HEINZMANN – Engine & Turbine Management

www.heinzmann.com www.heinzmann.com

HEINZMANN – Engine & Turbine Management

http://www.heinzmann.com/de

https://www.heinzmann.com/en/

http://www.heinzmann.com/de

https://www.heinzmann.com/en/

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HEINZMANN Positioning

► HEINZMANN, with its experience and innovative strength in control and drive technology, is an indispensable partner in the field of engine management for combustion engines, generators and turbines.

► As a specialist and development partner, HEINZMANN is committed to developing the perfect solution for reducing emissions and increasing efficiency. ► As a system supplier, HEINZMANN is offering in the Electric Drives business unit electric drive systems that are leading in harsh industrial environments as well as for cargo bicycles and other applications.

Markus Gromer, CEO

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Mission We see ourselves as specialists and development partners for control and drive technology.

We support our customers with tailor-made solutions to reduce emissions and increase efficiency.

We create attractive and future-proof jobs in an environment where everyone can optimally develop their talents and skills.

Vision As a know-how creator in control and drive technology, HEINZMANN will be proactive in shaping the path to sustainable energy generation and mobility.

That´s why we develop the best solutions for eco efficient controls and drives for our customers as our contribution to the preservation of our planet.

HEINZMANN Principles

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HEINZMANN Core Competences

► Customer Orientation Customised Solutions Advanced in-house production ► Innovations Permanent development of new products Components & systems for engine & turbine management ► Research & Development Highly innovative partner for combustion engine and electric drive industry ► Professional Service Worldwide network of branches, representatives and authorised dealers

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HEINZMANN Facts & Figures

Headquarter Schönau Germany

Engine & Turbine Management

Electric Drives

1897 Established

65 Mio. Sales

400 Employees

worldwide

40 Countries Subsidiaries/Agents

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HEINZMANN Group worldwide

The HEINZMANN Group: HEINZMANN Headquarters, HEINZMANN UK, HEINZMANN Norway, HEINZMANN China, HEINZMANN Australia, REGULATEURS EUROPA, CPK Automotive, Giro Engineering

400 Employees

worldwide

40 Countries Subsidiaries/Agents

https://www.heinzmann.com.au/

http://www.heinzmann.no/

http://www.heinzmann.cn/

https://www.regulateurseuropa.com/

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REGULATEURS EUROPA UK

HEINZMANN Group Members

HEINZMANN Headquarters

HEINZMANN UK HEINZMANN China

REGULATEURS EUROPA NL HEINZMANN Automation

CPK Automotive

HEINZMANN Australia GIRO Engineering

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High-Precision Production

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Certificates Quality Management ► ISO 9001:2008 ► KBA (road traffic law) ► ATEX (explosive atmosphere) with key elements of ISO/TS 16949

Environment Management ► ISO 14001:2015 Product Certificates ► Marine certificates ► Certification for explosive

atmospheres

Certificates, Classifications

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Our Engine Management Customers – References Shipping Industry

Caterpillar Inc.

Doosan Engine Co., Ltd.

BEML Bharat Earth Movers Ltd.

Anglo Belgian Corporation N.V.

Bergen Engines AS

MAN Diesel SE

JSC Noginsk Fuel Equipment Plant

MTU Friedrichshafen GmbH

Hyundai Heavy Industries Co., Ltd.

Jinan Diesel Engine Co., Ltd.

H.Cegielski – Poznan S.A.

Guascor Power S.A.U.

Henan Diesel Engine Industry Co., Ltd.

Mitsubishi Heavy Industries Ltd.

Caterpillar Marine Power Systems (MaK)

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Our Engine Management Customers – References Shipping Industry

Shanghai Marine Diesel Engine Research Institute

OJSC Volgo Diesel-MAMINS

NIIGATA Engineering Co. Ltd.

Rolls-Royce Power Engineering PLC

ZGPT Diesel

Yanmar Co., Ltd.

Wärtsilä Finland OY

STX Engine Co., Ltd.

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Our Engine Management Customers – References Locomotive Industry

Deutz AG

HUDONG Heavy Machinery Co., Ltd.

Caterpillar Inc.


Dalian Locomotive and Rolling Stock Co., Ltd.

Ningbo C.S.I. Power & Machinery Group Co., Ltd.

LTD “Nikolaevskiy Teplovozoremontniy Zavod"

OJSC "MINSK MOTOR PLANT" Holding Managing Company

JSC Kolomna Plant Russia

JSC Zvezda

JSC "Elektroagregat"

IE Universal Ltd.

PJSC Kolomensky Zavod



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Our Engine Management Customers – References GenSet Industry

Caterpillar Energy Solutions GmbH

CNPC Jichai Power Equipment Company

Bergen Engines AS

Anglo Belgian Corporation N.V.

Caterpillar Inc.

Jinan Diesel Engine Co., Ltd.

H.Cegielski – Poznan S.A.

JSC Kolomna Plant, Russia

GE's Energy – Waukesha

Guascor Power S.A.U.

Doosan Engine Co., Ltd.

CSR Qishuyan Co., Ltd.

GE Jenbacher GmbH & Co. OHG

Hyundai Heavy Industries Co., Ltd.

Caterpillar Marine Power Systems (MaK)

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Our Engine Management Customers – References GenSet Industry

Liebherr Machines Bulle AG


JSC Zvezda

Shaanxi Diesel Engine Heavy Industry Co., Ltd.

Perkins Engines Ltd.







MAN Diesel SE

Siemens Industrial Turbomachinery Ltd.

TEDOM a.s.


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Our Engine Management Customers – References Turbines

British Gas

Centrax Aero-Gate, Singapore

Batelco, Bahrain

Kawasaki Japan

Natwest Bank Gasprom, Ukraine

Greenray Turbines

EDF, Martinique

Dale Power Solutions

Emerson

K+S Germany

Caterpillar Inc.

NG Metalúrgica Ltda. Wood Group

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Our Engine Management Customers – References Industrial Vehicle Industry

CSR Qishuyan Co., Ltd.

Daimler AG

Caterpillar Inc.


CNPC Jichai Power Equipment Company

HUDONG Heavy Machinery Co., Ltd.

Isotta Fraschini Motori S.p.A.

Ganz Motory Kft.

Deutz AG


PJSC Kolomensky Zavod

Daihatsu Diesel MFG. Co. Ltd.

Yanmar Co., Ltd.

ZGPT Diesel


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Liebherr Machines Bulle AG


JSC RUMO

JSC Pervomaisk- dieselmash

JSC Zvezda



Perkins Engines Ltd. NG Metalúrgica Ltda.


Motorpal

Motorenfabrik Hatz GmbH & Co. KG



LTD “Nikolaevskiy Teplovozoremontniy Zavod"

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Shaanxi Diesel Engine Heavy Industry Co., Ltd.

Shin Nippon Machinery Co., Ltd


R.D.S.O. Research Designs & Standards Organisation

Scania AB

TEDOM a.s.

WEIR – Allen Steam Turbines

STX Engine Co., Ltd.

Superior Technology, Inc.

Shengli Oil Field Shengli Power Machi- nery Group Co., Ltd.

Shinko Ind. Ltd.

Siemens Industrial Turbomachinery Ltd.

Ural Diesel Motor Works, LLC

Shanghai Marine Diesel Engine Research Institute

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HEINZMANN Group Portfolio – all from one source

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Milestones Product Development Engine & Turbine Management

1897 Foundation

1920 - 90 Mechanical, Analogue & Digital Governors

1994 Controller for Common Rail Engines

2001 Generator, Turbine & Gas Engine Management, Dual-Fuel Solutions

2005 Complete Common Rail Systems

2010 Automation & Engine Monitoring Systems

2016 2nd Generation Common Rail Systems

2017 Electronic Pump-Pipe-Nozzles System LAVINIA E-PPN

2018 XIOSCHP Control

2019 2nd Generation Oil Mist Detection

2020 Gas Admission Valve MEGASOL 1000

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Milestones Product Development Engine & Turbine Management for combustion engines

Components and Systems for

1920 Mechanical Controllers

1980 Analogue Controllers

1994 Solenoid Valve Control

1920 Diesel Engines

2000 Gas Engines

2010 Dual-Fuel Engines 2005 Complete Common Rail Systems

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Systems & Components for Diesel Engines in all Power Ranges

Cylinder Pressure Monitoring Oil Mist Detection Bearing Oil Temperature Monitoring Exhaust Gas After-treatment

EFI-Regler Common Rail Systems Digital Control Systems Analogue Control Systems Hydraulic Speed Governors Actuators

up to 100 kW

up to 2000 kW

over 2000 kW

HEINZMANN Engine & Turbine Management

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Ignition Systems Misfire Detectiong Knock Control Exhaust Gas After-treatment Wastegate

Integrated Gas Engine Management

Mixture Control Speed Governors Engine Monitoring Systems

up to100 kW

up to 2000 kW

over 2000 kW

HEINZMANN Engine & Turbine Management

Systems & Components for Gas Engines in all Power Ranges

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Portfolio Engine & Turbine Management HEINZMANN / REGULATEURS EUROPA

up to 500 kW > 500 kW > 2000 kW > 5.000 kW > 10.000 kW

Digital Governors x x x x x

Hydraulic Governors x x x x

Actuators x x x x x

Common Rail Systems x x x x

Throttle / Wastegate Valves x x x x

Compressor Bypass Valves x x x

Oil Mist Detection System (OMD) x x x Integrated Gas Engine Management

x x x x

Mixers/Variable Gas Mixers x x x

Gas Admission Valves x x

Ignitions Systems x x x x

Misfire Detection x x x

Knock Control x x x x

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► TRITON OMD Oil Mist Detection

► TRITON BOTM Bearing Oil Temperature Monitoring

► TRITON CPM Cylinder Pressure Monitoring

► Trino Vibration Monitoring System

Application range: Diesel, gas, dual-fuel engines

Engine Monitoring Systems

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► NOx Datenlogger ► XIOSSCR

► Wastegate Valves ► ODYSSEUS

Common Rail Systems ► LAVINIA E-PPN Electronic

Pump-Pipe-Nozzle Control

Emission Management & Retrofit

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Univeral Control XIOS UC

Modular Advanced control technology Multifunctional Variety and high number of I/Os Customised configuration Scalable system Flexible & cost-effective PLC functions Application range:

Diesel, gas, dual-fuel engines, turbines

Control Alarm & Monitoring I/O Extension

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For island and mains-parallel, single genset or group application

Customised engine & generator control Scalable & flexible configuration Multifunctional & cost-effective Different HMIs available Application range:

Diesel, gas engines, turbines

Genset Management Speed Governor Functions HMI

Multifunctional GenSet Control & Monitoring XIOSGenSet

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Engine & Turbine Management Engine & Turbine Management

Comprehensive system for control and monitoring

Engine management Generator management Heat management HMIs

VERSIONS: Basic Medium Extended

CHP System Control XIOSCHP

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Precise injection control

Application-tailored configurability

Compatible with various fuel injection systems

Full functional redundancy capability

Application range: Diesel, gas, dual-fuel engines

Control Units Sensors Solenoids

Electronic Fuel Injection Systems DARDANOS


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Complete Common Rail Systems ODYSSEUS

System pressure up to 2,500 bar Engine sizes from 30 up to 1,250 kW/cyl. Applicable for diesel fuels and

heavy fuel oil Application range:

Diesel, dual-fuel engines

Control Units High-Pressure Pumps Injectors

up to 500 kW

up to 2 MW

more than 2 MW

Pump x x x

Injector x x x

Rail x x x

ECU x x x

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Electronic Pump-Pipe-Nozzle Control LAVINIA E-PPN

Reduced fuel consumption Lower emissions Cost-effective solution Robust design Long lifetime Turnkey retrofit solution

Control valve Control unit Speed sensors

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Ignition Control Systems PHLOX II PHLOX III (Flex Spark)

Complete ignition system

Precise ignition timing

Adjustable ignition energy reduces spark plug wear

Easy integration via CAN

On-board diagnostics

Up to 16 cylinders

Master-Slave Operation possible for up to 24 cylinders

Application range: Gas engines Coil Rails Ignition Leads Pickup Sensors Coils

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Application examples Industrial vehicles, generators, turbines

Thames Water, UK Generator management system

Arcante Blois waste incineration plant Steam turbine control

KAMAZ Racing Truck HDP-K3 high-pressure pump

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Application examples Ships

LNG Deep-sea ferry Motor management & monitoring system

Ocean-going vessel Hydraulic actuator

YMER Ice breaker Common rail fuel injection system

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Application examples Locomotives

Country High-speed train Viking35 Drive control

TEM-7 Locomotive E-PPN Injection control valve

Bo-Bo Locomotive Common Rail Injection System

Documents

HEINZMANN – Engine & Turbine Management