CS90 Installation Manual 3PH Ver 20 - Chief … Handling...INSTALLATION MANUAL CS90 BULK ... suitable erection or installation environment for or a suitable erection or installation

INSTALLATION MANUAL

3 PHASEELECTRICS

CS90

NOVEMBER 2014

CS90 Grain ProbePart Number 905961

Chief Agri/Industrial (800) 359-7600

Should you have any questions concerning assembly instructions, parts or drawings, please feel free to contact us at the following.

Chief Industries, Inc.Agri/Industrial Division

4400 East 39th Street Kearney, NE 68847PO Box 848 Kearney, NE 68848

Phone: 800.359.7600308.237.3186

Fax: 308.389.6703E-mail: [email protected]

For more information about Chief Industries, Inc. and additional products or services visit our website.

www.agri.chiefind.com

www.chiefind.com

“We Engineer Relationships”

Page 2

mailto:[email protected]

http://www.agri.chiefind.com

http://www.chiefind.com


Page No.

SYSTEM SPECIFICATION Table of Contents 3 Manual Revisions 5

Chief Material Handling Standard Limited Warranty 6

Schematic Layout 10

Planning In - Single Lane 11

Planning In - Single Lane Frame Support 12

Planning In - Dual Lane 13

Planning In - Dual Lane Frame Support 14

Typical Installation with Overhead Hoses and Cables 15

Typical Installation with Underground Hoses and Cables 16

Machine Foundation - Standard Support Frame 17

Assemble Standard Support Frame & Mount Machine Head 18 & 19

Mounting Machine Head on Support Frame (Single Lane) 20

Mounting Machine Head on Support Frame (Dual Lane) 21

Mounting Hose Hanger on Machine Head 22

Arrangement of Reception Chamber 23

Hose Connections 24

Machine & Hose Hanger Hose Clamps 25

Air Flow Motor Installation 26

Control Unit Connection & Wiring 27

Setting Park Position in Joystick Control Unit 28

Exterior Control Unit (Optional) 29

3 Phase Electrical Installation (TSB) 30

Table of Contents

INSTALLATION MANUALCS90 BULK SAMPLER

Page 3


Page No.

SYSTEM SPECIFICATION

3 Phase Electrical Installation 31

Installation Check List 32

Establishing Correct Motor Direction 33 & 34

Fitting Unispear to Machine Head 35 & 36

Spear Aperture Adjustment 37

Setting the Product Transfer Time 38 & 39

Table of Contents

OPERATION MANUALCS90 BULK SAMPLER

Page 4


Page 5

OPERATION MANUALCS90 BULK SAMPLER

Manual Revisions

DATE REVISION MADE

11.1.2014 ADDED NEW DESIGN TEMPLATE ADDED CHIEF WARRANTY PAGE


Page 6

CHIEF INDUSTRIES, INC.

AGRI/INDUSTRIAL DIVISION

CHIEF MATERIAL HANDLING STANDARD LIMITED WARRANTY

1. WHAT IS COVERED BY THIS STANDARD LIMITED WARRANTY If you are the original retail purchaser of Chief Industries, Inc. Material Handling (Elevators, Conveyors, Grain Probes, related accessories), Chief Industries, Inc. expressly warrants to you that the components manufactured by Chief Industries, Inc., were, on the date of delivery to you, free from defects in the composition of material, Chief Industries, Inc. workmanship, and design.

2. DURATION OF THIS STANDARD LIMITED WARRANTY AND NOTICE REQUIREMENTS

This Standard Limited Warranty is applicable under normal use and service to defects which become evident within a period of two (2) years from date of delivery of your Chief Industries, Inc.; Chief Material Handling equipment to you and which are reported in writing to Chief Industries, Inc. within 30 days of discovery of the defect. In any event, Chief's obligations under this Chief Material Handling Standard Limited Warranty shall expire twenty four (24) months from the invoice date.

In order to obtain warranty service, simply contact Chief Industries, Inc. in writing with the following information: (1) Your name; (2) Location of the product; (3) Dealer name; (4) Description of problem; (5) Any pertinent information; (6) Date of purchase (7) Original Invoice Number. No claim will be processed until all of this information has been received in writing by Chief Industries, Inc. For warranty service, contact Chief Agri/Industrial Division, P O Box 848, Kearney, NE 68848.

3. CHIEF'S OBLIGATIONS By purchasing from Chief Industries, Inc. your Chief Material Handling Equipment is subject to this Chief Industries, Inc. Chief Material Handling Standard Limited Warranty, you and Chief Industries, Inc. expressly agree to an allocation of the risks of product failure between you and Chief Industries, Inc. This allocation is recognized by both parties and is reflected in the price of the Chief Industries, Inc. Chief Material Handling Equipment.

4. REMEDIES AVAILABLE FROM CHIEF If a defect in your Chief Material Handling Equipment is covered by this standard limited warranty, Chief Industries, Inc. will supply replacement parts F.O.B. Chief Industries, Kearney, Nebraska for up to two years after date of purchase. In addition, during the first year of the warranty, Chief Industries, Inc. will supply labor necessary to make repairs in your Chief Material Handling Equipment. Chief Industries, Inc. will request at least two competitive bids for labor, as shall in the judgment of Chief Industries, Inc. be the most appropriate remedy for the failure covered by this warranty. Of course, Chief Industries, Inc. reserves the right to reject all such bids and to obtain additional bids. Upon acceptance of a bid by Chief Industries, Inc., Chief Industries, Inc. will authorize the necessary repair.



Page 7

5. REMEDIES NOT AVAILABLE FROM CHIEF The obligations stated in the preceding paragraph are the SOLE AND EXCLUSIVE REMEDIES available from Chief Industries, Inc. in the event of problems with your Chief Material Handling will not be liable for the costs of dismantling defective parts or installing replacement parts, including labor costs, after the first ninety (90) days, and Chief Industries, Inc. will not be liable for any special, incidental or consequential damages based upon breach of warranty, breach of contract, negligence, strict tort, or any other legal theory.

6. WHAT IS NOT COVERED BY THIS CHIEF MATERIAL HANDLING STANDARD LIMITED WARRANTY

This Chief Material Handling Standard Limited Warranty does not cover:

(a) Chief manufactured product not sold as part of the Chief Material Handling Equipment.

(b) Products, components, equipment, accessories, or parts manufactured by someone other than

Chief Industries, Inc.

(c) Damage or loss during shipment of the Chief Material Handling Equipment.

(d) Damage or loss caused by the acts or omissions of the erector or his agents.

(e) Damage or loss caused, in whole or in part, by inadequate or improper site selection, inadequate or improper site preparation, inadequate or improper foundation, or any other failure to provide a suitable erection or installation environment for or a suitable erection or installation of the Chief Material Handling Equipment, or of any product, component, equipment, accessories, parts used in conjunction with the Chief Material Handling Equipment.

(f) Damage or loss caused, in whole or in part, by use of the Chief Material Handling Equipment for

purposes other than those for which it was designed. (g) Damage or loss caused, in whole or in part, by unauthorized attachments, modifications, or

alterations of the Chief Material Handling Equipment. (h) Damage or loss caused, in whole or in part, by improper or inadequate maintenance, misuse, or

abuse to the Chief Material Handling Equipment (i) Damage or loss resulting from conditions considered to be normal wear / tear from regular usage,

OR damages or loss resulting from usage of the Chief Material Handling Equipment for purposes other than the originally intended design.



Page 7




Page 8

7. NO OTHER WARRANTIES

(1) Complete and Exclusive Agreement: THIS AGREEMENT IS THE COMPLETE AND EXCLUSIVE AGREEMENT BETWEEN YOU AND CHIEF INDUSTRIES, INC., CONCERNING THE ALLOCATION OF THE RISKS OF DAMAGE OR LOSS ARISING FROM MANUFACTURED COMPONENT FAILURE. It supersedes all prior agreements, whether written or oral, and all other communications between you and Chief Industries, Inc. concerning the allocation of those risks. No employee of Chief Industries, Inc., or any other person, including Authorized Dealers and any other person authorized to sell Chief Material Handling Equipment, has any authority to make any representations, promises, or warranties in addition to those contained herein.

(2) THIS STANDARD LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES,

EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

8. ALLOCATION OF RISKS

THIS AGREEMENT ALLOCATES THE RISKS OF DAMAGE OR LOSS ARISING FROM PRODUCT FAILURE BETWEEN CHIEF INDUSTRIES, INC., AND PURCHASER. THIS ALLOCATION IS RECOGNIZED BY BOTH PARTIES AND WAS REFLECTED IN THE PURCHASE PRICE OF THE GOODS.

AGRI/INDUSTRIAL DIVISION

CHIEF INDUSTRIES, INC.

P. O. BOX 848

KEARNEY, NEBRASKA 68848


This Page is Intentionally Left Blank

Page 9


SCHEMATIC LAYOUT


A MACHINE HEAD AND Housing : Motor circuit breakers DISTRIBUTION BOX Motor contactors PLC controller

B UNISPEAR Method of sample extraction using air flow and gravity

C STANDARD SUPPORT FRAME Angle frame machine support

D SUPPLY TERMINAL BOX Power ‘ON’ / ‘OFF’ buttons and isolation switch.

E ISOLATION SWITCH To isolate the supply to the machine head.

F CONTROL UNIT Joystick control with number of operations counter and limit light indicators

G SAMPLE RECEPTION CHAMBER Clear viewing tube.

H AIR FLOW MOTOR SYSTEM For transferring product from the Unispear to the Reception Chamber

I SAFETY BARRIERS / BOLLARDS Chief Industries, Inc. does not supply or install Safety Barriers or Bollards - if required they must be by others.

We reserve the right to alter these specifications without prior written notice.

A

B

C

ED

F

G

H

I

Page 10


PLANNING INSINGLE LANE


14

’ - 2

”

7’ -

5”

Retr

act

ed

Ext

ended

C/L

4’ - 7”

4’ - 0’’

Minimum

Cente

r of Load / T

raile

r to

alig

n w

ith c

ente

r of th

e S

am

ple

r

Left

Park

Po

sit

ion

Rig

ht

Park

TrafficFlow

TrafficFlow

Ideal location from center of Machine Head to edge of trailer to achieve

optimum performance.

Page 11



PLANNING INSINGLE LANE FRAME SUPPORT

Arm

Ext

ended

14’ -

5”

23’ -

1”

7’ -

11”

1”

4’ -

1”

11’ -

6”

Sta

ndard

support

heig

ht

3’ - 1”

7’ - 5” R

etracted

14’ - 2” E

xtended

11’

Arm

Retr

act

ed

CS90

4’ - 0”

Minimum

TIPFORCE500lbs

DOWNWARDWEIGHT WHENTIP FORCE IS

APPLIED3400 lbs

Page 12


PLANNING INDUAL LANE


TrafficFlow

TrafficFlow

14’ -

2”

Exten

ded

7’ -

5”

Ret

ract

ed

C/L

4’ - 7” 4’ - 7”

Cente

r of tr

aile

r to

alig

n w

ith c

ente

r of th

e S

am

ple

r

Ideal location from center of Machine Head

to edge of trailer to achieve optimum

performance.

TrafficFlow

TrafficFlow

Cen

tral P

ark

Po

sit

ion

Page 13


PLANNING INDUAL LANE FRAME SUPPORT


23’ -

1”

7’ -

11”

3’ - 1”

7’ - 5” R

etracted

14” - 2” E

xtended

4’ - 7”4’ - 7”

CS90

11’ -

6”

Sta

ndard

support

heig

ht

Ideal location from center of Machine Head to edge of trailer to achieve

optimum performance

Page 14

CS90

Hose

Hanger

(O

ptio

nal)

Cate

nary

Wire

Support

Post

Support

Post

Su

pp

ort

Po

st

an

d C

ate

nary

Wir

eh

eig

ht

to c

om

ply

wit

hlo

cal

are

a S

ite S

afe

ty R

eg

ula

tio

ns

TY

PIC

AL

IN

STA

LL

AT

ION

WIT

H O

VE

RH

EA

D H

OS

E &

CA

BL

ES

Page 6



Page 15

CS90


TY

PIC

AL

IN

STA

LL

AT

ION

WIT

H U

ND

ER

GR

OU

ND

HO

SE

& C

AB

LE

S


Un

derg

rou

nd

Ho

se a

nd

Cab

le D

ucti

ng

to b

e a

min

imu

m o

f 6"

Dia

mete

r

Page 16



MACHINE FOUNDATION - STANDARD SUPPORT FRAME

Concrete (4: sand 2: cement 1: aggregate ) pad 3’ - 4” x 3’ - 4” x 1’ - 8” minimum, cast on well consolidated hardcore with top surface level.

1’ -

8”

Road surface orWeigh Bridge level

Top Surface = Horizontal ± 1/16”/yd² max

HARDCORE

If using Reinforced Concrete ensure that the Steel Reinforcement is a MINIMUM of 4” below Surface Level.

3’ - 4”

3’ -

4”

Ideal location:4’ - 7” from center of Padto the edge of the trailer

Page 17


ASSEMBLE STANDARD SUPPORT FRAME AND MOUNT MACHINE HEAD ON SUPPORT FRAME


WARNING

This installation is to be undertaken by suitably trained personnel only.The installation should take place with the aid of a fork lift truck or suitable lifting equipment.

A concrete base 3’ - 4” x 3’ - 4” x 1’ - 8” minimum is to be made ready in advance (refer to page 17).Installation is as follows:

SUPPORT FRAME (refer to Page 19):1. Raise the Support Top Frame using fork lift truck, ensuring the forks are located safely on the underside.

2. Position Support Legs onto outside of each corner using 1/2”-13 x 1 1/2” bolts provided and hand tighten only.

3. Locate Brace Straps between the Support Legs using 1/2”-13 x 1 1/2” bolts provided and hand tighten only.

4. Ensure Support Frame is in the correct location (centrally) on the concrete base.

5. Level up the Top Frame and ensure Support Legs are parallel and square before tightening all bolts.

6. Using the frame base feet as a template, drill the concrete appropriately for anchor bolts (by others) (min 3/4” diameter x 3 1/2” embedment).

7. Bolt down the Support Feet.

MACHINE HEAD:

8. Raise the Machine Head using the Lifting Channels on the underside of the Base Ring. Sit the Machine Head on the top of the Support Frame ensuring `X' marked on the back of the Ring is in correct orientation to flow of traffic (refer to page 20 & 21).

9. Secure down the Machine Head onto Support Frame using 3/4”-10 x 2” bolts provided.

10. Machine Head Isolator is bolted to the underside of one of the Lifting Channels after Electrical Connections have been made. (Refer to pages 30 & 31).

Page 18


ASSEMBLE STANDARD SUPPORT FRAME AND MOUNT MACHINE HEAD ON SUPPORT FRAME

Support Frame Assembly


1 x Support Top Frame

8 x Brace Straps

4 x Legs

8 x 1/2”-13 x 1 1/2” Hex Hd 16 x 1/2” Dia Flat Washer8 x 1/2”-13 Hex

20 x 1/2”-13 x 1 1/2” Hex Hd 40 x 1/2” Dia Flat Washer20 x 1/2”-13 Hex Nut

Page 19



MOUNTING MACHINE HEAD ON SUPPORT FRAME

SINGLE LANE

STOP POSITIONS FOR SINGLE LANE 180º

STOP POSITIONSFOR

SINGLE LANE 180º

'X'

Stops

TrafficFlow

Right ParkPosition

Left ParkPosition

'X'

TrafficFlow

TrafficFlow

Right ParkPosition

Left ParkPosition

'X'

TrafficFlow

Page 20



MOUNTING MACHINE HEAD ON SUPPORT FRAME

DUAL LANE

STOP POSITIONSFOR

DUAL LANE 340º

'X'

Stops

STOP POSITIONS FOR DUAL LANE 340º

Central ParkPosition

'X'

TrafficFlow

TrafficFlow

TrafficFlow

TrafficFlow

Central ParkPosition

'X'

TrafficFlow

TrafficFlow

TrafficFlow

TrafficFlow

Page 21



MOUNTING HOSE HANGER ON MACHINE (Optional)

Hose Hanger mounting throughthis Stop is preferred.

Must be through this Stop when Dual Lane

If required Hose Hanger can be mounted througheither of these Stops

when Single Lane

Refer to Page 25for Hose Clamps

'X'

'X'

Connect Pressure Hose through middle bends. Connect Intake Hose onto outer tubes. Secure all connections with Hose Clips.

If the Hose Hanger is mounted in this position for single lane,the hose lengths need to be 11’ - 6”

If the Hose Hanger is mounted in this position for single lane,the hose lengths need to be 11’ - 6”

If the Hose Hanger is mounted in this position for single Lane

the hose lengths need to be 10’ 0”or for Dual Lane

the hose lengths need to be 11’ - 6”

s

Page 22


ARRANGEMENT OF SAMPLE RECEPTION CHAMBER

Decide upon the location of the Sample Reception Chamber and install as follows:

1. Bore holes through the wall for the intake and outlet hose as shown below.

2. Secure the Sample Reception Chamber to the wall, ensuring unit is level.

3. Connect the hoses between the Reception Chamber and the Transfer Tubes on the rear of the Machine Head. Keep the hose as straight and horizontal as possible. Refer to Hose Connection Diagram (page 24).

Note: It is essential that the hose is fixed at a minimum height of 10’ above ground level, no more than 7’ away from the back support leg of the frame and as central to the machine as possible. If the distance to the nearest fixing point is greater than 6’ - 6” a support structure may be necessary.

MAX LEVEL

1’ - 8” minimumOUTLET

2” Dia

INTAKE2” Dia

6 7

/8”

35 1

/2”

6 7

/8”

Min

2 1

/2”

?Height of

clientscontainer

CEILING


Page 23



HOSE CONNECTIONS

Connect the Hoses between the system as shown using Jubilee Clips and fixings provided.Keep the Breather Pipe close to the Air Flow Motor, horizontal and the hole facing down.

Entrance(Air)

Exit(Product)

Unispear

IntakeHose

OutletHose

Air FlowMotor System

Sample ReceptionChamber

MAX LEVEL

Unispear

MachineHeadRefer to Page 19

for Hose Clamps

PressureHose

BreatherPipe

Entrance(Air)

Exit(Product)

CS90

Note: Colored cable ties are supplied to assist withidentification of hose ends and connections for installation.

Refer toPage 36for thesetwo hoses

Page 24


OPTIONAL HOSE HANGER

CS90

Heavy duty Bolt Type Hose Clamps must be used to secure hoses to the rear tubes of the CS90 and on the lower tube of the Hose Hanger (optional accessory). Jubilee Clips to be used on all other Hose Connections.

MACHINE & HOSE HANGER HOSE CLAMPS


Page 25


1. Decide upon the location of the Air Flow Motor System. The area must be well ventilated. An ideal location would be an exterior wall, close to the Sample Reception Chamber outlet hole and a minimum of 2’ above ground level.

Refer to Air Flow Motor System Orientation Drawing below.

2. Remove the Lid on the Air Flow Motor Housing and secure the unit to the wall.

AIR FLOW MOTOR INSTALLATION


Air Flow Motor System Orientation

2’Minimum

Reception Chamber

Inlet & Outlet Holes

From TSB

Page 26


Once the Joystick Control Unit has been positioned, route Control Cable to CS90. Secure Cable to the inside of one of the legs of the Support Frame. Ensure enough free length is kept at the Joystick Control Unit to allow easy connection. The cable must enter the CS90 through the gland in the center of the Base Plate. Ensure cable is clear of the Ring and routed through machine correctly (see diagram). Once routed through machine, feed cable through gland in bottom of Distribution Box and into Control Unit Connection Housing. Wire Cable into 25 way Terminal following Pin Number to Color Wire Chart. Once completed, ensure Housing cover is replaced securely to prevent weather damage to connections.

CONTROL UNIT CONNECTION & WIRING


r

Page 27



Once the CS90 ‘Parking Position’ has been decided (refer to pages 11 & 13) the Joystick Control Unit will need to be configured accordingly.

This is achieved by setting the ‘Park’ DIP Switch Module on the Diode PCB, that is housed within the Joystick Control Unit.

Remove the Screw covers and Screws from the underside of the Joystick Control Unit.Carefully remove the base and locate the Diode PCB.

Referring to the below diagram, set the DIP switches to achieve the required ‘Park Position’

Once the rest of the installation has been carried out, refer to Operation Manual to set the Park Position.

SETTING PARK POSITION IN JOYSTICK CONTROL UNIT

I

S

B

P

D

U

R

21212223

L

O

I

0V

24V

DB

OLRUD24

O1 2

N

O1 2

NO1 2

NO1 2

N

Diode PCB

25 Way ‘D’Conenctor

Switch 1 =Switch 2 =

ONON

DUAL LANE PARK


OFFON

LEFT PARK


ONOFF

RIGHT PARK

‘Park’ DIP Switch Module

Page 28


Decide upon location of Exterior Control Unit. Mount Enclosure to solid structure. Route Control Cable to Enclosure and pass 25 Way ‘D’ Connector through hole in base. Connect Control Cable into LED Box.

EXTERIOR CONTROL UNIT (Optional)


Control Cable,Mains Supply Cable

& Air Flow Motor Cablepass through this hole

(wired as per Pages 24 & 25)

Slot cutout for Control Unit Flexi Cable

LED Limit Indicator & Operations Counter Enclosure

‘D’ Connectorfrom Machine head

goes here

TSB

Page 29


1. Position the Terminal Supply Box (TSB) within 6’ of the desired location of the Control Unit. For wiring, refer to diagram below.

ALL ELECTRICAL WORK SHOULD ONLY BE CARRIED OUT BY QUALIFIED COMPETENT ELECTRICIANS.

TSB 3 PHASE ELECTRICAL INSTALLATION


TO 3 PHASE(20A PER PHASE)MAINS SUPPLY

Loose BlockTerminal

Fixed Terminalwith Earth Label

TO AIR FLOWMOTOR SYSTEM

BR

BLG/Y

1

17

G/Y

1A BK1

1B BK2

1C BK3

2 BK4

17

G/Y

BK1 1A

BK2 1B

BK3 1C

BK4 2

2

7 8TOMACHINE HEAD

DISTRIBUTIONBOX

G/Y

2 BK4

17 BK5

1A BK1

1B BK2

1C BK3

ISOLATOR3 4

5 6

2

17

A1 A2

98 97 96 95

1 L1 3 L2 5 L3 13

142 T1 4 T2 6 T3

2 T1 4 T2 6 T3

4 NO

3 NO

L1 L2 L3 N

N1T1 T2 T3

0

I

BK3BK2BK1

BK5

BR

2 17

BL

BK4

L1 L2 L3

321

L1 L2 L3

17

17

Page 30


1. Connect 7 core armored cable between Machine Head Distribution Box and Machine Head Isolator Switch.

2. Connect 7 core armored cable between Machine Head Isolator Switch and Terminal Supply Box (TSB).

3. Bolt Machine Head Isolator Switch to underside of lifting channel

4. Connect the 3 Core armored Cable between the TSB and Air Flow Motor Housing (refer to diagram below). Ensure Cable Grip is secured.

5. Connect 3 Phase Mains Power to TSB (Refer to page 30).

DO NOT TURN POWER 'ON' AT THIS POINT.

3 PHASE ELECTRICAL INSTALLATION


FROM TSB

3 Core Armored Cable

CABLE CONNECTIONTO AIR FLOW MOTOR

HOUSING

Cable GripG/Y

BR BL G/Y

ALL ELECTRICAL WORK SHOULD ONLY BE CARRIED OUT BY QUALIFIED COMPETENT ELECTRICIANS.

Page 31


INSTALLATION CHECK LIST


Check the following points have all been addressed before Testing and Commissioning.

1. Machine Support Frame has been assembled and secured down onto Foundation.

2. Machine Head is secured to top of Support Frame.

3. Machine Rotation Stops have been set according to single or dual lane planning.

4. Hose Hanger is secured to Machine Head (optional).

5. Sample Reception Chamber has been installed.

6. Air Flow Motor System has been installed.

7. All Hose connections have been made and are secure.

8. Joystick Control Unit has been positioned and cable layed to Machine Head.

9. TSB has been secured within 7’ of Joystick Control Unit.

10. All electrical wiring has been carried out and tested.

After all of the above have been completed the system is ready for Testing and Commissioning**

Testing and Commissioning will also include: Establishing Correct Motor Direction (see page 33 & 34) Fittng the Unispear to the Machine Head (see page 35 & 36) Spear Aperture Adjustment (see page 37) Setting Product Transfer Time (see page 38 & 39)

**COMMISSIONING SHOULD ONLY BE COMPLETED BY QUALIFIED PERSONNEL

Page 32


1. Ensure ALL Miniture Circuit Breakers (MCB’s) are in the OFF position.

2. Turn ‘ON’ TSB by Switching on isolation switch and pressing Green button.

3. Turn ‘ON’ Isolator Switch.

4. Turn ‘ON’ PLC MCB.

5. Turn ‘ON’ UP/DOWN MCB’S. Machine Arm will raise if phases are correct.

6.


This instruction is to establish correct Motor direction.CAUTION SHOULD BE TAKEN WHEN WORKING ON ‘LIVE’ ELECTRICS.


0 O

FF

1 ON

0 O

FF

1 ON

CS90

10A

AFM

2A

PLC

OFF

ON

OFFOFFOFF

UP / DOWN

6A

CS90CS

90

10A

AFM

2A

PLC

OFF

ONONONON

UP / DOWN

6A

10A

AFM

2A

PLC

OFF OFFOFFOFFOFF

UP / DOWN

6A

OFFOFFOFF

IN / OUT

2A

OFFOFFOFF

LEFT / RIGHT

2A

10A

AFM

2A

PLC

OFF

ON

OFFOFFOFF

UP / DOWN

6A

If Machine Arm lowers when UP/DOWN MCB is switched on, IMMEDIATELY switch it OFF!! !!

Page 33


7.

If Machine Arm lowered swap two phases around at the TSB Isolator Switch.

8. Turn ‘ON’ UP/DOWN MCB’s.


NEVER USE THE CONTACTORS IN THE DISTRIBUTION BOX TO OPERATE THE MACHINE.


10A

AFM

2A

PLC

OFF

ONONONON

UP / DOWN

6A

TO 3 PHASE(20A PER PHASE)MAINS SUPPLY

A1 A2

98 97 96 95

1 L1 3 L2 5 L3 13

142 T1 4 T2 6 T3

2 T1 4 T2 6 T3

4 NO

3 NO

L1 L2 L3 N

N1T1 T2 T3

0

I

BK3BK2BK1

BK5

BR

2 17

BL

BK4

L1 L2 L3

321

L1 L2 L3

17

17

!

CS90

CS90

Page 34


FITTING UNISPEAR TO MACHINE HEAD

Operate the Joystick Control Unit to extend the Arm 'Fully Out' until the

'Out Limit' indication Light is illuminated.

Next, the Arm will need to be operated 'Down' and the Mains Power Isolated to prevent the Arm from returning back to its 'Fully Up' position.

Press the 'Sample Button' to send the Arm 'Down' and isolate the Mains Power

at theTerminal Supply Box (TSB). The Arm will Stop and remain in a downwards position.

At this point the Unispear and short Hoses can be secured as indicated below. Refer to Page 25 & 36 for Hose connections & Unispear orientation.


Spear Pivot

UniSpear

Inner Arm

Pivot Bolt

Page 35


FITTING UNISPEAR TO MACHINE HEAD


Ensure Jubilee Clips are used to secure hoses.Hoses should be 3’ in length and fitted in such a way to produce a loop allowing the Spear to hang vertically and swing freely.

Aperture Side of Unispear

Exit(Product)

Entrance(Air)

Both Hoses cut to 3’ in length

Page 36


SPEAR APERTURE ADJUSTMENT

Note:Ensure Tip Drainage Holes are clear to allow any water and moisture to drain from the Spear Tip.


Spear Aperture

Adjustable Slide

Aperture Screw

Aperture Screw

Internal AdjustableSlide

Tip Drainage Holes

Exit(Product)Entrance

(Air)

Product entersthe Spear

under gravity

The Adjustable Slide can be adjusted to provide the required volume of product taken per Sample.

Loosen the screw and move the slide upwards to increase the amount of product taken, move the slide downwards to decrease the amount of product taken. Always ensure the screw is tightened fully after any adjustments.

The Internal Adjustable Slide can be adjusted if small, lightweight product remains in the Spear Tip after sampling.

Moving the Internal Slide downwards will help ensure that product does not remain in the Spear Tip. It must be moved back up if larger, heavier product is then sampled. Ensure the screw is tightened fully after any adjustments.

Page 37



SETTING THE PRODUCT TRANSFER TIME

The 'Product Transfer Time' is the duration in seconds required to transport the sample from the

Machine Head to the Sample Reception Chamber.

The 'Transfer Time' will need to be adjusted to suit the specific site installation.

Depending on the setting of the '1-2' Sample switch on the control unit,

when the Sample Button is pressed / released, the Air Flow Motor System will

start and the sample will begin to be transferred. The 'Transfer Time' must be enough to

ensure that the full sample is transferred to the Sample Reception Chamber and the Hoses are

cleared. This will also ensure there is no cross contamination between samples.

Adjustments to the 'Product Transfer Time' are made as follows:

1. Open the Distribution Box to gain access to the PLC Controller.

2. Open the 'PERIPHERAL' cover.

3. Adjust the '0' potentiometer *Clockwise to increase the 'Transfer Time' *Counter-Clockwise to decrease the 'Transfer Time’ *The adjustment is divided into 3 stages, the 1st stage is 0 to 20 seconds, the 2nd stage is 20 seconds to 1 Minute and the 3rd stage is 1 to 5 minutes

cont ........0

EAR SC ENI

PERIPHERAL

0

ADJUST '0'POTENTIOMETER

PERIPHERALCOVER

EXP

L1 L2N COM 01 03 05 07 09 11 01 03 05

NC040200100806040200

0CH 1CH

IN

COMCOMCOMCOMCOM

10CH 11CH

+

-

00 01 02 04

03

05 07

06

00 02

01 03

OUT

POWER

RUN

ERR/ALM

INH

PRPHL

BKUP

PERIPHERAL

BATTERY

OMRONSYSMACCP1E

Page 38



SETTING THE PRODUCT TRANSFER TIME cont ........

NOTE: The Operator may need to experiment with the 'Transfer Time' to ensure that this setting is enough to totally clear the Transfer Hose.

If a sample remains in the Transfer Hose it can be cleared as follows:

Operate the Control Unit using the 'Sample' button Bring the Arm 'down' past the point of horizontal. When the button is released the

Air Flow Motor will restart and continue to clear the sample.

Page 39


Should you have any questions concerning assembly instructions, parts or drawings, please feel free to contact us at the following.

Chief Industries, Inc.Agri/Industrial Division

4400 East 39th Street Kearney, NE 68847PO Box 848 Kearney, NE 68848

Phone: 800.359.7600308.237.3186

Fax: 308.389.6703E-mail: [email protected]

For more information about Chief Industries, Inc. and additional products or services visit our website.

www.agri.chiefind.com

www.chiefind.com

“We Engineer Relationships”

Page 40

mailto:[email protected]

http://www.agri.chiefind.com

http://www.chiefind.com

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CS90 Installation Manual 3PH Ver 20 - Chief … Handling...INSTALLATION MANUAL CS90 BULK ... suitable erection or installation environment for or a suitable erection or installation