NEW!

The new generation of passenger car Brake Testers and Test Lanes:Save and precise testing

Prüftechnik

Automatic and reliable: Brake tests with the highest possible precision

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Brake testers and test lanes for passenger cars, delivery vans andlight commercial vehicles Ñ BSA 42xx – the entry level brake testerÑ BSA 43xx – the universal brake testerÑ SDL 43xx – the extension to a test lane for brakes, suspension and trackÑ BSA 436x – the brake tester for extra-wide vehiclesÑ BSA 44xx – the brake tester for light commercial vehicles

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BSA series and SDL series: Brake service from Bosch

New brake service requirements Increased equipping of vehicles with all-wheel drive, elec-tronic brake control systems and also electronic parking brake presents the workshop with new challenges in the area of brake service. In order that the electronic system can fulfill its task, all hydraulic and mechanical components must interact perfectly. This is why system expertise, efficientdiagnostics and information systems play a constantly in-creasing role. Electronics is the key to correct repair and maintenance of the braking systems of modern vehicles.

Comprehensive support from Bosch for brake businessIrrespective of whether brakes are tested in an indepen-dent workshop or during the general inspection – suitable brake testers/test lanes from Bosch can be set up accord-ing to individual requirements.

As your workshop partner, Bosch supplies everything required for brake system service:

The most up-to-date brake testers and test lanes are continuously developed and adapted to the widest possible variety of workshop requirementsHigh-quality brake service thanks to

– optimized interaction of modern brake testing technology – comprehensive workshop information – superior quality of Bosch brake parts

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Complete brake tester and expandable module For all brake tests: The test lane from Bosch

All advantages of the BSA seriesat a glance:Fast and precise measured results thanks to innovative technology

Automatic or manual operation With infrared remote controlFully automatic, microprocessor-controlled test procedure, measured value processing and displayFast-reacting, precise measuring system DMS (strain gauge)Space-saving mechanical system through integrated control and power electronics Sensor rollers for slip control and safety monitoring

Networking through the latest computer technology for a good overview

BNet technology for networking with several work-shop PCs and ASA networkAnalog parallel displays with integrated electronicsLED lamps for displaying automatic/manual operating modePrinter set for official test records

Long life thanks to highest quality standardsHot-dip galvanized roller sets and brake rollers with plastic-corundum coating (coefficients of friction from 0.8 [dry] and 0.7 [wet])

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Efficient and precise – BSA 42xx: Brake testing for passenger cars and delivery vans

BSA 42xx – innovative and economicEconomic operation is the decisive positive factor of the BSA 4211:

Fast, simple and precise: – Testing of braking systems of passenger cars and de-

livery vans with a permissible total weight of up to 5 t – Automatic, or optional manual operating mode via IR

remote controlLong service life, even outside:

– Frame and cover of roller set hot-dip galvanized – Brake rollers reinforced with expanded metal and with

plastic-corundum coatingBest possible preparation for the customer discussion of repair, service and maintenance tasks on the braking system thanks to documentation of the test results on the optionally available printer

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The BSA 4211 is delivered as standard series with a parallel display and LCD display

Fully automatic test procedure: Nonstop precisionThe fully automatic test procedure starts with running into the roller set, which is connected to the innovative power electronics. Safe operation is guaranteed by the antilock braking system shutoff, automatic restart and saving of the braking force display. The measured results can always be viewed on the analog parallel display.

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Description Order number

BSA 4211 Roller set 1 691 500 000 Analog display with wall mounting

BSA 4211 S2 Roller set 1 691 500 010 Analog display with stand column made of steel

BSA 4211 S3 Roller set 1 691 500 003 Analog display with wall mounting, plug-in roller cover plates

Technical data BSA 42xx

Maximum test load/axle 2.5 t

Maximum overdrive load 4.0 t

Engine power 2 x 2.0 kW

Test speed 2.5 km/h

Display range 0-6 kN

Nominal measurement range 6 kN

Minimum track width 800 mm

Maximum track width 2,200 mm

Roller length 700 mm

Roller elevation 25 mm

Dimensions (W/L/D) in mm 2,360/660/250

Weight approx. 420 kg

Special accessories BSA 42xx Order number

Edge protection frame 1 691 602 000

Roller cover plates swivelable, hot-dip galvanized 1 691 601 011

Roller cover plates plug-in, hot-dip galvanized 1 691 601 010

BNet printing and archiving software 1 691 701 106

Printer set BNet device bus 1 691 601 026

Printer cabinet 1 691 602 010

Infrared remote control 1 691 601 004

4-point axle load scales 1 691 601 057

Support block for scales 1 691 601 009

Pedal force sensor 1 691 601 020

Brake tester BSA 43xx:All measured values at a glance

All measured values at a glance Multifunctional, easy to read, swivelable and rotat-able display unitThree types of measured value information: Via a green/yellow/red evaluation scale, from a pointer on the analog display and, finally, via the LCD display (standard series with BSA 43xx) for additional infor-mation on the braking factor in %, axle load in kg and ovality of the brakesMeasured results are saved automatically and can be printed out by a print command via the standard series IR remote control

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Analog display unit BSA 43xx series

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Standard series super automatic mode or operation with IR remote control"Super automatic operation" guarantees the menu-guided sequence of the entire test procedure. After the start, the computer controls all test phases fully automatically, saves the data and provides information on how to move on. The automatic drive-out support via the electromag-netic brake of the test rollers (integrated with BSA 434x) ensures that driving out is particularly gentle. Duration of the complete procedure: Approx. three minutes with automatic data archiving and optional printing function. And all of this without having to press a single button.All brake tester models can be equipped with an inter-face for printing and archiving software (BNet-PC soft-ware) as an option and are thus compatible with every modern Windows PC.

Whereas the BSA 42xx series has established itself as an entry to brake testing, the BSA 43xx series has further valuable functions that makes it a brake testing expert:

For testing brakes on passenger cars and light commer-cial vehiclesExtension to a complete test lane possibleSelectable display: Analog stand column, analog wall mounting or PC visualizationAll-wheel drive version available"High-speed test" version available

Robust, durable and capable of meeting all daily workshop demands:

Fully hot-dip galvanized, compact operating unitsBrake rollers with tire-preserving plastic-corundum coatingTo optimize the roller force, the rear test roller is raised 25 mmPowerful and robust motors and gear for challenging applications

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Brake tester BSA 43xx: Item by item for more test convenience

PC cabinet BSA 555 in conjunction with the roller set

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Test program for electronic parking brakesMore and more vehicles are equipped with an electronic parking brake. Simply use the test program integrated as standard in all BSA 43xx models to check the parking brake in accordance with the manufacturer's specifica-tions.

Automatic all-wheel drive detection The number of all-wheel drive vehicles in the workshop is also increasing. For every all-wheel drive vehicle, the BSA 434x series offers as standard the automatic all-wheel detection with direction of rotation reversal when starting the roller sets. Damage to the powertrain in the vehicle is thus avoided.

No connection restrictions to your PC networkThanks to the BNet device bus, the connection options in the BSA 43xx series are almost unlimited. By connecting to your workshop PC, you can create a network solution using the workshop software or the ASA network manager for the entire testing and workshop area. Whether for order han-dling, statistics evaluation or printing out the test records: The measurement results of all connected testers (brake test, suspension test, track test, wheel alignment, emission test or head light test) are available to your PC network. This makes order handling more efficient than ever before.

Overview of the additional options for PC visualization:ÑBNet databaseÑBNet order manager (customer and vehicle data) ÑBNet print manager (test records)ÑBNet archive manager (statistics and history)

The rear test roller raised as standard series ensures good traction

Comprehensible graphical PC display, easy to understand. All information clearly arranged in the graphic printout. The customer can select between three different printout types: Standard printout, curves printout and graphic printout.

Test reliability preprogrammed with analog display and PC visualization

SDL 120: USB converter set for connection to a customer PCThe analog display can be installed according to customer wishes by means of a wall mounting and swivel arm (BSA 433), or by an aluminum stand column (BSA 437)

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Technical data BSA 4310 BSA 4311 BSA 4340 BSA 4341 BSA 4340 S1

Description Roller set Roller set Roller set Roller set Roller set

Order number 1 691 600 303 1 691 600 300 1 691 600 301 1 691 600 302 1 691 600 304

Maximum test load 3.5 t 2.5 t 3.5 t 2.5 t 3.5 t

Maximum transit load 4.0 t 4.0 t 4.0 t 4.0 t 4.0 t

Engine power 2 x 3.7 kW 2 x 3.7 kW 2 x 3.7 kW 2 x 3.7 kW 2 x 3.7 kW

Voltage 400 V 400 V 400 V 400 V 230 V

Frequency 50 Hz 50 Hz 50 Hz 50 Hz 60 Hz

Test speed 2.7 km/h 5.2 km/h 2.7 km/h 5.2 km/h 2.7 km/h

Automatic all-wheel drive detection no no yes yes yes

Electronic engine brake no no yes yes yes

Roller diameter 205 mm 205 mm 205 mm 205 mm 205 mm

Roller length 700 mm 700 mm 700 mm 700 mm 700 mm

Roller elevation 25 mm 25 mm 25 mm 25 mm 25 mm

Dimensions (W/L/D) in mm 2,360/660/250 2,360/660/250 2,360/660/250 2,360/660/250 2,360/660/250

Weight approx. 420 kg 420 kg 420 kg 420 kg 420 kg

Technical data BSA 433 BSA 437 BSA 555 BSA 535 SDL 120

Presentation medium Analog display Analog display TFT monitor in the TFT monitor in the existing PC cabinet PC cabinet workshop PC or laptop1

Components Wall mounting Stand column PC, 19" TFT monitor, PC, 17" TFT monitor, USB converter set, made of aluminum printer, mouse printer, mouse CD , dongle

Method of display Analog Analog PC visualization PC visualization PC visualization

Order number 1 691 600 327 1 691 600 328 1 691 700 102 1 691 700 300 1 691 700 103

Display range 2 x 0 - 8 kN 2 x 0 - 8 kN 0 - 8 kN 0 - 8 kN 0 - 8 kN

Weight approx. 50 kg 60 kg 90 kg 90 kg 1 - 2 kg

Displays - matched to every workshop requirement:

1 Observe the hardware requirements

Complete: Modern passenger car brake testing system, test lane SDL 43xx

SDL 43xx: The complete test lane for brakes, suspension and vehicle track

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SDL 430 suspension tester

Order number 1 691 620 300

Measurement principle EUSAMA

Engine power 2 x 2.5 kW

Maximum test sequence 25 Hz

Stroke 6 mm

Test load 2.0 t

Overdrive load 4.0 t

Dimensions (W/L/D) in mm 2,360/440/280

SDL 435 FWT/noise diagnostics

Order number 1 691 620 301

Measurement principle EUSAMA

Engine power 2 x 3.0 kW

Maximum test sequence 10 to 30 Hz Also with frequency converter

Test load 1.65 t

Overdrive load 4.0 t

Dimensions (W/L/D) in mm 2,360/440/280

SDL 410 side slip tester

Order number 1 691 630 300

Maximum test load 2.0 t

Maximum overdrive load 4.0 t

Display range +20 to -20 mm/m

Dimensions (W/L/D) in mm 750/480/35

The components of the SDL 43xx series from Bosch can be easily used to extend the brake testers to a complete test lane. For example, it is possible to integrate a side slip tester SDL 410, a suspension tester SDL 430 or a suspension tester with noise diagnosis SDL 435.

Connection option for additional test components and clearly arranged PC visualization through a BNet device bus integrated as standard seriesSpecial advantage: You do not need any additional display units to do thisFast and clearly arranged acquisition of the measur-ing data

– via analog display and integrated LCD display (SDL 433x)

– via 19" TFT color monitor on the PC cabinet BSA 555

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SDL 43xx: The complete test lane for brakes, suspension and vehicle track

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Special accessories Order number

Suspension tester SDL 430 1 691 620 300

Suspension tester with noise diagnostics SDL 435 1 691 620 301

Track test plate SDL 410 1 691 630 300

PC cabinet BSA 555 (incl. PC, 19" TFT monitor, printer and mouse) 1 691 700 102

PC cabinet BSA 535 (incl. PC, 17" TFT monitor, printer and mouse) 1 691 700 300

PC kit for customer PC SDL 120 1 691 700 103

Edge protection frame for roller set BSA 43xx 1 691 602 000

Edge protection frame for roller set BSA 436x 1 691 602 151

Edge protection frame for roller set BSA 44xx 1 691 872 000

Edge protection frame for suspension tester SDL 43x 1 691 622 002

Edge protection frame for test lane BSA 43xx + SDL 43x 1 691 602 001

Assembly case for test lane BSA 43xx + SDL 43x 1 691 602 002

Assembly frame for side slip tester SDL 410 1 691 632 000

Support blocks for scales 1 691 601 009

Dowel set for fixing (only for SDL 430) 1 691 621 001

Swivelable roller cover plates BSA 43xx (not BSA 436x) 1 691 601 011

Plug-in roller cover plates BSA 43xx (not BSA 436x) 1 691 601 010

Plug-in roller cover plates BSA 436x 1 691 602 112

Plug-in roller cover plates BSA 44xx 1 691 871 003

BNet printer set 1 691 601 026

Printer cabinet 1 691 602 010

BNet printing and archiving software 1 691 701 106

4-point axle load scales BSA 43xx 1 691 601 057

4-point axle load scales BSA 436x 1 691 601 058

4-point axle load scales BSA 44xx 1 691 871 004

Pedal force sensor 1 691 601 020

PC cabinet BSA 555

PC cabinet BSA 535

BSA and SDL: Fully networked and expandable

Swivelable cover plates for the roller sets of the BSA 43xx series

Aluminum stand columns for the BSA 44xx and BSA 42xx series

Plug-in cover plates for the roller sets

BNet printer set with remote control

Assembly case for simple installa-tion of the test lane SDL 43xx

Cabinet for correct printer accommodation

Edge protection for neat installa-tion of the roller sets

Axle load scales with four sensors

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BSA 436x and BSA 44xx: High-precision brake testing of light commercial vehicles

BSA 436xEfficient, high-precision brake testing:

For vehicles up to 2.5 t axle load and track widths of 800 - 2,800 mmAutomatic all-wheel drive detectionTest program for electronic parking brakes; with electromagnetic drive-out support and super auto-matic modeFast and precise measured value acquisitionBraking force difference at a glance through 3-fold parallel analog display with additional evaluation scaleLCD display shows program status, axle weight and braking factor in %Extension to complete test lane possible (only with BSA 436x)Networking with workshop PC possible through BNet device bus

BSA 44xxThe BSA 44xx series is based on the BSA 436x series but achieves even more:

Suitable for 2-axle vehicles up to 10 t permissible total weightFor track widths of 860 - 2,800 mm

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Thanks to the extra-wide roller set, vehicles with twin tires can also be easily measured

PC visualization: All models in the BSA 436x and BSA 44xx series can be extended by the PC cabinet BSA 555

Seamless integration: Brake System Analysis, ECU Diagnostics and Emission Analysis

Bosch Emission Analysis BEA 350/BEA 460 Service for a clean environment: A practical and cost- efficient addition for commercial vehicle service in many workshops is the integration of the Emission Analysis complete station BEA 350 or BEA 460 in conjunction with the PC cabinet using BNet technology.

Comprehensive ECU Diagnostics from Bosch The increasing networking of mechanical and electronic systems in vehicles has created a demand for innovative test equipment and test methods. To accomodate to this trend, the recently developed combination of the Bosch test lane and the ECU diagnostic tester KTS provides an optional solution for the workshop.

BEA 350 KTS 570 wireless

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The BSA 436x series is delivered as standard series with a rectangular analog display

Technical data BSA 4361 BSA 4361 S1 BSA 4361 S40 BSA 4440 BSA 4440 S1 BSA 4440 S40

Article designation Roller set Roller set with Roller set with Roller set with Roller set with Roller set with analog display analog display analog display analog display analog display analog display

Type of fastening Wall mounting Stand column Wall mounting Wall mounting Stand column Wall mounting made of aluminum made of aluminum

Order number 1 691 600 308 1 691 600 309 1 691 600 315 1 691 870 100 1 691 870 101 1 691 870 104

Maximum test load (axle) 2.5 t 2.5 t 2.5 t 5.0 t 5.0 t 5.0 t

Maximum overdrive load 4.0 t 4.0 t 4.0 t 7.5 t 7.5 t 7.5 t

Engine power 2 x 3.7 kW 2 x 3.7 kW 2 x 3.7 kW 2 x 3.7 kW 2 x 3.7 kW 2 x 3.7 kW

Test speed 5.2 km/h 5.2 km/h 5.2 km/h 2.3 km/h 2.3 km/h 2.3 km/h

Autom. all-wheel drive detection yes yes yes yes yes yes

Electr. engine brake yes yes yes yes yes yes

Display range 0-8 kN 0-8 kN 0-8 kN 0-12 kN 0-12 kN 0-12 kN

Nominal measurement range 7.5 kN 7.5 kN 7.5 kN 12 kN 12 kN 12 kN

Minimum track width 800 mm 800 mm 800 mm 860 mm 860 mm 860 mm

Maximum track width 2,800 mm 2,800 mm 2,800 mm 2,800 mm 2,800 mm 2,800 mm

Roller diameter 205 mm 205 mm 205 mm 205 mm 205 mm 205 mm

Roller length 1000 mm 1000 mm 1000 mm 970 mm 970 mm 970 mm

Roller elevation 25 mm 25 mm 25 mm 25 mm 25 mm 25 mm

Dimensions (W/L/D) in mm 2,960/660/280 2,960/660/280 2,960/660/280 2,940/690/280 2,940/690/280 2,940/690/280

Weight approx. 550 kg 550 kg 550 kg 580 kg 580 kg 580 kg

Plug-in roller cover plates no no yes no no yes

BSA 436x and BSA 44xx: Brake testing perfectly under control up to 5 t axle load

The BSA 44xx series is delivered as standard series with an oval analog display(with range switching)

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Where to find original Bosch Quality:

Engine System Testing FSA

ECU Diagnostics KTS

Emission Analysis BEA

Diesel Component Testing EPS

Battery Service BAT

Air Conditioning Service ACS

Wheel Alignment FWA

Brake System Analysis BSA

Tire Service Equipment TSE

Bosch: Skilled partner for workshop businessDevelopments from Bosch stand for innovative progress in automobile manufacturingGeared to the growing proportion of electronics in the vehicle, Bosch offers workshops the suitable test equipment for all sizes of company and service concepts. Sturdy, innovative, state-of-the-art automobile technology: Computer-assisted diagnosis systems help in finding any fault more quickly and more reliably. The modular layout – using future-oriented technologies – enables broad networking and efficient use of comprehensive information from the ESI[tronic] software. Mobility and user-friendly user guidance support the workshop in reliable and time-saving diagnostics.

Robert Bosch GmbHAutomotive AftermarketBusiness Unit Diagnostics73201 PlochingenGermany www.bosch-diagnostics.com