Digital - Atos · We are driving the Digital Enterprise together with our customers Teemu Pajala Director Plant Data Services, Nordic Countries Tarvonsalmenkatu 19 02600 Espoo Phone:

DigitalEnterprise-DigitalizationoftheEntireIndustrialValueChainAtosLahti17Event │02.03.2017

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Unrestricted©SiemensOsakeyhtiö2017

DIGITALENTERPRISE│Drivers

Speed Flexibility Quality Efficiency

Security

DFPLDS


DIGITALENTERPRISE│IntegratingandDigitalizingtheEntireValueChain

DFPLDS


ProductDesign:

• MechanicalproductdesignismadeusingintegratedCAD/CAE/CAMsoftware

Value:

• Richproductdefinitionisintegratedintothedesigni.e.BillofMaterial,geometry,materialspecs,manufacturingfeatures,quality,tolerancesetc.

• Embeddedproductinformationcanbeutilizedatalaterstageofthedigitalvaluechain

PRODUCTDESIGN│DesignwithIntegratedRichProductInformation

DFPLDS


ProductDesign:

• MechanicalproductdesignismadeusingintegratedCAD/CAE/CAMsoftware

Value:

• Richproductdefinitionisintegratedintothedesigni.e.BillofMaterial,geometry,materialspecs,manufacturingfeatures,quality,tolerancesetc.

• Embeddedproductinformationcanbeutilizedatalaterstageofthedigitalvaluechain

PRODUCTDESIGN│DesignwithIntegratedRichProductInformation

DFPLDS


PRODUCTIONPLANNING│VirtualValidationoftheProductionProcess

ProcessPlanning:

1. Definitionoftheprocesssequences(BillofProcess)

2. Productionlinelayoutdesign

3. Simulationofcriticalprocesssteps

4. Optimizationandbottleneckelimination

Value:

• Processisoptimizedandvalidatedinthevirtualworldbeforeinvestinginresources

DFPLDS


PRODUCTIONPLANNING│VirtualValidationoftheProductionProcess

ProcessPlanning:

1. Definitionoftheprocesssequences(BillofProcess)

2. Productionlinelayoutdesign

3. Simulationofcriticalprocesssteps

4. Optimizationandbottleneckelimination

Value:

• Processisoptimizedandvalidatedinthevirtualworldbeforeinvestinginresources

DFPLDS


PRODUCTIONENGINEERING│VirtualSystemCommissioning

ProductionEngineering:

• TIAPortalframeworkforcompleteautomationdesign

• PLCSIMAdvancedstandalonesoftwareforsimulatingtheautomationsystemoperation

Value:

• VirtualCommissioningvalidatestheintegratedoperationoftheprocess,mechanicsandtheautomationsystem

• 30-40%timesavingsinelectricalengineeringandPLCprogramming

DFPLDS


PRODUCTIONEXECUTION│Monitor&CoordinatetheEntireProductionProcess

ProductionExecution:

• MES/MOMsolutions

• Orderscheduling

• Reporting&qualityexecution

• Orderexecution

Value:

• Processtransparencyandtraceabilitythatcoverstheentirevaluechain

• Optimizedefficiency&quality

DFPLDS


SERVICES│CloudBasedAnalyticsFeedbackfortheDigitalTwin

DFPLDS

MindSphere IoT Ecosystem:

• Fastandsecuredatacollectiontothecloud

• MindAppanalyticsontheIoTplatformfromSiemensandPartners

Value:

• OpenstandardsforsecureconnectivityofSiemensand3rd partyproducts

• Utilizationofout-of-the-boxMindAppanalyticstocreatedatadrivenservices

• Feedbackofoperationsdatatonurturethedigitaltwin


Driveintra-companyandsupplier

collaborationviadataintegration

UseSimulationtoachieveforesightintheVirtualWorld

DIGITALENTERPRISE│TheVisionComestoLife

UseSmartDataAnalyticstogaininsight

anddrivecontinuousimprovement

DFPLDS


DIGITALENTERPRISE│Drivers

Speed Flexibility Quality Efficiency

Security

DFPLDS

Plant Security ServicesPlant Data Services

siemens.com/plant-security-servicesUnrestricted © Siemens AG 2016


Pohjolan Voima (PVO)IEC 62443 assessment to patch cyber security gaps

Challenge

CustomerbenefitProfile

Pohjolan Voima was established in 1943 andproduces electricity and heat to its shareholderswith hydropower and thermal power.

• Existing system does not meet modern cyber securitystandards

• No regular updates of routines in the old systems when newsystems have been deployed

• Avoidance of intentional and unintentional malfunctions causedby security threats

• Protection against phishing of valuable information andespionage

• Deploy the assessment to identify security gaps and measuresfor risk mitigation based on IEC 62443

• Investigation of the system’s technological cyber securityproperties (e.g. user and access management, operation logs,level of back-up procedures, data encryption)

• Analysis of cyber security processes and instructions, such asthe ability to react to threats

• Different perspective than in-house assessments throughan external expert

• Compliance with security requirements set for thebusiness

• Achieving the desired higher maturity level of IndustrialSecurity

Solution


Plant Security Services –

Complete service portfolio aligned with Risk Management methodology

Manage Security

Comprehensive security through

monitoring and proactive protection

Assess Security

Evaluation of the current security

status of an ICS environment

Implement Security

Risk mitigation through implementation

of security measures for reactive

protection

siemens.com/process-data-analyticsUnrestricted © Siemens AG 2016

Process Data AnalyticsImproving Process Effiency


The challenges within the process industries

… only 50 % of control loops are well tuned1)

Optimized control loops save you money withoutnew investments

Control Loop Monitoring of all control loops addsvalue to your process control system

1) Source: Control Engineering


Because the system can‘t reach orkeep nominal process values

With undesired process variations,and unnecessary operatorinterferences

With high variability in actuators(valves, pumps, motors) to keepprocess set points - stiction

Bad quality products Energy and material losses Reduced equipment availability

Potential negative impacts into operation

Non optimized control loops generates (not limited to)


Customer

Control Perfomance AnalyticsA cloud-based Service

Process plant with PCS 7 DCS PDA data collector

Support by process experts

Secure connection

Reports & suggestionsOptimizationQualityTransparency

Consultants

reports & expert consulting

Process plant with 3rd party system

SIEMENS

csv.format

Implementationof suggestions


Who bought it What industry Highlight

Reference cases for Control Performance Analytics

Production Manager Fiber, 50 LoopsWe could show that 86% of the loops wherenot optimized, and could detect stiction

Plant Manager Pharma, 76 LoopsWe were able to detect why one motor hadrepetitive failures, causing unplanneddowntime

Automation Manager Chemicals, 53 Loops71% of the control loops are in badcondition. 7 loops could not control at all.


Live Demo

Restricted © Siemens AG 2016

We are driving the Digital Enterprise together with our customers

Teemu PajalaDirectorPlant Data Services, Nordic Countries

Tarvonsalmenkatu 1902600 Espoo

Phone: +358 10 511 3336

E-mail:[email protected]

siemens.com

Driving the Digital Enterprise for discrete industries

Documents

Digital - Atos · We are driving the Digital Enterprise together with our customers Teemu Pajala Director Plant Data Services, Nordic Countries Tarvonsalmenkatu 19 02600 Espoo Phone: