21
Changing the way you succeed. Company Update Deepwater Pipelay Capabilities 1

Deepwater Pipelay Company Update Capabilities the way you succeed. Onshore Welding Capabilities Ingleside, Texas shore base facility – Pipe stalk length 5,230 feet – Onsite subsea

Embed Size (px)

Citation preview

Page 1: Deepwater Pipelay Company Update Capabilities the way you succeed. Onshore Welding Capabilities Ingleside, Texas shore base facility – Pipe stalk length 5,230 feet – Onsite subsea

Changing the way you succeed.

Company UpdateDeepwater Pipelay

Capabilities1

Page 2: Deepwater Pipelay Company Update Capabilities the way you succeed. Onshore Welding Capabilities Ingleside, Texas shore base facility – Pipe stalk length 5,230 feet – Onsite subsea

Changing the way you succeed.

Health, Safety and Environment

2

An Occupational Health and Safety Policy Statement is merely a declaration of hope unless there is an action plan for improvement.

Top 10 Incident Prevention Actions

• Active Management Engagement

• Behavioral Safety Process

• Communications

• Hazard Hunt

• Risk Assessment

• Management of Change

• Permit to Work

• Safety Gram

• Last Minute Risk Assessment

• Stop Work Authority

24,139 BSP Cards Submitted in 2008

Page 3: Deepwater Pipelay Company Update Capabilities the way you succeed. Onshore Welding Capabilities Ingleside, Texas shore base facility – Pipe stalk length 5,230 feet – Onsite subsea

Changing the way you succeed.

2009 Companywide TRIR Totals

3

Description Canyon ERT HSC RDS CorporateCapital

ProjectsWell Ops PROFAC TOTAL

Hours 1,001,969 641,972 1,390,771 94,500 322,080 257,297 1,302,195 22,979 5,033,763

Medical 2 0 1 0 0 2 1 0 6

Restricted Duty

Cases0 0 0 0 0 0 4 0 4

Lost Work Day

Cases2 2 5 0 0 0 5 0 14

Fatalities 0 0 0 0 0 0 0 0 0

First Aid Cases 38 8 10 1 2 11 42 0 112

Near Miss 59 2 36 1 0 7 58 0 163

Equipment Damage 43 0 17 0 0 0 18 0 778

Fire 0 0 2 0 0 0 2 0 4

Pollution 18 1 3 0 0 2 4 0 28

OSHA 300 Total

Recordable Cases4 2 6 0 0 2 10 0 24

OSHA 300 TRIR 0.80 0.62 0.86 0.00 0.00 1.55 1.54 0.00 0.95

Page 4: Deepwater Pipelay Company Update Capabilities the way you succeed. Onshore Welding Capabilities Ingleside, Texas shore base facility – Pipe stalk length 5,230 feet – Onsite subsea

Changing the way you succeed.

Services For Each Stage of the Field Life Cycle

4

Page 5: Deepwater Pipelay Company Update Capabilities the way you succeed. Onshore Welding Capabilities Ingleside, Texas shore base facility – Pipe stalk length 5,230 feet – Onsite subsea

Changing the way you succeed.

Deepwater Pipelay Vessels- Intrepid

5

LENGTH 116 m (381 ft)

TRANSIT SPEED 6 knts

TENSION 138 mT (304 kips)

A&R WINCH 250 mT (551 kips)

PIPE DIAMETERS 3.5” to 10”

MAIN CRANE 400 mT (882 kips)

FRICTION CLAMP 200 mT (441 kips)

REEL CAPACITY 1550 mT (3417 kips)

ACCOMODATIONS 74 Persons

Intrepid has the flexibility to be deployed

as a pipelay, installation or saturation

diving vessel.

Thunder Hawk jumper fabrication and loadout onto Intrepid

Page 6: Deepwater Pipelay Company Update Capabilities the way you succeed. Onshore Welding Capabilities Ingleside, Texas shore base facility – Pipe stalk length 5,230 feet – Onsite subsea

Changing the way you succeed.

Deepwater Pipelay Vessels- Express

6

LENGTH 160 m (520 ft)

TRANSIT SPEED 12.5 knts

TENSION 160 mT (353 kips)

A&R WINCH 250 mT (551 kips)

PIPE DIAMETERS 2” to 14”

MAIN CRANE 400 mT (882 kips)

AUX CRANE 150 mT (882 kips)

REEL CAPACITY 2950 mT

FRICTION CLAMP 250 mT (551 kips)

DEP. ANGLE 30 to 90 degrees

ACCOMODATIONS 132 Persons

Express has established an extensive

track record of field installation projects

around the world.

Multipurpose VLS system Danny 8x12 PIP, installed Q1 2010

Page 7: Deepwater Pipelay Company Update Capabilities the way you succeed. Onshore Welding Capabilities Ingleside, Texas shore base facility – Pipe stalk length 5,230 feet – Onsite subsea

Changing the way you succeed.

Deepwater Pipelay Vessels- Caesar

7

LENGTH 146 m (479 ft)

TRANSIT SPEED 10 knts

TENSION 405 mT (891 kips)

A&R WINCH 450 mT (990 kips)

PIPE DIAMETERS 6” to 36”

STINGER LENGTH 90 m (295 ft)

MAIN CRANE 300 mT (660 kips)

A-FRAME 450 mT (990 kips)

ACCOMODATIONS 220 Persons

Caesar’s onboard pipe welding and

testing capability allows the vessel to S-

lay virtually unlimited lengths of pipe up to

36” in diameter.

Vessel awarded 46-mile 20” pipeline install in Gulf of Mexico

Page 8: Deepwater Pipelay Company Update Capabilities the way you succeed. Onshore Welding Capabilities Ingleside, Texas shore base facility – Pipe stalk length 5,230 feet – Onsite subsea

Changing the way you succeed.

Onshore Welding Capabilities

Ingleside, Texas shore base facility

– Pipe stalk length 5,230 feet

– Onsite subsea component fabrication

– 300’ x 700’slip can accommodate two

Helix Subsea Construction vessels side

by side

– Constructed Helix’s Danny 36-mile

8 x 12-inch pipe-in-pipe, including

jumpers and manifolds

Danny pip-in-pipe staging on racksHelix Danny pipe-in-pipe welding

8

Page 9: Deepwater Pipelay Company Update Capabilities the way you succeed. Onshore Welding Capabilities Ingleside, Texas shore base facility – Pipe stalk length 5,230 feet – Onsite subsea

Changing the way you succeed.

Shore Base Fabrication Capabilities

9

• 20,500 sq. ft. fabrication building area

• 120 acre site, with expansion capacity

• 40 acres storage capacity

• Deepwater slip allows cargo delivery via

barge

• Fabrication capabilities include:

– PLETs, PLEMs and manifolds

– 2D and 3D jumpers

– Risers and skids

– On-site SIT capability

Page 10: Deepwater Pipelay Company Update Capabilities the way you succeed. Onshore Welding Capabilities Ingleside, Texas shore base facility – Pipe stalk length 5,230 feet – Onsite subsea

Changing the way you succeed.

Offshore Welding Capabilities

10

Caesar welding capabilities

– Fully automated pipe handling systems

– 7 welding stations, 1 testing station and

1 coating station

– 3x 135 mt SAS track tensioners open

to 2.5 m clearance for passage of inline

components

– Pipe feeds from barges or from

onboard 6,500 mT storage hold

Page 11: Deepwater Pipelay Company Update Capabilities the way you succeed. Onshore Welding Capabilities Ingleside, Texas shore base facility – Pipe stalk length 5,230 feet – Onsite subsea

Changing the way you succeed.

Caesar Welding Systems Layout

11

135 mT track tensioner Pipe elevator First welding station

Page 12: Deepwater Pipelay Company Update Capabilities the way you succeed. Onshore Welding Capabilities Ingleside, Texas shore base facility – Pipe stalk length 5,230 feet – Onsite subsea

Changing the way you succeed.

In-House Project Execution Services

12

Integrated project management, design, engineering, fabrication and construction support services

Innovative engineering solutions and project management

Procurement support and execution

Risk management (i.e. technical capacity assurance, cost control and contract management)

Knowledge Management and Dissemination

Document control

Subcontract and interface management

Page 13: Deepwater Pipelay Company Update Capabilities the way you succeed. Onshore Welding Capabilities Ingleside, Texas shore base facility – Pipe stalk length 5,230 feet – Onsite subsea

Changing the way you succeed.

Helix Subsea Construction Differentiators

13

Helix has extensive experience in (ultra) deepwater construction(pipelines, PIP and insulated flowlines, umbilicals, manifolds, trees, jumpers, flying leads up to 9,000 fsw) and in installation and operation of owner furnished equipment from all different manufacturers (Coflexip, Wellstream, NKT, Cameron, Aker, Oil States, FMC)

Helix, as no other contractor, understands the full cost quality development of deepwater infrastructure and the importance of reliability as Helix is also performing development of Helix’s own oil & gas properties from cradle to grave

The Gulf of Mexico is Helix’s home field with dedicated vessels and a spool base. We can accommodate ever moving installation windows

Potential for one stop service with deepwater construction, diving, trenching and fabrication of jumpers and PLEM’s.

Page 14: Deepwater Pipelay Company Update Capabilities the way you succeed. Onshore Welding Capabilities Ingleside, Texas shore base facility – Pipe stalk length 5,230 feet – Onsite subsea

Changing the way you succeed.

Recent Experience- Reliance India

14

One of the largest offshore subsea gas field developments ever executed

on a fast track basis in a remote area

Page 15: Deepwater Pipelay Company Update Capabilities the way you succeed. Onshore Welding Capabilities Ingleside, Texas shore base facility – Pipe stalk length 5,230 feet – Onsite subsea

Changing the way you succeed.

Helix Scope of Work- Reliance India

15

Installation of 11 structure suction piles

Installation of 6 manifolds structures

Installation of UDH structure

Installation of 3 SDA’s structure

Installation of 28 umbilicals

Installation and fabrication of 58 rigid jumpers (2D and 3D)

Installation of ~200 flying leads

Installation of 12 X-Trees

Pull-in of 4 umbilicals at platform

Partial trenching of 24-inch deepwater pipeline

All metrology

As-built survey

Express, REM Forza, Olympic Canyon and Island Pioneer

have been deployed on this massive project in 2007/2008/2009

Page 16: Deepwater Pipelay Company Update Capabilities the way you succeed. Onshore Welding Capabilities Ingleside, Texas shore base facility – Pipe stalk length 5,230 feet – Onsite subsea

Changing the way you succeed.

Helix Fabrication Yards in India

16

Page 17: Deepwater Pipelay Company Update Capabilities the way you succeed. Onshore Welding Capabilities Ingleside, Texas shore base facility – Pipe stalk length 5,230 feet – Onsite subsea

Changing the way you succeed.

Recent Experience- ERT Noonan

17

• 3,000 ft. water depth

• EPIC

• Installation scope

– 36 mile umbilical

– 36 mile 8-inch

line

– PLET’s

– Jumper’s

– Flying leads

• Diving

• Hydrotest

• Pre-commissioning

Page 18: Deepwater Pipelay Company Update Capabilities the way you succeed. Onshore Welding Capabilities Ingleside, Texas shore base facility – Pipe stalk length 5,230 feet – Onsite subsea

Changing the way you succeed.

Recent Experience- ENI Longhorn

18

Install 2x 20 mile 8” / 2x 1 mile 6” flowlines

Install 210 Te. manifold

Install 2x 8” PLET’s and flexible jumpers to the manifold

Install 2x first end 6” PLET’s, 2x second end 6” PLET’s

Install 3x 6” well jumpers and 2x 6” infield pipeline to manifold jumpers.

Install 19 miles main umbilical from Crystal platform to manifold

Install 2x infield umbilicals and accompanying flying leads

Install 5 mile 12” export pipeline from Crystal platform to hot tap

Install 12”, 2x 8” risers and clamps and 16” I-tube and clamps on the Crystal platform

Install hot tap and subsea assembly and tie in the 12” and 8” pipelines

ENI Manifold (210 Te.) on deck of MSV Q4000 to be

installed in 2,440 fsw

• Pre-commissioning of complete system

• Project Management and installation engineering.

Page 19: Deepwater Pipelay Company Update Capabilities the way you succeed. Onshore Welding Capabilities Ingleside, Texas shore base facility – Pipe stalk length 5,230 feet – Onsite subsea

Changing the way you succeed.

Other Major Subsea Projects

19

Anadarko Independence Hub – 2007

– Installation of flowlines, umbilicals, PLET’s in water depths up to 9,000 ft.

– Set a water depth world record for jumper installation

EOG Trinidad – 2007

– Installation of 14” heavy wall pipeline and 6” in-field including diving construction

ATP Wenlock – North Sea 2006

– Installation of 8” pipe with 3” piggy back and 20 miles of umbilical including diving construction

Shell Pastel Pink - 2006

– Welded and installed 4” x 8” pipe-in-pipe for Shell Pastel Pink in water depth of 4,300 ft.

Dominion Rigel / 17 Hand – 2004/5

– Pipelay and jumper installation in 6,000 ft.

Kerr McGee Gunnison - 2003

– Installation of dual 6-inch flowline, umbilical, PLET, flexible riser, jumpers, and flying leads in 3,500 ft.

Kerr McGee Nansen / Boomvang 2002

– Installation of dual 6-inch flowlines, umbilicals and PLET’s, manifold and UTA’s in 3,700 ft.

Page 20: Deepwater Pipelay Company Update Capabilities the way you succeed. Onshore Welding Capabilities Ingleside, Texas shore base facility – Pipe stalk length 5,230 feet – Onsite subsea

Changing the way you succeed.

Recent Technical Achievements

20

Canyon Offshore achieved the world record depth for flow line burial on

the Coulomb project for Shell Oil. The 28 mile long Coulomb flow line

was buried in water depths up to 7,576 ft. The burial performed for flow

assurance improvement was a complete success with minimal

downtime and high profitability.

The Q4000 removed a hydrate plug in a Mariner deepwaterflowline in the Gulf of Mexico using five miles of drill pipe.

Helix Well Ops successfully abandoned 5 subsea wellheads wells for Total in Vietnam resulting in a world’s first with single pass severance of

conductor and casing strings in under 24 hours each.

Helix Well Ops set world depth record for subsea wireline intervention from a monohull vessel offshore Australia for Woodside by retrieving tubing hanger plugs from two subsea wells located in 392 m (1,286 ft) of water.

The MSV Express successfully installed a jumper for the Independence Hub development in the deepest recorded water depth of 9,083 feet.

Page 21: Deepwater Pipelay Company Update Capabilities the way you succeed. Onshore Welding Capabilities Ingleside, Texas shore base facility – Pipe stalk length 5,230 feet – Onsite subsea

Changing the way you succeed.

Thank You

21