27
REV. A 11/12 1 DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL

DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

  • Upload
    others

  • View
    3

  • Download
    0

Embed Size (px)

Citation preview

Page 1: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

1

DI-ACRO

#6 & #8 POWER BENDER

INSTRUCTION MANUAL

Page 2: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

2

TABLE OF CONTENTS

A. INTRODUCTION PG. 3

B. SAFETY INFORMATION PG. 3

C. SPECIFICATIONS PG. 4

D. INSTALLATION PG. 4-5

E. LUBRICATION PG. 5

F. CONTROL DESCRIPTION PG. 5-7

G. SETUP & RUN NO. 6 BENDER PG. 8-9

H. SETUP & RUN NO. 8 BENDER PG. 9-10

I. TABLE ASSEMBLY PG. 11-13

J. 4” CYLINDER ASSEMBLY PG. 13

K. BASE ASSEMBLY PG. 14-15

L. NO. 6 TOOLING HEAD ASSEMBLY PG. 16-17

M. HANGER ASSEMBLY PG. 18

N. PRESSURE ROLLER ASSEMBLY PG. 19

O. NO. 8 TOOLING HEAD ASSEMBLY PG. 20-21

P. NOSE HOLDER ASSEMBLY PG. 22

Q. GAUGE GROUP PG. 23

R. FLOOR PLAN PG. 24

S. HYDRAULIC DIAGRAM PG. 25

T. ELECTRICAL DIAGRAM PG. 26

U. WARRANTY PG. 27

Page 3: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

3

A. Introduction This instruction manual serves two purposes:

1. It outlines essential information for installation, operation and maintenance of the No. 6

and No. 8 Power Bender.

2. It gives a complete parts breakdown identified by number, should replacements be

required.

It is recommended that the operator become familiar with the bender’s instructions and operating details. It is also recommended that the foreman or supervisor familiarize himself with the

operating details of the machine to insure its continued efficient service.

The Di-Acro Power Benders are designed to accommodate two different types of tooling.

The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and

round bars up to .563” diameter.

The No. 8 Bender will handle round bar up to 1” diameter and tubing up to 1.500” diameter.

B. Safety – Caution Always read and understand this instruction manual before operating the No. 6 or No. 8

Bender.

Always make certain that other individuals are not in the working area of this machine

before operating.

Always keep fingers, hands, arms, elbows, head, feet or other parts of the body clear of

swinging arm and out of tooling area while machine is in operation.

Always make certain power is off when installing or changing tooling.

Always make certain power is disconnected when servicing machine.

Never allow untrained personnel to operate this machine.

Page 4: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

4

C. Specifications

SPECIFICATIONS

No. 6 Tooling Head No. 8 Tooling Head

Capacity (Material) 1-1/4” OD Tube (.060 wall 1-1/2” OD Tube (.060 wall mild steel mild steel

3/4” IPS 1” IPS

5/8” Rd (solid mild steel) 1” RD (solid mild steel) 1/4”x 2” Flat (easy way) 3/8”x4” (easy way) 1/4” x 1” Flat (hard way) 3/8” x 1” (hard way) Radius Capacity 9” 24”

Degree of Bend 280 360

Hydraulic Pressure 1000 PSI 1000 PSI

Motor 3 HP 3 HP

Cylinder 4” 4”

Floor Space 18” x 62” 18” X 62”

Shipping Weight 1,150 lbs. 1,150 lbs.

Spindle Torque 3487 ft./lbs. 3487 ft./lbs.

Power Required 208, 230 or volt, 3phase, 60hz

D. Installation During shipment, the bender may have accumulated a coating of dust or grit. Remove all

Dirt and rust preventative with cleaning solvent.

WARNING: To prevent serious bodily injury fasten machine to floor through 4 holes

(5/8” Dia) provided in the base of machine.

When shipped the gauge is removed for packing purposes. Install one of the two gauge groups

as illustrated below.

Page 5: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

5

NOTE: Install gauge group “A” for short or single length bends. Install group “B” for longer or multiple length bends.

NOTE: It is suggested that all four stop arms be placed at right angles to each other even if

only one or two are needed so that the knurled knob can be easily turned in to position

the stops.

Connect electricity to a thee phase input power supply making certain the transformer and motor

are connected properly for power being supplied (208, 230, or 460).

Check pump rotation. Proper rotation is shown by the directional arrow on shroud located at the

top of the motor. To change pump rotation, interchange two supply lines.

Check pump reservoir and fill to the proper level in the sight gauge if needed. Reservoir is filled

at the factory.

E. Lubrication

Fill pump with anti-wear hydraulic oil such as Mobil DTE-26 or equivalent. A viscosity

between 120 and 250 SUS should be maintained. If this is not available, automotive oil SAE 20-

20W, type SC, SD, SE is an acceptable substitute when there is little or no water contamination.

Detergent dispersant additives in these oils hold water in a tight emulsion and prevent separation

of water, even after long standing periods. A minimum of lubrication is required on the No. 6

and No. 8 benders. A single grease fitting on the rack cam requires lubrication every 500 hours

of operation or every three months. The same schedule applies to the miscellaneous linkages on

the control and gauges. Use NLGI No. 2 grease on the grease fittings, and a No. 30 machine oil

on the linkages.

F. Control Description

1. Initial Power Up

After providing the proper power source to main electrical enclosure, rotate

disconnect switch to the “ON” position. This will provide power to the control panel.

If needed rotate “E” stop mushroom button clockwise to deactivate.

Press “POWER ON RESET”

Press “START”, “STOP” buttons to control hydraulic pump. NOTE: Stop pump

when not running production. Running for extended periods of time can cause

overheating.

2. HMI Screen Displays

Three screen options are provided to operate the power bender. They are the

“Production” screen, “Manual/Homing” screen, and “Bend Value” screen. See page

7 for screen layout.

The “F4” button is used to toggle between the “Production” screen and “Manual/Homing screen.

Page 6: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

6

The “F1” button (when in the “Production” screen is used to enter the “Bend Value” screen “F1” (ESC) or <RET> is used to return back to the “Production screen.

3. Manual Operation

Start Hydraulic pump with the “START” button. Go to the “Manual/Homing” screen; press “F4” if in the “Production” screen. Toggle “F2” button between “Extend” & “Retract” to control the rotation

direction of the tooling head.

Position and hold fingers in the two hand safety switch to activate rotation.

Rotation will stop when fingers are removed from the safety switch or the

hydraulic cylinder has reached full stroke in either direction.

The “F2” button must be toggled back to rotate the tooling head in the other direction.

NOTE: The bend value is displayed but cannot be reset. Also, the proximity switch

used for homing in “Auto” mode does not stop rotation in “Manual” mode.

4. Automatic Operation (Step 1-Homing)

Using the manual operation (Step 1) rotate the tooling head to the desired

“Home” position for making a bend.

Once properly positioned, press “F1” when in the ‘Manual/Homing” screen to Toggle to the “Auto” mode.

Press “F3” to activate the “Homing” sequence. The “Homed” indicator circle

will turn off and the “Homing’ indicator circle will illuminate (turn dark)

Manually position the trip arm, under the left side of the machine, until the yellow

lights on the proximity switch illuminates on the base of the switch if necessary.

NOTE: The “Homing” operation will automatically zero the bend value.

Automatic Operation (Step 2 – Setting the Initial Bend Set Point)

(assuming the Homing sequence is complete and “Auto” mode is selected) Press “F1” in the “Production” screen to go to the “bend Value” screen

Enter the desired bend angle using the numeric key pad. The set bend angle and

actual bend angle may differ by a few degrees and therefore the set bend angle

may need to be changed. Material spring back will also need to be considered.

Press the <RET> Key to save a bend value and return to the “Production” screen. Press “F1” to escape from the “Bend Value” screen back to the “Production

screen. The bend value will default back to the previous value.

5. Automatic Operation (Step 3 – Test Bending and Bend Value Adjustment)

Position and hold fingers in the two hand safety switch to activate rotation.

Rotation will stop once the “Bend Value” has been reached.

NOTE: Rotation will stop anytime the two hand safety switch is deactivated (fingers m

removed). Rotation direction will not change until the “Bend Value” has been reached.

Position and hold fingers in the two hand safety switch to activate rotation back

Page 7: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

7

to the Home position. Rotation will not stop once the Home position has been

reached.

If the desired bend angle is not obtained repeat Step 4 (above)

6. Cycle Counter

A cycle counter is available in the “Production” screen. It is activated in the “Auto” mode when the “Bend Value” is reached. Press “F3” in the “Production” screen to reset the counter.

CONTROL PANEL

Page 8: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

8

G. SET-UP & RUN NO. 6 BENDER

NOTE: This example set-up is of forming in the counter-clockwise direction.

When you first receive your machine and tooling head, make sure you have all the

proper

parts and quantity of parts. Refer to pages 16 and 17 for No. 6 tooling head

components.

1. Turn power on. Make sure that the rack assembly is fully retracted into the cylinder.

Once in position, turn power off.

2. Place rotating arm assembly on machine top as shown on this page.

3. Place slide bar adjacent to the rotating arm.

4. Insert the 3/8” socket head cap screws into the holes on the slide and loosely thread

them into the table top.

5. Insert the three 1/2” diameter dowels into the holes of the slide bar to they are flush at

the top. At this point tighten the 3/8” screws and secure the bar. 6. Turn power on and follow the manual operation instructions to rotate the pinion

assembly in a counter-clockwise direction. Rotate pinion assembly until threaded

holes line up with clearance holes on the rotating arm. Once the holes are aligned,

turn power off, insert and tighten the six 7/16” socket head cap screws. 7. Insert the holding pin and 1/2" radius pin into their proper positions on the rotating

arm.

8. Install the proper bending collar.

9. Attach the proper clamp block to the hanger assembly.

10. Adjust Quik-Lok slide that controls the clamp block.

A.. Bolt to the rotating arm at position where material can be held firmly between

bending collar and clamp block.

B. Add spacer rods as necessary to assure firm pressure between clamp block and

bending collar.

Page 9: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

9

11. Adjust Quik-Lok slide that controls follow block (excessive pressure not necessary).

12. Clamp material with clamp block.

13. Clamp material with follow block.

14. Follow Manual Operations Instructions to test bend a part.

NOTE: After desired part has been achieved, material stop indexes can be adjusted and

follow automatic operation instruction to set up for production.

To Set Up For Clockwise Bending

1. Remove Quik-Lok that controls clamp block from rotating arm.

2. Remove Quik-Lok that controls follow block.

3. Remove rotating arm and slide.

4. Remove and flip over screw support on the end of the rotating arm.

5. Turn power on and fully extend cylinder.

6. Turn power off.

7. Repeat steps 8 through 15 in set up for counter-clockwise bending.

H. SET-UP AND RUN NO. 8 BENDER

NOTE: This example is of forming in the counter-clockwise direction.

When you first receive your machine and tooling head make sure you have all the proper

parts

quantity of parts. Refer to pages 20 & 21 for No. 8 tooling head components.

Page 10: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

10

1. Turn power on. Make sure that the rack assembly is retracted fully into the cylinder.

Once

in position turn power off.

2. Place mounting plate on machine top as shown on this page.

3. Place nose holder slide on machine so that machine dowel and screws holes are

aligned.

4. Locate 3/8” socket head cap screws and insert through the slide and loosely thread

them

into the table top.

5. Insert the four 1/2” diameter dowels into the holes of the slide bar so they are flush at

the top. Tighten the 3/8” screws and secure the bar. 6. Place the nose holder assembly on slide. Do not bolt down at this time.

7. Insert desired center pin or radius collar.

8. At this time you need to determine the proper location of the locking pin. Place a

sample

piece of the material into the radius collar. Insert the locking pin into the mounting

plate

so that the material will be held in position when turning the locking pin in a counter-

clockwise rotation.

9. The mounting plate should be located so that the locking pin will be adjacent to the

forming side opposite the instrument panel when the cylinder rod is all the way back in

the cylinder. Follow Manual Operation instructions so that the pinion assembly rotates

in a counter clockwise direction. Rotate pinion assembly until threaded hole line up

with holes in the mounting plate. Insert the six 7/16” screws in the mounting plate and tighten. When it becomes necessary to change position of mounting plate, remove the

six mounting screws in the top of the plate, which mount it to the spur pinion gear.

Position mounting plate in desired position and replace screws.

10. Rotate locking pin in a counter-clockwise direction and lock material against center pin

11. Adjust nose holder assembly.

a. Tighten bolts “B” securely

b. Finger tighten bolts “A”

c. Adjust nose holder support screw “C” until nose comes in contact with material. d. Tighten bolts “A” securely. 12. Follow Manual Operation Instructions to test bend a part.

NOTE: After desired part has been achieved, and material stop indexes can be

adjusted. Follow automatic operation instructions to set up for production.

To Set Up For Clockwise Bending

1. Change position of pin to position shown on diagram for clockwise bending.

2. Repeat steps 7 thru 12 in set up for counterclockwise bending.

Page 11: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

11

I. TABLE ASSEMBLY

Page 12: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

12

POWER BENDER

TABLE ASSEMBLY

PARTS LIST

8700000-060

ITEM PART NUMBER DESCRIPTION QTY

1 8150110-505 TABLE 1

2 8156650-300 DANGER SIGN 1

12 899111-000 CYLINDER MOUNT 1

13 20A0508C2104 SCREW-SHCS 5/8-11X2-1/4 4

14 62X0508 LOCKWASHER 5/8 4

15 8150371-170 CYLINDER ASSEMBLY 1

16 120464-000 SHIM 1

19 8150390-108 PINION ASSEMBLY 1

20 8150120-308 LOCATING BUSHING 1

21 8310100-300 CONE 1

22 8310100-400 CUP 1

23 8150470-509 LOCKING RING 1

24 23A0104C0308 SCREW-SSS 1/4-20X3/8 2

25 8000110-608 GEAR CASE COVER 1

26 8310301-100 CAM FOLLOWER 1

27 8150110-808 CAM FOLLOWER SPACER 1

28 8150470-400 NUT 1

29 8690100-200 GREASE FITTING 1

30 21A0308C2000 SCREW-HHCS 3/8-16X2 6

31 8310100-100 CONE 1

32 8310100-200 CUP 1

33 19A0102X2104 PIN-DOWEL 1/2X2-1/4 4

34 8150111-008 TAKE-UP CAP 1

35 20B0516C0708 SCREW-BHSCS 5/16-18X7/8 4

36 8371005-600 OIL SEAL 1

38 8200130-108 TRIP CLAMP 1

39 20A0104C1104 SCREW-SHCS 1/4-20X1-1/4 1

40 8000130-108 TRIP ARM 1

* 23A0104C0304 SOC SET SCREW 1/4-20X1/2 1

73 8150120-805 INDEX KNOB 1

74 8151120-307 PIN 1

75 8200120-307 KNOB 1

76 8151510-206 SPRING 1

77 23A0104C1000 SCREW-SSS 1/4-20X1 2

78 8150130-400 CLAMP 1

79 20A0516C1102 SCREW-SHCS 5/16-18X1-1/2 1

80 8151142-007 STOP ROD SUPPORT 1

84 8300142-007 STOP ROD SUPPORT 2

85 23A0516C0104 SOC SET SCREW 5/16-18X1/4 4

Page 13: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

13

POWER BENDER

TABLE ASSEMBLY

PARTS LIST “CONTINUED”

ITEM PART NUMBER DESCRIPTION QTY

86 62X0308 LOCKWASHER 3/8 6

90 62X0516 LOCKWASHER 5/16 4

92 8150110-800 SPACER 2

* 8150740-101 PROX. MOUNT 1

* 8150740-102 ENCODER FLEX PLATE 1

* 8150740-103 ENCODER ADAPTOR 1

* 23A0X10C0104 SCREW-SSS #10-24 X 1/4 2

* 23A0X10C0102 SCREW-SSS #10-24 X 1/2 1

* 20A0X08C0304 SCREW-SHCS #8-32X3/4 6

* 31X0X08C NUT-JAM #8-32 6

* 61X0X10 WASHER-FLAT #10 10

* 62X0X10 WASHER-LOCK #10 6

* Parts shown above with (*) asterisk in Item column are not shown on assembly drawing

J. 4” CYLINDER ASSEMBLY As of April 2011, the new style Rack (P/N 8150122-607) was threaded onto the cylinder piston

shaft and locked with a jam nut. Beginning December 2012 a ¼-20” set screw was used to lock the thread.

Reflects old style Rack

ITEM PART NUMBER DESCRIPTION QTY

1 8150122-607 RACK 1

3 8150372-100 CYLINDER 1

SEAL KITS (NOT SHOWN)

8150730-116 PISTON SEAL KIT

8150730-117 ROD SEAL KIT

NOTE: When replacing old style Rack (P/N 8150121-607), drill 3/8 dia. hole in rack and

align with hole in piston rod. Install 3/8” dowel pin.

Page 14: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

14

K. BASE ASSEMBLY

Page 15: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

15

POWER BENDER

BASE ASSEMBLY

PARTS LIST

121871-000

ITEM PART NUMBER DESCRIPTION QTY

1 121871-100 BASE-SUB ASSY/PWR BENDER 1

2 121871-200 DOOR ASSEMBLY 1

3 8150720-108 DOOR 1

4 8150720-109 HINGE 1

5 803343-000 LATCH 1

6 20A0104C0304 SCREW-SHCS 1/4-20X3/4 5

7 62X0104 WASHER-LOCK 1/4 5

8 30X0104C NUT-FULL 1/4-20 5

9 21A0308C0304 SCREW-HHCS 3/8-16X3/4 4

10 62X0308 WASHER-LOCK 3/8 4

11 20A0102C1104 SCREW-SHCS 1/2-13X1-1/4 4

12 62X0102 WASHER-LOCK 1/2 4

13 1000307-000 HYDRAULIC POWER SUPPLY 1

14 8150730-103 HYDRAULIC PUMP 1

15 8150730-104 PRESSURE ADJUSTMENT 1

16 8150730-105 FLOW ADJUSTMENT 1

17 8150730-106 DIRECTIONAL VALVE 1

18 8150730-107 PRESSURE GAUGE 1

19 8150730-108 RETURN FILTER 1

20 8150730-109 RESERVOIR 1

21 8150730-110 DRAIN PLUG 1

22 8150730-111 SIGHT LEVEL/TEMP GAUGE 1

23 8150730-112 FILLER/BREATHER CAP 1

24 8150730-113 MOTOR 1

25 8150730-115 PO CHECK VALVE 1

26 130-0221-P HYDRAULIC HOSE 8’ 27 130-0213-P 90° MALE ELBOW 2

28 130-0214-P SWIVEL FITTING 4

29 8150730-114 BUSHING 2

30 20A0102C1304 SCREW-SHCS 1/2-13 X1-3/4 4

31 62X0102 WASHER-LOCK 1/2 4

32 61X0102 WASHER-FLAT 1/2 4

33 30X0102C NUT-FULL 1/2-13 4

34 8150750-101 TAMPER PROOF LOCK 1

35 100-0135-P NAMEPLATE 1

Page 16: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

16

L. NO. 6 TOOLING HEAD ASSEMBLY

Page 17: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

17

NO. 6 TOOLING HEAD

ASSEMBLY PARTS LIST

ITEM PART NUMBER DESCRIPTION QTY

1 20A0716C1104 SOC HEAD CAP SCREW 7/16-14X1-1/4 6

2 8156120-302 HOLDING PIN 1

3 8130016-970 RADIUS PIN 1

4 20A0516C0508 SOC HEAD CAP SCREW 5/16-18X5/8 2

5 8156111-371 HANGER ASSEMBLY 1

6 61X0308 FLATWASHER 3/8 4

7 20A0308C2102 SOC HEAD CAP SCREW 3/8-16X2-1/2 4

8 8200111-371 ROTATING ARM ASSEMBLY 1

9 8400111-301 SPACER ROD C – 4” 2

10 8300111-301 SPACER ROD B – 2” 2

11 8156111-301 SPACER ROD A – 1” 2

12 8700111-301 SCREW SUPPORT 2

13 20A0308C1000 SOC HEAD CAP SCREW 3/8-16X1 4

14 8500111-301 KNURL HEAD SCREW 2

15 20A0308C1102 SOC HEAD CAP SCREW 3/8-16X1-1/2 12

16 8910111-300 SLIDE 1

17 19A0102X1304 DOWEL PIN 1/2 X 1-3/4 3

18 8000111-371 ASSEMBLY COMP ROLLER 1

Page 18: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

18

M. HANGER ASSEMBLY

HANGER ASSEMBLY

PARTS LIST

ITEM PART NUMBER DESCRIPTION QTY

1 85000111-300 HANDLE ROD 1

2 8120810-700 PLASTIC KNOB 1

3 61X0308 FLATWASHER 3/8 1

4 19A0102X2102 DOWEL PIN 1/2 X 2-1/2 1

5 19A0508X2102 DOWEL PIN 5/8 X 2-1/2 1

6 8156111-302 HANDLE WELDMENT 1

7 8920111-300 NOSE ASSEMBLY 1

7A 23A0104C0308 SCREW-SSS 1/4-20X3/8 1

8 8930111-300 LINK 2

9 8156120-301 LINK PIN 1

10 8400111-300 HANDLE BLOCK 1

10A 23A0104C0104 SCREW-SSS 1/4-20X1/4 2

Page 19: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

19

N. PRESSURE ROLLER ASSEMBLY

PRESSURE ROLLER ASSEMBLY

PARTS LIST

ITEM PART NUMBER DESCRIPTION QTY

1 19A0508X2102 DOWEL PIN 5/8 X 2-1/2 1

2 8156111-302 HANGER WELDMENT 1

3 8100111-371 ROLLER ASSEMBLY 1

8600111-301 ROLLER HOLDER 1

8156111-300 ROLLER 2

8200120-301 ROLLER PIN 2

8690100-200 DRIVE FTG 2

3A 23A0104C0308 SCREW-SSS 1/4-20X3/8 1

4 8930111-300 LINK 2

5 8156120-301 LINK PIN 1

6 8400111-300 HANDLE BLOCK 1

6A 23A0104C0104 SCREW-SSS 1/4-20X1/4 2

7 19A0102X2102 DOWEL PIN 1/2 X 2-1/2 1

8 61X0308 FLAT WASHER 3/8 1

9 8120810-700 PLASTIC KNOB 1

10 8500111-300 HANDLE ROD 1

Page 20: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

20

O. NO. 8 TOOLING HEAD ASSEMBLY

Page 21: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

21

NO. 8 TOOLING HEAD

ASSEMBLY PARTS LIST

ITEM PART NUMBER DESCRIPTION QTY

1 20A0102C2102 SOC HEAD CAP SCREW 1/2-13X2-1/2 2

2 20A0308C1102 SOC HEAD CAP SCREW 3/8-16X1-1/2 20

3 19A0102X1304 DOWEL PIN 1/2X1-3/4 5

4 8158121-703 NOSE HOLDER SLIDE 1

5 20A0716C1104 SOC HEAD CAP SCREW 7/16-14X1-1/4 6

6 8158110-501 MOUNTING PLATE 1

7 8158120-302 PIN 1

8 8158111-370 LOCKING PIN SMALL 1

9 8130016-970 RADIUS PIN 1

10 8000111-370 LOCKING PIN MEDIUM 1

11 8100111-370 LOCKING PIN LARGE 1

12 8158121-771 NOSE HOLDER ASSEMBLY 1

13 61X0102 FLAT WASHER 1/2 5

14 20A0102C3102 SOC HEAD CAP SCREW 1/2-13X3-1/2 3

15 8300121-701 NOSE HOLDER SUPPORT SCREW 1

16 8158121-701 NOSE HOLDER SUPPORT 1

Page 22: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

22

P. NOSE HOLDER ASSEMBLY

NO. 8 TOOLING HEAD

ASSEMBLY PARTS LIST

ITEM PART NUMBER DESCRIPTION QTY

1 8210510-204 SPRING 1

2 8010461-000 STEEL BALL 1

3 8158121-702 TRIGGER 1

4 8500121-701 FORMING NOSE 1

5 23A0308C0102 SOC SET SCREW 3/8-16X1/2 1

6 8600121-701 NOSE HOLDER 1

7 8400121-701 NOSE PIN 1

9 8310301-200 NEEDLE ROLLER 2

10 18A0104X3000 SPRING PIN 1/4 X 3 1

11 8158510-401 NOSE SPRING 2

12 21A0516C0102 HEX HEAD CAP SCREW 5/16-18X1/2 2

Page 23: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

23

Q. GAUGE GROUP

GAUGE GROUP

PARTS LIST

ITEM PART NUMBER DESCRIPTION QTY

1 8000142-007 STOP ARM 4

2 8151142-006 STOP ROD WELDMENT 1

3 8200142-007 STOP BRACKET ARM 1

4 8100142-007 STOP BRACKET ASSEMBLY 1

20A0516C1104 SCREW-SHCS 5/16-18X1-1/4 6

20A0516C1000 SCREW-SHCS 5/16-18X1 1

Page 24: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

24

R. FLOOR PLAN

Page 25: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

25

S. HYDRAULIC DIAGRAM

Page 26: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

26

T. ELECTRCAL DIAGRAMS

THIS PAGE INTENTIONALLY LEFT BLANK

Reference separate diagrams included in envelope

Page 27: DI-ACRO #6 & #8 POWER BENDER INSTRUCTION MANUAL · The No. 6 Bender is designed to handle tubing to 1.125” diameter (.060 wall-mild steel) and round bars up to .563” diameter

REV. A 11/12

27

U. WARRANTY & LIMITATION OF LIABILITY

Defective parts, of a product manufactured by DI-ACRO, will be replaced or repaired at no charge for twelve (12) months following delivery to the original purchaser. Labor is included for the first 90 days. This warranty becomes void when products have not been used according to instructions furnished by DI-ACRO, nor does it cover any altered parts or unauthorized repairs. We cannot be responsible for the cost of repairs made or attempted outside of our factory. All other warranty claims are made FOB our plant, providing such items(s) is returned freight prepaid to our plant for examination. This warranty does not apply to parts, components or systems not manufactured by DI-ACRO. These products are covered instead by the existing warranties, if any, of their manufacturers. Normal service items with a reasonable life expectancy of less than one year are warranted only to the extent of the reasonable life under normal use and service. Authorization must be obtained from DI-ACRO before returning parts or equipment to the factory. DI-ACRO will satisfy this warranty by replacing the product or refunding the purchase price upon receipt, inspection and defect identification. DI-ACRO’s liability under this warranty shall not exceed the amount paid for the product. THIS IS DI-ACRO’S SOLE WARRANTY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, WHICH ARE HEREBY EXCLUDED, INCLUDING IN

PARTICULAR ALL WARRANTIES OF MERCHANTABILITY, FITNESS OR ANY

LOSS, DAMAGE OR EXPENSES DIRECTLY OR INDIRECTLY RELATED TO THE

USE OF ITS PRODUCT OR FROM ANY OTHER CAUSE OR FOR CONSEQUENTIAL

DAMAGES INCLUDING, WITHOUT LIMITATION, LOSS OF TIME AND LOSS OF

PRODUCTION.

IT IS EXPRESSLY UNDERSTOOD THAT DI-ACRO IS NOT RESPONSIBLE FOR

DAMAGE OR INJURY CAUSED TO OTHER PRODUCTS, MACHINERY, PROPERTY

OR PERSONS BY REASON OF THE USE OF ITS PRODUCTS.

c Copyright 2006