Denford Catalogue July 2010

DENFORD

ISO9001 CompliantJuly 2010

Denford are the proud sponsors of:

Denford’s On-Line Technical Forum is a free of charge servicethat can be accessed 24 hours a day, 7 days a week.

The On-Line Technical Forum is available to Denford customers,old and new, and it couldn’t be easier to use. Just visithttp://www.denfordata.com/bb/ and register on line………it’sthat simple.

Denford’s On-Line Technical Forum opens up the traditionalcommunication channels that can restrict customer and technicalsupport, due to availability of staff, teaching commitments ordifferent time zones.

A multitude of topics relating to Denford machines and software(both new and old) are covered within the forum, which is simpleto search, and easy to use.

Denford’s Technical Team and Denford customers from aroundthe world regularly log on to the forum to offer support andadvice and, most importantly, post a solution for all to see.

“The technical forum has provided awealth of information and support forour 20-year-old Denford CNC machine,in fact just as good as the support wereceive for our brand new CNC Router!”

Denford’s Technical Forum is a free of charge on-line technical support service that is available to

Denford customers 24 hours a day, 7 days a week. www.denfordata.com/bb/

As well as offering comprehensive technical support, Denford’sOn-Line Technical Forum enables customers to share ideas andprojects with other users. Media such as teaching material, projectwork, PDF’s, images, drawings and text documents are easilyattached to messages for all users to view and comment on.

You can also read the latest Denford news before anyone else,and keep track of machine and software upgrades, some of whichcan be downloaded direct from the Technical Forum web site.

The On-Line Technical Forum has proved to be hugely popularwith customers. One recent user posted a note to inform us thatthe Technical Forum has “provided a wealth of information andsupport for our 20-year-old Denford CNC machine, in fact just asgood as the support we receive for our brand new CNC Router!”

Of course the traditional methods of phone and email are stillavailable, but try out this new service by simply logging on towww.denfordata.com/bb/ and register.

On-Line Technical ForumTECHNICAL SUPPORT AVAILABLE 24 HOURS A DAY, 7 DAYS A WEEK

Denford Limited, Birds Royd, Brighouse, West Yorkshire HD6 1NB, England

F: +44(0)1484 728100 Email: [email protected]: +44(0)1484 728000

CAD/CAM Solutions & Projects for Education

INNOVATIVE EDUCATIONAL PROJECTS

Product Catalogue

DENFORDDear Reader,

Welcome to the latest edition of the Denford Product Catalogue– CAD/CAM Solutions & Projects for Education

For over 50 years, Denford Limited has striven to bring together the verybest CAD/CAM and CNC manufacturing solutions for Design & Technologyin Schools. We are one of the few businesses operating within theeducational sector, which can truly claim to be a British ManufacturingCompany. We have a history of design and manufacture and were oneof the very first companies to develop a Computer Numerically Controlled(CNC) lathe specifically for education and training.

In recent times, we have developed and expanded our product range toinclude the design and manufacture of a comprehensive range of CNCmilling machines, lathes and routers, designed for education market; andthe Denford products are a familiar fixture in Design & Technologylaboratories throughout the world. As for the future, Denford continuesto focus on the educational market and to invest in the company’smanufacturing facilities.

At Denford our belief is that a ‘hands-on’ approach to cross-curricularactivities lies at the heart of Design & Technology. As such, DenfordLimited are “Proud Founders and Sponsors” of a number of educationalprojects, including the “4x4 in Schools Technology Challenge,” the “GT inSchools - The Sports Car Design Challenge” and - most importantly- the“F1 in Schools Technology Challenge”. These projects are aimed atstimulating students’ interest in, and understanding of design andmanufacture, and clearly demonstrate our dedication and financialcommitment to encouraging and promoting student selection andenjoyment of Design & Technology (and Engineering) courses.

Traditional CAD/CAM software and hardware solutions are our corebusiness, with the Router 2600 Pro machine being our best-sellingmachine. The all-round flexibility of the product appeals to schools whoappreciate the fact that it can cut non-ferrous metals as well as the morepopular resistant materials such as hardwood, softwood, plastic, modellingfoam and acrylic. The Diploma in Engineering has stimulated a resurgencein demand for ‘cast iron’ machines, and Denford’s new Turn 270 ProCNC Lathe (and its sister product, the VMC 1300 CNC Milling Machine)are proving to be popular with those delivering the 14-19 EngineeringDiploma.

Innovation and new product development continue as key strategies forDenford, and in line with this, we recently announced the launch of theMRC 40 - an affordable, versatile, router, miller and engraver. In addition,this latest catalogue features new Rapid Prototyping solutions includingthe ‘Rapman 3D Prototyper’ and the ‘HP Designjet 3D Printer’ whichprovides hassle free and durable ABS models direct from .stl files.

As far as after-sales service and support is concerned, Denford’s TechnicalForum is a resounding success, offering ‘free of charge’ on-line technicalsupport - available to both Denford Customers and non-Denford Customersalike, 24 hours a day, 7 days a week.

We sincerely hope that our new catalogue and latest products are ofinterest to you. Please also take the opportunity to visit our web-site atwww.denford.co.uk for all the latest news and product information.

Thank you for your continued support.

Yours sincerely

Simon MoorhouseManaging Director

The F1 in Schools and 4x4 In Schools Challenge

F1 in Schools Ltd is a Not for Profit Company established to provide anexciting, yet challenging educational experience, through the magneticappeal of Formula One.

Formula 1 is the most glamorous, high tech sport in the world. It has atelevision audience of hundreds of millions for each race and is a trulyglobal sporting phenomenon. The F1 in Schools Challenge brings theexcitement and motivation of F1 into your school, whilst enabling you tocover the required curriculum in a real and meaningful way for students.Developed by experienced Education Leaders in the UK, the Challengeprovides a fully resourced and supported opportunity to make learningtruly inspirational for your school. With the F1 in Schools WorldChampionship operating in 34 countries and currently with over 15 millionstudents aware of the Challenge, F1 in Schools provides a real opportunityfor a learning experience of a lifetime and the chance to become a WorldChampion.

The aim is to encourage students to consider engineering as a career,highlighting the positive nature of all that embraces engineering in anexciting and positive way. The Challenge is for school children aged 9 to19 to use CAD/CAM software to design, analyse, manufacture, test andrace a model F1 car from balsa wood, powered by compressed gascylinders.

The Challenge enables students to experience many areas of educationand learning, and to develop an informed view about careers in engineering,science, marketing, technology and Formula One, as well as gainingqualifications along the way.

Denford are also proud Founders and Sponsors of the “4x4 in SchoolsTechnology Challenge” in partnership with the IET, Landrover & JCB andthe “GT in Schools - The Sports Car Design Challenge” with our longstanding partners Jaguar Cars.

For more information visit the sites:www.f1inschools.co.ukwww.4x4inschools.co.ukwww.gtinschools.co.uk

Andrew DenfordFounder and Chairman,F1 in Schools Ltd

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PROJECTS

Denford Proud Founders & Sponsors of...The F1 in Schools Challenge

4x4 in Schools Technology Challenge &GT in Schools - The Sports Car Design Challenge

SOFTWARE

SolidWorks

LaserCAM 2D Design

QuickCAM 2D Design

QuickCAM Pro

VR CNC Milling 5

QuickTURN 2D Design

VR CNC Turning

Virtual Wind Tunnel

MACHINES

PCB Engraver

MRC 40

Compact 1000 Pro

Router 2600 / Router 2600 Pro

Vertical Router

Routing Accessories:

EasySCAN 3D4th AxisFloating Head, Dust Pro 100, Vacuum BedF1 Car Manufacturing Fixture, Clamping Kit,Dust Pro 50, Vac Pads.

VMC1300

Turn 270 PRO

Micromill / Microturn

Universal Machine Benches

VersaLASER - VLS Series

Large Format VersaLASER - VLS Series

Rapid Prototyping

Rapman 3D Prototyping

CoolTool

PACKAGE SOLUTIONS

F1 in Schools Package

3D Scanning and Manufacturing Package

Techlink Project

Dye Sublimation

NextEngine - 3D HD Scanning

GENERAL

F1 Equipment

Denford Consumables

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24 - 25

26 - 27

28 - 29

30 - 31

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38 - 39

40 - 41

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DENFORD

NEW PRODUCTS

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NEW

MRC 40see pages 24-25

NEWCoolToolsee pages 52-53

NEW

Rapman 3DPrototypingsee pages 50-51

NEW

Turn 270 Prosee pages 38-39

Denford’s new purpose-built manufacturing, office and demonstration facility.Due for completion early 2011.

NEWHP DesignJet3D Printersee pages 48-49

Denford reserves the right to alter machines and software specifications without prior notice. All Denford products aresubject to copyright. All brands and products are trademarks or registered trademarks of their respective companies.

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To get you up and running, Denford also offer a rangeof CNC Routers, Lasers, Milling Machines and Lathes,together with tooling packages, workholding kits andcourseware.Total Commitment to Manufacturing Technology in Educationand Training Worldwide. ISO9001 compliant.

INNOVATIVE EDUCATIONAL PROJECTS

This National Challenge offers an exciting opportunity to encourage the development of ourengineers of tomorrow, to engage young people in the complexities and challenges of designengineering, and to demonstrate the rewards of choosing engineering as a career.

Sponsored by:The IET, JCB, Denford, SSAT, DATA, SEMTA, and Yorkshire Forward.

www.4x4inschools.co.uk

The F1 in Schools Technology Challenge encourages students to explore a variety of engineering and manufacturing

processes by using CAD/CAM and CNC technology to produce their own model F1 Car of the Future.

As founding partners of the F1 in Schools Technology Challenge, Denford supply a wide range of equipment and training

to get you to the starting line. In addition, Denford also support the 4x4 in Schools Technology Challenge & GT in Schools

- The Sports Car Challenge.


F: +44(0)1484 728100 Email: [email protected]

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Using 3D CAD (ComputerAided Design) software, the team designs a Formula One™ car of the future.

Aerodynamics are analysed for drag coefficiency in a virtual reality wind tunnel using Computational Fluid Dynamics Software (CFD)

Using 3D CAM (Computer Aided Manufacture) software, the team evaluates the most efficient machining strategy to make the car.

Aerodynamics are tested in wind and smoke tunnels.

RACE

Teams are judged on car speed, as well as supporting evidence of their design, verbal presentation and marketing display stand in ‘‘the pits”.

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PROUD FOUNDERS & SPONSORS OF...

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GT in Schools - The Sports Car Design Challenge is a

competition, open to all UK based Secondary Schools,

Colleges and (organised) Youth Groups, to design and

manufacture CO2 powered model GT sports cars.

The process will follow closely the real life process that

Engineers in automotive companies such as Jaguar follow,

i.e. sketching, modelling, scanning/digitising, analysing,

making, testing and racing.

Sponsored by:

Jaguar Cars

www.gtinschools.co.uk For more information or to order your copy,please visit www.pearsonpublishing.co.uk/fscr/

www.f1inschools.co.uk

NEW! F1 IN SCHOOLSCURRICULUM RESOURCE

To get you up and running, Denford also offer a rangeof CNC Routers, Lasers, Milling Machines and Lathes,together with tooling packages, workholding kits andcourseware.

Denford reserves the right to alter machines and software specifications without prior notice. All Denford products aresubject to copyright. All brands and products are trademarks or registered trademarks of their respective companies. Denford Limited, Birds Royd, Brighouse, West Yorkshire HD6 1NB, England

Total Commitment to Manufacturing Technology in Educationand Training Worldwide. ISO9001 compliant.


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SolidWorks™ Education Edition*3D DESIGN, DRAFTING AND SIMULATION SOFTWARE

DESIGN ANY PROJECT IN 3Dwith ease using SolidWorks’ powerful, yet easy-to-learn tools,then create professional-quality drawings, photo-qualityrenderings and animation.

SolidWorks was the first parametric 3D CAD tool everdeveloped for Windows™, and since its initial release in1995, it has continued to define the standard for usabilityin 3D CAD.

NEW for SolidWorks Education 2010/11SolidWorks SustainabilityRapidly calculate the environmental impact of your designsbased on your material choices, manufacturing and uselocation. Calculates CO2 footprint, water and air pollution andtotal energy consumption.

TEACHER RESOURCES & CURRICULUMare included with every license of SolidWorks EducationEdition* to help educators learn and teach the software.Materials include Teacher and Student Guides, F1 in SchoolsProject, Bridge Design Project, PowerPoint™ presentationsand tests, as well as more than 50 tutorials built intothe product. All of this material is designed to help educatorsfocus on teaching design rather than simply on CADcommands.

SOLIDWORKS SUBSCRIPTION SERVICEis included the first year with every purchase, and may berenewed each year for continued peace of mind. SubscriptionService provides:

• Technical support through SolidWorks’ Customer Portal• Product upgrades and updates• Free home-use licenses for your students

SIMULATE YOUR DESIGNSSimulate your designs in SolidWorks. Without even leavingthe SolidWorks application, your students will be able to fullysimulate their designs, enabling them to truly learn aboutengineering processes.

Here you see an aerodynamic simulation of an F1 in Schoolsrace car. SolidWorks also provides tools for stress, thermal,vibration analysis and much more, all with extensivedocumentation and tutorials.

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ESolidWorks™ 3D Design3D DESIGN, DRAFTING AND SIMULATION SOFTWARE

SolidWorks is the same software that engineering professionals worldwide use to design innovative, real-worldproducts. SolidWorks Education Edition* includes curriculum materials, making it easy for you to teach at everylevel of education, and is ideal for those involved in delivering the new Engineering Diplomas.SolidWorks is simple for your students to learn and use. Without leaving the SolidWorks application, studentswill be able to fully simulate their designs, enabling them to truly learn about engineering processes.

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CAD/CAM Software : VR CNC Software : CNC Routers : Mills : Lathes : PCB/EngravingMachines : Benches & Accessor ies : Laser Cutters/EngraversRapid Prototyping : Concept Modelling : 3D Scanning Solutions : Cutter / Plotters

Ideal for use in conjunction with

SYSTEM REQUIREMENTSWindows 7 Professional, Ultimate and Enterprise versionsare supported (both 32 and 64-bit systems)Intel Pentium, Xeon or Core, AMD Athlon, Opteron or Turion1GB minimum RAMTested OpenGL workstation graphics card and drivercombination (see www.solidworks.com/graphicscards)DVD Drive and pointing deviceInternet Explorer 6Microsoft Excel 2002, 2003 or 2007

*Classroom Licence Package for Secondary Schools(any school below college/university level)

Teacher resources & curriculum materials, includingan F1 in Schools Project, are supplied with every license of

SolidWorks Education Edition*.

Technical support through SolidWorks’ Customer Portal





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LaserCAM 2D Design2D DESIGN SOFTWARE FOR LASER CUTTERS

POWERFUL TOOLS TO MAKE LASERMANUFACTURING EASY

LaserCAM 2D Design has all the features you need for lasercutting / engraving - all in one place. For example, the imageimporter includes image editing features to adjust brightness,contrast and gamma. The interactive preview and tools tocreate greyscale, black and white or halftone images willensure you get the best results every time.Custom colour palettes make it easy to pick the right coloursfor the laser driver (e.g. solid blue for vector engraving, solidred for vector cutting, black for raster engraving).Grid size setup is easy - just click ‘Match to Printer’ andselect the laser driver you're going to use.Before printing your design, the handy preview window allowsyou to offset its position and scale, without altering theoriginal. It also gives you the option to only output selectedobjects.With a wealth of designs available in postscript (.EPS) andmetafile (.WMF, .EMF) formats, you will never be stuck forlogos or cool designs!

CAD DRAWING FEATURES

The following objects can be created to exact sizes:Lines, Arcs, Polylines, Curves, Polygons, Ellipses, Text*, Multi-line Text with justification*, Hatched areas, Offset paths,Bitmap Image Contours.*Any TrueType font available to Windows™ can be installedand used by LaserCAM

Drawing features allow easy creation and manipulation ofobjects:Customisable grid size for snapping to fixed distances, Editableobject nudge, Angular (polar) snap, Absolute and relative co-ordinate entry, Object property editor allows sizes, anglesand positions to be entered exactly, Quick drawing navigation(pan & zoom) is realised by mouse wheel operation, Objectgrips can be grabbed and moved, Various object snap modescan be activated at any time: End point; Mid point; Nearest;Intersection; Tangent; Perpendicular.

Object modifiers allow objects to be altered quickly and

accurately:

Move, Scale, Rotate, Mirror, Copy, Paste, Join, Explode,

Group and Ungroup, Customisable colour palettes for easy

configuration to match the Laser driver, Rectangular array,

Circular array, Boolean shape operators: Union; Intersect;

Split; Subtract.

IMPORT/EXPORT FEATURESImport:

Raster Images: .JPG; .BMP; .ICO; .EMF; .WMF

Clipboard paste from other drawing packages such as

CorelDraw.

PCB Gerber file (RS274X).

AutoCAD: .DWG and .DXF (versions up to 2000).

Vector image clipart metafiles: .WMF and .EMF

Fonts: True type .TTF font files.

Encapsulated PostScript: .EPS vector files.

Export:

AutoCAD: .DXF files can be saved.

QuickCAM 2D Design: .MCM files saved in LaserCAM can

also be opened in QuickCAM 2D for CNC machining.

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LaserCAM 2D is a 2D CAD solution for use with Laser cutting machines. Simple designs can be created quickly

and accurately and output to a laser with minimum effort. A host of import options make it the ideal way to

manufacture logos, designs and projects on most types of Laser cutter & engraver. SO

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Get help, advice and share designs onlinewww.denfordata.com/bb

SYSTEM REQUIREMENTSIBM or 100% Compatible PC,Pentium III, 1Ghz, 512MB RAM,200MB Free Hard Disk Space,Microsoft Windows XP; NT; 2000; Vista; Windows 7,CD-ROM Drive, Floppy Drive,OpenGL 3D Accelerator Graphics Card with 128MB RAMsupporting at least 1024 x 768 screen resolution.CNC Machines require USB Connection.

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QuickCAM 2D Design2D DESIGN & MANUFACTURE SOFTWARE

CAD DRAWING FEATURES

Shape Creation:Line, Polyline, Rectangle, Curve/Spline, Circle, Arc,Point, Polygon, Ellipse, Text, Multiple Line Text with Justification,Hatch, Offset Path, Image Outline (Contrast Edge Detection).

Drawing Help:Customisable Grid Size, Grid Snap, Object Nudge, Polar Snap,Absolute and Relative Co-ordinate Entry, Shape PropertyEditors, Fast Drawing Navigation.Snap Modes: End, Middle, Nearest, Intersection, Tangent.

Shape Modification:Unlimited Undo and Redo, Move, Scale, Rotate, Mirror, Copy,Paste, Join, Explode, Group and Ungroup multiple shapes,Apply colour to any shape, Modify shape using grips or byproperty editor, Boolean shape operations: Union, Intersect,Split, Subtract, Rectangular Repeat, Circular Repeat.

IMPORT/EXPORT FEATURES

ImportRaster Image - JPG,BMP,ICO,EMF,WMF.Clipboard Vector paste (eg from CorelDraw)Gerber (RS274X) - PCB designs are imported and convertedinto polylines.Autocad drawings (DWG,DXF) - drawings can be imported(Autocad versions 2.5 through to 2000).Vector Image Clipart - WMF, EMF.Font - any Truetype Font (TTF) can be imported then usedby the software.

ExportAutocad DXF versions 10 through to 2000.

Custom file format for loading and saving design, machiningplans and images.

CAM WIZARD FEATURES

Material selector - customisable materials define cuttingfeeds, speeds and cutting depth.Machining plan - easily create and rearrange any numberof machining plans from the following types:

Follow - follow the shapes path ideal for Engravingand Laser Cutting.

Inside Offset - offset cutter path inside shape(s) withautomatic island recognition.

Outside Offset - offset cutter path outside shape(s).

Area Clearance - multiple offset cutter paths inside theshape(s).

Raster Clearance - create a raster path at any angle toclear the inside of shape(s).

Drill - select point, circle or arc centres for drilling operations.

Automatic island recognition selects whether shapes withinshapes are machined on the inside or the outside.Each island’s level (ie, inside or outside) can be alteredmanually.

Post Process - final tool path can be simulated quicklyin 2D then posted (G code) to a variety of machines via thecustomisable post processor.

Powerful printing features allow printed output to bepreviewed, moved and scaled accurately - making it idealfor use with plotting, engraving and laser cutting devices.

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EQuickCAM 2D Design2D DESIGN & MANUFACTURE SOFTWARE

QuickCAM 2D Design is an advanced, yet simple to use, wizard based 2D CAD/CAM package. You can create

designs quickly and accurately, then run the CAM wizard to create CNC machine toolpaths. It features various

import options to allow images, PCB’s and designs from other CAD packages to be manufactured. The customisable

post processor and advanced printing facilities provide outputs to most desktop CNC and laser machines. SO

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QuickCAM PROADVANCED MILLING CAM SOFTWARES

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QuickCAM PROADVANCED MILLING CAM SOFTWARE

QuickCAM Pro is an advanced, yet simple to use, wizard based CAM package, which is used to create cutter paths

for machining 3D parts on a milling machine or router. Both STL files and image files can be imported into

QuickCAM Pro, and a comprehensive set of machining plans can be used individually or in combination to produce

complex 3D surfaces and lithophanes.

FEATURES12 machining plans – use individually or in combinations:

• 3 Roughing Plans.

• 6 Finishing Plans.

• 3 Fine Finishing Plans.

Each plan can be customised or used with default values.

Any number of plans can be used to produce the final part.

Different cutters can be used with each plan.

Simulation mode can be toggled on or off for easy viewing.

Custom boundary feature allows selected area to be

machined.

Viewer and simulation colours can be selected and changed.

Finished models can be rendered in custom materials.

Intelligent scaling fits model into billet or billet around model.

Comprehensive “show me” files to provide Help options.

SUPPORTED INPUT FORMATS3D Stereo Lithography*(STL) files.*Used by Pro/DESKTOP, ArtCAM, Autodesk Inventor andSolid Edge.

AutoDesk 3D Studio Files (3DS).

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VR CNC Milling 5CNC MACHINE CONTROL SOFTWARES

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VR CNC Milling 5CNC MACHINE CONTROL SOFTWARE

Virtual Reality (VR) CNC Milling 5 is an improved and updated version of our CNC machine control softwareincorporating Denford PCB Manufacturing Software and 2D DXF import facilities, together with USB connectivity,delivering machining times up to 40% faster than before. Enhanced features provide the user with new machiningcapabilities, simplified options in datum setting, improved tool and work offset features and a new, powerful, virtualreality 3D simulation engine.

PROGRAMMING FEATURESProgram information screen provides fast interactive 3Ddepiction of tool path.Powerful NC code editing options.Program pre-scan checks for syntax errors and invalid codesprior to machining.Utilities toolbar provides seamless integration with otherDenford applications.Simplified tool editing with multiple tool types.

VR SIMULATION FEATURESSimulate real machining with highly detailed Virtual Reality.Actual cutting of the virtual material in jog mode or programcycle.Tables, bases and workholding fixtures are simulated.Collision detection: objects change colour when cutter comesinto contact with billet, workholding or tables.Virtual feed & speed overrides can control the virtual machine.Auto datum facility: Program can run without having to setthe VR offsets.

MACHINE CONTROL FEATURESUSB connectivity – Faster Data Transfer.Continuous Path Manufacturing system pre-examines CNCmoves to determine optimum change of direction.One click datum positioning.Material override mode – Automatically adjusts programfeeds & speeds from a pre-set menu.Intelligent program restart window allows restart of programfrom any line.Denford Post Processor allows translation of NC programsbetween different controllers.

SYSTEM REQUIREMENTSPlease refer to page 13.

VR MILLING PCB IMPORTSimple “Wizard” program with 3D Graphics.Imports Gerber files from all major PCB design packages.Imports Drill files from all major PCB design packages.Multi pass machining strategy increases clearance around tracks.Option to create drilling plan from pad hole diameters.Option to centre pads, pilot holes or drill all holes.Handles double sided boards.Toolpath simulation.

VR MILLING 2D DXF IMPORTSimple “Wizard” program with 2D Graphics.Integrated Material and Tool Library.Imports DXF and DWG files from all major CAD packages:-TechSoft, Pro/DESKTOP, ArtCAM, AutoCAD, CorelDraw etc.Multiple cutter path strategies including:Follow Path.Inside Offset (cutter path offset by radius).Outside Offset (cutter path offset by radius).Area Clearance (Offset by outline) with programmable step-over.Area Clearance (Raster) with programmable step over and angle.Drilling cycles.Intelligent selection of Islands.Toolpath simulation.


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SEAMLESS IMPORT OF TECHSOFT 2DDESIGN FILES:The import routine with Denford’s VR CNC Milling V5 operatingsoftware works with Techsoft 2D Design Tools Versions 1 & 2and also with ALL major CAD packages. It is far more advancedthan the Techsoft post-processor, supplied with Techsoft Version1 and is far simpler to use.

ALL Denford machines operating with VR CNC Milling V5 are ableto import designs drawn in Techsoft Versions 1 & 2, saved inDXF format, without any additional software or post processorbeing required.

VR Milling V5 has the facility to import DXF, DWG and Gerberfiles, which then allows multiple toolpaths to be created. Thetoolpaths are generated using the vector data imported and notcolours, fill or line width. Six strategies can be chosen.







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QuickTURN 2D DESIGNCAD/CAM DESIGN AND MANUFACTURE SOFTWARE FOR LATHES

PROFILE DRAWING FEATURESCreate lines, arcs and threads on external and internal

profiles.

Geometry is limited to the billet size and interacts with the

rest of the profile to inhibit the creation of profiles that

would be impossible to machine (eg, overhangs or breaking

through from the internal profile).

DXF file import wizard allows designs from other CAD

software to be turned into a profile ready for the CAM

wizard.

Profile items can be edited interactively on screen, or by

the property editor.

Profile dimensions update constantly.

TOOLING AND MATERIAL OPTIONSThe tooling editor allows a wide range of tool types to be

edited or created and features a live 3D preview of the tool.

The shape and size of tool tips and holders can be defined

exactly as they are in the real world for a more realistic

simulation.

Tools can be quickly deactivated so the CAM wizard will not

pick them.

Material types can be configured quickly and easily to include

feed, speed and cut depth settings for each of the tools

available.

Default feed and speed settings for all tool types can be

edited quickly by a unique override slide bar.

Tooling and material details can be printed out in summary

or full detail.

QuickTURN 2D DESIGNCAD/CAM DESIGN AND MANUFACTURE SOFTWARE FOR LATHES

QuickTURN is an advanced yet simple to use, wizard based CAD/CAM package for Lathes. You can create orimport 2D profiles, configure your tooling and material settings, then run the CAM wizard to create and simulateCNC Lathe toolpaths. The software features fully automatic toolpath generation, picking the most suitable toolfrom those available.



CAM WIZARD FEATURESMaterial selector to alter feed, speed and cut depths.

Billet Material size editor in case the actual material is

larger than the design.

Tooling selector quickly allows certain tools to be

deactivated.

Toolpath generator automatically picks the tools and

creates all internal/external cutting and threading

operations.

Tool nose radius compensation is automatically applied

to the generated toolpath for any turning, boring and

grooving tools.

A 3D preview of the design also shows the generated

toolpaths.

Each set of toolpaths can be deactivated if not required

by the rearrange profile editor.

Toolpaths are post-processed to a CNC file suitable for

a Denford Lathe.

A fully animated 3D cutting simulation of the tool paths

lets you verify that the CNC program is ok.

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VR CNC TurningCNC MACHINE CONTROL SOFTWARES

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VR CNC TurningCNC MACHINE CONTROL SOFTWARE

VR CNC Turning is a Virtual Reality based CNC programming software package offering full machine control and

Virtual Reality simulation of CNC Lathes. Features include customisable docking toolbars, comprehensive tooling

management, colour formatting of NC code & powerful NC code modification options.

PROGRAMMING FEATURESCustomisable docking toolbars.Comprehensive tooling management.Colour formatting of NC code.Powerful NC Code modification options.Context sensitive G&M code help.

VR SIMULATION FEATURESDynamic rotation/zooming.Colour coded move types and tooling.Built in Virtual Micrometer to measure the simulatedworkpiece.Unique “SourceTrack” technology for interaction betweengraphical data and NC Code.

MACHINE CONTROL FEATURESVR CNC Turning is recommended for physical control ofthe full range of Denford CNC Lathes. Password protectedmachine parameters allows tailoring to suit individualmachines.The Denford Post Processor allows translation of NCprograms between different controller types.

VIRTUAL REALITY FEATURESVirtual Reality control encourages students to familiarisethemselves with machining procesess before physicalmanufacture. Includes a fully working Automatic Turret andlibrary of machine options.

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Your design will be imported from CAD software anddisplayed in our Formula 1 Virtual Wind Tunnel (F1VWT)software which is already set up to receive it. You will alterinitial settings, boundary conditions and other factors inthe F1 VWT pre-processor, before starting themathematical 'solver'. Once the solution has been reached,you will visualise the results interactively in graphical form,using the F1 VWT post-processor.

You will see velocities, pressures, areas of turbulence,lift and drag, using vector plots, contour plots, streamlinesand iso-surfaces. The forces on the car body will becalculated and plotted to provide lift and drag data.

Industrial design companies use CFD techniques toassist with their prototype designs. What you do with theinformation is up to you …

20

Virtual Wind TunnelF1 VWT ANALYSIS SOFTWARE

For those involved in the F1 Challenge, the process is

simple - students design their F1 car with 3D CAD software

such as SolidWorks, and then export the STL file into the

virtual wind tunnel software. The design is then displayed

on-screen, allowing students to begin testing the designs

for velocities, pressures, areas of turbulence, lift and drag

by using vector plots, contour plots, streamlines and

isosurfaces.

The Virtual Wind Tunnel Software uses a process called

Computational Fluid Dynamics or CFD. This is basically

the prediction of processes involving fluid flow, heat and

mass transfer, chemical reaction and/or combustion.

Anything that involves fluid flow can be simulated using

these techniques, with varying degrees of accuracy.

CFD is based upon the laws of physics, of conservation

of mass, momentum and energy. The equations are

embodied within a mathematical model and solved

using a grid superimposed on the region of interest.

For the F1 in Schools Challenge, this will be your “analyse

process” - i.e. Step 2 of your team's progress towards

racing success.


Virtual Wind TunnelF1 VWT ANALYSIS SOFTWARE

The Virtual Wind Tunnel provides an innovative and cost-effective way for schools and colleges to analyse and testtheir F1 cars. The results will provide you with information relating to the potential performance of your design,and provide guidance towards the areas for improvement.


SYSTEM REQUIREMENTSAny standard Windows PC (XP or VISTA) system. The

software is both CPU- and RAM-intensive but 1GB RAM

should suffice (& 2GB is better), and a 1GHz processor

speed (as a minimum). No special graphics requirement.

Both 32-bit and 64-bit systems are supported but, if required,

64-bit must be specified at time of order.




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PCB Engraver3 AXIS CNC PCB AND ENGRAVING MACHINEM

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PCB Engraver3 AXIS CNC PCB AND ENGRAVING MACHINE

A 3 axis CNC PCB and Engraving Machine with totally-enclosed guarding, suitable for all levels of educationand training. The PCB Engraver is supplied with operating software incorporating Gerber and DXF import facilities.The PCB Engraver is ideal for cutting and engraving a range of resistant materials, including copper board, plasticand acrylic.

Denford’s PCB Engraver is ideal for schools wishing to moveaway from traditional methods of chemical etching of PCBboards.

Denford’s PCB Engraving machine features the latest 'FloatingHead' technology. The Floating Head allows manufacture ofPCB's, and engraving of uneven surfaces. The PCB Engraveris also ideal for batch manufacture of PCB boards.

Tool changes are a simple process and allow drilling of largerholes, and the adjustable spindle speed and feedrate makethe PCB Engraver ideal for cutting or engraving a range ofresistant materials such as plastic, acrylic and copper board.The floating head combined with powerful new software,makes manufacture a quick and easy process.

THE PCB ENGRAVER COMES ASSTANDARD WITH:

Powerful operating software that is simple to use and allowsmultiple designs to be made at once.High speed spindle motor and floating head technology.Basic tools and depth-setting device.Installation and Instruction guides.Outlet for dust extraction.Sacrificial Table.USB Connection.

CAD, CAM and/or PCB design software, such as Denford'sQuickCAM 2D Design, will be required in order to make thefiles required for machining (CNC G-Code or Gerber).


MECHANICALDETAILS

Machine Length (A)

Machine Depth (B)

Machine Height Bench Mounting (C)

Machine Weight

Table Size

Travel X Axis

Travel Y Axis

Travel Z Axis

Float Z Axis

Beam Clearance

Max. Spindle Speed

Spindle Speed Control

Max. Feed Rate

Max. Contouring Feed Rate

Mains Supply Requirements*(* Alternative supplies available on request)

Spindle Motor

Axes Motors

Volts

Current

PCB Engraver

570mm

585mm

385mm

43kg

360 x 210mm

330mm

210mm

40mm

5mm

50mm

20,000 RPM

Manual

5000mm/min

1000mm/min

Single Phase

100 Watts

Stepper

230 Volts

5 Amps

22

A

C

BMachine Dimensions.

The PCB Engraver is ideal formanufacture of PCB boards.

• 100 Watt,20,000 RPM Motor Ideal for small diameter tooling

• Localised Dust Extraction Essential for accurate cutting with

Floating Head

• Precision Leadscrews For high-accuracy positioning

• Rigid Construction/Solid Metal Base

To improve accuracy & repeatability

• 5,000mm/min Fast Traverse For speed of manufacture

• Spare Spindle Motor is Available For quick and easy toolchange

• Floating HeadAllows machining overuneven surfaces


Please note, diagram for illustration purposes only.

N.B. To allow optimum performance of the Floating Headdust extraction is essential.

MRC 40VERSATILE, AFFORDABLE ROUTER, MILLER & ENGRAVERM

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VERSATILE, AFFORDABLE ROUTER, MILLER & ENGRAVER

Denford’s high-spec / low-cost solution for all your routing, milling and engraving needs. The MRC 40 has a powerful 500W spindle motorand offers high speed manufacture linked with a large working envelope. This versatile machine handles small engraving jobs, and the largeworking envelope and Z axis capability (110mm) is perfect for the manufacture of large 3D designs. Set-up and tool changes are a simpleprocess, and the MRC 40 has a host of optional extras for specialist applications.

The MRC40 is available with everything you need to get you up and running immediately. In addition, there is a full range of optional items,including a “Resources Pack,” which incorporates a package of mixed tools (2D, 3D & engraving tooling and collets), plus a variety ofconsumable materials such as ‘protofoam’ and cast acrylic billets.

THE MRC 40 COMES AS STANDARDWITH:• VR CNC Milling V5 Operating Software (PC not included)• Powerful 500W High Speed Spindle• Sacrificial Table• Outlet for Dust Extraction System• 8mm and 1/4” Collets• USB Connection

OPTIONAL EQUIPMENT INCLUDES:• Resources Pack (including a variety of 2D, 3D & engraving

tooling and drill bits, foam & acrylic billets, double-sided tape)

• QuickCAM 2D Design Software• QuickCAM PRO Software• Aluminium T-Slot Table and Clamping Kit (factory fitted)• F1 in Schools Car Manufacturing Fixture (only available

when T-Slot Table fitted)• Spare Spindle Motor Assembly for quick tool change• Vacuum Pads x 2 with Integral Pump• Floating Head for PCB Manufacture• Universal Machine Bench & Computer Support Arm


RECOMMENDED SOFTWAREPROGRAMSPlease refer to Compact 1000 PRO see page 27.


MRC40

Machine Dimensions.

SEAMLESS IMPORT OF TECHSOFT 2DDESIGN FILES:

The import routine with Denford’s VR CNC Milling V5operating software works with Techsoft 2D Design ToolsVersions 1 & 2 and also with ALL major CAD packages.It is far more advanced than the Techsoft post-processor,supplied with Techsoft Version 1 and is far simpler to use.

ALL Denford machines operating with VR CNC Milling V5are able to import designs drawn in Techsoft Versions 1 &2, saved in DXF format, without any additional software orpost processor being required.

VR Milling V5 has the facility to import DXF, DWG and Gerberfiles, which then allows multiple toolpaths to be created. Thetoolpaths are generated using the vector data imported andnot colours, fill or line width. Six strategies can be chosen.

24

875mm

750mm

675mm

1600mm

1440mm

113kg

227kg

400 x 240mm

400mm

240mm

110mm

155mm

29000rpm

0 - 150%

5000mm/min

4500mm/min

Single Phase

500 Watts

Stepper

230 Volts

5 Amps

50 Hz

13 A Socket

MECHANICALDETAILS

Machine Length (A)

Machine Depth (B)

Machine Height (C)

Length with Optional Base (D)

Height with Optional Base (E)

Machine Weight

Machine Weight with Opt. Base

Table Size

Travel X Axis

Travel Y Axis

Travel Z Axis

Beam Clearance (max work height)

Max. Spindle Speed

Feed Overide

Max. Feed Rate

Max. 3D Profiling


Spindle Motor

Axes Motors

Volts

Amps

Hz

Electric Connection

A

D B

C

E

NEW




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Compact 1000 PROCOMPACT 3 AXIS CNC ROUTERM

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Compact 1000 PROCOMPACT 3 AXIS CNC ROUTER

A compact 3 axis CNC Router with totally enclosed interlocking guard, suitable for all levels of education and

training. The Compact 1000 Pro is ideal for cutting a range of resistant materials such as hard and soft wood,

plastic, modelling foam, acrylic and prototyping materials, as well as non-ferrous metals.

THE COMPACT 1000 PRO COMES ASSTANDARD WITH:VR CNC Milling Operating Software (PC not included).Aluminium T Slot Table.Outlet for Dust Extraction System.Workholding Clamps.Installation and Instruction Manuals.USB Connection.

OPTIONAL EQUIPMENT INCLUDES:Vacuum Pads, F1 in Schools Car Manufacturing Fixture,Industrial Keypad, 4th Axis Programmable Rotary Fixture,3D Scanning Attachment, Universal Machine Bench andDust Extraction Unit.


RECOMMENDED SOFTWAREPROGRAMSAll software necessary to control the Compact 1000 Prois included. Also included is a seat of QuickCAM 2D Design- an easy to use 2D CAD package.• For 2D Designs - will link to packages able to export 2D dxffiles such as QuickCAM 2D Design, TechSoft Design Tools- 2D Design, CorelDraw etc.• For 3D Designs - will link to packages able to export STLfiles such as Pro/DESKTOP, ArtCAM and Autodesk InventorSolidWorks etc. when used in conjunction with QuickCAMPro.


MECHANICALDETAILS

Machine Length (A)

Machine Depth (B)

Machine Height (C)



Machine Weight


Table Size

Travel X Axis

Travel Y Axis

Travel Z Axis

Beam Clearance

Max. Spindle Speed

Non-Ferrous Metal Cutting


Spindle Speed Override

Max. Feed Rate

Max. 3D Profiling


Spindle Motor

Axes Motors

Volts

Amps

Hz

Electric Connection

COMPACT 1000 PRO

24000rpm

Yes

Yes

Yes

1.0kW

875mm

750mm

675mm

1600mm

1440mm

116kg

230kg

400 x 240mm

400mm

240mm

110mm

140mm

5000mm/min

4500mm/min

Single Phase

Stepper

230 Volts

8 Amps

50 Hz

13A Socket

Ideal for use in conjunction with26

Machine Dimensions.

Shown with optionaluniversal bench and computer

support extension (PC not included)


A

D B

C

E

4th Axis Programmable Rotary FixtureSee Router Accessories on page 33.




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Router 2600/2600 PRO3 AXIS CNC ROUTERM

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Router 2600/2600 PRO3 AXIS CNC ROUTER

A 3 axis CNC Router with totally enclosed interlocking guard, suitable for all levels of education and training. Withits large capacity the Router 2600 is ideal for cutting a range of resistant materials such as hard and soft wood,plastic, modelling foam, acrylic and prototyping material. In addition, the Router 2600 Pro can cut non-ferrousmetals.

THE ROUTER 2600/2600 PRO COMEAS STANDARD WITH:VR CNC Milling Operating Software (PC not included).Aluminium T Slot Table.Installation and Instruction Manuals.Outlet for Dust Extraction System.Workholding Clamps.USB Connection.

OPTIONAL EQUIPMENT INCLUDES:Vacuum Bed, F1 in Schools Car Manufacturing Fixture,Industrial Keypad, 4th Axis Programmable Rotary Fixture,3D Scanning Attachment, Dust Extraction Unit and UniversalMachine Bench.


RECOMMENDED SOFTWAREPROGRAMSAll software necessary to control the Router 2600/Router 2600 Pro is included. Also included is a seat ofQuickCAM 2D Design - an easy to use 2D CAD package.• For 2D Designs - will link to packages able to export 2D dxffiles such as QuickCAM 2D Design, TechSoft Design Tools- 2D Design, CorelDraw etc.• For 3D Designs - will link to packages able to export STLfiles such as Pro/DESKTOP, ArtCAM and Autodesk InventorSolidWorks etc. when used in conjunction with QuickCAMPro.


28

Machine Dimensions.

Shown with optional universal benchand optional computer support extension.(PC not included)


MECHANICALDETAILS

Machine Length (A)

Machine Depth (B)

Machine Height (C)

Length with Optional PC Arm (D)


Machine Weight


Table Size

Travel X Axis

Travel Y Axis

Travel Z Axis

Beam Clearance

Max. Spindle Speed

Non-Ferrous Metal Cutting


Spindle Speed Override

Max. Feed Rate

Max. 3D Profiling


Spindle Motor

Axes Motors

Volts

Amps

Hz

Electric Connection

ROUTER ROUTER2600 2600 PRO

23000RPM 24000rpm

No Yes

No Yes

No Yes

1.1kW 1.0kW

1200mm

750mm

675mm

1850mm

1440mm

150kg

255kg

700 x 430mm

600mm

400mm

110mm

150mm

5000mm/min

4500mm/min

Single Phase

Stepper

230 Volts

8 Amps

50 Hz

13A Socket


A

D B

C

E




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Vertical RouterLARGE FORMAT 3 AXIS CNC ROUTERM

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Vertical RouterLARGE FORMAT 3 AXIS CNC ROUTER

The Denford Vertical Router is a large format CNC Router, combining high speed machining over a large workingarea with space saving engineering. The 1200 x 800 mm working envelope makes it ideal for the manufactureof large-scale items such as furniture parts and door panels. The machine is well equipped with a high power21,000 rpm spindle motor and AC Servo Motors allowing contouring and rapid feeds of 20 metres per minutein all axes. Inspired design provides excellent production capabilities and ease of installation, as the Vertical Routerwill fit through a standard door frame.

THE VERTICAL ROUTER COMES ASSTANDARD WITH:VR CNC Milling Operating Software (PC not included).

Aluminium T Slot Table.

Outlet for Dust Extraction System.

Maintenance and Instruction Manuals.

Workholding Clamps.

USB Connection.

OPTIONAL EQUIPMENT INCLUDES:Hinged Arm Computer Shelf, Dust Extraction Unit, F1 in

Schools Car Manufacturing Fixture, 4th Axis Programmable

Rotary Fixture, and Workholding Clamps.

KEY FEATURES INCLUDE:Incredible 1200 x 800 x 150 mm working area.

21,000 rpm spindle motor.

Fully closed loop servo system for increased machining

accuracy.

20 metres per minute Feed/Rapid rate.

Will fit through a standard door frame.


RECOMMENDED SOFTWAREPROGRAMSAll software necessary to control the Vertical Router is

included. Also included is a seat of QuickCAM 2D Design -

an easy to use 2D CAD package.

• For 2D Designs - will link to packages able to export 2D dxf

files such as QuickCAM 2D Design, Techsoft Design Tools

- 2D Design, CorelDraw etc.

• For 3D Designs - will link to packages able to export STL

files such as Pro/DESKTOP, ArtCAM and Autodesk Inventor

SolidWorks etc. when used in conjunction with QuickCAM

Pro.


VERTICALROUTER

2200mm

750mm

1920mm

450kg

1300 x 900mm

1200mm

800mm

150mm

21,000rpm

20 metres/min

Single Phase

1.7kW

Servo

230 Volts

13 Amps

50 Hz

16A Hard Wired

MECHANICALDETAILS

Machine Width

Machine Depth

Machine Height

Machine Weight

Table Size

Travel X Axis

Travel Y Axis

Travel Z Axis

Max. Spindle Speed

Feed Rate (all axes)


Spindle Motor

Axes Motors

Volts

Amps

Hz

Electrical Connection

Will fit through a standard door

30



Large Format Vacuum BedSee Router Accessories page 34

High volume, floor standingdust extraction unit

NEW




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Router AccessoriesEasySCAN 3D3D SCANNING ATTACHMENT & SOFTWARE FOR DENFORD ROUTERSM

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Router Accessories4TH AXIS PROGRAMMABLE ROTARY FIXTURE/CAR MANUFACTURING FIXTUREVAC PADS & BEDS

The Denford 4th axis programmable rotary fixture is designed for use with the Denford range of CNC Routers.

It allows 360 degree rotation of material and comes complete with its own software - QuickCAM 4D Milling.


SUPPORTED OUTPUT FORMATSCNC controllers for Denford CNC Routers.

SUPPORTED INPUT FORMATS3D Stereo Lithography *(STL) files*Used by Pro/DESKTOP, ArtCAM, Autodesk Inventor andSolid Edge, Autodesk 3D Studio Files (3DS), SolidWorks.

32

1. Select a model 2. Scan the model

3. Manipulate scan data 4. Manufacture on a Denford CNC Router

5. Completed model

Denford’s EasySCAN 3D Scanner attachment has full 360

degree scanning capability when used in conjunction with

Denford’s Rotary Fixture, and is suitable for use with the

entire range of Denford CNC Routers.

The EasySCAN 3D package incorporates user friendly,

wizard based software for scanning, editing and saving

3D models, prior to manufacture on a Denford CNC Router.

EasySCAN 3D is ideal for Reverse Engineering applications.

3D Scanning & Manufacturing Packagesee page 56-57.

4th Axis ProgrammableRotary Fixturefor use withMRC 40,Compact 1000 Pro,Router 2600/ProVertical Router.

QUICKCAM 4D MILLING SOFTWARE(Supplied FREE with the Denford 4th AxisProgrammable Rotary Fixture.)An easy to use, wizard based CAM package specifically designedfor use with the Denford 4th axis programmable rotary fixture.QuickCAM 4D Milling imports 3D files from most 3D CADpackages and converts these into 4th axis CNC program datafor output to the range of Denford CNC Routers. Users are guidedthrough a series of simple steps, defining billet size,model orientation, machining strategy and axis of rotation before generatingthe appropriate CNC output file.

QUICKCAM 4D MILLING FEATURESTrue 3Dimensional model-making capabilities. Seamless integration withVR CNC Milling software. Circular, spiral and linear machining strategies.User definable limits allow for workholding avoidance. Supports bothroughing and finishing paths. Resize, orientate and centre the model.Autoscale of model to fit the workpiece.






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Router AccessoriesFLOATING HEAD PCB MANUFACTURE AND ENGRAVINGM

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Routing AccessoriesVAC PADS, VAC BEDS, CAR MANUFACTURING FIXTURE AND CLAMPING KITS

A range of vacuum bed options for clamp-free machining operations.

All these accessories are suitable for use with Denford’s range of CNC Routers. The accessories enhance the

capabilities of the machines, and enable 2D and 3D designs to be manufactured easily and effectively.


34

PCB Production with a Floating HeadDenford’s ‘Floating Head’ option permits manufacture of PCB's and engraving of uneven surfaces, and is ideal for batchmanufacture of PCB boards.

The floating head comes complete with a quick change facility for a swift interchange with the standard issue router motor.

The cutting tool profiles around the outside of the tracks creating an isolation gap. The weight of the spindle motor plungesthe cutter into the PCB board, and depth is set by a plastic disc that floats on the material surface. A float up to 5mm ispossible using this technology.

Tool changes are a simple process and allow drilling of larger holes.

The floating head is designed for use on Denford’s MRC 40, Compact 1000 Pro and Router 2600 / Pro.

VAC PADSVac Pads are suitable for the MRC 40, Compact 1000 Proand Router 2600 / Pro. The package includes 2 vacuumpads and an integral vacuum pump.

Suitable for ‘blind’ machining only.

F1 IN SCHOOLS CAR FIXTUREThe F1 in Schools car manufacturing fixture comes asstandard with 2 clamping systems to enable the manufactureof Bloodhound SSC and Formula One Class cars. The fixtureclamps directly to the T-slotted table on the MRC 40*,Compact 1000 Pro and Router 2600/Pro and is also suitablefor use on the VMC 1300.*T-slotted table not standard equipment with MRC 40.

ADDITIONAL CLAMPING KITAdditional Clamping Kit includes 2 Parallel Clamping Rails withT-Nuts, (allowing the workpiece to be raised from the bed, topermit ‘through’ machining), 1 additional L Bracket and LeverClamp with T-Nuts.

DUST PRO 100 EXTRACTION UNIT

Denford’s Large Capacity Dust Extraction system is apurpose-designed dust control system for use with theMRC 40, Compact 1000 Pro and Router 2600/Pro. Itcan be used as a stand-alone unit, or incorporated withinDenford’s Universal Machine Bench, as shown above.The unit is highly effective in removing airborne dust andlight particles produced during machining, and isrecommended for schools where MDF is regularly used.The unit comes ready to use including a removable / re-usable dust collection bag and separate HEPA filter.

LARGE FORMAT VACUUM BED

Suitable for use with the Router 2600/Pro, andthe Vertical Router, the large format (600 x 400mm)bed is supplied with an external vacuum pump.Suitable for ‘blind’ machining and ‘through’ machiningwhen used with sacrificial mat.Dual-bed option with manifold is available for usewith the Vertical Router, details on application.

DUST PRO 50 EXTRACTION UNITParticle and dust extraction unit suitable for use with the MRC40, Compact 1000 Pro and the Router 2600/Pro.

This purpose designed unit is ideal for extraction of airborne dustcreated during the manufacturing process, and also to vacuumthe machine after the cutting process is complete.

The unit comes complete with castors, flexible hose and fittings.





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VMC 1300CNC MILLING MACHINEM

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VMC 1300CNC MILLING MACHINE

A 3 axis CNC milling machine available either floor standing or for bench mounting, with totally enclosed highvisibility interlocking guard, suitable for all levels of education and training. Programmable spindle speeds andfeedrates make the VMC 1300 ideal for cutting a range of resistant materials such as wax, plastic, acrylic, freecutting alloys, aluminium and steel. Also available for integration into FMS/CIM systems (additional equipmentmust be fitted at time of manufacture).

THE VMC 1300 COMES ASSTANDARD WITH:

VR CNC Milling Operating Software (PC not included).Installation and Instruction Manuals.Power Drawbar with Manual Actuation.Workholding ClampsUSB Connection.

OPTIONAL EQUIPMENT INCLUDES:Table mounted 6 station automatic tool changer (which canbe removed to enable full 375mm X axis travel), pneumaticvice and guard, spray mist coolant, and Universal MachineBench. 4th Axis Programmable Rotary Fixture is also available.


RECOMMENDED SOFTWARE PROGRAMSAll software necessary to control the VMC 1300 is included.Also included is a seat of QuickCAM 2D Design - an easy touse 2D CAD package.• For 2D Designs - will link to packages able to export 2D dxffiles such as QuickCAM 2D Design, TechSoft Design Tools -2D Design, CorelDraw etc.• For 3D Designs - will link to packages able to export STL filessuch as Pro/DESKTOP, ArtCAM and Autodesk InventorSolidWorks etc. when used in conjunction with QuickCAM Pro.


36

Machine Dimensions.

Shown with optional universal benchand optional computer support extension.(PC not included)

MECHANICALDETAILS

Machine Length (A)

Machine Depth (B)

Machine Height (C)

Length with Optional PC Arm (D)


Machine Weight


Table Size

Travel X Axis Without ATC

Travel X Axis With ATC Fitted

Travel Y Axis

Travel Z Axis

Table to Spindle

Max. Spindle Speed

Max. Feed Rate

Max. 3D Profiling


Spindle Motor

Axes Motors

Volts

Amps

Hz


VMC 1300

1300mm

750mm

1000mm

1900mm

1765mm

353kg

456kg

600 x 180mm

375mm

250mm

150mm

235mm

305mm

5000mm/min

4500mm/min

Single Phase

Stepper

230Volts

50Hz

13A Socket

VMC 1300PRO

4000rpm 6000rpm

1.1kW 1.6kW

8Amps 10Amps


A

D B

C

E




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Turn 270 PROCNC LATHEM

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Turn 270 PROCNC LATHE

A compact 2 axis CNC Lathe with totally enclosed high-visibility interlocking guard, suitable for all levels of education

and training. Programmable spindle speeds and feedrates make the Turn 270 PRO ideal for cutting a range of

resistant materials such as wax, plastic, acrylic, free cutting alloys, aluminum and steel. Also suitable for integration

into FMS/CIM systems (additional equipment must be fitted at time of manufacture).

THE TURN 270 PRO COMES ASSTANDARD WITH:VR CNC Turning Operating Software (PC not included).

Installation and Instruction Manuals.

Quick Change Toolpost and Holder.

Manual Self Centring 100mm 3 Jaw Chuck.

OPTIONAL EQUIPMENT INCLUDES:8 station programmable turret, pneumatic chuck and guard,

spray mist coolant, tail stock, and Universal Machine Bench.



RECOMMENDED SOFTWAREPROGRAMS

All software necessary to control the Turn 270 PRO isincluded. Also included is a seat of QuickTURN 2D Design -an easy to use CAD package.

38

MECHANICALDETAILS

Machine Length (A)

Machine Depth (B)

Machine Height Bench Mounting (C)



Machine Weight

Machine Weight with Optional Base

Swing Over Bed

Swing Over Cross Slide

Distance Between Centres

Travel X Axis

Travel Z Axis

Max. Spindle Speed

Max. Feed Rate

Spindle Bore


Spindle Motor

Axes Motors

Volts

Amps

Hz

Electrical Socket

TURN 270 PRO

1000mm

750mm

675mm

1600mm

1440mm

140kg

255kg

190mm

100mm

270mm

150mm

225mm

4000rpm

2500mm/min

26mm

Single Phase

1.5kW

Stepper

230 Volts

8 Amps

50 Hz

13A Socket

Machine Dimensions.


Shown with optionaluniversal bench and computer

support extension (PC not included)

A

D B

C

E

NEW




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Micromill MicroturnCNC MILLING MACHINE CNC LATHEM

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Micromill and MicroturnCNC MILLING MACHINE AND CNC LATHE

A compact 3 axis CNC milling machine and 2 axis CNC lathe, both with totally enclosed interlocking guards - the

ideal introduction to small part CNC manufacture. Variable spindle speeds and feedrates make the MicroMill and

MicroTurn ideal for cutting resistant materials such as wax, plastic, acrylic, aluminum and free cutting alloys.

THE MICROMILL COMES ASSTANDARD WITH:

VR CNC Milling Operating Software (PC not included).Installation and Instruction Manuals.Maintenance Tools.Clamping Kit.1/4 ” Dia Milling Collet. 5/16 ” Dia Drawbar. 3/16 ” Slot Drill 1/4 ” Shank. Set of Metric Allen Keys.


THE MICROTURN COMES AS STANDARDWITH:

VR CNC Turning Operating Software (PC not included).Installation and Instruction Manuals.Maintenance Tools.1 1/2 ” Standard Toolpost.Tailstock.3” Dia Spindle Faceplate.No. 1 Morse Taper, Spindle Centre.No. 0 Morse Taper, Tailstock Centre.2 1/2 ” Dia 3 Jaw Chuck & 2 Tommy Bars.1/4 ” Braised Carbide Tip Cutting Tool, Right Handed.

OPTIONAL EXTRAS INCLUDE:Quickchange toolpost and thread cutting package.

SYSTEM REQUIREMENTSFor MicroMill please refer to page 13.For MicroTurn please refer to page 19.

40

Machine Dimensions.

MECHANICALDETAILS

Machine Length (A)

Machine Depth (B)

Machine Height (C)

Machine Weight

Table Size

Swing Over Bed

Travel X Axis

Travel Y Axis

Travel Z Axis

Table to Spindle

Max. Spindle Speed

Max. Feed Rate

Max. 3D Profiling


Spindle Motor

Axes Motors

Volts

Amps

Hz


MICROMILL MICROTURN

685mm

654mm

688mm

50kg

70x330mm

n/a

228mm

130mm

160mm

182mm

2800rpm

750mm/min

600mm/min

Single Phase

0.37kW

Stepper

230Volts

8 Amp

50 Hz

13A Socket

685mm

654mm

688mm

57kg

n/a

90mm 150mm opt.

50mm

n/a

126mm

n/a

2800rpm

600mm/min

n/a

Single Phase

0.37kW

Stepper

230Volts

8 Amp

50 Hz

13A Socket


A

B

C

Benches on this page are no longer availableand are shown for illustration purposes only.




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Universal Machine BenchesMA

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UNIVERSAL MACHINE BENCH

The Universal Machine Bench comes with wheels, anti-vibration pads, storage cupboard, tooling drawer and issuitable for a range of bench top machines including:-

VMC 1300, Router 2600/Pro Product Code: VMC/0600BOptional - Computer Support Extension Product Code: VMC/0602Optional - Integrated Dust Pro 100 Product Code: ADVXU

Compact 1000Includes - Computer Support Extension Product Code: MRCWBOptional - Integrated Dust Pro 100 Product Code: ADVXU

Turn 270Includes - Computer Support Extension Product Code: TRNWB

Stand-Alone Workbench Product Code: VMC/0600WBOptional - Computer Support Extension Product Code: VMC/0602Optional - Integrated Dust Pro 100 Product Code: ADVXU

Bench Size: 1200mm x 750mm x 790mm (WxDxH)Colour: GreyWeight: 103kg (with integrated dust extraction unit 163kg)

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Universal Machine Benches

Denford’s Universal Machine Benches are suitable for use with our entire range of CNC Routers, Mills and Lathes.

The benches are designed to accommodate varying requirements, and to integrate with existing furniture in a

traditional workshop environment, or an IT suite.

Shown with optional computersupport extension.(Machine & PC not included)

Universal Machine Bench VMC/0600B

Universal Machine Bench VMC/0600WB

Universal Machine Bench VMC/0600WB

Shown with integrated Dust Pro 100.





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VersaLASER™ VLS SeriesLASER CUTTER & ENGRAVERM

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VersaLASER™ VLS SeriesLASER CUTTER & ENGRAVER

The VersaLASER™ can transform images or drawings on your computer screen into real items made from a wide

variety of materials. The VersaLASER™ is ideal for cutting, deep engraving, precision scribing, decorative etching

on wood, plastic, fabric, leather, paper, rubber and will also mark glass, ceramic, metal and stone.

The VersaLASER™ has a unique‘materials cutting’ menu so there isno need to look-up power and speedsettings, select the type of materials

and thickness to be lasered and press the start button. Design andPrint, it’s as simple as that!

The VersaLASER™ is recommended for use with Denford’s AdvantageIntegrated Fume Extraction Cart with built in Air Assist Compressor,Pre Filter and HEPA Chemical Gas Filter which can be visuallymonitored by a 3 stage Filter Status Display. The unit is portableand will pass through a standard width doorway.

SYSTEM REQUIREMENTS

Microsoft Windows 2000or XP, Vista withUSB 2.0 Connection.


There are two bed sizes to choose from and 5 power options available to accommodate avariety of budgets and applications. The VersaLASER™ access door and side panels come ina variety of colours including red, blue, yellow or purple. Green is standard unless otherwisespecified when ordering.

Optional equipment includes a Honey Comb Bed, Integrated Fume Extraction Cart with built inAir Assist Compressor, Rotary Fixture and High Density Focusing Optics. An Air Assist BackSweep is available for use when cutting rubber.

Rotary Fixture - OptionalThe Rotary Fixture permits laser processingaround cylindrical surfaces up to a maximum127mm (5.0”) diameter. A sensor detects whenthe fixture is installed and adjusts automatically.

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EXCLUSIVE TO

Advantage Integrated Fume Extraction Cart with on-board Air Assist Compressor

VersaLASER™ safety features include Over Temperature Sensorwith Audible Alarm, Safety Glass, Automatic Recognition of Accessoriesand ‘Smart Technology’ ULR laser cartridges which can be easilychanged by a Technician. VersaLASER™ is RoHS Compliant.

RoHSCOMPLIANT

LASER

SAFETY INFORMATIONClass I safety enclosure for CO2 laser beam. Class IIIa for red laser pointer.

MECHANICALDETAILS

Machine Length

Machine Depth

Machine Height

Machine Heighton Advantage Unit

Machine Weight

Approx. Working Area

Watts of Laser Power

Volts

Amps


VLS2.30

660mm

635mm

356mm

1118mm

42kg

305 x 405mm

10, 25 or 30

230 Volts

10 Amps

13A Socket

VLS3.50

870mm

635mm

356mm

1118mm

56kg

305 x 610mm

10, 25, 30, 40 or 50

230 Volts

13 Amps

13A Socket

Advantage Unit

670mm

470mm

770mm

N/A

65kg

N/A

N/A

230 Volts

7.25 Amps

13A Socket


Side panel colour variations

For LaserCAM 2D DesignSoftware see pages 8 - 9




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Large Format VersaLASER™

LASER CUTTER & ENGRAVERMA

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Large Format VersaLASER™

LASER CUTTER & ENGRAVER

The Large Format VersaLASER™ Series are free standing laser units with a large working area. There are numerousmodels and power options available to accommodate a wide range of budgets and applications including cutting,deep engraving, precision scribing, decorative etching on wood plastic, fabric, leather, paper, rubber and also themarking of glass, ceramic, metal and stone.

The VLS Laser has a unique ‘materials cutting’ menuso there is no need to look-up power and speedsettings, select the type of materials and thicknessto be lasered and press the start button. Design andPrint, it’s as simple as that!

The Large Format VersaLASER™ Series isrecommended for use with Denford’s AD-ORACLEExtraction Cart with built in Air Assist Compressor,Pre Filter and HEPA Chemical Gas Filter which canbe visually monitored by a Filter Status Display.


Optional equipment includes a Honey Comb Bed, Fume Extraction Cart with builtin Air Assist Compressor, Rotary Fixture and High Density Focusing Optics. Anoptional Air Assist Back Sweep is available for use when cutting rubber.

SAFETY INFORMATION

Class I safety enclosure for CO2 laser beam.Class IIIIa for red laser pointer.

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SYSTEM REQUIREMENTSMicrosoft Windows 2000or XP, Vista with USB 2.0 Connection.

AD-ORACLEExtraction Unit

Automatic Driver

Manual Driver

Rotary Fixture - OptionalPermits laser processing around cylindrical surfacesup to 203mm (8.0”) diameter and up to 406mmlong.

VLS safety features include Over Temperature Sensor with AudibleAlarm, Safety Glass, Automatic Recognition of Accessories and‘Smart Technology’ ULR laser cartridges which can be easily changedby a Technician. VLS Laser Systems are RoHS Compliant.

RoHSCOMPLIANT

LASER

MECHANICALDETAILS

Machine Length

Machine Depth

Machine Height

Machine Weight

Approx. Working Area

Watts of Laser Power

Volts

Amps

Exhaust Connections Dia.


VLS3.60

914mm

762mm

965mm

107kg

305 x 610mm

10, 25, 30, 40,50, 60

230 Volts

10 Amps

101.6mm

13A Socket

VLS4.60

914mm

927mm

991mm

122kg

457 x 610mm

10, 25, 30, 40,50, 60

230 Volts

10 Amps

101.6mm

13A Socket

VLS6.60

1118mm

953mm

991mm

147kg

457 x 813mm

10, 25, 30, 40,50, 60

230 Volts

10 Amps

2 x 101.6mm

13A Socket

AD-ORACLE Extraction Unit

430mm

430mm

980mm

90kg

N/A

N/A

100 - 240 Volts

12.5 Amps

75mm

13A Socket

Side panel colour variations


For LaserCAM 2D DesignSoftware see pages 8 - 9




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Rapid PrototypingFAST, AFFORDABLE 3D MODEL PRINTINGM

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Rapid Prototyping3D MODEL PRINTING

Unlike “appearance” prototypes produced in weak materials, HP and Dimension 3D Printers generate durable,

working models in ABS plastic. ABS 3D prints can withstand rigorous functional testing, which is why ABS is the

material of choice for leading manufacturers.


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3D PRINTERS


SUPPORT CLEANING APPARATUSSCA 1200


MECHANICALDETAILS

Machine Size:

Machine Weight:

Build Volume / Size:

Material:

Power:

Dimension BST 1200es / SST 1200es

838 x 737 x 1143mm

148 kg (326lbs)

254 x 254 x 305mm

Featuring ABSplus™ in natural, black,

dark grey, blue, red, nectarine,

fluorescent yellow, olive green

230V - 50Hz

Nothing communicates ideas faster than a threedimensional part or model. With a 3D Printer,you can bring CAD files and design ideas to life– right from your desktop. It’s an efficient andcost-effective way to catch design flaws early onin the production process.

BST (Breakaway Support Technology) featuresa manual support removal process, whereby thedesigner removes the model from the systemand breaks the support away by hand.

SST (Soluble Support Technology) features anautomated support removal process, wherebythe designer removes the model from the systemand places it into a cleaning bath in which thesupport structures are dissolved – essentiallyallowing for “hands-free” printing.

Both the new HP Designjet 3D and HP Designjet3D Colour PrInters are available in SST only.These affordable desktop 3D Printers offer a“plug and play” operation - just load the easy-to-use software on your Windows network and startprinting. In addition, the Designjet 3D ColourPrinter offers ABS modelling in a choice of 8colours, with a larger working envelope.

The Dimension 1200es 3D Printers are availablein two models: BST & SST. These 3D Printers,which are powered by leading Stratasystechnology, are very easy to install and operate- both producing durable working models formABS and ABSplus.

All the above 3D Printers operate in an “office”environment and produce strong, high-qualityABS models, allowing you to test for form, fit andfunction.

You simply click “print” and your design is sent tothe printer.

HP DESIGNJET 3D SUPPORTREMOVAL SYSTEM

MECHANICALDETAILS

Machine Size:

Machine Weight:

Build Volume / Size:

Material:

Power:

HP Designjet 3D

635 x 660 x 800mm

76 kg

203 x 152 x 152mm

ABSplus™ in ivory

230V - 50Hz

HP Designjet 3D Colour

635 x 660 x 800mm

76 kg

203 x 203 x 152mm

ABSplus™ in ivory, black,

dark grey, blue, red,

nectarine, fluorescent

yellow,

olive green

230V - 50Hz

• Stainless steel tank.

• 31.5 litre capacity.

• Stainless steel part basket.

• Over-temperature sensor, indicator & buzzer.

• Liquid level sensor & indicators.

• Drain hose included.

• For use with SST models only.

• Removes supports from yourmodels automatically.

• Utilises detergent in soluble packaging, keeping the

operation completely clean.

• Plumbed in, so no need for manual filling or draining.

NEW

1200es 3D printer shownwith optional colour-matched stand.

HP Designjet 3D Printer




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Rapman 3D PrototyperKIT FORM V3M

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The Rapman is a 3D printer which produces solid objects

from your STL files which can be drawn on almost any CAD

package! The Rapman Kit V3 is supplied in kit form for you

to assemble yourself including all mechanical parts and

full electronics.


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RAPMAN 3D


• Runs off an SD card and has a USB port toallow connection to your computer

• Small OLED display on the control panel• Uses stepper direct drive motors• Manufactured using precision cut parts

from high impact acrylic and zinc-plated bars• Uses a variety of affordable materials, ABS,

PLA and more• Teaching materials and full support available

online• The machine can be used as a teaching

resource and a full rapid prototyping system• Approximately 15-20 hours assembly time,

then start printing!

BFB 3D 3000 3D PrototyperPRE-ASSEMBLED

Professional quality low cost 3D printing. Themost affordable 3D Prototyping system availableto schools and colleges. The BFB 3D 3000 issupplied pre-assembled and ready to use!

• The system is driven via SD Card, meaning you can operate it without the need for a PC

• USB port included for computer connection, enabling boot-loadable upgrades

• Full control available during printing• OLED display on the control panel• Available with double and triple head assemblies

for multiple colour and material combinations• Uses a variety of affordable materials - upvc,

polycarbonate, hdpe, ldpe, polypropylene, abs, pla(poly lactic acid) & polycarbonate (cappa) - extrudesat lower temperatures (170oC)

• Suitable for teaching across key stages 3, 4 and5. Also used in many universities, both in the UK and worldwide for final year projects

Overall dimensions

of the machine:

Maximum print dimensions:

Printing speeds:

Power (max):

Max extruder temp:

X & Y Drives:

Z Drive:

Materials which can be used:

BFB 3D 3000 3D PROTOTYPER810mm x 500mm x 580mm

550mm x 500mm x 580mm with the extruder removed

210mm x 275mm x 230mm

Maximum 15mm 3 per second (print material dependent)

60W 5A @ 12V - head dependent

270oC

Timing belt, driven by microstepping stepper motor

Leadscrew, driven by microstepping stepper & timing belt

ABS - Acrylonitrile Butadiene Styrene (Colours White, Black,

Blue, Green)

HDPE - High density polyethylene

LDPE - Low density polyethylene

PP - Polypropylene

uPVC - Unplasticized polyvinylchloride

PLA - Polylactic Acid (Colours Natural, Blue and Red)

Overall dimensions

of the machine:

Maximum print dimensions:

Print resolution:

Printing speeds:

Materials which can be used:

Shipping details:

BFD 3D 3000

RAPMAN 3D PROTOTYPER650mm x 570mm x 820mm

650mm x 570mm x 510mm with the extruder removed

275mm x 205mm x 210mm

0.1mm in the x and y and 0.4mm in the z (dependant also on

temperature and material)

The Version 3 has a maximum feedrate of approximately 17 mm3

per second but we don’t recommend running at that speed

continually. It can comfortably be operated at 7mm3 per second

(tested with ABS - figures will be less for HDPE). Also don’t forget

that the speed limit is not entirely down to the extruder but also

down to thermal issues - go too fast and you get a molten mess!

There are many different materials which can be used to print with.

We use thermoplastic polymers (listed below) but you could use

other materials too.

ABS (Acrylonitrile Butadiene Styrene) (Colours White, Black, Blue,

Green)

HDPE (High Density Poly Ethylene)

LDPE (Low Density Poly Ethylene)

PP (Poly Propylene)

uPVC (unplasticised Poly Vinyl Chloride)

Package dimensions: 610mm x 410mm x 160mm

Package weight: 18kg

NEW NEW

CoolTool®

VERSATILE MULTI FUNCTION TOOLS FOR THE CLASSROOMMA

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CALL NOW T: +44(0)1484 728000

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VERSATILE MULTI FUNCTION TOOLS FOR THE CLASSROOM

Cool Tool is ideal to introduce young students to the process of design and manufacture. The Cool Tool machines are compact, easy tohandle, completely child safe, and produce surprising results. The kits include everything you need to get you up and running with the minimum of fuss, including all the necessary documentation, projectsand materials.

UNIMAT PLAYMAT 4 in 1 WorkshopThe PLAYMAT kit was developed for younger pupils at Primary

School level, and is a realistic, fully operational, model-making

system. PLAYMAT is a real machine, and turning, sawing,

drilling and sanding with PLAYMAT is mere "child´s play".

STYRO-CUT 3DStyro Cut 3D is a new kind of hot wire cutting machine for

the thermal treatment of styrofoam and similar synthetic

materials. With Styro-Cut 3D, a common steel wire is heated

up to 800 degrees Celsius, which allows cutting in any profile.

The biggest advantages of the steel wire are: it can be

formed into any shape, it is economical, and it has a very

long life.

UNIMAT 1 BASIC Wood Working KitIncluded in the kit are the components for a jig saw, diverse

variations of wood turning machines, a handheld

sander, a stationary sander, and a handheld drilling machine.

All the machines of the UNIMAT 1 BASIC kit are

child-friendly. Due to the short strokes of the jigsaw blade,

the fingers of a young carpenter cannot be injured.

At the same time, professionals are delighted by the accurate

and precise cutting of the saw.

UNIMAT 1 CLASSIC 6 in 1 MetalWorking KitThe Classic Kit contains all the components of the BASIC kit

and much, much more. Indispensable for machine

makers is the three jaw chuck for positioning of a metal

billet, the clamping jaw for accurate fixing of the included

high-speed turning steel, and the three slides allowing for

the ability to work in any angle and any position.


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NEW





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F1 in Schools PackageA COMPLETE PACKAGE INCORPORATING DESIGN, ANALYSE, MAKE, TEST & RACEP

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F1 in Schools PackageA COMPLETE PACKAGE INCORPORATING DESIGN, ANALYSE, MAKE, TEST & RACE.

The F1 in Schools Technology Challenge stimulates a student’s interest in, and understanding of, the entire process of designand manufacture. Through involvement in the F1 in Schools project, students will gain first hand experience of teamwork,and communication, whilst encouraging individual flair and confidence. The F1 in Schools project provides students with theopportunity to reflect industrial working practice of developing a product from concept, to prototype to production.

THE FORMULA ONETECHNOLOGY CHALLENGE

In support of the F1 in Schools Technology Challenge,Denford offer an F1 Package, which includes all of theequipment required to get you up and running for thisinnovative educational project - covering Design, Analyse,Make, Test & Race.

A brief overview:

1. Design: Design the car body using SolidWorks 3D CAD

software. SolidWorks is available as a multiple user licence.

2. Analyse: Use Virtual Reality Wind Tunnel Software and

SolidWorks to analyse car designs for velocities, pressures,

vibration analysis, lift & drag and much more.

3. Make: After the 3D model is complete, import the design into Denford’s QuickCAM Pro software to generate the CNC file. Graphically verify the CNC file by using Denford’s Virtual Reality CNC routing software and then manufacture the car using Denford’s F1 Car Manufacturing Fixture on either the MRC 40, Compact 1000 Pro or Router 2600/Pro CNC Router.

4. Test: The manufactured car can be tested for drag efficiency and

air flow around the vehicle with the Scout Wind Tunnel & Fog

Maestro Smoke Generator.

5. Race: Put the cars to their ultimate test and judge their speed

over a measured distance with the F1 in Schools 24m Elevated

Race Track and F1 Race System.

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www.f1inschools.co.uk

Router 2600 Pro

The F1 in Schools Package:

DESIGN:SolidWorks Education Edition - 3D Design, Drafting & Simulation Software(available separately - see page 6 & 7).QuickCAM Pro Advanced Milling/Routing CAM software (site licence).

ANALYSE:Virtual Reality Wind Tunnel (VRWT) Software (single licence).

MAKE:CNC Machine Options

• Router 2600/Router 2600 Pro (Metal Cutting).• Compact 1000 Pro (Metal Cutting).• MRC 40

Car Manufacture FixtureF1 in Schools Car Manufacturing Fixture for both Bloodhound SSC* & Formula OneClass** cars.

Consumables - Bloodhound SSC & Formula One Class CarsFormula One Class Balsa Wood Blanks - Pack of 20.Fusion Wheels - Black - Pack of 100.Screw Eyes 1” - Pack of 100.Long Axles - 65mm - Pack of 100.Straw Wheel Spacers - Pack of 500.Washers - 4mm - Pack of 100.Decal Stickers - Pack of 25 sheets.Paint Stand.

Bloodhound SSC Class Balsa Wood Blanks - Pack of 20.PX Wheels - Rear - Black - Pack of 100.LX Wheels - Front - Black - Pack of 100.Screw Eyes 1/4” - Pack of 100.Short Axles - 43mm - Pack of 100.

TEST:Scout Wind Tunnel.Fog Maestro Smoke Generator including 1Ltr. Fog Fluid.

RACE:Elevated Race Track - 24m track.F1 Race System - x1 Start & Finish Gate, x2 Launch Triggers, x2 Launchers,x1 Power Supply, x1 Control Box, Race Time Management System.8 Gram Competition Cartridges (pack of 120).

For the full range of F1 consumables & race equipment see pages 64 - 69


AnalyseAnalyseAnalyse

MakeMakeMake

DesignDesignDesign

RaceRaceRaceTestTestTest


*Bloodhound SSC Class formerly D-Type**Formula One Class formerly R-Type

Compact 1000 Pro Router





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3D Scanning & ManufacturingCOMPLETE 3D LASER SCANNING AND MANUFACTURING PACKAGEP

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3D Scanning & Manufacturing PackageCOMPLETE 3D LASER SCANNING AND MANUFACTURING PACKAGE

A complete 3D Scanning and Manufacturing package which includes hardware and user friendly wizard based

software for scanning, editing and saving of 3D models, prior to manufacture on a Denford CNC Router.

Ideal for Reverse Engineering Applications.

Denford’s EasySCAN - 3D Laser Scanning and ManufacturingPackage comes with everything you need to laser scan anddigitise objects in 3 dimensions, directly into your PC and thenmanufacture on one of Denford’s CNC Routers.

It is an easy to use, cost effective solution for reverse engineeringapplications, that gives fantastic results every time....

The EasySCAN 3D Laser Scanning and Manufacturing Packageincorporates user-friendly wizard based software for scanning,editing and saving of 3D models, prior to manufacture on aDenford CNC Router. The EasySCAN 3D Laser Scannerattachment has full 360-degree scanning capability when usedin conjunction with the supplied 4th Axis Programmable RotaryFixture.

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MicroRouter 2600 shown.Example only.

ScanScanScan

EditEditEdit

MakeMakeMake

Router 2600 Pro shown.Example only.

Scan in yourchosen model(or create your own)

View results withthe EasySCAN

software

Manipulate thescanned data

Manufacture onthe CNC Router

The completedmodel



Denford’s EasySCAN 3D Laser Scanningand Manufacturing Package includes:

Wizard Based Software for scanning, editing and saving3D models before manufacture.

CNC Machine Options

• Router 2600 Pro (Metal Cutting)• Router 2600• Compact 1000 Pro (Metal Cutting)

4th Axis Programmable Rotary Fixture includingQuickCAM 4D Milling CAM Software.

Tooling for use with a range of resistant materials includinghardwood, softwood, plastic, modelling foam, acrylic andprototyping materials.

A set of work holding clamps.

Consumables package including:

50 Round Pine Billets (65mm dia x 150mm long)

50 High Density Foam Billets (70mm dia x 150mm long)

50 High Density Foam Billets (150 x 110 x 45mm)




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Techlink ProjectDESIGN & TECHNOLOGY AT KEY STAGE 2 & 3P

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ETechlink ProjectSECONDARY AND PRIMARY LINKS

Design and Technology at Key Stage 2 and 3. The TECHLINK Project addresses the government issues of Key

Stage 2 and Key Stage 3 integration. It is an ideal project for Specialist Schools as it is a sustainable and deliverable

community project and addresses the outcomes required by the Specialist Schools Trust.

The Medlock Charitable Trust and Denford Education Support

Service have developed the TECHLINK Project alongside

Hayesfield School in Bath. The school has developed the

courseware in association with its primary school cluster

and has proved the outcomes over the last two years. Any

Secondary School that wishes to work closely with their

cluster Primary Schools can apply to the Medlock Charitable

trust for financial support. In the first instance please contact

Denford or Mr David Barnard on the numbers below.

The TECHLINK Project’s Primary Education Package*

contains the following items:

• Craft ROBO Vinyl Cutter Plotter (CAM).

• Master ROBO Design Software.

• Primary Education Pack:

Consumable materials to make the projects –

including card, vinyl, magnets, acrylic mirrors and

other items to get you up and running.

• Supporting Courseware to cover INSET for

embedding in the curriculum.

• Half a day INSET Training.

• Spare carrier sheet & cutter.

* Applies to Techlink Project only


An ideal entry level introduction to CAD/CAM, the CraftROBO is a compact cutter/plotter that uses standard A4size material. It is very simple to use and comes completewith wizard based design software and auto registrationmarker. Designs can be drawn using a standard ballpointpen in the machine, and the supplied cutter heads allow thecutting or scoring of vinyl and card including pre-printeddesigns to produce imaginative artefacts and models.

The Craft ROBO comes complete with:

• Wizard based design software.• Cutting heads.• Auto registration mark detector.• Consumables starter pack.• 12 month warranty.

“Designed by Education for Education”

Consumable Materials

Courseware CD

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Machine Dimensions420mm x 140mm x 112mm.

Also Available:Craft ROBO Pro II

www.techlinkinschools.com


Craft ROBO Cutter/Plotter (CC330-20)

A3 Size Material





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Dye SublimationCOMPLETE FULL COLOUR 3D PRINTING PACKSP

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Dye SublimationCOMPLETE FULL COLOUR 2D & 3D PRINTING PACKSDye Sublimation printing allows the transfer of digital images on to a wide range of materials such as metal, plastic, fabric,coated wood and ceramics.Denford offer 3 dye sublimation packages to provide a solution for all budgets and applications. Each package containseverything you need to get you up and running and also includes a variety of consumables such as T–Shirts, Mouse Matsand Ceramic Mugs, etc.

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Pictaflex 2D/3D Dye Sublimation

What is unique about the'Pictaflex' process?

Unlike the current traditional Dye Sublimation processes,where you are limited to printing to flat substrates, thePictaflex process enables you to decorate with a full colourdesign or photographic quality image to non flat substratesand flat substrates, which opens up almost infinite endproduct possibilities, for example mobile phone cases,3D moulds, 3D models and rapid proto-typed parts.

How does the Pictaflex process work?

The process is simple to use and involves inkjet printingon to the Pictaflex film with Pictaflex ink. Once this is done,the printed image on the film is instantly dry. The printedfilm is placed into the heatpress, with the substrate, andthe machine is closed. The sublimation transfer cycle, isbetween 90 and 180 seconds. Once the cycle iscompleted, the film, which has been vacuum wrappedaround the substrate, is removed leaving the substratepermanently imaged.

DYE SUBLIMATION PACKAGE 11 TMH-28 Manual Heat Press5 Small Jigsaws (15 piece)5 Medium Jigsaws (30 piece)10 Mixed T-Shirts10 Mouse Mats1 GX e330N A4 Printer (complete with inks)1 Sublimation Paper 8.5” x 11”Please note package contents may vary

DYE SUBLIMATION PACKAGE 21 DC16 Heat Press1 DC16 Mug Attachment5 Medium Jigsaws (30 piece)5 Large Jigsaws (60 piece)10 10oz Mugs10 Mixed T-Shirts10 Mouse Mats1 GX7000 A3 Printer (complete with inks)1 Sublimation Paper 11” x 17”1 Heat Proof TapePlease note package contents may vary

PACKAGE 3PictaflexEpson A3 Colour PrinterEpson Bulk Ink SystemFilm (400 sheets)Imprintable Items - Such as plaques, pill boxes,picture frames, plates etc…(contents vary)Commissioning & Training

Bulk Ink System

....transfer digital images on to a widerange of materials such as metal, plastic,fabric, coated wood and ceramics






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3D HD ScanningAFFORDABLE, EASY TO OPERATE , 3D SCANNINGP

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IN ONE PACKAGE, EVERYTHING YOU NEED TO QUICKLY SCAN AND DIGITIZE PHYSICAL OBJECTS

NextEngine uses 4 lasers for high scanning speeds and cleaner scan data. The scanner measures 50,000 points per secondto create highly detailed digital models that can be exported on .stl, .obj and .vrml amongst other file formats. There are noscan limits, as larger scans can easily be meshed together.Optional software allows scanned models to be saved in CAD format for editing in 3D CAD packages such as SolidWorks.

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Schools have discovered the hands-on learning power of classroom Rapid Prototyping, with 3D input and output linked to

CAD and computer generated imaging (CGI) systems. 3D Printing lets students quickly create physical models, and 3D

Scanning lets them digitize reference samples and revisions to their 3D prints. Get full scanning and modelling with a low-

cost NextEngine HD Scanner.



Scan Object Mesh File Machined Part

NEW

Desktop 3D ScannerMulti-laser precision provides 127-micron measuringaccuracy and texture capture for creation of highlydetailed, full-colour 3D models.

Automated PositionerEnables one-button alignment of multiple scans tospeed 3D model creation.

NXHDS

NXSCAD

Transforms scans into surfaces for CAD modelling.Convert scan data meshes into NURBS and transfer to CAD.Automatically section scans and output NURBS splines to CAD.Specify part top, bottom, sides, and origin before surfacing.One-button automatic surface creation through fishnet drape.

Brings smart physical modelling power to CAD platforms.Full-featured solution to make CAD parts from scan points.Outputs IGES, STEP, and SLDPRT for transfer to CAD systems.Full RapidformXOR2 features. The most advanced in the world.Automated feature extractor reduces drafting labour up to 90%.Fully parametric model with true SolidWorks Feature Tree output.

Scan Control SoftwarePoints to MESH. Essential tools to scan, align, fuse andpolish scan data for creation of fully healed mesh modelsready for 3D printing or for output to CGI or CADmodelling software.

NXSCAD

NXRPW

™

™

NEXT ENGINE 3D HD SCANNER INCLUDES:

OPTIONAL:

Product Code:

Product Code:

CALL NOW T: +44(0)1484 728000

SWL61


ANALYSE

DESIGN

MAKE

MRC 40, Compact 1000 Pro

MRC 40A versatile, affordable 3 axis CNC Router with totally enclosedinterlocking guard.Ideal for cutting a range of resistant materials such as hard and softwood, plastic, modelling foam, acrylic and prototyping materials.

Compact 1000 ProIdeal for cutting non-ferrous metals

SolidWorks Education Edition

Classroom Licence Package for Secondary Schools(any school below college/university level)

60 user network licence +1 standalone licenceSpecial 10% ‘F1 in Schools Participant’ DISCOUNT

Virtual Wind Tunnel

F1 VWT Analysis Software

Single Seat

5 User Licence

Site Licence

QuickCAM Pro

An advanced, yet simple to use, wizard-based CAM package,

which is used to create cutter paths for machining 3D

parts on a milling machine or router.

Site Licence

Bloodhound SSC Class Car Kit: PX & LX Wheels

Includes 2 x PX rear wheels and 2 x LX front wheels,

1 x sandpaper, 2 x screw eyes, 2 x axles, straw wheel

spacers, 4 x washers, 1 x Bloodhound SSC Class balsa

wood blank.

Formula One Class Car Kit: Fusion

Includes set of 4 x black Fusion wheels, 1 x sandpaper,

2 x screw eyes, 2 x axles, straw wheel spacers, 4 x washers,

1 x Formula One Class balsa wood blank.

Bloodhound SSC Class Wheels

Set of PX and LX Wheels - 2 Front, 2 Rear - Black

PX Wheels - Rear - Black (pack of 100)

LX Wheels - Front - Black (pack of 100)

Formula One Class Wheels

Set of Fusion Wheels - Black (pack of 4)

Set of Fusion Aluminium Effect Hubs (pack of 4)

Fusion Wheels - Black (pack of 100)

Fusion Aluminium Effect Hubs (pack of 100)

Router 2600/Pro

Router 2600A 3 axis CNC Router with totally enclosed interlocking guard. Ideal forcutting a range of resistant materials such as hard and soft wood, plastic,modelling foam, acrylic and prototyping materials.

Router 2600 ProIdeal for cutting non-ferrous metals

BI01806P

BI01841

BI01841A

BI01841C

MRP002000

MRP003000

N13226DE1

N13226F1R01

N21899/OSET

N30848

N30846

N54531/OSET

N54608/OSET

N54531

N54608

MRC003000

F1 in Schools Car FixtureComes as standard with two clamping systems to enablethe manufacture of Bloodhound SSC* & Formula OneClass**cars. The fixture clamps directly to the T-slottedtable on the MRC 40 (T-slotted table not standard equipment

with MRC 40), Compact 1000 Pro and Router 2600/Proand is also suitable for use on the VMC 1300 (it is necessaryto remove the tool changer to fit the fixture)

NR1/0400UA



Images shown are for illustration purposes only

64

*Bloodhound SSC Class formerly D-Type**Formula One Class formerly R-Type

MRC004000

F1 Equipment/Consumables


Formula One Class Balsa Wood Blank (pack of 10)

This official Formula One Class balsa wood blank measures

223mm x 65mm x 50mm and contains a pre-drilled hole

for the CO2 cartridge.

Bloodhound SSC Class Kit Bag (for one car, excluding

Includes 2 x PX rear wheels and 2 x LX front wheels,

1 x sandpaper, 2 x screw eyes, 2 x axles, straw wheel

spacers, 4 x washers.

Formula One Class Kit Bag (for one car, excluding balsa

Includes set of 4 x black Fusion wheels, 1 x sandpaper,

2 x screw eyes, 2 x axles, straw wheel spacers, 4 x washers.

Screw Eyes

Use these screw eyes to keep your car on the track

1/4” Screw Eyes (6.34mm) for use with Bloodhound SSC

Class Cars (pack of 100).

1” Screw Eyes (25.4mm) for use with Formula One Class

Cars (pack of 100).

Washers

Reduce friction between the wheel and the car body.

Washers for use with Bloodhound SSC & Formula One

Class Cars (4mm) (pack of 100).

Axles

Use the strength of steel to mount your model wheels

Long Axles(65mm) (pack of 100).

Short Axles (43mm) (pack of 100).

Bloodhound SSC Class Balsa Wood Blank (pack of 10)

Blank measures 304mm x 41mm x 70mm and contains

a pre-drilled hole for the CO2 cartridge.N53347

N28886/10

N14634:04

N14758:04

N53341

N53728

N15109

N53693

N15194

N33890

Paint Stand (for use with Bloodhound SSC & Formula One Class Cars)

This new, improved design holds your car during the

painting process. The car is suspended by the cartridge

hole and once on the stand, can be rotated to paint

all sides.

N54528Formula One Class Wheel Kit

includes:

4x wheels,

2x Tether Line Guides,

4x Axle Inserts/Grommets (6mm)

2x Axles

N14759

CALL NOW T: +44(0)1484 728000Denford Limited, Birds Royd, Brighouse, West Yorkshire HD6 1NB, England



Straw Wheel Spacers

For use as axle bushings

Straw Wheel Spacers for use with Bloodhound SSC &

Formula One Class Cars (pack of 500).

MAKE

66



RACE

TEST

Fog Maestro Smoke Generator

Fog Maestro Smoke Generator inc. 1 litre of Fog Fluid(Generator can be used with the Smoke Tunnel or Scout Wind Tunnel).

1 Litre of Fog Fluid

Scout Wind Tunnel

A wind tunnel specifically designed to measure frontal drag

on F1 cars. It is 1240mm in length and features a powerful

motor that draws air through at approx 40mph.

Includes 1 Bottle of Manometer Oil.

Replacement Bottle of Manometer Oil.

Elevated Racetrack

24 Metre - Long Track (includes 10 x 2.4m sections and

11legs only).

F1 Race System

Designed for use with the Elevated Racetrack,

the F1 Race System includes:

1 x start gate, 1 x finish gate, 2 x launch triggers,

2 x launchers, 1 x power supply, 1 x control box and

Race Time Management Software.

Smoke Tunnel Including Fog Maestro Smoke Generator

A harmless smoke-like vapour passes through the Smoke

Tunnel demonstrating airflow around the object.

Deceleration Towels

Set of 2 deceleration towels.

(Used to stop the cars at the end of the track.)

N13277

N25100

N24761

N59108

N22049

N32483

Competition Cartridges

8 Gram Competition Cartridges for Long Track

(pack of 120).

4 Gram Competition Cartridges for Short Track

(pack of 120).

N53337

N53338

Test Cartridges

8 Gram Test Cartridges for Long Track (pack of 360).

(for test only. NOT suitable for competition).

B103002A

N18060

NBCAP

N56805

Decal Stickers

Decal Stickers (pack of 25 sheets) NF1009




68

Track Banners

F1 in Schools Banners for use with Elevated Racetrack,featuring chequered flag borders and F1 logo (completewith velcro to attach to track)

NPB002


WOOD A range of hardwoods, suitable for machining on Denford routers.

AMERICAN MAPLE WOOD BLOCK

A creamy white hardwood with a close grain and fine, even

texture.

Easy to work and finish, without the need for sanding.

Billet size: 160mm x 100mm x 20mm (pack of 50).

ROUND PINE BILLETS

Ideal for use with the Rotary Fixture attachments.

Billet size: 65mm Dia. x150mm Long (pack of 10).

Modelling Board

For prototyping high quality models

Billet Size: 1500mm x 500mm x 50mm (1 off).

9 x 10 metre rolls of assorted coloured gloss finish 200mm widthvinyl (for use withCraft ROBO).

SIGNMAKING VINYL EDUCATION PACK includes:-

5M x 610mm Signmaking Vinyl in the following colours: white, black,buttercup, red, green, blue, ultramarine, gold and silver. 1M x 500mmHotmark 60, soft heat sealable 50micron matt film (for use on fabrics)in the following colours: black, white, red and blue. High Tack ApplicationTape 100M x 300mm & 100M x 150mm. 5 x Plastic Applicator. 5x Snap off Knife. 1 x Weeding Tweezer. 1 x Sheet Slitter.

JELUTONG WOOD BLOCK

A light coloured hardwood which allows high definition

detailed machining of 3D models. Easy and quick to machine

with minimal tool wear.


COPPER COATED CLAD PCB BOARD (SINGLE SIDED)

Size: 233.4mm x 160mm x 1.6mm (1off).

PHOTO RESIST COATED PCB BOARD (SINGLE SIDED)

High quality dip coated positive working photoresist.

This high resolution photoresist contains a dye which gives

a good contrast against the copper allowing boards to be

easily inspected at the developing stage. Panels are protected

by a specially designed light-proof blue film which allows them

to be guillotined without the risk of fracturing the photoresist.

Size: 233.4mm x 160mm x1.6mm (1 off).

MODELLING BOARDA high density (0.47gms per cubic metre) board ideal for high definition 3D work.

VINYL

PCB BOARDIdeal for use in conjunction with VR CNC Milling 5, PCB manufacturing feature.

BI03509F

BI03509G

BI03509J

FOAM

HIGH DENSITY FOAM

Ideal for most 3D prototyping applications. Offering plenty ofsurface detail, it is commonly used in moulds for vacuum formingand is also suitable for painting.Billet size: 150mm x 110mm x 45mm (pack of 50).Billet size: 70mm Dia. x 150mm long (pack of 15).Ideal for use with the Denford 4th axis programmable rotaryfixture.

These rigid, closed cell foam blocks are ideal for the rapid machining ofparts on the full range of Denford Milling Machines and Routers.

BI03508A

BI03508E

BI03508K

B103521

BI01819X

4X40079

4X40080




BALSA WOOD BILLET

Ideal for manufacturing sports cars for the

‘GT in Schools - The Sports Car Design Challenge.’

Billet size: 80mm x 55mm x 223mm

N8055GT

MODEL FOAM

A low density and low cost foam product with easy machining

properties which is particularly suitable for quick 3D

realisation of design ideas.


BI03508Z

70

Denford Consumables

ALUMINIUMFree cutting aluminium bars and billets are ideal for producing quick prototypes of metallic components.Easily polished, they yield professional looking component parts.

ALUMINIUM BILLET

Suitable for cutting on Denford Milling Machines.

Billet Size: 100mm x 100mm x 12mm.

Non-Anodised (pack of 50).

Red-Anodised (pack of 50).

1 metre x 6mm dia. fluorescent round – Red.

1 metre x 6mm dia. fluorescent round – Yellow.

1 metre x 6mm dia. fluorescent round – Green.

1 metre x 6mm dia. fluorescent round – Blue.

1 metre x 6mm dia. round – Clear.

CONSUMABLES PACK

Consumables for projects including:

- vinyl- coloured card- button magnets- mirrors- double sided tape- pack of coloured card

ALUMINIUM BAR

Suitable for cutting on Denford Lathes.

Bar Size: 20mm Dia. x 55mm.

Non-Anodised (pack of 50).

ACRYLIC RODS

EXTRUDED ACRYLIC SHEETSExcellent thermoforming characteristics enabling the production of intricate, delicate shapes.

30 off 3mm Red 600mm x 300m.

30 off 3mm Sky Blue 600mm x 300mm.

30 off 3mm Racing Green 600mm x 300mm.

30 off 3mm Transparent Smoked Blue 600mm x 300mm.

30 off 3mm Transparent Yellow 600mm x 300mm.

CAST ACRYLIC SHEETSHigh quality, perfect surface finish and superb optical qualities.

30 off 3mm Red 600mm x 300mm.

30 off 3mm Yellow 600mm x 300mm.

HIGH IMPACT POLYSTYRENERigid, easy cutting thermoplastic used for 2D projects. Can be quickly “layered” in different coloursto produce low cost nameplates etc. Easily held on temporary machine tables using heavy dutydouble sided tape.

Billet Size: 160mm x 90mm x 2mm.

White (pack of 50).

Multi-Coloured (pack of 50).

CRAFT ROBO

DOUBLE SIDED TAPE

HEAVY DUTY

Size: 25mm x 33M (pack of 10).

BI03512A

BI03511B

BI03511C

BI03523

BI03523A

BI03522

BI03522A

BI03522B

BI03522C

BI03522D

BI03501F

BI03501

BI03524

BI03524A

BI03524B

BI03524C

BI03524D

BI01819CRD

BI01819NE

BI03502A

PLOTTER CARDWhite Plotter Card (280gsm)

Size: 450mm x 320mm (pack of 100).




72

Denford Consumables

Documents

Denford Catalogue July 2010