunitsareavailableindifferentdegreesofprotectionfordirectmountingorswitchcabinetinstallation.TheyguaranteeeconomicalandindividualsolutionsforOEMs,packagersandretrofitcustomers.
All engine types: diesel, gas, dual-fuel engines and gensets
All turbine types: gas, water and steam
Governing, control & monitoring: speed, load, ignition, knock, emission and electric power generation
Application range: power generation, locomotive, marine, industrial vehicles
Benefits MODULAR UNIVERSAL CONTROLS
XIOSWithXIOS,HEINZMANNpresentsanentirelynewgenerationofcontrollerandmonitoringunit.
Unlikeconventionalcontrollers,theapplication-specificconfigurablemodularXIOSpackageoffersapreviouslyunmatchedbreadthoffunctionsandfeatures.XIOSisbasedonadvancedcontroltechnology:torelievetheCPU,alogicchip(FPGA)developedbyHEINZMANNtakescontrolofallI/Ofunctionality,leavingmorecomputingpowerforPLCfunctionsorprocessorintensiveregulationtasks.Specificadaptiontoapplicationisachievedbyavarietyofplugonmodulestailoredfordifferenttasks.
Theresultisascalable,veryflexibleandcosteffectivecontrolunit,whichfeaturesvariousandnumerousI/Os.Additionalfactorsarecustomconfigurationandmultifunction.XIOScontrolsandmonitorsmanifolddifferenttypesofengines,suchasdiesel,gasanddual-fuelenginesplusgeneratorsandturbines.
Multifunctional and modular universal engine controller and expanded I/O system
XIOS UC 1
ELECTRONIC FUEL INJECTION CONTROLS
DARDANOS MVC seriesTheDARDANOSunitsaredesignedasuniversalspeedcontrollersforengineswithelectronicallycontrolledinjectionsystems.Thesecontrolunitsdrivesolenoidactivateddieselandgasinjectionsystems.Injectiontiminganddurationcanbemappedaccordingtoenginedesigner’srequirements.
Range of EFI controls, 6, 8 and up to 24 cylinders
DARDANOS MVC 01-24
DARDANOS MVC 03-8
DARDANOS MVC 04-6
Common rail componentsHEINZMANNdeliversthefullpackageforcompletecommonrailinjectionsystemslikeHDP-K4plusinjectors,high-pressurepumps,railsandhigh-pressurepipes.
For further information please refer to the leaflet ODYSSEUS Common Rail Solutions.
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DIGITAL CONTROLSHEINZMANNdigitalcontrolunitsforconventionalinjectionareuniversallyapplicablefordieselengines,gasenginesandotherprimemovers.Inadditiontotheirbasicpurposeofspeedcontrol,thesegovernorsarecapableofperformingamultitudeofothertasksandfunctions.CombinedwithHEINZMANN‘spowerfulandprovenactuatorstheyofferreliablesystemsforenginecontrolandmanagement.
PRIAMOS DC 1-03 / DC 1-04Digitalcontrolformediumandlarge-sizedenginesandturbinesinaIP55enclosurethatcandriveHEINZMANN’smostpowerfulactuatorsratedupto300Nmtorque.ConfigurablewithprogramsoftwareDcDesk.IthasassignableI/Oswithdedicatedcableharness.ExternalcommunicationviavariousCANprotocols.WiththePRIAMOSvariantDC1-04amaximumofeven3actuatorscanbecontrolled.
Speed control unit for medium and large engines and turbines
DC 1-03
HELENOS DC 2-02HEINZMANN’sdigitalcontrolformedium-speedenginesandturbines.TheHELENOSunitformsthecorecontrolofapplication-dedicatedsystemsformarine,locomotiveandturbineapplications.ExternalcommunicationviavariableCANprotocolsandModbus.
Speed control series for medium speed engines and turbines
DC 2-02
ORION seriesORIONisagenerationofHEINZMANNdigitalcontrolsystemsforsmallandmedium-sizedengineswithanoptimalprice-performanceratioandhighefficiency.
ORION DC 7
HEINZMANN’sDC7isadigitalspeedcontrolforindustrialvehicleapplication.Robustandenduring,resistanttoanysubstanceinengineenvironment.Besidesspeedcontrolitprovidesvariousadditionalfunctions.
Speed control for on and off-road vehicle diesel engines
DC 7
ORION DC 9
DC9isahighlyefficientandflexiblebutstillcost-effectivespeedcontrolunitwithfirst-ratecontrolperformanceonsmallandmedium-sizedcombustionengines.
Speed control for small and medium-sized engines
DC 9
ORION DC 10
TheORIONDC10controlunitwithprotectiondegreeIP66ismeantfordirectenginemounting.Smallinsize,extremelyenduringwithtailor-madefunctionalitybuteconomicallyadvantageous,itisidealforspeedcontrolofsmallcombustionengines.
Speed control for direct mounting at small combustion engines
DC 10
ORION DC 12
DC12isHEINZMANN’slatestmemberoftheORIONfamilyandcanbeusedforsmallandmedium-sizedhigh-speedengines.
Thishighlyefficientspeedgovernorisbasedona16-bitmicroprocessor.Smallinsizeitisintendedfordirectenginemounting.
Speed control for direct mounting at small and medium-sized engines, 4Q-operation
DC 12
Viking35TheViking35ECUoftheHEINZMANNsubsidiaryREGULATEURSEUROPA,alongwithitsVikingVisionuserinterface,providesthecoreplatformforcombinedenginemanagement.WithitslargeandexpandablerangeofconventionalI/Osandcommunicationports,Viking35ismorethanjustagovernor;itcanbeprogrammedtodoallenginemanagementfunctionsandcontrolassociatedplant,inoneintegratedandcosteffectivepackage.TheViking35ECUiscomplementedbyarangeofhydraulicactuators,specificallythe2231servoactuator,whichprovidesaballheadmodeformanualspeedsettingintheeventofpowersupplyfailure.
Speed control and engine management system for propulsion, traction and genset application
Viking35
PANDAROS DC 6HEINZMANN’ssmallbutpowerfuldigitalcontrolforhigh-speedengines,whichdrivesHEINZMANNactuatorsratedupto30Nmtorque.
High-speed engine controls for small engines
DC 6
PANDAROS DC 6.200TheDC6.200isHEINZMANN’slowcurrentversionofdigitalPANDAROScontrols.Withassistingactuatorsystemsofhydraulictypeforinstancetorquesupto20Nmarepossible.DC6.200hardwareiswelladaptedforsmallactuatorcurrentsthereforeitcomprisesanappropriatesoftwareversion.
Low current high-speed engine control for small engines
DC 6.200
DC 8HeartofthedigitalcontrolDC8isaveryrapidandhighlypowerfulmicroprocessor.
DC8providesspeedgovernorfunctionsaswellaspositionerabilities.BesidesthatDC8canbeappliedasperipheralmoduleincontrolsystemstoextendI/Oabilitiesofmaincontrolleranddriveanotheractuator.
Speed control with positioner abilities
DC 8
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GENERATOR CONTROLS
XIOSGenSet
ThenovelXIOSGenSetcontrollerisanall-rounderforanygeneratorsystemapplication:itcombinesallrelevantbenefitsofacombustionenginespeedgovernorwithageneratorcontrol.
Onlyonecentralcontrollerisneededforcontrolandmonitoringoftheentiregensetsystem.
All in one engine & generator control
XIOSGenSet
THESEUS DGM-02HEINZMANN’sdigitalgeneratorcontrol,managementandprotectionsystem.Suitableforstand-aloneandmains-paralleloperationwithrealkWandreactivekVARloadmanagementfunctionsforsoftloading,loadsharingandimport/exportcontrol.ExternalcommunicationviaCANprotocolsorModbus.
Range of generator controls
THESEUS DGM-02
INTEGRATED GOVERNORSTherangeofintegratedgovernorscombinesthefunctionalityofHEINZMANNactuatorsandspeedgovernorsinacompactunit,therebyensuringflexibilityinmountingpositionsandinterchangeabilitywithotherproprietaryunits.
DG 2080.11CombinationofdirectactingStG2080actuatorandDC11digitalgovernor,deliveringprecise,fastcontrolatlowconsumption.
Direct mounted acutator with integrated speed controller
DG 2080.11
ORION DG 3005.10 / DG 3010.10 CombinationofactuatorStG3005/3010withspeedcontrollerDC10fordirectmountingonsmallenginesandapplicableinmanyfieldsofusee.g.operatingbutterflyvalves,pumprods,etc.
Speed control unit for small engines integrated in actuator
DG 3005.10
ORION DG 3010.10 / DK50DG3010.10/DK50fromtheORIONseriesisintendedforuseonsmallandmedium-sizedgasengines.
Throttle valve with integrated positioner
DG 3010.10
StG EC 40 / StG EC 250Combiningthecapacitiesandfeaturesofbrushlessactuatorswiththefacultiesofahigh-gradedigitalspeedcontroller,thesegovernorsaredesignedforapplicationsthatrequirebothlargeregulatingpowersandoutstandingcontrolperformance.
Alargenumberofinputsandoutputsofferagreatvarietyofcontroloptionsandallowstoinvolvealotofrelevantsignalsinthecontrolfunctions.
Í 40/250NmÍ Powersupply24VDC/48VDCÍ DegreeofprotectionIP66
Enhanced torque positioner
StG EC 40
DUAL-FUEL CONTROLS
ARTEMIS series ARTEMISDual-FuelControlSystemsarebasedonHEINZMANN’sprovengasenginecomponentsandensureaperfectgas-airmixturequalityandhighconversionratios.Thegasvalvecontrolledvariantaswellasthegasmixerbasedsystemsaresuitableforstationaryapplicationsaswellasheavy-dutyvehicles.
Two variants of dual-fuel controls customisable for any engine type and application
Range of dual-fuel ECUs
GAS ENGINE CONTROLS
KRONOS air-fuel ratio control systemsTheKRONOSproductsystemscomprisedifferentsolutionsforair-fuelrationcontrolaswellasspeedloadcontrol.Youaresuretofindasolutiontomeetyourrequirements,independentofenginesize,specificapplication,operationaldemandsandemissionrequirements.
KRONOS 20 electronically controlled system
KRONOS20isanelectronicallycontrolledAFRtrimcontrolsystemthatallowsspeed/loaddependentlambdavaluestobesetwithinacertainrange,therebyimprovingtheenginebehaviourunderalloperatingconditions.Inclosedlooplambdaismaintainedbytheengineoutputsignal.Variationsinambientconditions(suchasgasqualityandpressure)arefullycompensated.
AFR control unit
KRONOS 20
KRONOS 30 full authority system
TheKRONOS30Misafullauthorityairfuelratiocontrolsystemincludingspeed/loadcontrol.Themodularconceptisveryflexibleandcanbeextendedtoaccommodateapplicationswithlargervariationsingas,engineandambientparameters.AtthecoreofthesystemthereisELEKTRA,ahigh-precisegasmeteringunitaspartofanairfuelratiocontrolsystem.Itisavailableindifferentconfigurations.Withitsintegratedcontrolleritcanbeextendedtoastand-alonelambdacontrolsystemforanygasquality.
Stand-alone lambda control system
ELEKTRA
StG EC 250
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ACTUATORSHEINZMANNprovidesawiderangeofactuatorsincludingdirectworkingactuators,actuatorswithgearsandactuatorswithintegratedpositioningelectronicsandbrushlessmotors.
HEINZMANN’slargerangeofactuatormodelscoverspracticallyanyapplicationandsector.Thismeansthatcustomersfindaproducttailoredtotheirexactrequirements.
For more information please refer to www.heinzmann.com or actuator leaflet.
KRONOS 40 injection based system
KRONOS40isaspeed/loadcontrolsystemforgasengineswithgasinjectionvalvescontrolledbysolenoidvalves.Thesystemcanhandlecylinderoutputsfrom100kWto1MWandupto20cylinders.
Direct gas injection with solenoid valve
EFI control unit
MEGASOL gas admission valve
PHLOX control units IC seriesPHLOXcontrolunitsarehighlyflexiblehigh-energycapacitysparkignitioncontroldevices.
ItsflexibilityandI/Opossibilitiesalloweasyintegrationintoanygasenginemanagementsystem.
Ignition control versions for 8, 12, 16 or 24 cylinders
Advanced spark ignition with FlexSpark Technology
PHLOX II control unit with ignition coils
ARIADNE knock controlUsedaspartofagasenginemanagementsystem,ARIADNEcanactonignitionAFRandloadgoverning,implementingareal-timeknockcontrol.Itoffersadvantagesintermsofengineprotection,performanceandcost.
Knock control unit
ARIADNE
COMMUNICATION TOOLS
DcDesk 6.0 configuration softwareHEINZMANN’SWindows®basedsoftwaretobeusedwithourdigitalcontrols.Itsupportssystemconfigurationandparametersettingsandallowsprogrammingcontrolfunctions.Additionally,itprovidesvariousdisplayandrecordingfunctionsasforexampleerrorlogstoassistmonitoringandsystemdiagnosis.
DcDesk
PANOPTES HMIPANOPTESstandsforHEINZMANN’sHumanMachineInterface(HMI)device.Thisdisplayandoperatingdeviceissuitableforintegrationincabinetdoorsandcontrolpanels.
PANOPTES HMI
Hand-held programmerHEINZMANN’scost-effectivealternativefordigitalcontrolaccessibilityforconventionalcontrolunits.Allcontrolparameterscanbeadjusted,allmeasurementscanbedisplayedinaneasyway.Itisalsohelpfulforafastdiagnosisoferrors.
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StG3005 53° 0.30Nm(spring) 0.18Nm 4Q 2Q 4Q 2Q 4Q
StG3010 50° 0.60Nm(spring) 0.36Nm 4Q 2Q 4Q 2Q 4Q
StG1 68° 0.9Nm 0.3Nm
StG2 68° 1.4Nm 0.45Nm
StG1.5 72° 1.5Nm 0.75Nm 4Q
StG3 72° 3Nm 1.5Nm 4Q
StG2010 36° 2Nm(spring) 1Nm 4Q 4Q 4Q 4Q
StG2010 68° 1.4Nm(spring) 0.7Nm 4Q 4Q 4Q 4Q
StG2040 36° 7.4Nm(spring) 3.7Nm 4Q 4Q 4Q 4Q 4Q 4Q
StG2040 68° 5.6Nm 3.4Nm 4Q 4Q 4Q 4Q 4Q 4Q
StG2080 36° 11Nm(spring) 5.5Nm 4Q 4Q 4Q 4Q 4Q 4Q
StG2080 68° 8.4Nm(spring) 4.2Nm 4Q 4Q 4Q 4Q 4Q 4Q
StG2120 68° 13Nm 4.3Nm 4Q 4Q
StG6-01 36° 4Nm 1.4Nm 4Q 4Q 4Q 4Q 4Q 4Q 4Q
StG6-02V 36° 6Nm 2Nm 4Q 4Q 4Q 4Q 4Q 4Q 4Q
StG10 36° 10Nm 3.3Nm 4Q 4Q 4Q 4Q 4Q 4Q 4Q
StG16 42° 15Nm 5Nm 4Q 4Q 4Q 4Q 4Q 4Q 4Q
StG30 42° 31.5Nm 10.7Nm 4Q 4Q 4Q 4Q 4Q
StG30.90 90° 31.5Nm 10.7Nm 4Q 4Q
StG40 42° 44Nm 14.5Nm 4Q 4Q 4Q 4Q
StG40.90 90° 44Nm 14.5Nm 4Q 4Q
StG64 42° 64Nm 21Nm 4Q 4Q 4Q 4Q
StG90 42° 90Nm 30Nm 4Q 4Q 4Q 4Q
StG180 42° 180Nm 60Nm 4Q 4Q
LA25 19.5mm 25N 20N 2Q 2Q 2Q
LA30 15.5mm 30N 24N 2Q 2Q 2Q
LA35 12.5mm 35N 28N 2Q 2Q 2Q
HP 03-03
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Diesel engine managementFormorethan100years,HEINZMANNhasbeendrivingforwardthetechnologicaldevelopmentsindieselenginemanagement.Eversince,ourexpertiseandinnovativenesshaveservedtooptimiseengineperformanceandreduceoperationalcostsaswellastheimpactontheenvironment.Well-knownmanufacturersworktogetherwithHEINZMANNtodevelopsophisticatedcontrolsystemsformedium-sizedandlargedieselengines.Dealingwithallenginetypesandtechnologies,wearespecialistsincontroltechnologyforbothmechanicalandelectronicinjection,andoffercompletecommonrailsystems.
Gas engine managementHEINZMANNoffersacompleteproductrangeforgasenginemanagement,bothasmodularcomponentsandasfullyintegratedenginemanagementsystems.Knownfortheirreliabilityanddurability,thesecontrolsystemsarehighlyflexibleandsuitableforanysize,typeormakeofgasengine.
Withstandardproductsaswellaswithapplication-tailoredsolutions,HEINZMANNseekstoprovidetheperfectsystemforeverycustomer‘srequirements.
APPLICATIONS Dual-fuel management Conversionfromdieseltodual-fuelcombustionhappensfortwomainreasons:Thereductionoffuelcostsandthereductionofemissions.HEINZMANNdual-fuelsystemsrelyonprovencomponentsandoffersolutionsforthespecificrequirementsofstationarygensets,compressorapplications,vehiclesandengines.Throughprecisecontrolofdieselandgasmeteringtheyensureoptimalperformanceinbothdieselanddual-fuelmode.
Turbine control TheHEINZMANNGroupincludestwoexperiencedspecialistsintubingcontrol.
HEINZMANNUKdevelops,producesandimplementscontrolsystemsworldwideforalltypesofturbines,inparticulargasturbines.InadditiontotheprovenHEINZMANNcontrollers,theseincludehardcomponentssuchasactuators,pumpsandvalves.
HEINZMANNAustraliafocusesonthecontrolofsteamturbinesandgeneratorcontrol.OneoftheirtopproductsisSi-TEC(SmartIntegratedTurbine&EngineControl),adigitalcontrollerwithfullyintegratedautomaticsynchroniserandkW/kVArgeneratorcontrolwithover4000installedsystemsworldwide.
TheconsistenttechnologicalapproachisbasedonthecomprehensiverangeofHEINZMANNactuationandgoverningcomponents,broughttogetherinsystemsforgoverningandfuelcontrol,supplementedbymonitoringandprotectionfunctions.Fullturnkeysolutionsforsafeareathroughtofullhazardousareasystemsaresupplied,installedandcommissioned.
Digital genset managementGensetmanagementsystemsbyHEINZMANNandgroupmemberREGULATEURSEUROPAarebasedaroundtheTHESEUSandViking35digitalcontrollers.Encasedintoindustrystandardpanels,systemsmayincorporatePLCs,HMIsandenhancementssuchasModbusandintegratedspeedcontrol.
Marine applicationsHEINZMANNoffersacomprehensiverangeofenginecontrolsystemforallkindofships.Fordecades,thegroupmembercompaniesHEINZMANNAutomationandREGULATEURSEUROPAhavesuppliedthecivilianandmilitaryshippingindustry.Theyofferstandardsolutionsaswellascustomer-specificdevelopmentprojects.ThequalityandreliabilityofHEINZMANNsystemsisvaluedbycustomers,andtheirsuitabilityforuseinshipsiscertifiedasamatterofcoursebywell-respectedclassificationsocieties.
Traction control systemsWithHEINZMANNandREGULATEURSEUROPA,thecorporategroupincludestwolong-standingspecialistsforcontrolofpropulsionenginesinrailtractionapplications.Availableforeithermechanicalorelectronicfuelinjection,thesetractioncontrolsystemsoperateindiesel-electricanddiesel-hydrauliclocomotivesworldwide.TheflexibleconfigurationandhighgoverningqualitymakeHEINZMANNsystemsasought-afterretrofitsolutionfordiesel-electriclocomotives.
Control systems for industrial vehiclesHEINZMANNsystemsmeetthechallengessetbythedemandingconditionsofuseencounteredbyconveyor,constructionandheavy-loadvehicles.Theproductrangeincludescommonrailsystems,solutionsfordual-fuelconversionandemissioncontrolsystemsfromCPKAutomotive.Thisishow,asanabsolutespecialistindieselenginemanagement,HEINZMANNhascometoshapetheenginetechnologyofthefuture.
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Australia Heinzmann Australia Pty Ltd
GeebungQLD4034
Phone:[email protected]
ChinaHeinzmann Power Control (Jiaxing) Co. Ltd.JiashanPhone:[email protected]
GermanyCPK Automotive GmbH & Co. KGMünsterPhone:[email protected]
Great BritainHeinzmann UK Ltd.MiddlesbroughPhone:+441642467484info@heinzmannuk.comwww.heinzmann-turbine-controls.com
Regulateurs Europa Ltd.Colchester,EssexPhone:+441206799556sales@regulateurseuropa.comwww.regulateurseuropa.com
HEINZMANNGroup
Quality & Precision since 1897
The Group started in 1897 with
Heinzmann GmbH & Co. KG,
and now includes
HEINZMANN UK,
HEINZMANN China,
HEINZMANN Korea,
HEINZMANN India,
HEINZMANN Australia,
HEINZMANN AUTOMATION,
REGULATEURS EUROPA,
and CPK Automotive as
member companies.
The HEINZMANN Group
operates numerous global
subsidiaries, including eight
production sites and an
international distributor
network.
Our product portfolio
comprises engine
management system
solutions, as well as exhaust
gas aftertreatment solutions,
for industrial combustion
engines and turbines. It also
encompasses automation
systems, primarily for the
shipping industry.
Further representations: www.heinzmann.com/representations
HEINZMANN Subsidiaries
Head OfficeGermanyHeinzmann GmbH & Co. KGSchönau
Phone:[email protected]
IndiaHeinzmann India Private Ltd.PunePhone:[email protected]
KoreaHeinzmann / Regulateurs Europa Korea Pte. Ltd.UlsanPhone:[email protected]
The NetherlandsRegulateurs Europa B.V.RodenPhone:+31505019888sales@regulateurs-europa.comwww.regulateurseuropa.com
NorwayHeinzmann Automation ASNarvikPhone:[email protected]
South AfricaHeinzmannStellenboschPhone:[email protected]
UkraineHeinzmann / Regulateurs EuropaKievPhone:[email protected]
USAHeinzmann / Regulateurs Europa America Inc.FortCollins,COPhone:[email protected]
Head office Subsidiaries Subsidiaries with production facilities Distributors and dealers
www.heinzmann .com