CS1000 series ContaminationSensor - HYDAC CS1000 3764916d 300 en-us 2017 -09-25.docx 2017-09-25 Safety Information Safety Information The product was built according to the statutory

CS1000 series ContaminationSensor

Operation and Maintenance Instructions German (Original Instructions) Valid from: - Firmware version V 3.00 - Hardware index F - Serial number: 0002S01515K0004000 Keep for future reference.

Document no.: 3764916d

Imprint

Imprint

Publisher and responsible for the content: HYDAC FILTER SYSTEMS GMBH Postfach 1251 66273 Sulzbach / Saarland Germany Telephone: +49 6897 509 01 Fax: +49 6897 509 9046 E-mail: [email protected] Homepage: www.hydac.com Court of Registration: Saarbrücken, HRB 17216 Executive director: Mathias Dieter,

Dipl.Kfm. Wolfgang Haering

Documentation representative

Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Telephone: +49 6897 509 1511 Fax: +49 6897 509 1394 E-mail: [email protected]

© HYDAC FILTER SYSTEMS GMBH

All rights reserved. No part of this work may be reproduced in any form (print, photocopy or by other means) or processed, duplicated or distributed using electronic systems without the written consent of the publisher. These documents have been created and inspected with the greatest care. However, errors cannot be ruled out completely. All details are subject to technical modifications. Technical specifications are subject to change without notice. The trademarks of other companies are exclusively used for the products of those companies.

ContaminationSensor CS1000 en(us) Page 2 / 136

BeWa CS1000 3764916d 300 en-us 2017-09-25.docx 2017-09-25

Content

Content

Imprint ............................................................................................................ 2

Documentation representative .................................................................... 2

Content .......................................................................................................... 3

Foreword ....................................................................................................... 8

Technical Support ........................................................................................ 8 Modifications to the Product ........................................................................ 8 Warranty ...................................................................................................... 8 Using the documentation ............................................................................. 9

Safety Information ...................................................................................... 10

Hazard symbols ......................................................................................... 10 Signal words and their meaning in the safety information and instructions ................................................................................................ 11 Structure of the safety information and instructions ................................... 11 Observe regulatory information ................................................................. 12 Proper/Designated Use ............................................................................. 12 Improper Use or Use Deviating from Intended Use ................................... 13 Qualifications of personnel / target group .................................................. 14

Storing the sensor ...................................................................................... 16

Decoding the type label .............................................................................. 16

Checking the scope of delivery ................................................................. 17

CS1000 Characteristics .............................................................................. 18

CS1x1x dimensions (without display) ........................................................ 19 CS1x2x dimensions (with display) ............................................................. 19

Fastening/Mounting the sensor ................................................................. 20

Continuous rotation of sensor display ..................................................... 21

Hydraulic sensor connection ..................................................................... 22

Selecting connection type according to sensor type .................................. 23 Pipe or hose connection (type CS1xxx-x-x-x-x-0/-xxx) ........................... 23 Flange connection type (Type CS1xxx-x-x-x-x-1/-xxx) ........................... 24

Selecting measurement location at the hydraulic systems ........................ 25

Flow rate, differential pressure p∆ and viscosity ν characteristics ........... 26 Connecting hydraulic sensor ..................................................................... 27

Electrical connection of sensor ................................................................. 28

Pin assignment .......................................................................................... 28 Connection cable - Assignment / Color coding .......................................... 29 Connecting cable ends - Examples ........................................................... 30



Content

Setting the measuring mode ...................................................................... 31

Mode M1: Continuous measurement ......................................................... 31 Mode M2: Continuous measurement and switching .................................. 31 Mode M3: Filter to cleanliness class and stop ........................................... 31 Mode M4: Filter to continuously monitor cleanliness class ........................ 32 Mode "SINGLE": Single measurement ...................................................... 33

Operating the CS1x2x sensor using the keypad ...................................... 34

Function of the Keys .................................................................................. 35 Measured variables on the display ............................................................ 36

ISO (Cleanliness class) .......................................................................... 36 SAE (Cleanliness class) ......................................................................... 36 NAS (Cleanliness Class - CS 13xx only) ................................................ 36

Service variables on the display ................................................................ 37 Flow (flow rate) ....................................................................................... 37 Out (Analogue output) ............................................................................ 37 Drive (performance of the LED).............................................................. 37 Temp (Temperature) .............................................................................. 37

Activate / deactivate keypad lock. .............................................................. 38 Display settings ..................................................................... 38

Activating display ............................................................... 39 Deactivating display ........................................................... 40

Menus and Mode ....................................................................................... 40 PowerUp Menu ....................................................................................... 41 Measuring Menu (CS12xx) ..................................................................... 45

- Display after sensor is switched on ............................... 46 – Configure switching output ........................................... 47

M1 – Continuous measurement ....................................................... 47

M2 – Continuous measurement and switching ................................ 47

M3 – Filter to cleanliness class and stop ......................................... 48

M4 – Filter to continuously monitor cleanliness class ...................... 48

SINGLE - Start single measurement + stop ..................................... 49

- Set output signal on analogue output ........................... 49 Measuring Menu (CS 13xx) ....................................................................... 51

- Display after sensor is switched on ............................... 52 – Configure switching output ........................................... 53

M1 - Continuous measurement ........................................................ 53

M2 – Continuous measurement and switching ................................ 53

M3 - Filter to cleanliness class and stop .......................................... 54

M4 - Filter to continuously monitor cleanliness class ....................... 55

SINGLE - Start single measurement + stop ..................................... 55



Content

- Set output signal on analogue output ........................... 56

Overview of menu structure ...................................................................... 57

Menu CS 12xx (ISO 4406:1999 and SAE)................................................. 57 Menu CS 13xx (ISO 4406:1987 and NAS / ISO4406:1999 und SAE 4059) ......................................................................................................... 59 Menu CS 13xx (ISO 4406:1987 and NAS / ISO4406:1999 und SAE 4059) ......................................................................................................... 61

Using switching output .............................................................................. 63

Mode M1: Continuous measurement ......................................................... 63 Mode M2: Continuous measurement and switching .................................. 63 Mode M3: Filter to cleanliness class and stop ........................................... 63 Mode M4: Filter to continuously monitor cleanliness class ........................ 63 Mode " ": Single measurement ................................................ 63

Setting limit values ..................................................................................... 64

Reading the analog output ......................................................................... 66

SAE - classes acc. to AS 4059 .................................................................. 67 SAE A-D ................................................................................................. 69 SAE classes A / B / C / D ....................................................................... 70 SAE A / SAE B / SAE C / SAE D ............................................................ 71 SAE + T .................................................................................................. 72 HDA.SAE – Analog signal SAE for HDA 5500 ....................................... 73 HDA.SAE Signal 1/2/3/4 ......................................................................... 74 HDA.SAE Signal 5 (Status) .................................................................... 75

ISO code according to ISO 4406:1999 ...................................................... 77 ISO 4 / ISO 6 / ISO 14 ............................................................................ 78 ISO Code, 3-digit .................................................................................... 79 ISO + T ................................................................................................... 80 HDA.ISO – Analog signal ISO for HDA 5500 ......................................... 81 HDA.ISO Signal 1/2/3/4 .......................................................................... 82 HDA.ISO Signal 5 (Status) ..................................................................... 83

ISOISO code signal acc. to ISO 4406:1987 (CS 13xx only) ...................... 85 ISO 2 / ISO 5 / ISO 15 ............................................................................ 85 ISO Code, 3-digit .................................................................................... 87 ISO + T ................................................................................................... 88 HDA.ISO – Analog signal ISO for HDA 5500 ......................................... 89 HDA.ISO Signal 1/2/3/4 .......................................................................... 90 HDA.ISO Signal 5 (Status) ..................................................................... 91

NAS 1638 - National Aerospace Standard (CS 13xx only) ........................ 93 NAS Maximum ....................................................................................... 94 NAS classes (2 / 5 / 15 / 25) ................................................................... 95 NAS 2 / NAS 5 / NAS 15 / NAS 25 ......................................................... 96 NAS + T .................................................................................................. 97



Content

HDA.NAS – Analog signal NAS for HDA 5500 ....................................... 98 HDA.NAS Signal 1/2/3/4 ........................................................................ 99 HDA.NAS Signal 5 (Status) .................................................................. 100

Fluid temperature TEMP.......................................................................... 102

Status Messages ....................................................................................... 103

Status LED / Display ................................................................................ 103 Error......................................................................................................... 106 Exceptions Errors .................................................................................... 107 Analog Output Error Signals .................................................................... 109 Analog signal for HDA 5500 .................................................................... 110

HDA Status Signal 5 Table ................................................................... 110

Connecting CSI-D-5 (Condition Sensor Interface) ................................. 112

CSI-D-5 connection overview .................................................................. 112

Connecting the sensor to a RS485 Bus .................................................. 113

Reading out / setting the sensor via the RS485 bus .............................. 114

Evaluating/Reading measurement reports with FluMoS ....................... 115

Performing maintenance .......................................................................... 116

Calibrating the sensor .............................................................................. 116 Cleaning the display / user interface ........................................................ 116

Decommissioning the sensor .................................................................. 116

Disposing of the sensor ........................................................................... 116

Spare Parts and Accessories .................................................................. 117

Technical Data........................................................................................... 118

Annex ......................................................................................................... 120

Finding Customer Service ....................................................................... 120 Germany .............................................................................................. 120 USA ...................................................................................................... 120 Australia ............................................................................................... 120 Brazil .................................................................................................... 121 China .................................................................................................... 121

Checking/resetting default settings .......................................................... 122 PowerUp Menu ..................................................................................... 122 Measuring menu ................................................................................... 122

Model code .............................................................................................. 123 Cleanliness classes - brief overview ........................................................ 124

Cleanliness class - ISO 4406:1999 ...................................................... 124 Table - ISO 4406 .................................................................................. 124 Overview of modifications - ISO4406:1987 <-> ISO4406:1999 ............ 125 Cleanliness class - SAE AS 4059 ......................................................... 126 Table - SAE AS 4059 ........................................................................... 126



Content

Definition acc. to SAE ........................................................................... 127 Particle count (absolute) larger than a defined particle size .............. 127 Specifying a cleanliness code for each particle size ......................... 127 Specifying highest measured cleanliness class ................................ 127

Cleanliness class - NAS 1638 .............................................................. 128 - EGDeclaration of conformity .................................................................. 129 Glossary .................................................................................................. 129 Explanation of terms and abbreviations ................................................... 130

Displays ................................................................................................ 131 Index ........................................................................................................ 132



Foreword

Foreword

These operating instructions were made to the best of our knowledge. Nevertheless and despite the greatest care, it cannot be excluded that mistakes could have crept in. Therefore please understand that, in the absence of any provisions to the contrary hereinafter, our warranty and liability – for any legal reasons whatsoever – are excluded in respect of the information in these operating instructions. In particular, we shall not be liable for lost profit or other financial loss. This exclusion of liability does not apply in cases of intent and gross negligence. Moreover, it does not apply to defects which have been deceitfully concealed or whose absence has been guaranteed, nor in cases of culpable harm to life, physical injury and damage to health. If we negligently breach any material contractual obligation, our liability shall be limited to foreseeable damage. Claims due to Product Liability shall remain unaffected.

Technical Support Contact our technical sales department if you have any questions on our product. When contacting us, please always include the model code, serial no. and part no. of the product: Fax: +49 6897 509 9046 E-mail: [email protected]

Modifications to the Product We would like to point out that changes to the product (e.g. purchasing options, etc.) may result in the information in the operating instructions no longer being completely accurate or sufficient. After modification or repair work that affects the safety of the product has been carried out on components, the product may not be returned to operation until it has been checked and released by a HYDAC technician. Please notify us immediately of any modifications made to the product whether by you or a third party.

Warranty For the warranty provided by us, please refer to the terms of delivery of HYDAC FILTER SYSTEMS GMBH. You will find these under www.hydac.com -> Legal information.



http://www.hydac.com/

Foreword

Using the documentation

Note that the method described for locating specific information does not release you from your responsibility of carefully reading these instructions prior to starting the unit up for the first time and at regular intervals in the future.

What do I want to know? I determine which topic I am looking for. Where can I find the information I’m looking for? The documentation has a table of contents at the beginning. There, I select the chapter I'm looking for and the corresponding page number.

deHYDAC Filtertechnik GmbHBeWa 123456a de

Seite x

Produkt / Kapitel

200x-xx-xx

The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed.

Chapter heading

Page number Edition date

Document language Documentation no. with Index /

File name



Safety Information

Safety Information

The product was built according to the statutory provisions valid at the time of delivery and satisfies current safety requirements. Any residual hazards are indicated by safety information and instructions and are described in the operating instructions. Observe all safety and warning instructions attached to the product. They must always be complete and legible. Do not operate the product unless all the safety devices are present. Secure the hazardous areas which may arise between the product and other equipment. Maintain the product inspection intervals prescribed by law. Document the results in an inspection certificate and keep it until the next inspection.

Hazard symbols These symbols are listed for all safety information in these operating instructions which indicate particular hazards to persons, property or the environment. Observe these instructions and act with particular caution in such cases. Pass all safety information and instructions on to other users.

General hazard

Danger due to electrical voltage / current

Danger due to operating pressure



Safety Information

Signal words and their meaning in the safety information and instructions

In these instructions you will find the following signal words:

DANGER DANGER – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result lethal or serious injury.

WARNING WARNING – The signal word indicates a hazardous situation with a medium level of risk, which, if not avoided, can result lethal or serious injury.

CAUTION CAUTION – The signal word indicates a hazardous situation with a low level of risk, which, if not avoided, can result in minor or moderate injury.

NOTICE NOTICE – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result in damage to property.

Structure of the safety information and instructions All warning instructions in this manual are highlighted with pictograms and signal words. The pictogram and the signal word indicate the severity of the danger. Warning instructions listed before an activity are laid out as follows:

HAZARD SYMBOL

SIGNAL WORD

Type and source of danger

Consequence of the danger

► Measures to avert danger



Safety Information

Observe regulatory information Observe the following regulatory information and guidelines:

• Legal and local regulations for accident prevention

• Legal and local regulations for environmental protection

• Country-specific regulations, organization-specific regulations

Proper/Designated Use Claims for defects or liability, regardless of the legal foundation, do not apply with incorrect or improper installation, commissioning, usage, handling, storage, maintenance, repair, use of unsuitable components or other circumstances for which HYDAC is not responsible. HYDAC is not responsible for the installation, integration, selection of interfaces to / into your system nor for the use or functionality of your system. Only use the sensor for the application described in the following. The ContaminationSensor CS1000 serves to continuously monitor solid particulate contamination in hydraulic and lubrication systems. Proper/designated use of the product extends to the following:

• observing all instructions contained in the instruction manual.

• performing inspection and maintenance work. Depending on the version (see model code), you may use the CS only in connection with the following media:

NOTICE

Impermissible operating media

The ContaminationSensor will be destroyed.

► Operate the ContaminationSensor only with the permissible operating fluids: - CS 1xx0 is suitable for operation with mineral oils or mineral-oil-based raffinates. - CS 1xx1 is suitable for phosphate esters.

► Note the maximum operating pressure of 350 bar / 5075 psi.



Safety Information

Improper Use or Use Deviating from Intended Use

DANGER

Hazard due to use of the unit other than that intended

Bodily injury and damage to property will result when operated improperly.

► Never operate the sensor in potentially explosive atmospheres.

► The sensor is only to be used with the permitted media.

Any use extending beyond or deviating therefrom shall not be considered intended use. HYDAC FILTER SYSTEMS GMBH will assume no liability for any damage resulting from such use. The risk is borne solely by the owner. Improper use or use deviating from intended may result in hazards and/or will damage the sensor. Examples of improper use:

• Operation in potentially explosive atmospheres.

• Operation with a non-approved medium.

• Operation under non-approved operational conditions.

• Modifications to the sensor made by the user or purchaser.

• Inadequate monitoring of parts that are subject to wear and tear.

• Improperly performed repair work.



Safety Information

Qualifications of personnel / target group Persons who work on the sensor must be familiar with the associated hazards when using it. Auxiliary and specialist personnel must have read and understood the operating instructions, in particular the safety information and instructions, and applicable regulations before beginning work. The operating instructions and applicable regulations are to kept so they are accessible for operating and specialist personnel. These operating instructions are intended for: Auxiliary personnel: such persons have been instructed about the sensor and are aware of potential hazards due to improper use. Specialist personnel: such persons with corresponding specialist training and several years' work experience. They are able to assess and perform the work assigned to them, they are also able to recognize potential hazards.



Safety Information

Activity Person Knowledge

Transport / storage Forwarding agent Specialist personnel

• Proof of knowledge of cargo securing instructions

• Safe handling/operation of hoisting and lifting equipment

Hydraulic / electrical installation, First commissioning, Maintenance, Troubleshooting, Repair, Decommissioning, Disassembly

Specialist personnel

• Safe handling/use of tools

• Fitting and connection of hydraulic lines and connections

• Fitting and connection of electrical lines, electrical machinery, sockets, etc.

• Checking the phase sequence

• Product-specific knowledge

Operation Operations control

Specialist personnel

• Product-specific knowledge

• Knowledge about how to handle operating media.

Disposal Specialist personnel

• Proper and environmentally friendly disposal of materials and substances

• Decontamination of contaminants

• Knowledge about reuse



Storing the sensor

Storing the sensor

Store the sensor in a clean, dry place, in the original packing, if possible. Do not remove the packing until you are ready to install the unit. Rinse the sensor completely with Cleanoil before putting it into storage. Use and dispose of used cleaning agents and flushing oils properly and in an environmentally friendly way. The conditions required for storage are in the "Technical Data" chapter on page 118.

Decoding the type label

For identification details of the ContaminationSensor, see the model code label. This is located on the back of the unit and contains the exact product description and the serial number.

Row -> Description

Model -> Model code; for details, see page 123

P/N -> Part no.

S/N -> Serial-no.

Date -> Year/week of production and hardware index

Max. INLET press.: -> Maximum operating pressure



Checking the scope of delivery

Checking the scope of delivery

The ContaminationSensor CS1000 comes packed and factory-assembled. Before commissioning the CS, please check no items are missing from the package. The following items are supplied: Qty Description

1 ContaminationSensor, CS1000 series (Model in acc. with the order - see model code)

2 O-rings (4.8 x 1.78 mm, 80 Shore, FKM) (Only with connection type "Flange connection" = model code: CS1xxx-x-x-x-x-1/-xxx)

1 CD with CS1000 operation and maintenance instructions (this document in various languages)

1 CD with FluMoS software (Fluid Monitoring Software)

1 Quick start manual

1 Calibration certificate

CS 1x2x CS 1x1x



CS1000 Characteristics


The ContaminationSensor Series CS1000 is a stationary measurement unit for the continuous monitoring of particulate contamination in hydraulic and lubrication systems. The CS is designed to be used in low- or high-pressure hydraulic and lubrication circuits and test benches where a small amount of oil (between 30 ml/min and 500 ml/min) is diverted for measurement purposes. The ContaminationSensor is approved for a maximum operating pressure (see specification on type label) and viscosity of up to 1000 mm²/s. Particulate contamination is detected with an optical measurement cell The sensor is available with the following options:

• with or without 6-digit display and keypad (can be rotated by 270°)

• with 4 - 20 mA or 2 - 10 V analogue output

• Results are output as a cleanliness code according to: 4406:1999 and ISOSAE or AS 4059 4406:1987 and ISO or ISO4406:1999 and NAS SAEAS 4059

• pipe / hose installation or flange installation All models feature an analog electric output and an RS485 interface for outputting the measured cleanliness class. In addition, all CS1000's have a switching output.




CS1x1x dimensions (without display)

All dimensions in mm.

CS1x2x dimensions (with display)

All dimensions in mm.



Fastening/Mounting the sensor

Fastening/Mounting the sensor

Install the CS in such a way that the flow runs from bottom to top. Use the one (lower) port as the INLET and the other (upper) port as the OUTLET. When selecting the installation site, take ambient factors like the temperature, dust, water, etc. into account. The CS1000 is designed for IP67 according to DIN 40050 / EN 60529 / IEC 529 / VDE 0470. Mount the sensor as shown in the following examples:

1. Wall mounting: Mount to a wall using two cylindrical screws having an M8 hexagonal socket according to ISO 4762 and having a length of at least 40 mm.

2. Console mounting:

Mount to a console using 4 cylindrical screws having an M6 hexagonal socket according to ISO 4762.

A B

10060

12/164xM6

1520

Bottom view All dimensions in mm.



Continuous rotation of sensor display

3. Installing on a mounting plate: Mount to a mounting plate or control block using 4 cylindrical screws having an M6 hexagonal socket according to ISO 4762.

Continuous rotation of sensor display

The display can be continuously rotated by a total of 270°; 180° counterclockwise and 90° clockwise. Rotate the display by hand in the corresponding direction. No tools are required for rotating the display.



Hydraulic sensor connection


Determine the operating pressure of the hydraulic system and see whether it is within the permissible flow range for the CS inlet.

NOTICE

Excessive operating pressure



If possible, install the CS so that fluid flows from bottom to top to avoid air collecting in the sensor. If it is not possible to install it like that, take other measures to ensure that air cannot collect in the sensor. Use port A / C as the INLET and B / D as the OUTLET.




Selecting connection type according to sensor type The sensor has the following described connection types.

Pipe or hose connection (type CS1xxx-x-x-x-x-0/-xxx) The hydraulic connection is done via ports A and B. Connection thread G1/4 according to ISO 228. Make sure that the flow runs through the sensor from bottom (A) to top (B).




Flange connection type (Type CS1xxx-x-x-x-x-1/-xxx) The hydraulic connection is done via ports C and D. Two O-rings are used to form a seal between the CS and a flange, connecting plate or manifold mount. Four CS1000 threads are prepared for fixing the M6. Ports A and B are sealed off with screw plugs [1]. Sealing with the manifold block or mounting plate is done via two O-rings [2] (4.48 x 1.78 FPM, see Chapter "Spare Parts + Accessories").

View from below. All dimensions in mm.




Selecting measurement location at the hydraulic systems In order to obtain cleanliness values that are continuous and coherent in real time, select a suitable measuring point according to the following guidelines:

WRONG WRONG OK

1 Select the measurement point so that the sample measured comes from a turbulent location, with a good flow. For example: on a pipe elbow, etc.

2 Install the sensor near the measurement point to achieve as timely results as possible.

3 During installation, avoid creating a "siphon" trap for particle deposits in the line (sedimentation).




Flow rate, differential pressure p∆ and viscosity ν characteristics

Differential pressure p∆ and viscosity ν characteristics. All the values indicated in the figures below apply regardless whether the direction of flow is A->B or B->A. Note that the permissible measured volumetric flow is 30 … 500 ml/min. If you are unable to achieve the required flow values, we offer an extensive line of accessories with various conditioning modules.

For example:

You are using a fluid with a viscosity ν of 46 mm²/s at a pressure difference p∆ of approx. 0.9 bar. This way, you achieve a flow rate of

approx. 200 ml/min. The flow rate depends on the viscosity of the medium and the differential pressure p∆ via the sensor.




Connecting hydraulic sensor

NOTICE

Excessive operating pressure



Observe the following sequence when connecting the sensor to the hydraulic system:

1. Connect the return line to the OUTLET of the CS. G1/4 ISO 228 threaded connection, recommended diameter of line ≥ 4 mm.

2. Then connect the other end of the return line to the system tank, for example.

3. Check the pressure at the measurement location. Note the maximum operating pressure.

4. Connect the measurement line to the INLET port of the CS. Connector threads G1/4 ISO 228. We recommend an internal Ø ≤ 4mm for the line in order to prevent particle deposits (sedimentation).

If particles ≥ 400 µm are anticipated in the hydraulic systems, install a protective screen upstream from the ContaminationSensor. (e.g. CM-S). This prevents any clogging of the measuring cell.

5. Connect the other end of the measurement line to the measurement point on the hydraulic system.

Oil begins to flow as soon as the ContaminationSensor is connected with the pressure line.

6. The hydraulic connection is complete.



Electrical connection of sensor


Pin assignment

Pin Assignment

1 Supply voltage 9-36 V DC

2 Analog output + (active)

3 GND power supply

4 GND ANALOG / SWITCH OUTPUTS

5 HSI (HYDAC Sensor Interface)

6 RS485 +

7 RS485 -

8 Switching output (passive, n.c.) The analogue output is an active source of 4 - 20 mA or 2 - 10 V DC. The switching output is a passive n-switching Power MOSFET and is normally open. There is contact between the plug housing and the housing.




Connection cable - Assignment / Color coding Our accessories list on page 117 includes the required connection cables of various lengths with one connection plug (M12x1, 8-pole, according to DIN VDE 0627) and an open end. HYDAC accessory cable color coding is listed in the table below:

Pin Color Connection to

1 White Supply voltage 9-36 V DC

2 brown Analog output + (active)

3 Green GND power supply

4 Yellow GND ANALOG / SWITCH OUTPUTS

5 grey HSI (HYDAC Sensor Interface)

6 Pink RS485 +

7 blue RS485 -

8 Red Switching output (passive, n.c.)

Housing - Shield




Connecting cable ends - Examples

HSI

RS-485 +

RS-485 -

250

1

2

3

4

5

6

7

8

Shield

24 V DC

5 V DC

SPS EingangPLC InputSPS Entrée

white

green

pink

blue

grey

brown

yellow

red

USB

RS-485Converter

=

=

1

7

65

4

3

2SchirmShieldBlindage

8

Circuit diagram: with two separate power supplies (e.g. 24 V DC and 5 V DC).

1

2

3

4

5

6

7

8

Shield

24 V DC

white

green

pink RS-485 +

RS-485 -blue

grey

brown

yellow

red

USB

RS-485Converter

HSI

=

250

1

7

65

4

3

28

SPS EingangPLC InputSPS Entrée

SchirmShieldBlindage

Circuit diagram: with one power supply. (e.g. 24 V DC). To prevent a ground loop, connect the shield of the connector cable if and only if the CS1000 is not grounded or not sufficiently connected to the PE conductor.



Setting the measuring mode


Once the sensor is switched on or supplied with power, it automatically runs in the measuring mode that has been set.

Mode M1: Continuous measurement Application: Stand-alone sensor Data output: Display & RS485 & analog output Purpose: Measurement only Function: Continuous measurement of cleanliness class Switching

function only for "Device ready".

Mode M2: Continuous measurement and switching Application: Stand-alone sensor with alarm standby display Data output: Display & RS485 & analog output & switching output Purpose: Continuous measurement and controlling of signal lamps

etc. Function: Continuous measurement of solid particle contamination,

continuous monitoring of programmed limit values. The switching output is enabled and switches on the monitoring display or alarm on site.

Mode M3: Filter to cleanliness class and stop Application: Controlling a filter unit Data output: Display & RS485 & analog output & switching output Purpose: For cleaning up a hydraulic reservoir Function: Control of a filter unit, continuous measurement of solid

particle contamination. If pre-programmed cleanliness level is achieved 5 times in sequence, the pump is stopped. Load the switching output with a maximum of 2 A and 30 V DC.




Mode M4: Filter to continuously monitor cleanliness class Application: Control of stationary offline filtration unit Data output: Display & RS485 & analog output & switching output Purpose: Establish continuous monitoring of cleanliness class

between min./max. limit values. Function: Control of a filter unit, continuous measurement of solid

particle contamination. If min./max. limit values are pre-programmed, the CS switches the filtration unit on/off to maintain the cleanliness within the limit value range.

Once the target cleanliness has been reached (5x undershooting of the ), the number of set test cycles appears on the display (

). The test cycles () run. One test cycle = 60

seconds.

During this time, the last measured value will be exported via the analog output. After the test cycle time has elapsed, the switching output is closed and a measurement is started. If the result is below the reactivation threshold ( ), the inspection cycles ( ) will start to run again. If the measured value is above this, the switching output will remain closed until the target cleanliness (

) is no longer exceeded.

T 1




Mode "SINGLE": Single measurement Application: Stand-alone sensor Data output: Display & RS485 & analog output Purpose: Perform a single measurement and "stop" the result. Function: Single measurement of solid particle contamination

without switching functions. When Single Mode is selected in the menu, the display jumps directly to the following message after switching to the Measuring menu or after switching the CS on: The sensor begins with individual measurement after the message has

been confirmed by pressing o.k.

.

START?



Operating the CS1x2x sensor using the keypad


If the sensor is switched on or supplied with power, the display shows HYDAC CS1220 or 1320 depending on the type, in moving letters, then the firmware version is displayed for 2 seconds. This is followed by a countdown from - . The duration of the countdown corresponds to the set measurement time

. This means that the countdown runs from 99 to 0 within the set measurement time (factory setting = 60 sec).

Item LED Description For

details, see page

A Status Status display 103

B Display 6-figure display with 17 segments each 103

C Measured variable

Display of respective measured variable, e.g: ISO / SAE / NAS

36

D Service variable Display of respective service variable, e.g.: Flow / Out / Drive / Temp

37

E Switching point 1 SP 1

Indicates the status of the switching output. When the LED is lit, the switching output is activated, i.e. the switch is closed.

63

F Switching point 2 SP 2

Reserved




Function of the Keys The following keys are available to you for operating and setting the CS1x2x: Key Function

o.k.

You jump one menu level down. You confirm a changed value at the lowest menu level. You confirm at the top menu level to save or reject a change in value.

Esc

You jump up one menu level. In order to leave the menu without changing the values, press the ESC key until SAVE appears in the display.

With the keys switch to CANCEL and confirm

with the o.k.

key or wait 30 seconds without pressing a key. You exit the menu without changing the values.

+

You change values / settings on the lowest menu level.

They scroll through the display ISO / SAE/NAS / Flow / Out / Drive / Temp. You move through the menu. You select numbers.

Once the lowest menu level has been reached, the values in the display will start to flash.




Measured variables on the display The measured variables give you information on the oil cleanliness in the system. You will receive a measured value with an accuracy of ± 1/2 ISO cleanliness class within the calibrated range.

ISO (Cleanliness class) Display Description

Measured value ISO code (Example: 3-figure ISO code for

2/5/15 µm or 4/6/14 µm depending on CS version)

SAE (Cleanliness class)

Display Description

SAE class measurement category (Example: Class 6.1 for SAE A (>4µm))

NAS (Cleanliness Class - CS 13xx only)

Display Description

NAS class measurement category (Example: Class 13.2 for the size 15-25

µm)

2=1(1%

A &1

15 1§2




Service variables on the display The service variables inform you about the current status in the ContaminationSensor. The service variables are not calibrated and solely represent an approximate value for installing the sensor in the hydraulic system.

Flow (flow rate) Display Description

Flow rate in permissible range.

Out (Analogue output)

Display Description

Current or voltage output at the analog output.

(example: 13.8 mA)

Drive (performance of the LED)

Display Description

Performance (1-100%) of the LED in the sensor.(example: 60%)

Temp (Temperature)

Display Description

Fluid temperature in the sensor. (example: 29.5 °C or 84.2 °F)




Activate / deactivate keypad lock. Activate or deactivate the keypad lock by pressing both keys simultaneously to prevent further input.

Keys The following appears in the display (1 sec) Description

+

Activating key lock

+

Deactivating key lock

The display switches to the preset display after 1 second. When the supply voltage to the CS is disconnected, the activated keypad lock is unlocked and reset to .

Display settings This function makes it possible for you to call up the last 20 displayed values on the display. The active display is then frozen in the set cycle. The display function is based on a volatile memory and means that the values can be called up only as long as the sensor is supplied with power and the sensor is in display . The measured values are automatically numbered, whereby the highest incremental number represents the last measured value. That means that when the memory is full (20 measured values), the value 20 is the most recent and the value 1 is the oldest. If the memory exceeds 20 display values, the oldest entry will be overwritten.

LOCK

UNLOCK




Activating display To activate or deactivate the history memory , press both keys simultaneously. The function starts with the display of the most recent measured value.

Keys The following appears in the display (1 sec) <-> The following appears in

the display (3 sec)

<->

<->

… <-> …

<->

<->




Deactivating display If the display is set to in the PowerUp menu: Press the following two keys simultaneously to return to the current display:

The display switches to the preset display. All values present in the memory are deleted.

If the display is set to in the PowerUp menu: You are returned automatically to the current display after 10 times the value for , or manually by pressing both arrow keys simultaneously. The factory setting of is 60 seconds x 10 = 600 seconds = 10 minutes.

Menus and Mode The sensor has the following two operating levels / menus.

Menu Mode Description Page

PowerUp Menu PowerUp Mode You carry out the basic settings in this menu.

41

Measuring Menu

Measurement mode

You can only access this menu once the first measurement cycle has completed …

and the key

o.k. or

Esc has been

pressed.

45 / 51




PowerUp Menu You can carry out the basic settings for operation of the sensor in the PowerUp menu. Selection To do

PowerUp Start menu Press any key while the supply voltage to the sensor is switched on / generated.

PowerUp Exit the menu without saving

Scroll through to and press

the key. If a key is not pressed within 30 seconds, the system jumps back automatically.

PowerUp Exit the menu with Save

Scroll through to and press the

key. PowerUp Menu:

Description

Select measurement mode

Set measuring duration

Set pump protection time

Set bus address

Select calibration (only 13xx)

Set history memory

Reset CS to factory default settings

Discard changes and exit

Save changes and exit

For internal use only




Select measurement mode

Description

Continuous measurement

Continuous measurement and switching

Filter to cleanliness class and stop

Filter with continuous monitoring

Single measurement


Description


(10 ... 300 seconds)




Set pump protection time

Description

0 ... 10 number of measurement cycles. Please note that the pump can run dry with an M.TIME setting of 300 * 10 = 3000 seconds = 50 minutes.

Set bus address Description

(a,b, … z)

Select calibration Available for model CS 13xx only!

ISO4406:1999 / SAE

ISO4406:1987 / NAS




Set FREEZE

Display function FREEZE switched off

Return to display manually via the key combination

. See page 32 for details.

Return to automatic display after 10x the measurement duration .

Resetting to factory setting

Generate factory setting. For factory settings see page 122.



Activates the service menu

For internal use only




Measuring Menu (CS12xx) During measurement operation, you can perform the following settings: Selection To do

Start the measuring menu Press the key.

Exit the measuring menu without saving

Scroll through to and press the key.

If a key is not pressed within 30 seconds, the system jumps back automatically.

Save and exit the measuring menu Scroll through to and press the

key. Measuring Menu:

Description

Set display

Configure switching output

Set analog output - output signal






- Display after sensor is switched on

Set start display

Description

3-digit ISO code

SAE Class A

SAE Class B

SAE Class C

SAE Class D

SAE A-D

Flow rate range

Analog output in mA

LED current in %

Fluid temperature in °C

Fluid temperature in °F




– Configure switching output Here you can adjust the behavior of the switching output. The measurement mode M1 / M2 / M3 / M4 / SINGLE is set in the PowerUp menu and can no longer be selected here.


Description




Filter to continuously monitor cleanliness class

Start single measurement + stop

Depending on the selection in the PowerUp menu, you can choose from the following settings:

M1 – Continuous measurement


M2 – Continuous measurement and switching





Switching

function

Limit values

M3 – Filter to cleanliness class and stop


Description

ISO Code

SAE Class

Target cleanliness

M4 – Filter to continuously monitor cleanliness class


Description

ISO Code

SAE Class




Target cleanliness

Reactivation threshold

Test cycle (1 to 1440 cycles, 1 cycle = 60 seconds)

SINGLE - Start single measurement + stop


- Set output signal on analogue output

The measured variable set here is output at the analog output (see page 66).


Description

SAE A-D

SAE class A/B/C/D (coded)

SAE class+Temp. (coded)

Fluid temperature

ISO for HDA 5500

SAE for HDA 5500

ISO 4 Class

ISO 6 Class

ISO 14 Class

ISO 3-digit (coded)

ISO 3-digit+Temp. (coded)

SAE Class A

SAE Class B

SAE Class C




SAE Class D






Measuring Menu (CS 13xx) During measurement operation, you can perform the following settings: Selection To do

Start Measuring menu Press the key.

Scroll to CANCEL and actuate it

Scroll through to and press

the key. If a key is not pressed within 30 seconds, the system jumps back automatically.

Exit menu and save changes Scroll through to and press the

key. Measuring Menu:

Description

Select display








- Display after sensor is switched on

Set start display

Description

3-digit ISO code

NAS class 2-5 µm

NAS class 5-15 µm

NAS class 15-25 µm

NAS class > 25 µm

NAS Maximum

Flow rate range

Analog output in mA

LED current in %

Fluid temperature in °C

Fluid temperature in °F




– Configure switching output Here you can adjust the behavior of the switching output. The measurement mode M1 / M2 / M3 / M4 / SINGLE is set in the PowerUp menu and can no longer be selected here.


Description






Depending on the selection in the PowerUp menu, you can choose from the following settings:

M1 - Continuous measurement


M2 – Continuous measurement and switching





Switching

function

Limit values

M3 - Filter to cleanliness class and stop


Description

ISO Code

NAS Class

Target cleanliness




M4 - Filter to continuously monitor cleanliness class


Description

ISO Code

NAS Class

Target cleanliness

Reactivation threshold

Test cycle (1 to 1440 cycles, 1 cycle = 60 seconds)

SINGLE - Start single measurement + stop





- Set output signal on analogue output The set measured variable is output via the analog output (see page 66).


Description

NAS Maximum

NAS class 2/5/15/25 (Code)

NAS class+Temp. (coded)

Fluid temperature

ISO for HDA 5500

NAS or SAE for HDA 5500

ISO Code 2

ISO Code 5

ISO Code 15

ISO 3-digit (coded)

ISO 3-digit+Temp. (coded)

NAS class 2-5 µm

NAS class 5-15 µm

NAS class 15-25 µm

NAS class >25 µm





Overview of menu structure


Menu CS 12xx (ISO 4406:1999 and SAE) PowerUp Menu MODE Measurement mode M1 Mode M1 M2 Mode M2 M3 Mode M3 M4 Mode M4 SINGLE Mode Single mTIME Measuring time 60 Change value pPRTC Pump protection time 0 ADRESS Bus address HECOM HECOM3b address A IP Reserved MODBUS Reserved FREEZE Display Freeze OFF OFF MANUAL Manual TIMOUT Automatic DFAULT Factory setting CANCEL Cancel SAVE Save changes and exit PowerUp

menu

CODE For internal use only Measuring menu DSPLAY Display ISO ISO Code SAE A SAE Class A SAE B SAE Class B SAE C SAE Class C SAE D SAE Class D SAeMAX SAE A-D FLOW Flow rate range ANaOUT Analog output DRIVE LED current in % TEMP C Fluid temperature in °C TEMP F Fluid temperature in °F SWtOUT Switching

output

M1 Mode M1 NO SET M2 Mode M2 SP1 Switching point MEAsCH Test channel SAeMAX SAE A-D SAE SAE Class

A/B/C/D ISO 4 ISO Code 4µm ISO 6 ISO Code 6µm ISO 14 ISO Code 14µm ISO ISO Code TEMP Temperature SAE A SAE Class A SAE B SAE Class B SAE C SAE Class C SAE D SAE Class D SwFNCT Switching function BEYOND Above limit BELOW Below limit WITHIN Within OUTSDE Outside OFF OFF LIMITS Limit values LOWER Below limit M3 Mode M3 UPPER Above limit MEAsCH Test channel TARGET Target cleanliness ISO ISO M4 Mode M4 SAE SAE MEAsCH Test channel TARGET Target cleanliness ISO ISO) RSTART Above limit SAE SAE CYCLE Test cycle SINGLE Mode Single 60




ANaOUT Analog output SAeMAX SAE A-D SAE SAE Class A/B/C/D SAE+T SAE class A/B/C/D +

temperature TEMP Temperature HDaISO HDA+ISO HDaSAE HDA+SAE ISO 4 ISO Code 4µm ISO 6 ISO Code 6µm ISO 14 ISO Code 14µm ISO ISO Code ISO+T ISO code + temperature SAE A SAE A SAE B SAE B SAE C SAE C SAE D SAE D CANCEL Discard changes and exit SAVE Discard changes and exit




Menu CS 13xx (ISO 4406:1987 and NAS / ISO4406:1999 und SAE 4059) PowerUp Menu Measuring mode Mode M1 Mode M2 Mode M3 Mode M4 Mode Single Measuring time Pump protection Bus address HECOM3b address Reserved Reserved Display Freeze OFF Manual Automatic Factory setting Select calibration ISO99/SAE ISO87/NAS Cancel Save changes and exit PowerUp

menu

For internal use only Measuring menu Display ISO Code NAS 2-5 µm NAS 5-15 µm NAS 15-25 µm NAS >25 µm NAS Maximum Flow rate range Analog output LED current in % Temperature in °C temperature in °F Switching

output

Mode M1 Mode M2 Switching point Test channel NAS Maximum NAS Class ISO Code 4µm ISO Code 6µm ISO Code 14µm ISO Code Temperature SAE A SAE B SAE C SAE D Switching function Above limit Below limit Within Outside OFF Limit values Below limit Mode M3 Above limit Test channel Target cleanliness ISO Mode M4 NAS Test channel Target cleanliness ISO Above limit NAS Test cycle Mode Single




Analog output NAS Maximum NAS NAS + temperature Temperature HDA+ISO HDA+SAE ISO Code 4µm ISO Code 6µm ISO Code 14µm ISO Code ISO code + temperature NAS 2-5 µm NAS 5-15 µm NAS 15-25 µm NAS >25 µm Discard changes and exit Discard changes and exit




Menu CS 13xx (ISO 4406:1987 and NAS / ISO4406:1999 und SAE 4059) PowerUp Menu Measuring menu






Using switching output

Using switching output

You can use the switching output in the modes described below. For a further description of the measurement modes, see page 31.

Mode M1: Continuous measurement Purpose: Measurement only Function: Continuous measurement of cleanliness class Switching

function only for "Device ready".

Mode M2: Continuous measurement and switching Purpose: Continuous measurement and controlling of signal lamps etc. Function: Continuous measurement of solid particle contamination,

continuous monitoring of programmed limit values. The switching output is enabled and switches on the monitoring display or alarm on site.

Mode M3: Filter to cleanliness class and stop Purpose: For cleaning up a hydraulic reservoir Function: Control of a filter unit, continuous measurement of solid particle

contamination. If pre-programmed cleanliness level is achieved 5 times in sequence, the pump is stopped.

Mode M4: Filter to continuously monitor cleanliness class Purpose:

Establish continuous monitoring of cleanliness class between min/max limit values

Function: Control of a filter unit, continuous measurement of solid particle contamination. If min./max. limit values are pre-programmed, the CS switches the filtration unit on/off to maintain the cleanliness within the limit value range. Load the switching output with a maximum of 2 A and 30 V DC.

Mode " ": Single measurement Purpose: Perform a single measurement and "stop" the result. Function: Single measurement of solid particle contamination without

switching functions. Switching function only for "Device ready".



Setting limit values


After completing the boot sequence, the switching output (SP1) will become conductive. This condition is maintained for the initial measurement duration (WAIT period). Depending on the measurement mode, the switching output can be used as a Device ready function.

Mode M1 Switching output – OPEN LED of SP1 – off

Switching output – CONDUCTIVE

LED of SP1 – on

- Device ready function Conductive, except in the event of an error



LED of SP1 – on

One measured value ≥ upper limit ( )

After switch-on or start of a measurement. Becomes conductive again when all measured values ≤ respective lower limit ( )

Above limit

All measured values ≤ lower limit ()

=> The operating fluid is clean.

After switch-on or start of a measurement. Becomes conductive again when a measured value ≥ each upper limit ( ) => The operating fluid is contaminated.

Below limit

Lower limit ( ) ≤ all measured values ≤ upper limit ( )

After switch-on or start of a measurement. Becomes conductive again, when a measured value < respective lower limit ( ) or a measured value > respective upper limit ( )

Within limit values

Measured value ≤ lower limit () or

measured value ≥ upper limit ()

After switch-on or start of a measurement. Becomes conductive again when the respective lower limit (

) < all measured values < respective upper limit (

)

Outside limit values

- Conductive, except in the event of an error

No switching function






LED of SP1 – on

5 consecutive measured values ≤ limit value ( ) or measurement stopped

Measurement is currently in progress and one or more of the last 5 measured values > limit value ( )



LED of SP1 – on

Start or result of check measurement after test cycle time: a value ≥ reactivation threshold ( )

For 5 consecutive measurements: all measured values ≤ lower limit value ( ) or measurement stopped

Measurement is in progress and during one or more of the last 5 measurements: one measured value > lower limit ( ) or all measurements ≥ reactivation threshold ( )

Upon the test cycle time elapsing for the duration of a check measurement

Is open again when all measured values < reactivation threshold (

) Restart test cycle time

Test cycle time has elapsed

Mode Single Switching output – OPEN LED of SP1 – off


LED of SP1 – on - Device ready function

Always CONDUCTIVE except in the event of an error



Reading the analog output


Using the analog output, the measured values can be issued in time-coded form. The transfer, depending on the settings, takes up to 52 seconds to complete and once the measuring time is up, that is, when there is a new measured value, will not be cancelled. This means that with a CS with Display on the screen, there may be a different measured value than on a connected controller. Depending on CS model, the analogue output is available as a 4 – 20 mA or 2 – 10 V signal. You can recognize the type of analog output from the model code of the sensor. CS Model Code Analog output

CS 1 x x x - A – x – x – x – x /-xxx 4 … 20 mA

CS 1 x x x - B – x – x – x – x /-xxx 2 … 10 V Observe the design of the analog output in the order. It is not possible to internally change the analog output over later. In the measuring menu, select one of the following signals for the analog output:

• SAE Class according to AS 4059

• ISO Code acc. to ISO 4406:1999

• ISO Code acc. to ISO 4406:1987

• NAS Class according to NAS 1638

• Fluid temperature




SAE - classes acc. to AS 4059 The following SAE values can be read out via the analogue output: • SAE A-D (SAEMAX) Only one single value is output. • / / C / SAE A D All values are sequentially time-coded before output. • SAE A / SAE B / SAE C / SAE D Only one value is output. • SAE+T All values are sequentially time-coded before output. • HDA.SAE All values are sequentially time-coded before output.

This signal is planned for the HDA 5500, but it can be used also in other applications.

The current 4.8 - 19.2 mA or voltage 2.4 - 9.6 V of the output signal is dependent on the SAE contamination class being = 0.0 - 14.0 (resolution 0.1 class) or on an error, as described below:

Current I SAE class / error Voltage U I < 4.00 mA Cable break U < 2.00 V

4.0 mA < I < 4.1 mA Device error / The CS is not ready

2.00 V < U < 2.05 V

4.1 mA < I < 4.3 mA Not defined 2.05 V < U < 2.15 V 4.3 mA < I < 4.5 mA Flow error

(The flow rate is too low.) 2.15 V < U < 2.25 V

4.5 mA < I < 4.8 mA Not defined 2.25 V < U < 2.40 V I = 4.80 mA SAE 0 U = 2.4 V

… … … I = 19.20 mA SAE 14.0 U = 9.60 V

19.2 mA < I < 19.8 mA Not defined 9.60 V < U < 9.90 V 19.8 mA < I < 20 mA No measured value 9.90 V < U < 10 V




The current (I) or voltage (U) can be calculated for a given SAE contamination class as follows:

I = 4.8 mA + SAE class x (19.2 mA - 4.8 mA) / 14 U = 2.4 V + SAE class x (9.6 V - 2.4 V) / 14


SAE class = (I - 4.8 mA) x (14/14.4 mA) SAE class = (U - 2.4 V) x (14/7.2 V)




SAE A-D The value is the highest class in any of one of the four SAE A-D classes (respectively >4 µm(c), >6 µm(c), >14 µm(c), >21 µm(c)). The signal is updated after the measuring period has elapsed (the measuring period is set in the PowerUp menu, factory setting = 60 s). The signal is output depending on the maximum SAE class. Example: SAE classes (SAE A-D)

SAE 6.1A / 5.7B / 6.0C / 5.5D

For basic information about cleanliness classes, see page 124 ff. The SAE classification consists of whole numbers. Better trend recognition is based on a resolution of 0.1 contamination classes as supplied by the CS 1000. To convert a decimal value to an integer, the decimal value has to be rounded up. For example: a readout of SAE 10.7 is, according to SAE 4059 , a class SAE 11.




SAE classes A / B / C / D The SAE class A/B/C/D signal consists of 4 measured values transmitted with the following time-coded time slices:

4,0

I (mA) U (V)

t (ms)

4,8Low

20,0

19,2High High

Low

4,54,34,1

19,719,5

3003000

1 3 5 7 1

2 4 6 8

2,02,05

2,25

2,4

9,859,75

2,15

9,6

0,0

19,810,09,9

Tim

e Signal Variable Signal duration per pulse

in ms

Current (I) / Voltage (U)

1 Identifier SAE A 300 High / Low

2 Measured value

SAE A 3000 Current/Voltage for measured value

3 Identifier SAE B 300 High / Low / High / Low

4 Measured value

SAE B 3000 Current/Voltage for measured value

5 Identifier SAE C 300 High / Low / High / Low / High / Low

6 Measured value

SAE C 3000 Current/Voltage for measured value

7 Identifier SAE D 300 High / Low / High / Low / High / Low / High / Low

8 Measured value

SAE D 3000 Current/Voltage for measured value




SAE A / SAE B / SAE C / SAE D The SAE X signal consists of a measured value (SAE A / SAE B / SAE C / or SAE D) which is permanently transmitted as described in the following.

= Duration of the measurement as set in the PowerUp menu, see page 41.




SAE + T The SAE+T signal consists of 5 measured values which are transmitted time-coded with the following time slices:

_

Tim

e

Signal Variable Signal duration per pulse

in ms



2 Measured value

SAE A 3000 Current/Voltage for measured value


4 Measured value

SAE B 3000 Current/Voltage for measured value


6 Measured value

SAE C 3000 Current/Voltage for measured value


8 Measured value

SAE D 3000 Current/Voltage for measured value

9 Identifier Temperature 300 High / Low / High / Low / High / Low / High / Low / High / Low

10 Measured value

Temperature 3000 Current/Voltage for measured value

4,0 2,0

I (mA)

1

2 4 6 8 10

3 5 7 9U (V)

time (ms)

4,8

19,2High High

Low Low

300

3000

3000

3000

3000

2,252,4

9,6

4,5

9,7519,59,9

10,09,8519,7

0,0

19,8




HDA.SAE – Analog signal SAE for HDA 5500 The HDA.SAE signal consists of 6 values (START / SAE A / SAE B / SAE C / SAE D / Status) which are output sequentially. Synchronization with the downstream control unit is a prerequisite. The signal output is as follows:

Time Measured variable

Signal duration in s

Current/Voltage

Start signal 0 -- 2 20 mA / 10 V

Pause 2 4 mA / 2 V

Signal 1 SAE A 2 Current / Voltage for signal

Pause 2 4 mA / 2 V

Signal 2 SAE B 2 Current / Voltage for signal

Pause 2 4 mA / 2 V

Signal 3 SAE C 2 Current / Voltage for signal

Pause 2 4 mA / 2 V

Signal 4 SAE D 2 Current / Voltage for signal

Pause 2 4 mA / 2 V

Signal 5 Status 2 Current / Voltage for signal

Pause 30 4 mA / 2 V




HDA.SAE Signal 1/2/3/4 The current or voltage range is dependent on the contamination class according to SAE=0.0 – 14.0 (resolution 0.1 class).

Current I SAE class / error Voltage U I < 4.00 mA Cable break U< 2.00 V I = 4.00 mA SAE 0 U = 2.00 V

… … … I = 20.00 mA SAE 14.0 U = 10.00 V


I = 4 mA + SAE class x (20 mA - 4 mA) / 14 U = 2 V + SAE class x (10 V - 2 V) / 14


SAE class = (I - 4 mA) x (14/16 mA) SAE class = (U - 2 V) x (14/8 V)




HDA.SAE Signal 5 (Status) The current or voltage of the output signal 5 is, depending on the status of the CS1000, described as shown in the table below. Current I Status Voltage U

I = 5.0 mA The CS is functioning correctly U = 2.5 V

I = 6.0 mA Device error / The CS is not ready

U = 3.0 V

I = 7.0 mA The flow rate is too low U = 3.5 V

I = 8.0 mA SAE < 0 U = 4.0 V

I = 9.0 mA No measured value (The flow rate is not defined)

U = 4.5 V

If the status signal is 6.0 / 7.0 / 9.0 mA or 3.0 / 3.5 / 4.5 V, signals 1 to 4 are output with 20 mA or 10 V. Example: I (mA) U (V)

t (s)

4 26 3

9 4,5

10,0

75

3,52,5

8 4

20

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 230

1 102 23 34 45 50




If the status signal is 8.0 mA or 4.0 V, signals 1 to 4 are output as follows: Signal Current I Voltage U SAE Class

1 4.0 mA 2.0 V 0

2 4.0 mA 2.0 V 0

3 4.0 mA 2.0 V 0

4 4.0 mA 2.0 V 0




ISO code according to ISO 4406:1999 The following ISO values can be read out via the analogue output: • ISO 4 / ISO 6 / ISO 14 Only one value is output. • ISO code in 3 figures ( >4µm(c) / >6µm(c) / >14µm(c) ) All values are sequentially time-coded before output. • ISO+T All values are sequentially time-coded before output. • HDA.ISO All values are sequentially time-coded before output.


The current 4.8 - 19.2 mA or voltage 2.4 - 9.6 V of the output signal, depending on the ISO contamination class 0.0 - 24.28 (resolution 1 class) or on an error, is as described below:

Current I ISO code / error Voltage U I < 4.0 mA Cable break U< 2.0 V


2.0 V < U < 2.05 V



4.5 mA < I < 4.8 mA Not defined 2.25 V < U < 2.4 V I = 4.80 mA ISO 0 U = 2.40 V

… … … I = 19.20 mA ISO 24.28 U = 9.60 V

19.2 mA < I < 19.8 mA

Not defined 9.60 V < U < 9.90 V

19.8 mA < I < 20 mA No measured value 9.90 V < U < 10 V

The current (I) or voltage (U) can be calculated for a given ISO contamination class as follows:

I = 4.8 mA + ISO code x (19.2 mA - 4.8 mA) / 24.28 U = 2.4 V + ISO Code x (9.6 V - 2.4 V) / 24.28


ISO Code = (I - 4.8 mA) x (24.28 / 14.4 mA) ISO Code = (U - 2.4 V) x (24.28 / 7.2 V)




ISO 4 / ISO 6 / ISO 14 The ISO X signal consists of a measured value (> 4 µm or > 6 µm or > 14 µm) which is permanently transmitted, as described in the following.





ISO Code, 3-digit The ISO code signal consists of 3 measured values (>4µm(c) / >6µm(c) / >14µm(c)) which are transmitted time-coded.

4,04,1

I (mA)

1 3

2 4 6 2

5 1

U (V)

t (ms)

4,8

19,2High High

Low Low

300

3000

3000

3000

9,7519,5

2,152,052,0

9,8519,7

0,0

19,8 9,9

Tim

e Variable Signal duration per pulse

in ms


1 Identifier >4µm(c) 300 High / Low

2 Measured value

>4µm(c) 3000 Current/Voltage for measured value

3 Identifier >6µm(c) 300 High / Low / High / Low

4 Measured value


5 Identifier >14µm(c) 300 High / Low / High / Low / High / Low

6 Measured value





ISO + T The ISO+T signal consists of 4 measured values which are transmitted time-coded with the following time slices:

_

Tim


in ms


1 Identifier >4µm(c) 300 High / Low

2 Measured value >4µm(c) 3000 Current/Voltage for measured value

3 Identifier >6µm(c) 300 High / Low / High / Low


5 Identifier >14µm(c) 300 High / Low / High / Low / High / Low



8 Measured value Temperature 3000 Current/Voltage for measured value

4,0 2,04,1 2,05

I (mA) U (V)

time (ms)

4,8 2,4

19,2High High

Low Low

9,6

300

3000

3000

3000

1

2 4 6 8

3 5 7

19,59,85

4,3 2,15

19,79,75

0,0

19,8 9,9




HDA.ISO – Analog signal ISO for HDA 5500 The HDA.ISO signal consists of 6 measured values (START / ISO 4 / ISO 6 / ISO 14 / ISO 21 / Status) which are output sequentially. Synchronization with the downstream control unit is a prerequisite. The signal output is as follows:

Time Measured variable Signal duration

in s Current/Voltage


Pause 2 4 mA / 2 V

Signal 1 ISO 4 2 Current / Voltage for signal

Pause 2 4 mA / 2 V


Pause 2 4 mA / 2 V


Pause 2 4 mA / 2 V


Pause 2 4 mA / 2 V

Signal 5 Status 2 Current / Voltage for signal

Pause 30 4 mA / 2 V




HDA.ISO Signal 1/2/3/4 The current 4-20 mA or voltage 2-10 V of the output signal, dependent on the ISO contamination class being 0.0 - 24.28 (resolution 1 class), is described as below:

Current I ISO Code Voltage U I < 4.00 mA Cable break U < 2.00 V I = 4.00 mA ISO 0 U = 2.00 V

… … … I = 20.00 mA ISO 24.28 U = 10.0 V


I = 4 mA + ISO code x (20 mA - 4 mA) / 24.28 U = 2 V + ISO Code x (10 V - 2 V) / 24.28


ISO Code = (I - 4 mA) x (24.28 / 16 mA) ISO Code = (U - 2 V) x (24.28 / 8 V)




HDA.ISO Signal 5 (Status) The current or voltage of the output signal 5 is, depending on the status of the CS1000, described as shown in the table below. Current I Status Voltage U



U = 3.0 V


I = 8.0 mA ISO <9.<8.<7 U = 4.0 V


U = 4.5 V


t (s)

4 26 3

9 4,5

10,0

75

3,52,5

8 4

20

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 230

1 102 23 34 45 50




If the status signal is 8.0 mA or 4.0 V, signals 1 to 4 are output as follows: Signal Current I Voltage U ISO value

1 9.93 mA 4.97 V 9

2 9.27 mA 4.64 V 8

3 8.61 mA 4.31 V 7

4 7.95 mA 3.98 V 6

I mA( ) U V( )

t s( )

4 26 3

910

4.5

10

75

3.52.5

8 48

20

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 230

1 102 23 34 45 50




ISOISO code signal acc. to ISO 4406:1987 (CS 13xx only) The following ISO values can be read out via the analogue output: • ISO 2 / ISO 5 / ISO 15 Only one value is output. • ISO code in 3 figures ( >2µm(c) / >5µm(c) / >15µm(c) ) All values are sequentially time-coded before output. • ISO+T All values are sequentially time-coded before output. • HDA.ISO All values are sequentially time-coded before output.


The current 4.8 - 19.2 mA or voltage 2.4 - 9.6 V of the output signal, depending on the ISO contamination class 0.0 - 24.28 (resolution 1 class) or on an error, is as described below:

Current I ISO code / error Voltage U I < 4.00 mA Cable break U < 2.00 V


2.0 V < U < 2.05 V



4.5 mA < I < 4.8 mA Not defined 2.25 V < U < 2.4 V I = 4.80 mA ISO 0 U = 2.40 V

… … … I = 19.20 mA ISO 24.28 U = 9.60 V



I = 4.8 mA + ISO code x (19.2 mA - 4.8 mA) / 24.28 U = 2.4 V + ISO Code x (9.6 V - 2.4 V) / 24.28


ISO Code = (I - 4.8 mA) x (24.28 / 14.4 mA) ISO Code = (U - 2.4 V) x (24.28 / 7.2 V)

ISO 2 / ISO 5 / ISO 15




The ISO X signal consists of a measured value (> 2 µm or > 5 µm or > 15 µm) which is permanently transmitted, as described in the following.


For basic information about cleanliness classes, see page 124 ff.




ISO Code, 3-digit The ISO code signal consists of 3 measured values (>2 µm / >5 µm / >15 µm) which are transmitted time-coded as shown below.

4,04,1

I (mA)

1 3

2 4 6 2

5 1

U (V)

t (ms)

4,8

19,2High High

Low Low

300

3000

3000

3000

9,7519,5

2,152,052,0

9,8519,7

0,0

19,8 9,9

Tim


in ms


1 Identifier >2µm 300 High / Low

2 Measured value >2µm 3000 Current/Voltage for measured value

3 Identifier >5µm 300 High / Low / High / Low


5 Identifier >15µm 300 High / Low / High / Low / High / Low





ISO + T The ISO+T signal consists of 4 measured values which are transmitted time-coded with the following time slices:

_

Tim


in ms


1 Identifier >2µm 300 High / Low

2 Measured value

>2µm 3000 Current/Voltage for measured value

3 Identifier >5µm 300 High / Low / High / Low

4 Measured value


5 Identifier >15µm 300 High / Low / High / Low / High / Low

6 Measured value



8 Measured value

Temperature 3000 Current/Voltage for measured value

4,0 2,04,1 2,05

I (mA) U (V)

time (ms)

4,8 2,4

19,2High High

Low Low

9,6

300

3000

3000

3000

1

2 4 6 8

3 5 7

19,59,85

4,3 2,15

19,79,75

0,0

19,8 9,9




HDA.ISO – Analog signal ISO for HDA 5500 The HDA.ISO signal consists of 4 measured values (ISO 4 / ISO 6 / ISO 14 / ISO 21 / Status) which are output sequentially. Synchronization with the downstream control unit is a prerequisite. The signal output is as follows:

Time Measured

variable Signal duration



Pause 2 4 mA / 2 V

Signal 1 > 4 µm 2 Current / Voltage for signal

Pause 2 4 mA / 2 V


Pause 2 4 mA / 2 V


Pause 2 4 mA / 2 V


Pause 2 4 mA / 2 V

Signal 5 Status 2 Current/voltage for signal

Pause 30 4 mA / 2 V




HDA.ISO Signal 1/2/3/4 The current 4-20 mA or voltage 2-10 V of the output signal, depending on the ISO contamination class 0.0 - 24.28 (resolution 1 class), is described as below:

Current I ISO Code Voltage U I < 4.00 mA Cable break U < 2.00 V I = 4.00 mA ISO 0 U = 2.00 V

… … … I = 19.82 mA ISO 24 U = 9.90 V I = 20.00 mA ISO 24.28 U = 10.0 V


I = 4 mA + ISO code x (20 mA - 4 mA) / 24.28 U = 2 V + ISO Code x (10 V - 2 V) / 24.28


ISO Code = (I - 4 mA) x (24.28 / 16 mA) ISO Code = (U - 2 V) x (24.28 / 8 V)




HDA.ISO Signal 5 (Status) The current or voltage of the output signal 5 is, depending on the status of the CS1000, described as shown in the table below.

Current I Status Voltage U I = 5.0 mA The CS is functioning correctly U = 2.5 V I = 6.0 mA Device error /

The CS is not ready U = 3.0 V

I = 7.0 mA The flow rate is too low U = 3.5 V I = 8.0 mA ISO <9.<8.<7 U = 4.0 V I = 9.0 mA No measured value

(The flow rate is not defined) U = 4.5 V

If the status signal is = 6.0 mA or = 3.0 V, signals 1 to 4 are output with 20 mA or 10 V. Example: I (mA) U (V)

t (s)

4 26 3

9 4,5

10,0

75

3,52,5

8 4

20

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 230

1 102 23 34 45 50




If the status signal is 8.0 mA or 4.0 V, signals 1 to 4 are output as follows: Signal Current I Voltage U ISO value

1 9.93 mA 4.97 V 9

2 9.27 mA 4.64 V 8

3 8.61 mA 4.31 V 7

4 7.95 mA 3.98 V 6

I mA( ) U V( )

t s( )

4 26 3

910

4.5

10

75

3.52.5

8 48

20

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 230

1 102 23 34 45 50




NAS 1638 - National Aerospace Standard (CS 13xx only) The following NAS values can be read out via the analogue output: • NAS Maximum Only one value is output. • NAS (2 / 5 / 15 / 25) All values are sequentially time-coded before output. • NAS 2 / NAS 5 / NAS 15 / NAS 25 Only one value is output in each case. • NAS+T All values are sequentially time-coded before output. • HDA.NAS All values are sequentially time-coded before output.


The current 4.8 - 19.2 mA or voltage 2.4 - 9.6 V of the output signal, depending on the NAS contamination class being 0.0 - 14.0 (resolution 0.1 class) or on an error, is described as below:

Current I NAS class / error Voltage U I < 4.00 mA Cable break U < 2.00 V


2.00 V < U < 2.05 V

4.1 mA < I < 4.3 mA Not defined 2.05 V < U < 2.15 V 4.3 mA < I < 4.5 mA Flow error (The flow rate is

too low.) 2.15 V < U < 2.25 V

4.5 mA < I < 4.8 mA Not defined 2.25 V < U < 2.40 V I = 4.80 mA NAS 0 U = 2.4 V

… … … I = 19.20 mA NAS 14.0 U = 9.60 V





The current (I) or voltage (U) can be calculated for a given NAS contamination class as follows:

I = 4.8 mA + NAS class x (19.2 mA - 4.8 mA) / 14 U = 2.4 V + NAS class x (9.6 V - 2.4 V) / 14


NAS class = (I - 4.8 mA) x (14/14.4 mA) NAS class = (U - 2.4 V) x (14/7.2 V)

NAS Maximum

The NAS maximum value designates the largest of the 4 NAS classes.

NAS class 2 µm 5 µm 15 µm 25 µm Particle size 2-5 µm 5-15 µm 15-25 µm > 25 µm The signal is updated after the measuring period has elapsed (the measuring period is set in the PowerUp menu, factory setting = 60 s). The NAS maximum signal is output depending on the maximum NAS class. Example: NAS classes NASMAX (NAS Maximum) NAS 6.1 / 5.7 / 6.0 / 5.5

For basic information about cleanliness classes, see page 124 ff. The NAS classification consists of whole numbers. Better trend recognition is based on a resolution of 0.1 contamination classes as supplied by the CS 1000. To convert a decimal value to an integer, the decimal value has to be rounded up. For example: a readout of NAS 10.7 is, according to NAS, a class NAS 11.




NAS classes (2 / 5 / 15 / 25) The NAS classes 2 / 5 / 15 / 25 signal consists of 4 measured values transmitted with the following time-coded time slices:

4,0

I (mA) U (V)

t (ms)

4,8Low

20,0

19,2High High

Low

4,54,34,1

19,719,5

3003000

1 3 5 7 1

2 4 6 8

2,02,05

2,25

2,4

9,859,75

2,15

9,6

0,0

19,810,09,9

Tim


in ms


1 Identifier 2 µm 300 High / Low

2 Measured value

2 µm 3000 Current/Voltage for measured value

3 Identifier 5 µm 300 High / Low / High / Low

4 Measured value


5 Identifier 15 µm 300 High / Low / High / Low / High / Low

6 Measured value


7 Identifier 25 µm 300 High / Low / High / Low / High / Low / High / Low

8 Measured value





NAS 2 / NAS 5 / NAS 15 / NAS 25 The NAS X signal consists of a measured value (NAS 2 / NAS 5 / NAS 15 / or NAS 25) which is permanently transmitted as described in the following.





NAS + T The NAS+T signal consists of 5 measured values which are transmitted time-coded with the following time slices:

_

Tim


in ms


1 Identifier 2 µm 300 High / Low

2 Measured value

2 µm 3000 Current for measured value

3 Identifier 5 µm 300 High / Low / High / Low

4 Measured value


5 Identifier 15 µm 300 High / Low / High / Low / High / Low

6 Measured value


7 Identifier 25 µm 300 High / Low / High / Low / High / Low / High / Low

8 Measured value


9 Identifier T 300 High / Low / High / Low / High / Low / High / Low / High / Low

10 Measured value

T 3000 Current for measured value

4,0 2,0

I (mA)

1

2 4 6 8 10

3 5 7 9U (V)

time (ms)

4,8

19,2High High

Low Low

300

3000

3000

3000

3000

2,252,4

9,6

4,5

9,7519,59,9

10,09,8519,7

0,0

19,8




HDA.NAS – Analog signal NAS for HDA 5500 The HDA.NAS signal consists of 4 measured values (Start / NAS 2 / NAS 5 / NAS 15 / NAS 25 / Status) which are output sequentially. Synchronization with the downstream control unit is a prerequisite. The signal output is as follows:

Time Measured

variable Signal duration



Pause 2 4 mA / 2 V

Signal 1 2-5 µm 2 Current / Voltage for signal

Pause 2 4 mA / 2 V


Pause 2 4 mA / 2 V


Pause 2 4 mA / 2 V


Pause 2 4 mA / 2 V

Signal 5 Status 2 Current/voltage for signal

Pause 30 4 mA / 2 V




HDA.NAS Signal 1/2/3/4 The current or voltage range is dependent on the contamination class according to NAS=0.0 - 14.0 (resolution 0.1 class).

Current I NAS class / error Voltage U I < 4.00 mA Cable break U< 2.00 V I = 4.00 mA NAS 0 U = 2.00 V

… … … I = 20.00 mA NAS 14.0 U = 10.00 V


I = 4 mA + NAS class x (20 mA - 4 mA) / 14 U = 2 V + NAS class x (10 V - 2 V) / 14


NAS class = (I - 4 mA) x (14/16 mA) NAS class = (U - 2 V) x (14/8 V)




HDA.NAS Signal 5 (Status) The current or voltage of the output signal 5 is, depending on the status of the CS1000, described as shown in the table below. Current I Status Voltage U



U = 3.0 V


I = 8.0 mA NAS < 0 U = 4.0 V


U = 4.5 V


t (s)

4 26 3

9 4,5

10,0

75

3,52,5

8 4

20

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 230

1 102 23 34 45 50




If the status signal is 8.0 mA or 4.0 V, signals 1 to 4 are output as follows: Signal Current I Voltage U NAS Class

1 4.0 mA 2.0 V 0

2 4.0 mA 2.0 V 0

3 4.0 mA 2.0 V 0

4 4.0 mA 2.0 V 0




Fluid temperature TEMP The current range 4.8-19.2 mA or voltage range 2.4-9.6 V is, depending on the fluid temperature of -25°C-100°C (resolution: 1°C) or -13°F-212°F (resolution: 1°F), as shown in the table below.

Current I Temperature / Error Voltage U I < 4.00 mA Cable break U < 2.00 V


2.00 V < U < 2.05 V



4.5 mA < I < 4.8 mA Not defined 2.25 V < U < 2.40 V I = 4.8 mA -25 °C / -13 °F U = 2.40 V

… … … I = 19.20 mA +100 °C / 212 °F U = 9.60 V


The current I or voltage U can be calculated for a given temperature as follows:

I = 4.8 mA + (temperature [°C] + 25) x (19.2 mA - 4.8 mA) / 125 I = 4.8 mA + (temperature [°F] +13) x (19.2 mA - 4.8 mA) / 225

U = 2.4 V + (temperature [°C] + 25) x (9.6 V - 2.4 V) / 125 U = 2.4 V + (temperature [°F] + 13) x (9.6 V-2.4 V) / 225

The temperature in °C or °F can be calculated for a given current I or voltage U as follows:

Temperature [°C]= ((I - 4.8 mA) x (125 / 14.4 mA)) - 25 Temperature [°F]= ((I - 4.8 mA) x (225 / 14.4 mA)) - 13

Temperature [°F]= ((U - 2.4 V) x (125 / 7.2 V)) - 25 Temperature [°F]= ((U - 2.4 V) x (225 / 7.2 V)) - 13



Status Messages

Status Messages

Status LED / Display LED Flash code /

display Status Remedy Error

no.

Analog output

Switching output

Flow status on the digital output

Gre

en

-

CS o.k. --- - current value

mA / V*

Conductive

-

Gre

en

The flow rate has reached the upper limit.

Reduce the flow rate to prevent the sensor from going into the CHECK error state.

- current value

mA / V*

Conductive

55

Gre

en

The flow rate has reached the upper permissible range.

Check the flow rate in short cycles. The sensor is in the upper permissible flow rate range.

- current value

mA / V*

Conductive

44



Status Messages

LED Flash code / display

Status Remedy Error no.

Analog output

Switching output


Gre

en

The flow rate is in the middle permissible range.

Do nothing. The sensor is in the middle flow rate range.

- current value

mA / V*

Conductive

33

Gre

en

The flow rate has reached the lower permissible range.

Check the flow rate in short cycles. The sensor is in the lower permissible flow rate range.

- current value

mA / V*

Conductive

22

Gre

en

The flow rate has reached the lower limit.

Increase the flow rate to prevent the sensor from going into the CHECK error state.

- current value mA / V*

Conductive

11



Status Messages


Status Remedy Error no.

Analog output

Switching output


Red

The sensor is below the measurement range limit ISO 9/8/7.

--- -

current value mA / V*

Conductive

-1

Red

The sensor is below the measurement range limit SAE 0.

--- -


Conductive

-1

Red

The sensor is below the measurement range limit NAS 0.

- - - -


Conductive

-1

<)<(</



Status Messages

Error LED Flash code /

display Status To do Error

no.

Analog output

Switching output


Red

It is not possible to determine the flow rate. The sensor status is undefined.

Check that the flow is between 30 … 500 ml/min. If the fluid cleanliness is below the measurement limit (ISO 9/8/7, SAE 0, NAS 0); it may take several measurement cycles until measured values are displayed.

3 - mA / - V

open

-1

Red

The flow rate is too low.

Increase the flow rate through the sensor.

1

- mA / - V

open

-1

Red

The sensor is above its measurement range ISO 25/24/23. It is not possible to determine the flow rate.

Filter the fluid. 3

19.9 mA / 9.95 V*

open

-1

CHECK

CHECK

2%2$2§

2DIRTY



Status Messages

Exceptions Errors LED Flash code /

display CS1000 Status To do Error

no.

Analog output

Switching output


OFF

CS no display no function.

Check the supply voltage for the CSr. Contact HYDAC.

-

0 mA / 0 V*

open

-

Red

-

Firmware error

Reset the unit. (To do this, disconnect the CS from the voltage supply) or contact HYDAC. -1…-19

4.1 mA / 2.05 V*

open

-

Red

-

Communication error Check the wiring. -20…-39 4.1 mA / 2.05 V*

open

-



Status Messages


CS1000 Status To do Error no.

Analog output

Switching output


Red

-

System error

Reset the unit. (To do this, disconnect the CS from the voltage supply) or contact HYDAC. -40…-69

4.1 mA / 2.05 V*

open

-

Red

-

Error during automatic adjustment

Reset the unit. (To do this, disconnect the CS from the voltage supply) / check the flow rate or contact HYDAC.

-70

4.1 mA / 2.05 V*

open

-

Red

-

Error measuring cell LED

Reset the unit. (To do this, disconnect the CS from the voltage supply) / check the flow rate or contact HYDAC.

-100 4.1 mA / 2.05 V*

open

- * Is not valid for HDA 5500 output signal



Status Messages

Analog Output Error Signals If the CS enters into an error status all following measured value signals are output in a specific current strength (I) or voltage (U). Please refer to chapter "Error status" for the respective values for the current strength or voltage of the output signal during an error status). The time coding is preserved. Example: " " error for the SAE output signal.

4,0

I (mA) U (V)

t (ms)

4,8Low

20,0

19,2High High

Low

4,54,34,1

19,719,5

3003000

1 3 5 7 1

2 4 6 8

2,02,05

2,25

2,4

9,859,75

2,15

9,6

0,0

19,810,09,9

Tim


in ms



2 Measured value

SAE A 3000 4.4 mA / 2.2 V


4 Measured value

SAE B 3000 4.4 mA / 2.2 V


6 Measured value

SAE C 3000 4.4 mA / 2.2 V


8 Measured value

SAE D 3000 4.4 mA / 2.2 V



Status Messages

Analog signal for HDA 5500 HDA Status Signal 5 Table

The current or voltage of the analog signal (5) is, depending on the status of the CS1000, as shown in the table below. Current I Status Voltage U



U = 3.0 V


I = 8.0 mA ISO <9 <8 <7 U = 4.0 V


U = 4.5 V


t (s)

4 26 3

9 4,5

10,0

75

3,52,5

8 4

20

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 230

1 102 23 34 45 50



Status Messages

If the status signal is 8.0 mA or 4.0 V, signals 1 to 4 are output as follows: Signal mA V

1 10 5.0

2 9.2 4.6

3 8.6 4.3

4 8.0 4.0

I mA( ) U V( )

t s( )

4 26 3

910

4.5

10

75

3.52.5

8 48

20

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 230

1 102 23 34 45 50



Connecting CSI-D-5 (Condition Sensor Interface)

Connecting CSI-D-5 (Condition Sensor Interface)

With the CSI-D-5 and connected PC, you can set parameters and limit values as well as export online measured data from the sensor.

CSI-D-5 connection overview Connect the CSI-D-5 to the CS according to the following connection diagram.



Connecting the sensor to a RS485 Bus

Connecting the sensor to a RS485 Bus

The RS485 interface on the CS1000 is a two-wire interface and operates in half-duplex mode. The number of CS1000s per RS485 bus is limited to 26. Use letters A to Z to address the HECOM bus address. The length of the bus line and the size of the terminating resistor depend on the quality of cable used. Connect several CS1000s using the RS485 interfaces according to the following illustration:

Item Description Part no.:

1 Converter RS232 <-> RS485 6013281 1 Converter USB <-> RS485 6042337 2.1 Connection cable RS232, 9-pole - 2.2 Connection cable USB [A] <-> USB [B] - 3 Recommended cable twisted pair - 4 Terminating resistor ≈ 120 Ω -



Reading out / setting the sensor via the RS485 bus

Reading out / setting the sensor via the RS485 bus

Use the following settings to communicate via the COM interface: Bits per second = 9600 Baud

Data bits = 8

Parity = None

Stop bits = 1

report = None The CS1000 can send and receive only HSI commands.



Evaluating/Reading measurement reports with FluMoS

Evaluating/Reading measurement reports with FluMoS

The FluidMonitoring Software FluMoS is for reading and analyzing the measurement reports/measurement data. FluMoS light is available as freeware on the CD included in the delivery or as a download. You will find the link for the download on our homepage at www.hydac.com.

You can order FluMoS professional as a fee-based accessory. See chapter “Spare Parts and Accessories“, page 117.

You can get FluMoS mobile for your Android mobile device on the Google Play Store.

FluMoT - FluidMonitoring Toolkit is comprised of a package of drivers and programs used for connecting the sensor to the customer's own software and solutions. See chapter “Spare Parts and Accessories“, page 117.




Performing maintenance

Performing maintenance

The sensor is maintenance-free. Check the calibration cyclically, as described in the "Calibrating the sensor" chapter. Clean the display / control panel regularly, as described in the "Cleaning the display / user interface" chapter.

Calibrating the sensor We recommend recalibrating the sensor every 2-3 years unless otherwise specified at a HYDAC-certified Customer Service or Service Center. Addresses can be found on page 120 or on www.hydac.com.

Cleaning the display / user interface Clean the display / control panel with a clean, moist cloth. Do not use any chemical cleaning agents as these may damage the film attached to the surface of the unit.

Decommissioning the sensor

To decommission, proceed as follows: 1. Disconnect and remove the electric connection to the sensor 2. Close any shut-off devices in the feed and return lines of the

sensor. 2. Depressurize the unit. 3. Remove the hydraulic connection lines to the sensor. 4. Remove the sensor.

Disposing of the sensor

Dispose of the packaging material in an environmentally friendly manner. After removing the sensor and separating its various materials, dispose of it in an environmentally friendly manner.



Spare Parts and Accessories

Spare Parts and Accessories

Description Qty. Part no.

CD-ROM with operating and maintenance instructions in different languages 1 3764919

ContaminationSensor Interface CSI-D-5 1 3249563

O-ring for the flange connection, CS1xx0

(4.8x1.78 - 80 Shore FKM) 1 6003048

O-ring for the flange connection, CS1xx1

(4.8x1.78 - 80 Shore EPDM) 1 637473

Socket plug (female) with 5 m line, shielded, 8-pole, M12x1

ZBE 42-05 1 3281239

Extension cable 5 m, Socket plug (female) 8-pole, M12x1 / Socket plug (male) 8-pole, M12x1

ZBE 43-05

1 3281240

FluMoS professional 1 3371637

FluMoT 1 3355177

Hydac Digital display unit HDA5500-0-2-AC-006 1 909925

Hydac Digital display unit HDA5500-0-2-DC-006 1 909926

You will find other electrical and hydraulic accessories for fluid sensors in our general accessories brochure no. 7623. This brochure can be downloaded free of charge from our website www.hydac.com.




Technical Data

Technical Data

General data

Mounting position Any (recommended: vertical position)

Self diagnostics continuously with error indication via status LED and display

Display (only CS 1x2x) LED, 6 digits, in 17 segment format

Measured variables CS 12xx ISO / SAE

CS 13xx ISO / SAE / NAS

Measurement range Display

ISO 9/8/7 … ISO 25/24/23 SAE 0 … SAE 14 NAS 0 … NAS 14

Calibrated ISO 13/11/10 … ISO 23/21/18 SAE 2 … SAE 12 NAS 2 … NAS 12

Accuracy ± ½ cleanliness class in the calibrated range

Service variables Flow Status

Out mA or VDC depending on model

Drive %

Temp °C and °F

Permitted ambient temperature range -30 … 80 °C / -22 … 176 °F

Permitted storage temperature range -40 … 80 °C / -40 … 176 °F

Permitted relative humidity max. 95%, non-condensing

Material of seal CS 1xx0 FKM

CS 1xx1 EPDM

Protection class III (low voltage protection)

Protection class IP 67 (only with screw-lock connectors)

Weight ≈ 1.3 kg



Technical Data

Hydraulic data

Permitted operating pressure maximum 350 bar / 5075 psi

Hydraulic connection - Pipe or hose connection Thread G ¼ according to ISO 228 - Flange connection DN 4

Permitted measurement flow rate 30 … 500 ml/min

Permissible viscosity range 1 to 1000 mm²/s

Fluid temperature range 0 …80 °C / 32 …185 °F

Electrical data

Connection plug M12x1, 8 pole, specified in DIN VDE 0627

Power supply 9 … 36 V DC, residual ripple < 10%, (protected against polarity reversal)

Power consumption 3 W max.

Analog output 2-conductor technology 4 … 20 mA active output (max. burden 330Ω) or 2 … 10 V active output (minimum load resistance 820 Ω)

Switching output passive, n-switching Power MOSFET: maximum switching current 2 A, maximum switching voltage 30 V DC, dead open

RS485 interface 2 wire, half duplex

HSI (HYDAC Sensor Interface) 1 wire, half duplex



Annex

Annex

Finding Customer Service For calibration and repair, send the sensor to the following address:

Germany HYDAC Service GmbH Product Support, Werk 13 Friedrichsthaler Straße 15A 66540 Neunkirchen-Heinitz Telephone: +49 6897 509 883 Fax: +49 6897 509 324 E-mail: [email protected]

USA

HYDAC Technology Corporation, HYCON Division 2260 City Line Road USA-Bethlehem, PA 18017 P.O. Box 22050 USA-Lehigh Valley, PA 18002-2050 Telephone: +1 610 266 0100 Fax: +1 610 231 0445 E-mail: [email protected] Internet: www.hydacusa.com

Australia

HYDAC Pty. Ltd. 109 Dohertys Road P.O. Box 224 AUS-3025 Altona North Telephone: +61 3 92 72 89 00 Fax: +61 3 93 69 89 12 E-mail: [email protected]



Annex

Brazil HYDAC TECNOLOGIA LTDA Estrada Fukutaro Yida, 225 CEP 09852-060 Cooperativa BR-São Bernardo do Campo – SÃO PAULO Telephone: +55 11 4393.6600 Fax: +55 11 4393.6617 E-mail: [email protected] Homepage www.hydac.com.br

China

HYDAC TECHNOLOGY (SHANGHAI) LIMITED 28 Zhongpin Lu Shanghai Minhang Economic & Technological Development Zone SHANGHAI 200245; P.R. CHINA Telephone: +86 21 64 63 35 10 Fax: +86 21 64 30 02 57 E-mail: [email protected]



Annex

Checking/resetting default settings PowerUp Menu

PowerUp Menu value

Mode value

Measuring menu

Measuring menu value



Annex

Model code CS 1 0 0 0 - A - 0 - 0 - 0 - 0 /- 000

Product CS = ContaminationSensor Series 1 = 1000 Series Contamination code 2 = ISO4406:1999; SAE AS4059

3 = ISO4406:1987; NAS 1638 ISO4406:1999; SAE AS4059

Options 1 = without display 2 = with display, continuously variable

rotation by 270°

Fluids 0 = based on mineral oil 1 = for phosphate esters Analog interfaces A = 4 … 20 mA B = 2 … 10 V Switching output 0 = Switch output threshold Digital interface 0 = RS485 Electrical connection 0 = plug connection M12x1, 8-pin, pin, according to

VDE0627 or IEC61984

Hydraulic connection type 0 = Pipe or hose connection 1 = Flange connection Modification number 000 = Standard



Annex

Cleanliness classes - brief overview Cleanliness class - ISO 4406:1999

In ISO 4406:1999, particle counts are determined cumulatively, i.e. > 4 µm(c), >6 µm(c) and >14 µm(c) (manually by filtering the fluid through an analysis membrane or automatically using particle counters) and allocated to measurement references. The goal of allocating particle counts to references is to facilitate the assessment of fluid cleanliness ratings. In 1999 the "old" ISO 4406:1987 was revised and the size ranges of the particle sizes undergoing analysis redefined. The counting method and calibration were also changed. This is important for the user in his everyday work: even though the measurement references of the particles undergoing analysis have changed, the cleanliness code will change only in individual cases. When drafting the "new" ISO 4406:1999 it was ensured that not all the existing cleanliness provisions for systems had to be changed.

Table - ISO 4406 Assignment of particle counts to cleanliness classes: Particle count / 100 ml Particle count / 100 ml

Class More than Up to (and including)

Class More than Up to (and including)

0 0 1 15 16,000 32,000 1 1 2 16 32,000 64,000 2 2 4 17 64,000 130,000 3 4 8 18 130,000 250,000 4 8 16 19 250,000 500,000 5 16 32 20 500,000 1,000,000 6 32 64 21 1,000,000 2,000,000 7 64 130 22 2,000,000 4,000,000 8 130 250 23 4,000,000 8,000,000 9 250 500 24 8,000,000 16,000,000 10 500 1,000 25 16,000,000 32,000,000 11 1,000 2,000 26 32,000,000 64,000,000 12 2,000 4,000 27 64,000,000 130,000,000 13 4,000 8,000 28 130,000,000 250,000,000 14 8,000 16,000



Annex

Note: increasing the measurement reference by 1 causes the particle count to double. Example: ISO Code 18 / 15 / 11 says:

Cleanliness class Particle count / ml Size ranges 18 1,300 – 2,500 > 4 µm(c) 15 160 – 320 > 6 µm(c) 11 10 – 20 > 14 µm(c)

Overview of modifications - ISO4406:1987 <-> ISO4406:1999

"old" ISO 4406:1987

"new" ISO 4406:1999

Size ranges > 4 µm(c) > 5 µm > 6 µm(c) > 15 µm > 14 µm(c) Dimension determined

Longest dimension of a particle

Diameter of the coextensive circle of the particle projection ISO 11171:1999

Test dust ACFTD - dust 1-10 µm ultra fine fraction

ISO 12103-1A1

SAE Fine, AC – Fine

ISO 12103-1A2

SAE 5-80 µm ISO MTD Calibration dust for particle counters

ISO 12103-1A3

SAE Coarse Coarse fraction

ISO 12103-1A4

Comparable size ranges

Old ACFTD calibration

Comparable ACFTD dusts

New Nist calibration

----- < 1 µm 4 µm(c) 5 µm 4.3 µm 6 µm(c) 15 µm 15.5 µm 14 µm(c)



Annex

Cleanliness class - SAE AS 4059 Like ISO 4406, SAE AS 4059 describes particle concentrations in fluids. The analysis methods can be applied in the same manner as ISO 4406:1999. An additional feature in common with ISO 4406:1999 is that cleanliness classes are grouped on the basis of cumulative number of particles (i.e. all particles that are larger than a certain limit value are > 4 µm, for example). As opposed to ISO, SAE AS 4059 uses different limit values among the various particle sizes for contamination classes. For this reason, the corresponding designation of the particle size being examined in the SAE cleanliness classes always has to be added, e.g.: AS 4059 Class 6B -> 9731 – 19500 particles >6 µm AS 4059 Class 8A/7B/6C -> 3-value ISO code >4µm/>6µm/>14µm If an SAE class is given acc. to AS 4059 without a letter, then it is always particle size B (> 6 µm). The following table shows the cleanliness classes in relation to the particle concentration determined.

Table - SAE AS 4059 Maximum particle count / 100 ml Size ISO 4402 > 1 µm > 5 µm > 15 µm > 25 µm > 50 µm > 100 µm Size ISO 11171 > 4 µm(c) > 6 µm(c) > 14 µm(c) > 21 µm(c) > 38 µm(c) > 70 µm(c)

Size coding A B C D E F

Cla

sses

000 195 76 14 3 1 0

00 390 152 27 5 1 0

0 780 304 54 10 2 0

1 1,560 609 109 20 4 1

2 3,120 1,220 217 39 7 1

3 6,250 2,430 432 76 13 2

4 12,500 4,860 864 152 26 4

5 25,000 9,730 1,730 306 53 8

6 50,000 19,500 3,460 612 106 16 7 100,000 38,900 6,920 1,220 212 32

8 200,000 77,900 13,900 2,450 424 64

9 400,000 156,000 27,700 4,900 848 128

10 800,000 311,000 55,400 9,800 1,700 256

11 1,600,000 623,000 111,000 19,600 3,390 512

12 3,200,000 1,250,000 222,000 39,200 6,780 1,020



Annex

Definition acc. to SAE Particle count (absolute) larger than a defined particle size

Example: Cleanliness class acc. to AS 4059=6 The maximum permissible particle count in the individual size ranges is bold-faced in the table on page 126. Cleanliness class to AS 4059= 6B Size B particles may not exceed the maximum number indicated for code 6: 6 B = max. 19,500 particles > 5 µm in size

Specifying a cleanliness code for each particle size Example: Cleanliness class to AS 4059= 7 B / 6 C / 5 D Cleanliness class Max. particles / 100 ml

Size B ( > 5 µm / > 6 µm(c) ) 38,900

Size C ( > 15 µm / > 14 µm(c) ) 3460

Size D ( > 25 µm / > 21 µm(c) ) 306

Specifying highest measured cleanliness class Example: Cleanliness class acc. to AS 4059= 6 B – F The 6 B – F specification requires a particle count in size ranges B – F. The respective particle concentration of cleanliness class 6 may not be exceeded in any of these ranges.



Annex

Cleanliness class - NAS 1638 Like ISO 4406, NAS 1638 describes particle concentrations in fluids. The analysis methods can be applied in the same manner as ISO 4406:1987. In contrast to ISO 4406, certain particle ranges are counted in NAS 1638 and attributed to key figures. The following table shows the cleanliness classes in relation to the particle concentration determined. Maximum particle count / 100 ml 2 - 5 µm 5 - 15 µm 15 - 25 µm 25 - 50 µm 50 - 100 µm > 100 µm

Cle

anlin

ess

clas

s

00 625 125 22 4 1 0

0 1,250 250 44 8 2 0

1 2,500 500 88 16 3 1

2 5,000 1,000 178 32 6 1

3 10,000 2,000 356 64 11 2

4 20,000 4,000 712 128 22 4

5 40,000 8,000 1,425 253 45 8

6 80,000 16,000 2,850 506 90 16

7 160,000 32,000 5,700 1,012 180 32

8 320,000 64,000 11,400 2,025 360 64

9 640,000 128,000 22,800 4,050 720 128

10 1,280,000 256,000 45,600 8,100 1,440 256

11 2,560,000 512,000 91,200 16,200 2,880 512

12 5,120,000 1,024,000 182,400 32,400 5,760 1,024

13 10,240,000 2,048,000 364,800 64,800 11,520 2,048

14 20,480,000 4,096,000 729,000 129,600 23,040 4,096

Increasing the class by 1 causes the particle count to double on average.



Annex

- EGDeclaration of conformity Request an EG declaration of conformity from HYDAC, if necessary. The contact data can be found on Page 8.

Glossary Single measurement

A single measurement means the analysis of the contamination in a sample, which flows through the sensor during the configured measurement period. The result of a single measurement is the measured value.

Measuring point This is the name for the point in the hydraulic, lubrication or fluid system where a measurement is carried out.

Test volume Sample quantity which is analyzed for determining a measured value.

Measured value The contamination codes determined by a single measurement, shown as a three-digit ISO code or NAS codes or SAE codes of the individual particle size channels.

Measurement duration

Once the measurement duration has elapsed, the measured value is updated which is shown on the display and presented at the interface. The measurement duration is configurable using the

parameter.

Measurement Once a CS device has been connected to the electrical power and its boot process has completed, a single measurement will start, after which the next single measurement will immediately follow, and so on, until the CS device is disconnected from the power (MODE M1, M2, M4) or until the programmed target purity (MODE M3) has been reached. This series of single measurements is referred to as a measurement for convenience reasons.



Annex

Explanation of terms and abbreviations An explanation of terms and abbreviations follows below:

AC Alternating current

CS ContaminationSensor

DC Direct current

DIN Deutsche Industrie Norm [German Industry Standard]

DN Nominal Diameter

DRIVE See page 37 for details.

EG European Community

EU European Union

FLOW See page 37 for details.

FluMoS See page 115 for details.

FluMoT See page 115 for details

HMG HYDAC Measuring device

HSI HYDAC Sensor interface

IN Inlet

INLET Inlet

ISO Classification of the solid particle contamination, details see page 124

LED Light-emitting diode

Load Dump Voltage peaks of an electric generator

NAS Classification of the solid particle contamination, details see page 128.

OUT Outlet

Out See page 37 for details.

OUTLET Outlet

SAE Classification of the solid particle contamination, details see page 126.

TEMP See page 37 for details.

W-LAN / Wifi Wireless data transfer



Annex

Displays

ADRESS Bus address setup

ANAOUT Analog output, see page 66 for details.

CALIB Calibration selection

CANCEL Cancel

CODE With password-protected area for HYDAC

DFAULT Factory setting

DRIVE Transmission power of the LED in digits

DSPLAY Display

FREEZE Key protection activation

HECOM Bus address setup

IP Not usable

LIMITS Setting limit values

Manual Return to display manually from FREEZE

MEASCH Test channel

MODBUS Not usable

MODE Measurement mode, details see page 31

MTIME Measuring time

PPRTC Dry-running pump protection setup

RSTART Reactivation threshold setup

SAFE Saving settings

SWFNCT Switch functions setup, details on page 63

SWTOUT Configure switching output

TARGET Setting up target cleanliness

TEMP Temperature

TIMOUT Time-controlled return to display manually from FREEZE



Annex

Index

A

Accessories 24, 117 accident prevention 12 Accuracy 118 ambient temperature 118 Analog signal 73, 81, 89, 98, 110 Analogue output 37 ANAOUT 131 Application 31, 32, 33 Assignment 28, 29, 124 Auxiliary personnel 14

B

BELOW 57 BEYOND 57 Bus address 57, 59, 131

C

Calibration 17, 125, 131 care 2, 8 cleaning 16, 31, 63, 116 Cleanliness 36, 124, 125, 126, 127, 128 Communication error 107 connecting 24, 27, 115 Connection 23, 29, 113, 119 Connection cable 29, 113 Connection plug 119 Console mounting 20 Contamination class 36, 124, 125, 126, 127, 128 Contamination classes 69, 86, 94, 124, 126, 128 ContaminationSensor 1, 12, 16, 17, 18, 22, 27, 37,

117, 123, 130 Content 3 Control 31, 32, 63 Converter 113 CSI 112, 117 CYCLE 57

D

Data bit 114 Data bits 114 Date 16 default setting 41, 122 Description 16, 17, 34, 36, 37, 38, 40, 41, 42, 43,

45, 46, 47, 48, 49, 51, 52, 53, 54, 55, 56, 113, 117

Device error 67, 75, 77, 83, 85, 91, 93, 100, 102, 110

diagnostics 118 Differential pressure 26 DIN 20, 29, 119, 130 Display 31, 32, 33, 34, 36, 37, 38, 44, 46, 52, 57,

59, 66, 103, 118, 131 Disposal 15

DRIVE 57, 130, 131 DSPLAY 57, 131

E

Electrical data 119 Error 102, 103, 106, 107, 108, 109 export 112

F

Factory setting 57, 59, 131 Filter 31, 32, 42, 47, 48, 53, 54, 55, 63, 106 Filter to 31, 32, 42, 47, 48, 53, 54, 55, 63 filtration 32, 63 Firmware 1, 107 Flange connection 17, 24, 119, 123 Flash code 103, 106, 107 FLOW 57, 130 Flow error 67, 77, 85, 93, 102 Flow rate 26, 37, 46, 52, 57, 59 Flow status 103, 106, 107 Fluid temperature 37, 46, 49, 52, 56, 57, 66, 102,

119 Fluid temperature range 119 FluMoS 17, 115, 117, 130 FluMoT 115, 117, 130 Forwarding agent 15 FREEZE 44, 57, 131 Function of the Keys 35

G

Glossary 129 GND 28, 29

H

half duplex 119 Hardware 1 Hazard symbol 10, 11 HDA 49, 56, 58, 60, 67, 73, 74, 75, 77, 81, 82, 83,

85, 89, 90, 91, 93, 98, 99, 100, 108, 110 HECOM 57, 113, 131 HSI 28, 29, 114, 119, 130 Hydraulic connection 119, 123 Hydraulic data 119

I

Imprint 2 IN 130 Inlet 130 INLET 16, 20, 22, 27, 130 installation 12, 15, 18, 20, 25 installing 37 Interface 28, 29, 112, 117, 119



Annex

IP 57, 118, 131 ISO 18, 20, 21, 23, 27, 34, 35, 36, 46, 48, 49, 52,

54, 55, 56, 57, 58, 59, 60, 61, 66, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 92, 105, 106, 110, 118, 119, 124, 125, 126, 128, 129, 130

ISO4406 18, 43, 59, 61, 123, 125 1987 43, 123, 125 1999 18, 43, 59, 61, 123, 125

L

Limit value 48, 54, 57, 59 LIMITS 57, 131 LOWER 57

M

Maintenance 1, 15 MEASCH 131 Measured value 36, 64, 70, 72, 79, 80, 87, 88, 95,

97, 109, 129 Measured variable 34, 36, 73, 81, 89, 98, 118 Measurement 31, 40, 57, 63, 65, 118, 129, 131 Measurement mode 40, 57, 131 Measurement range 118 Measures 11 measuring 25, 27, 31, 41, 42, 45, 66, 69, 94, 108 Measuring menu 33, 51, 57, 59, 61, 122 Measuring point 129 Measuring time 57, 59, 131 MODE 57, 129, 131 Model code 16, 123 mounting 21, 24 Mounting position 118 mTIME 57 MTIME 131

N

NAS 18, 34, 35, 36, 43, 52, 54, 55, 56, 59, 60, 61, 66, 93, 94, 95, 96, 97, 98, 99, 100, 101, 105, 106, 118, 123, 128, 129, 130

NO SET 57

O

OFF 57, 59, 107 offline filtration 32 operating 8, 9, 10, 12, 14, 15, 16, 18, 22, 27, 35, 40,

64, 117, 119 operating fluids 12 Operation 1, 13, 15 Operations control 15 Out 34, 35, 37, 118, 130 OUT 130 Outlet 130 OUTLET 20, 22, 27, 130 OUTSDE 57 Overview 57, 125

P

Parity 114 Power consumption 119 Proper/Designated Use 12 Protection class 118 Publisher 2 Pump 57, 59

R

Remedy 103 report 114 RSTART 57, 131

S

SAE 34, 35, 36, 43, 46, 48, 49, 50, 56, 57, 58, 59, 60, 61, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 105, 106, 109, 118, 123, 125, 126, 127, 129, 130

select 9, 25, 35, 66 Sensor 28, 29, 112, 119, 130 Serial-no 16 Service 34, 37, 116, 118, 120 Service variable 34, 37, 118 setting 34, 35, 40, 43, 44, 69, 94, 114 Signal word 11 signal words 11 SINGLE 33, 47, 49, 53, 55, 57 Single measurement 33, 42, 63, 129 Size 125, 126, 127 Specialist personnel 14, 15 Stop bits 114 Supply voltage 28, 29 Switching function 31, 48, 54, 57, 59, 63 Switching output 28, 29, 57, 59, 64, 65, 103, 106,

107, 119, 123 Switching point 34, 57, 59 System error 108

T

TARGET 57, 131 Target cleanliness 48, 49, 54, 55, 57, 59 TEMP 57, 58, 102, 130, 131 Temperature 37, 57, 58, 59, 60, 72, 80, 88, 102,

131 Test channel 57, 59, 131 Test cycle time 65 Test volume 129 Time 70, 72, 73, 79, 80, 81, 87, 88, 89, 95, 97, 98,

109, 131 Transport 15 Troubleshooting 15

U

UPPER 57 USB 113



Annex

W Wall mounting 20 Weight 118 WITHIN 57



HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Tel: +49 6897 509 01 Central Fax: +49 6897 509 9046 Technology Fax: +49 6897 509 577 Sales Department Internet: www.hydac.com E-Mail: [email protected]

Documents

CS1000 series ContaminationSensor - HYDAC CS1000 3764916d 300 en-us 2017 -09-25.docx 2017-09-25 Safety Information Safety Information The product was built according to the statutory