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S-Lab Project Analysis Six Sigma Culture Corporate Sustainability Goals Incremental Packaging Improvements Focus on Content, Reusability, and Efficiency Designing A Sustainable Packaging Program Kristine Cass | Patrick Flynn | Autumn Hong | Megan Rosseter Recommended KPIs Execution Plan Recycled Content Recyclable Content Renewable Content Material Content Weight Production Waste Reuseable Design and Performance Reuse Rate Total Packaging Used Use Lifecycle Global Warming Potential Overall 1 Clarify accountability and obtain resources 2 Enable data collection 3 Calculate baseline 4 Set concrete long-term targets for each metric 5 Establish process to prioritize efforts 6 Implement! Data Collection Analysis Recommendations Project Objective: Design a sustainable packaging program for EMC, a manufacturer of IT storage hardware Sustainable Packaging at EMC Packaging Lifecycle Damage Cube Efficiency Reusability Industry Best Practices Dell aims to use sustainable content, reduce packaging cube size, and enable curbside recycling Wal-Mart has developed a sustainable packaging scorecard to assess packaging of its suppliers UPS focuses on material content, product to package ratio, damage prevention, and transportation Sustainable Packaging Coalition has developed a comprehensive definition of sustainable packaging Global Packaging Project is an effort to standardize indicator and metrics for sustainable packaging Understanding progress to date in the broader context of EMC Identify Gaps Articulate Program Objectives Select Metrics Synthesize Data Packaging Program Objective Sourcing Includes raw material extraction and using recycled content as a feedstock Manufacture Includes the manufacture of the material and converting that material into a package Use Includes use of the package for its intended purpose (and reuse) Distribution Includes warehousing and transportation End of Life Includes all of the fates a package could have after its use Source: “Design Guidelines for Sustainable Packaging,” Sustainable Packaging Coalition, December 2006. Support Product Positioning Align with Corporate Sustainability Priorities Enable Cost Savings Outline Implementation

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Page 1: Designing A Sustainable Packaging Programmitsloan.mit.edu/actionlearning/media/documents/S-Lab_project... · Designing A Sustainable Packaging ... roles$&$responsibili7es,$incen7ve$structures,$and$key$

S-Lab Project Analysis

Six Sigma Culture

Corporate Sustainability

Goals

Incremental Packaging

Improvements

Focus on Content,

Reusability, and Efficiency

Designing A Sustainable Packaging ProgramKristine Cass | Patrick Flynn | Autumn Hong | Megan Rosseter

Recommended KPIs Execution Plan• Recycled Content

• Recyclable Content

• Renewable Content

Material Content

• Weight

• Production Waste

• Reuseable

Design and Performance

• Reuse Rate

• Total Packaging UsedUse

• Lifecycle Global Warming PotentialOverall

1• Clarify accountability and obtain resources

2• Enable data collection

3• Calculate baseline

4• Set concrete long-term targets for each metric

5• Establish process to prioritize efforts

6• Implement!

Dat

a C

olle

ctio

nA

nal

ysis

Re

com

me

nd

atio

ns

Project Objective: Design a sustainable packaging program for EMC, a manufacturer of IT storage hardware

Sustainable Packaging at EMC Packaging Lifecycle

•Damage•Cube Efficiency•Reusability

Industry Best Practices

Dell aims to use sustainable content, reduce packaging cube size, and enable curbside recycling

Wal-Mart has developed a sustainable packaging scorecard to assess packaging of its suppliers

UPS focuses on material content, product to package ratio, damage prevention, and transportation

Sustainable Packaging Coalition has developed a comprehensive definition of sustainable packaging

Global Packaging Project is an effort to standardize indicator and metrics for sustainable packaging

Understanding progress to date in the broader context of EMC

Identify Gaps Articulate Program Objectives Select MetricsSynthesize Data

Packaging Program Objective

SourcingIncludes raw material

extraction and using recycled content as a feedstock

ManufactureIncludes the manufacture of the material and converting that material into a package

UseIncludes use of the package for its intended purpose (and reuse)

DistributionIncludes warehousing and transportation

End of LifeIncludes all of the fates a

package could have after its use

Source: “Design Guidelines for Sustainable Packaging,” Sustainable Packaging Coalition, December 2006.

Support Product Positioning

Align with Corporate

Sustainability Priorities

Enable Cost Savings

Outline Implementation

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Different Actors in the Green Data Center Market

30,000 Sq.ft Data Centres that previ-ously (2003) cost $20 million may now

cost $200 million

Edan Bin-Nun, MA Shu, Shylesh Muralidharan

Drivers for the Green Data Centre

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Capex √

Biomass Density x

Contamination x

√ - Competitive advantage

X – Competitive disadvantage

Problem definition

1. What are the core elements of Culture Fuels’ value proposition?2. What portion of the algae industry’s value chain is Culture Fuels best

suited to capture? 3. What are the strongest complements within the industry to Culture Fuels’

strengths and goals?4. Should Culture Fuels pursue a partnership or a transactional business

model?

√ x

√ √

√ √

are the core elements of Culture Fuels’ value proposition?What portion of the algae industry’s value chain is Culture Fuels best

What are the strongest complements within the industry to Culture Fuels’

Should Culture Fuels pursue a partnership or a transactional business

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EcoFlora

RILA

• An US based trade association

comprised of large retail companies,

including Wal’mart, Target, Best Buy,

Home Depot, Lowe’s, CVS, 7-Eleven

Project Objectives

January

Understanding existing supply chain

activities in the retail industry

Understanding existing supply chain

activities in the retail industry

Project Background Findings and Analysis

Industry Progression

Companies are seeing strategic value of

adopting sustainability in their supply

Types of Initiatives

Project Objectives

• Understand existing sustainable

supply chain activities in the retail

industry

• Provide recommendations in

promoting sustainable engagement

with RILA membership

Approach

• Conducted secondary research on

sustainability initiatives

• Interviewed companies/associations

to gain deeper understanding of their

motivations, challenges, and future

plansTeam: Eugenia Chiang, Tonia de Sousa-Shields, Sam Crawford, Matt Connors, Aurora Tillon

adopting sustainability in their supply

chain

Characteristics of Leaders

Future of Supply Chain

Engagement

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SHELLTEK - FORMING A MARKET ENTRY STRATEGY

BALLAST WATER ORGANIC FERTILIZER

15.915 Laboratory for Sustainable Business 2011: Ming Cheng, Wei Ji, Elaine Lim, Christine Schoenzart, Jason Tama

ShellTek is a new start-up with a portfolio of potentially disruptive innovations. The scope of the project was to identify a market, their competitors, and a logistics strategy for two of their products.

ShellTek wants to focus on mid-size commercial farmers Not large scale (corn, wheat etc) Not households (lawn, veggies) Tomatoes, veggies, ornamental plants

But, ornamental flower market declining

Organic vegetable market growing and particularly strong in California & West Coast

Market Analysis

Competitive Analysis

Logistics Analysis

Fer$lizer  Source    Materials  

Refrigerated  Shipping  of  Fer$lizer  Source  Materials  

Source  Materials  Processed  Into  Final  Fer$lizer  Product  

Transpor$ng  Final  Product  to  Distribu$on  Channels  

End  User  Receives  Final  

Product  9  Refrigerated    

Trucks  $2.54  /  mile  /  

Truck  X  

~$22.86  /  mile    Raw  Material  Transport  

1  Truck   $2.19/  mile  /  Truck  X  

~$2.19  /  mile    Final  Product  Transport  

Competition is widespread and sophisticated Large number of organic fertilizer companies in the US Range from large, diversified producers to specialized entities Some offer custom fertilizers

Prices vary widely within and across competitors’ product lines

Competitive Analysis

What is Ballast Water?

RECOMMENDATIONS/NEXT STEPS

Ballast water maintains the ship’s structural integrity and balance when it is traveling without cargo

When the transported water is pumped out at the destination port, nonindigenous species can disrupt the native ecology

The International Maritime Organization (IMO) has passed regulations that require ships to treat the water before discharging

Test products in accordance with IMO Ballast Water Convention standards

Partner with established vessel operators to test products in real life scenarios

Explore passive delivery mechanism to lower costs (possibly through partnership with established maritime services companies)

Ballast WaterFocus on organic vegetables in California

Evaluate value proposition and define position within competitive landscape

Locate production near supplier, and ideally minimize distance between supplier and customer

Organic Fertilizers

Technology  Name Safety Environmental Efficacy Cost PracticalityChemical  Biocides   * * *** * **

Filtration *** *** ** ** **Exchange * *** *** *** ***Ultrasonics *** *** ** * *

Deoxygenation *** *** ** ** *Thermal  Treatment ** *** ** ** ***

Ozone ** *** ** ** **Ultraviolet ** *** ** ** **

Primary  Ingredient  

Fish   Animal   Plant   Mineral  

Form

 

Liquid  

Pellet    or  

Powder  

0-500 acres

500-1,000 acres

1,000-5,000 acres

5,000-10,000 acres

10,000-50,000 acres

50,000-100,000 acres

Legend: Total organic vegetable acres At least 500 acres of...

Carrots

Lettuce

Tomatoes

Source: USDA, Economic Research Services; (excludes data on organic corn, wheat, soya etc.)

Selected competitors: California Organic Fertlizer, Down to Earth, Drammatic, Eco-Nutrients, HydroOrganics, True Organic Products (also sells custom fertilizer)Source: Company websites and secondary research

Legend: *** highest rating, * lowest ratingSource: http://www.pwsrcac.org/

NB: Rates highly seasonal and may change; calculations based on ShellTek’s conversion estimates

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• What does “sustainable beef” mean?

• What are examples of good purchasing decision tools in the market?

• What is Sodexo’s existing beef purchasing process ?

• How can we design the best tool that:

– Maximizes beef sustainability

– Is easy to use within Sodexo’s process

Developing a Decision Support Tool for Sustainable Beef Purchasing

Beef Industry Overview

• One of the world’s largest food service companies

• Operating in 34,000 sites in 80 countries

• “Better Tomorrow Plan” includes 14 commitments to

• Environment

• Nutrition, Health and Wellness

• Local Communities

Questions

Research Methods

• Interviews:

– WWF

– Sodexo protein category purchasing manager

• Secondary research

– Lifecycle impact of beef

– Beef industry best practices

– Sustainability efforts within the industry and other food related categories

– Existing tool designs

Calf/ CowStocker/ Backgrounder Feedlot

Processor / Packer Distributor

GHG + ++ ++ + +

Water ++ ++ ++ ++

Human health + + ++ ++

Animal Welfare

++ ++ ++ ++

Waste ++ +

Labor + ++

Land Conversion

++ ++ ++

Biodiversity ++ ++ ++

Direct Impact/ Sodexo Suppliers

Indirect Impacts/Visibility

Unclear

Sustainability Issues in Supply Chain

About Sodexo

Industry Examples

Source:

Chidum Ayeni SF ‘11, Erin Connolly SCM ‘11,Alice Hartley MBA ‘12, Adiya Ode SF ‘11Advisor: Rick Locke

Recommendations

• Customize this tool as a near-term solution for tracking and comparing supplier sustainability

• Start with impacts that are under Sodexo’s direct control: Distributor and Packer/Processor stage

• Devise best strategy for achieving supplier buy-in

• Take active role in industry-wide efforts to create a commonly-accepted standard for the sustainable beef

• Continue to build partnerships with universities and nonprofits such as WWF, Sustainable Food Lab

Beef production accounts for

between 14% and 22% of global

greenhouse gas emissions

Proposed Tool

5/5/2011

Sustainability Scorecard For Suppliers Supplier: Acme Beef Packers

LegalGood

Rating

GHGExcellent

WaterGood

Human HealthNeeds Improvement

Animal WelfareGood

WasteGood

LaborNeeds Improvement

Land ConversionNeeds Improvement

Biodiversity Needs Improvement

Excellent - No critical violations noted at time of

inspection (75 - 100%)

Good - Critical violation(s) noted and corrected prior to

the completion of the inspection (50-74%)

Needs Improvement - Critical violation(s) noted at the

time of inspection but not corrected prior to the

completion. (0=49%)

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� Jobs available to rural women

� Greener jobs

Typha Charcoal in Senegal

Changing a National Threat into Durable Wealth

Rodrigo Caro, Helena de Frutos, Ajamu Kitwana and Angela Shen

15.915 Laboratory for Sustainable Business

The Country: Senegal

• The western most country in

West Africa

• Area of almost 76,000 square

miles

• Population: about 13M

• Capital city: Dakar (about 2.6M

people)

The Problem: Typha Plant

• Large parts of the Senegal River

are covered by Typha

• A weed rooted in the soil that

requires less than 5 feet of water

depth

• Problems caused by Typha:

- Introduces water born disease

The Opportunity: Typha Charcoal

Economic

� Revenues for SupDeCo

� More affordable household fuel

Social

� Greener jobspeople)

• French, Wolof and other local

languages

• Loosing 45,000 hectares of

forests each year.

• Facing threat of desertification

- Introduces water born disease

- Disrupts irrigation channels

- Impedes livestock from

drinking water

- Reduces fishing productivity

- Shelter for agricultural pests

The Challenges: Scaling Up?

• Harvesting over the river

• Eradication versus continuous

supply

• Market acceptance

• Diseconomies of scale

• Competition

• Regulation risks

Environmental

� Reduce deforestation

� Combat typha

� CO2 Emissions reduction

Industrial Charcoal Production: Value Chain Analysis

Harvest Production TransportWholesale

Retail

Consumptio

n

Rural entreprene

urs

Rural entrepreneurs/ Factory

TransporterDakar

RetailersDakar

households

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Fuel Transport

Waste

300.0

CO2 Emissions (Credits): LCA Stage

(gCO2

Fuel Transport

Fuel Consumption

Other

Byproducts

Source: Curran, Mary Ann, Life Cycle Assessment Principles and Practice, SAIC, May 2006.

-300.0

-200.0

-100.0

0.0

100.0

200.0

• Complex

• Difficult to interpret results

Emissions (Credits): LCA Stage Breakdown

2e/MJ)

WTT CH4

WTT N2O

Combustion

Byproducts

• Difficult to interpret results

• Results dependent upon

assumptions, weighting, and

boundaries

• Expensive

Source: Curran, Mary Ann, Life Cycle Assessment Principles and Practice, SAIC, May 2006.

Fuel

Transport

Processing

Feedstock

Transport

Recovery

Biomass

Credit

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MIT  Sloan  S-­‐Lab  2011:  Expansion  Op7ons  for  Ecochilectra  

Team:  Lorenzo  Farronato,  Chris7ne  Chiou  Juang,  Carlo  Salmini    

Ecochilectra  Business  Model:  Promote  residen7al  recycling  through  u7lity  bill  reduc7on  incen7ve  while  simultaneously  driving  social  impact  through  improvement  of  working  condi7ons  for  Street  Pickers.  

Chilectra  

Recycling  Firms  

Households  

Street  Pickers  

Opera7ng  Center  

Flow  of  Recyclables  Flow  of  Money  

Project  Scope  &  Deliverables:  •  Evaluate  and  recommend  op7ons  to  scale  opera7ons  to  other  municipali7es  without  

requiring  addi7onal  funds  from  Chilectra  •  Develop  expansion  model  including  roles  &  responsibili7es,  incen7ve  structures,  and  key  

performance  indicators  •  Create  financial  model  to  evaluate  investment  requirements,  profitability,  and  general  

aSrac7veness  of  the  opportunity  from  perspec7ve  of  Opera7ng  Center    

Key  Findings  &  RecommendaAons:  •  Recyclables  market  has  poten7al  

•  Supply  of  recyclables  <  Demand  by  Recycling  Firms    •  No  exis7ng  players  in  household  recyclables  

•  The  opportunity  requires  the  right  investor  •  High  capital  expenditure  requirements  •  Thin  margins  

Recycling  Firms  may  realize  addi7onal  margins  through  ver7cal  integra7on  and  is  the  ideal  investor.  

-­‐60  

-­‐50  

-­‐40  

-­‐30  

-­‐20  

-­‐10  

0  

10  

20  

30  

2012   2013   2014   2015   2016   2017   2018   2019   2020  

Millions  of  P

esos  

Years  

Present  Value  of  FCFs   Key  measures:    1.  NPV:  $45.4  M  2.  IRR:  37%  3.  Payback  7me:  5.5  yrs  4.  CAPEX:  $39.1  M    Assump7ons:    1.  Max  80%  penetra7on  2.  5%  Back  Office  fees    3.  Flat  market  price  for  

recyclable  materials            

Page 10: Designing A Sustainable Packaging Programmitsloan.mit.edu/actionlearning/media/documents/S-Lab_project... · Designing A Sustainable Packaging ... roles$&$responsibili7es,$incen7ve$structures,$and$key$

The S-lab team visits the Oasys research lab

Market Analysis (3 weeks)

Business Case(3 weeks)

Molly BodellBrian Liu

Senovio ShishFabiana Zabani

New Technology to RelieveWater Scarcity Among the World’s Rural Poor

Bac

kgro

und

Oasys (Osmotic Application Systems) is a privately held Boston, MA based company developing a suite of proprietary energy and resource recovery products to address the growing, global water crisis.

Engineered Osmosis™ (EO™) is a platform for reducing cost in the production of clean water, power and energy through more efficient and sustainable utilization of resources.

The technology enables purification of brackish groundwater and saltwater using less energy than traditional Reverse Osmosis (RO).

In the U.S., Oasys technology has been developed for industrial purification; however, it asked the S-lab team to evaluate applications in the developing world.

Project Overview

Key Actions Findings and Recommendations Global survey of water scarce regions Identification of brackish water

resources Competitive technology analysis

Identification of target regions Deep dive in selected regions Contact local players Develop business case

Many states of India have severe water scarcity combined with brackish groundwater

There is an established market for Reverse Osmosis in South Asia, indicating a potential entrance opportunity

Develop relationships with local players in the water sector to ensure access to distribution channels, ongoing education initiatives, and cultural relevance

Strategy development

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ASICS Sustainability ReportingS-Lab 2011

Jef Benbanaste, Edward Fish, Alexandra Kaufman, Michelle Lauzon, Debby Soo

Purpose Worked with Asics and S-Lab mentor

3 Work Streams: literature analysis, Recommendations ranging from

Researched and reached out to CSR

RecommendationsActivities

Insights

Recommend ways to improve communication and stakeholder engagement surrounding Asics’ sustainability initiatives through its CSR report

Objective

Presentation covering:• Essential elements of a successful CSR report• Overview and analysis of work streams:

1. Literature and standards analysis2. CSR Report benchmarking3. Stakeholder Interviews

• Recommended changes to Asics CSR report to align with industry best practices

Deliverables

GOAL: Gain baseline understanding of relevant research regarding CSR reporting

KEY ACTIVITIES: Review ~ 20 recently

published theses, academic papers, journal articles and books

Investigate ~25 different standards, alliances, auditing tools for CSR and CSR reporting; narrow focus on GRI and Ceres

GOAL: Identify CSR reporting best practices; review apparel & sports industry and other-industry reports and interview authors

KEY ACTIVITIES: Reviewing reports -

Adidas, Nike, Timberland, Puma

Toyota, Ford Sony

Interviews : Adidas Nike

GOAL: Determine drivers of, target audiences for, and desired information to be gained by various stakeholders from CSR reports

KEY ACTIVITIES: Asics – Internal CSR

Team interviews – North America, Europe & Asia

Investors: UBS NGOs: Ceres, Trucost

Literature and Standards Analysis Benchmarking Stakeholder

Interviews1

2

3

Re-evaluate internal processes- Consistency and global standards- Address current silos (e.g., report is biased toward Japan)- Consider target audience

Strive for stronger GRI level C reporting and then move to B- Prioritize and fill in the existing gaps- Enhance the quantitative data- Consider interactive on-line report

Create vision for transparency- Benchmark Ceres-ACCA (North American) awards program- Establish ambitious goals- Gain credibility through auditing