CS-200e Service Guide V1 - HiTi Digital, Inc.edis.hiti.com/DISUpload/Upload/distributor... · The special over-coating technology ensures HiTi’s printouts last much longer than

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Service Guide

CS-200e

Version: 1.2

The Service Guide was written mainly for engineers.

Please Do Not reproduce and duplicate.

Confidential 2 Revision History

Date Revision Description Remark

2011/7/1 V1.0 The first release 1st edition

2012/2/10 V1.1 Modified Motor Calibration Procedure

Modified TPH Replacement Procedure

Modified Part Numbers

Added Error Code List

2012/5/22 V1.2 Engineering Change:

4-5-2 RBN LED

4-5-3 RBN SENSOR & DOOR SENSOR

1-2 CAM POSITION

Modify Chapters and combine Assembly,

Adjustment, and Gear List

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Outlines: Chapter 1. Introduction...................................................................................................... 5

Chapter 2. Innovative New Design ..................................................................................... 6

2-1. New user-friendly easy replaceable TPH module................................................................................... 6

2-2. Different TPH printing method (Compare to a photo printer) ................................................................ 7

2-3. Four types of thickness............................................................................................................................ 7

2-5. Double-side printing mechanism (only when a flipper module is attached) .......................................... 7

2-6. The new ADF apparatus.......................................................................................................................... 8

2-7. New designed cleaning roller.................................................................................................................. 9

2-8. Encoding modules................................................................................................................................. 10

Chapter 3. Operating Theory ................................................................................................... 11

3-1 Dye Diffusion Thermal Transfer (D2T2) ............................................................................................... 11

3-2 Hardware ................................................................................................................................................ 12

Chapter 4. Disassembly & Assembly................................................................................. 23

A. Safety Instructions ................................................................................................................................... 23

B. Tools......................................................................................................................................................... 24

C. Do not disassemble These Parts ................................................................................................... 25

4. Disassembly.............................................................................................................................................. 26

4-1 Case of card printer & chassis........................................................................................................ 26

4-2 Main Board..................................................................................................................................... 33

4-3 Flipper Module............................................................................................................................... 35

4-4 Motors .......................................................................................................................................... 36

4-4-1 Platen Motor ....................................................................................................................... 37

4-4-2 Ribbon Motor Supply and Take.......................................................................................... 38

4-4-3 ADF Motor.......................................................................................................................... 40

4-5 LED and Sensor ............................................................................................................................. 41

4-5-1 Ribbon Encoding Sensor (Supply & Take)......................................................................... 42

4-5-2 Ribbon LED........................................................................................................................ 44

4-5-3 Ribbon Sensor & Door Sensor............................................................................................ 45

4-5-4 LE Sensor & Jam Sensor .................................................................................................... 47

4-5-5 Exit Sensor.......................................................................................................................... 48

4-5-6 Cam Sensor ......................................................................................................................... 49

4-5-7 Ribbon Chip Contact Board................................................................................................ 50

4-5-8 Smart Card Contact Board.................................................................................................. 51

4-6 Flipper: Sensors, Motor & Board........................................................................................... 53

4-6-1 Flipper Board ...................................................................................................................... 54

4-6-2 Flipper Sensors ................................................................................................................... 55

4-6-2 Flipper Motor...................................................................................................................... 56

4-7 Button Board & LCM Board ......................................................................................................... 57

Chapter 5. Adjustment & Alignment ................................................................................. 58

5. Assembly .................................................................................................................................................. 58

Confidential 4 5-1 Screw List ...................................................................................................................................... 58

5-2 Cam Position .................................................................................................................................. 60

5-3 Tools for Adjustments / Calibration ....................................................................................................... 61

5-4 TPH Module Replacement Instruction................................................................................................... 62

5-5 TPH Replacement Instruction (Driver Settings) .................................................................................... 63

5-5 TPH Voltage Adjustment........................................................................................................................ 67

5-6 Ribbon Motor Calibration...................................................................................................................... 69

5-7 Ribbon LED/Sensor Calibration ............................................................................................................ 71

Chapter 6: Gear & Belt List ............................................................................................... 72

Chapter 7: Contact Information........................................................................................ 75

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Chapter 1. Introduction

Model Name CS-200e

Print Method Color dye sublimation/ Monochrome Thermal Transfer

Resolution 300dpi x 300dpi , 256 levels per color

Display LCD control panel with multi-language

Memory 32MB, 1MB Flash

Print Speed (YMCKO, 5 passes) < 21 sec

Print Area CR-80 edge-to-edge 86 mm(L) x 54 mm(W) / 3.375"(L) x 2.125"(W)

Accepted card Specification Sizes: CR-80 edge-to-edge 86 mm(L) x 54 mm(W) / 3.375"(L) x 2.125"(W)

Thickness: 0.3 mm to 1.0 mm ( 10 mil to 40 mil )

Input hopper card capacity Standard: 100 cards (.0.76 mm / 30 mil thickness); 400 cards with an optional module

Output hopper card capacity 50 cards (.0.76 mm / 30 mil thickness)

Software driver Windows 2000 / XP /Vista (32bit) / 7 (32 & 64bit) / Mac 10.2 and above

Communication Interface USB 1.1/ USB 2.0 full speed / High speed

System request

Windows 2000/XP, Pentium® class 133MHz

CPU (or equivalent) with 128 MB of RAM or higher.

Minimum 100MB of free hard disk space

Ribbon Options

YMCKO (400 prints) Resin K (1,000 prints) YMCKO with half panel (560 prints) KO (500 prints) YMCKOK (170 prints)

Dimensions 275mm(W)/ 508mm(L)/ 251mm(H) 10.83(W)x 20(L)x 9.88(H)

Weight 4.6 kg (for base model), 6Kg(Optional modules added)

Supply Voltage Universal power supply, 100-240v, 50-60Hz (Auto switch) (External)

Operating Temperature 15° to 32° C / 59° to 89.6° F /

Operating Humidity 20 - 75% non-condensing

Accessory Options

� Ethernet connection: field upgradable module (Option)

� Contact Chip: field upgradable module, encoding/decoding with SDK (supports ISO

7816 T=0, T=1 smart card & common used memory cards)

� ISO Magnetic Strip: field upgradable module, encoding/decoding, HiCo/LoCo (HiCo up

to 4000) with SDK

� Contact-less (RF): field upgradable module, encoding/decoding with SDK (Mifare ISO

14443 Type A/B available)

� Flipper Module: field upgradable module

Power Consumption <10 W for sleep mode, <180 W for full load mode.

Specification:

Confidential 6 Printing process

■ YMCKO 5 passes (Yellow, Magenta, Cyan, Black and Over-coating)

■ The special over-coating technology ensures HiTi’s printouts last much longer than inkjet printer’s printout,

and the extra black color frame can ensure vividness and true saturation to fit users’ demand.

High Quality resolution

■ CS-200e: 300x300 DPI with continuous tone printing.

High Speed printing

■ Single side printing (YMCKO) can be done within 21 seconds.

Convenience:

■ The bundle Application “Card Desiree CS” enables you to edit your double-side cards easily.

■ Additional encoding modules make the printing more effectively.

■ You could download the latest Firmware from HiTi official website to make your card printer always in a

good condition. Firmware can be updated through USB connection of a computer.

■ Embedded trouble shooting indicator guides you to smooth the problem away while printing cards.

Chapter 2. Innovative New Design Comparison of the new designed card printer and original photo printers:

2-1. New user-friendly easy replaceable TPH module

A new TPH base design allows users replace the TPH module with ease. No screwdrivers needed.

Simple TPH voltage adjustment via software makes the calibration procedure much easier than ever.

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2-2. Different TPH printing method (Compare to a ph oto

printer) CS-200e (same as CS-3xx series) has a different printing method compare to original photo printers.

The TPH moves toward the platen roller to transfer the dye onto the absorbing material instead of

platen roller’s forwardly movement onto the TPH.

2-3. Four types of thickness. Currently there are variety kinds of cards available for different purposes. The CS-200e can satisfy this

need with a selectable function of different card thickness such as 1.0mm, 0.8mm, 0.5mm, and

0.3mm.

2-5. Double-side printing mechanism (only when a flipper module is

attached) An external Flipper Module makes the flip function available easily. The flipper module enables the

CS-200e to make excellent double-side printouts in one cycle automatically. Users can attach this

external module by themselves (3 screws & one connector).

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2-6. The new ADF apparatus The stepless “ADF Limit” device offers a different height of gap to feed 0.3mm, 0.5mm, 0.8mm or

1.0mm PVC cards. The “Card Weight” device ensures the function of card feeding, even one card

loaded inside only.

Single card insertion design allows you to insert a cut-in card during a steak print job.

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2-7. New designed cleaning roller An easy replaceable (user removable) cleaning pipe is applied to remove the dust on the cleaning

roller. The enhanced cleaning roller uses high durable material that could remove dust particles from

printouts and the cleaning pipe is an “easy-to-remove" design allows the user to change this pipe

easily and frequently.

Cleaning Pipe

Cleaning Roller (Fixed inside printer)

NOTE:

(1) Without installing a cleaning pipe may cause dusty prints.

(2) A cleaning pipe replacement is required for every 400 prints (a set of YMCKO ribbon or a set of

K ribbon)

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2-8. Encoding modules • Smart IC contact module

Embedded Ez100 card reader was manufactured in the beginning of every Hi-Ti card printers that helps you to

access the Contact Smart IC card R/W function in merely one feed-in. The

users could work to access the encoding functions only with “Card Desiree

CS” later than 1.0.16.20, if they have no need to write their own program.

Others will need to contact our sales specialist for the Software

Development Kit (SDK) to modify their own program.

• Magnetic Strip encoding module Magnetic Strip encoding module could R/W from 300 Oe to 2750 Oe that range from the low coercivity to high

coercivity. Corecivity means the necessary force obtained in order to

reduce an original magnetic field. Means, Low coercivity means the

requested out force is less than the High Coercivity material on purpose of

eliminate the magnetization. In other words, High Co material is always

concerned as a hard or permanent magnet. The users could work to

access the encoding functions only with “Card Desiree CS” latter than

1.0.28.38.

• Contactless Smart card encoding module (Contactless Smart card) MIFARE is a 13.56MHz (High Frequency)

contactless technology with type A and Type B. HiTi supports Type A

base on ISO14443. Furthermore, Type A is used more commonly than

Type B nowadays. Same way, the users could work to access the

encoding functions only with “Card Desiree CS” latter than 1.0.28.38, if

they have no need to write their own program. Others will need to contact

our sales specialist for the Software Development Kit (SDK) to modify their own program.

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Chapter 3. Operating Theory 3-1 Dye Diffusion Thermal Transfer (D2T2)

Dye Diffusion Thermal Transfer (D2T2) , we adopt the world’s leading photo printing technology in

card printing processes, CS-200e uses a thermal printing head (TPH) to sequentially heat 5 ribbon

panels that are coated with yellow, magenta, cyan, black and over-coating layer. The heat process

turns the dye into gas that diffuses into a thin receiving layer on top of the card. An overcoat is then

layered down on top of the card to protect the color against water and ultraviolet rays and to prevent it

from fading.

Paper

TPH

Ribbon

Dye

Heat

Card

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3-2 Hardware

Thermal Print Head (TPH) is the key component for a dye-sub printer.

Main Board Note: Main Board = Mother board

The ASIC is an IC (Integrated Chip) located on the Main Board. The ASIC drives the USB controller, controls the embedded SDRAM, MCU I/F, USB I/F, memory I/F, and GIO interface. TPH thermal controls are also addressed by ASIC. The Main Board is also the control center for all optional modules.

Thermal Print Head (TPH)

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Power Supply An AC/DC external adaptor has been applied in CS-200e. It is a universal input (100~240ACV) adaptor with +24.5 DCV output.

ADF Motor (DC type)

It controls the ADF roller locating in the bottom of card input hopper to move cards into the printer.

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Cam Motor (DC type)

Controls the position of TPH and pinch roller to start the dye diffusion thermal transfer during printing.

Ribbon Motors, Take / Supply (DC type)

Search & wind the ribbon to accurate printing position.

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Platen Motor (stepping type)

Moves the card via platen roller while printing is in progress (against the TPH).

Flip Motor (Stepping type)

It moves the rollers in the flipper to control card flip and movement (a swing to control the direction)

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Status/Trouble Shooting Indicator:

The indicator includes 2 LEDs and 1 LCM. They show the status of CS-200e for better cleaning

function, settings and easy trouble shooting guidance.

The Basic Flow and functions of the indicator

Menu Sub-menu Description

RIBBON Indicates the ribbon type installed

MODEL Indicates the model name

FW Indicates the firmware version

IC R/W With/without an IC card R/W module (Yes/No)

MAG R/W With/without a magnetic card R/W module

(Yes/No)

FLIPPER With/without a Flipper module (Yes/No)

ETHERNET With/without an Ethernet module (Yes/No)

BUZZER SETUP To enable/Disable the buzzer for error

occurred

Device

Info

LANGUAGE To change a language

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Ribbon LED/Ribbon Sensor

Introduction:

The LED/Ribbon Sensors of CS-200e use penetration

type. These Ribbon LED and Ribbon Sensor enable

the printer to detect each definite color of the ribbon.

The new design, blue and green set of Ribbon LED’s

and Ribbon sensors, is more accurate and reliable

than ever.

Operation Theory:

The previous technology used to detect ribbon colors

is for the beam to penetrate through the ribbon onto

the sensors with different intensity of light like the table

below, signals can be recognized by the ASIC.

Y M C K O

G Hi Lo Lo Lo Hi

B Lo Lo Hi Lo Hi

In CS-200e, the way to determine color frame of the ribbon is by using two of LED’s/Sensors. Due to

differences of LED colors, the ribbon sensor detects different high/ low value to locate the beginning of

Y.

This printer also detects the color of ribbon frame while printing the previous frame. This means when

it’s printing Yellow frame, its actually detecting Magenta fame at the time.

Ribbon LEDs Ribbon sensors

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The anatomy of ribbon searching:

Blue Green

Ribbon LEDs Ribbon sensors

Ribbon Supply Ribbon Take

Ribbon LED

Ribbon SNR

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Ribbon Chip sensor:

The “Ribbon chip sensor” reads the chip of the ribbon cassette and shows how many prints are

remained in your ribbon.

Cover Sensor:

The cover sensor could identify the cover is open or not (next to the ribbon sensors). A slice of rib

locating next to the TPH is designed to block the cover sensor while the door is closed.

Cover SNR

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Leading Edge, Jam Sensor & Exit Sensors:

The purpose of Leading Edge (LE) sensor, JAM sensor and Exit sensor is to detect the status of

the card.

The status of these 3 sensors will be “OFF” when it detects the card and will be “ON” when they do not

detect any card.

All of them are interrupt type sensor. It detects the card when the card

blocks the signal (light) from the other LED side (status is “OFF” now).

LE & Jam SNR = Locates the position of the exact beginning line

meanwhile measuring the card length. Detecting card out & card jam.

Interrupt type Sensor

LE / JAM JAM LE

EXIT

EXIT

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Cam Sensor:

Depend on the printer’s status; the positions of the TPH

and the pinch roller stay different. The Cam controls

the movement of the TPH and Pinch Roller between

hese positions, and Cam sensor detects & sends

information back to firmware. The difference of printing

positions is as shown below:

Ribbon Encode Sensor:

There are 2 Ribbon Encode Sensors, one for Supply and one for Take. They are in charge of detecting

and controlling the speed and length of ribbon movement.

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Encode RBN Supply Cover SNR RBN Chip SNR Exit SNR

LE SNR JAM SNR RBN SNR CAM SNR Encode RBN Take

Fan:

The Fan reduces the temperature of the TPH (Thermal Print Head). It only starts to work when the

TPH reaches a certain degree.

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Chapter 4. Disassembly & Assembly A. Safety Instructions • Read these instructions carefully. Save these instructions for future reference.

• Follow all warnings and instructions marked on the printer.

• Unplug the printer from the wall outlet before disassembly.

• Do not place the printer on an unstable cart, stand, or table. The printer may get damaged by a fall.

• Openings in the chassis and the bottom are provided for ventilation purposes and to ensure

reliable operation of the printer by protecting it form overheating: these openings must not be blocked

or covered.

• Placing the printer on a bed, sofa, rug, or other similar, not firm surfaces may block the openings.

The printer should never be placed near or over a radiator or heat register, proper ventilation and

cooling must be provided at all times.

• The printer should only be operated with the type of power indicated on the marking label. If you

are not sure of the type of power available in your area, consult your dealer or local power company.

• If an extension cord is used with this product, make sure that the total ampere rating of the

equipment plugged into the extension cord does not exceed the extension cord ampere rating. Also,

make sure that the total rating of all products plugged into the wall outlet does not exceed the fuse

rating.

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B. Tools

Tweezers Wire Cutter

Screwdriver– minus Screwdriver– pl us

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C. Do not disassemble These Parts HiTi strictly prohibits anyone to disassemble the TPH (Thermal Print Head) and the Platen Motor. Both

parts need to be calibrated by a specific calibration device and cannot be repaired on site.

Fixing screws (DO NOT disassemble)

Located on the both sides of the TPH module

Fixing screws of Platen Motor (Must disassemble wit h care & marks)

You have to make marks for positioning of these 2 screws, otherwise a horizontal banding

(regular, thin & tiny) symptom may appear on prints

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4. Disassembly

4-1 Case of card printer & chassis

Maintenance Parts Replacement Procedures

Parts Name The case of card printer & chassis Parts No.

Tools Screwdriver Procedure No. 1

Appearance view of CS-200e

L

R TOP

F

B

Confidential 27 Unscrew 4 screws that hold the upper cover (marked in red circles in the figure below)

(PS_ID_DOOR_F_RAPID_C1 56.C0104.012)

Slide down the upper cover to take it off

Confidential 28 Unscrew the corresponding screws which have been marked in circles of different colors for

the part that you are going to take off

Front (case front & ADF cover) � Pink

Back � Brown

Left � Green

Right � Blue

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Confidential 30 The rest of 2 screws for removing the ADF cover top

To remove the Left Cover, you have to disconnect to cables, LCD & Button

ID_ADF_Cover_Top

56.C0850.001

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Separate the chassis from the ID base

Loose three screws on the right side

ID_Linkage_B

56.C0884.001

ID_Linkage_F

56.C0843.001

ID_ADF_Cover_Front

56.C0851.001

ID_Exit

56.C0845.001

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Loose 2 screws on the left side

Lift up the chassis to separate it from the ID base

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4-2 Main Board


Parts Name MAIN BD CS200e ROHS Parts No. 45.C08R1.072


Remove” The case of card printer & chassis”, according to Procedure No. 1

Unplug all the connectors and loose these 4 screws to disassemble the Main Board from

Chassis.

6 connectors on the left side

7 connectors on the right side

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Now, the Main Board is unattached from the chassis

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4-3 Flipper Module


Parts Name The case of flipper module & chassis Parts No. 86.CFP01.101


Appearance view of CS-200e flipper module

Loose 6 screws from the button of the flipper. Open the flipper cover, and then loose 4 screws.

Confidential 36 Loose 4 screws from the button and 1 screw for grounding wire to separate the flipper chassis

& button plate

4-4 Motors

There are 5 motors on the Chassis and 1 in the flipper module

No Type & Q’ty P/N Description

1 Stepping Motor 17.MAC08.BE1 Platen motor

2,3 DC Motor * 2 46.C0801.R01 ASM RIBBON MOTOR R01 CS-200e ROHS

4 DC Motor 46.C0802.R01 ASM ADF MOTOR R01 CS-200e ROHS

5 DC Motor 48.C0807.001 ASM_CAM_MOTOR_C2

Stepping Motor 17.MFC08.BM1 Flip motor (This locates in a flipper module)

1 2 3 5 3

4

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4-4-1 Platen Motor


Parts Name Platen Motor Parts No. 17.MAC08.BE1


Remove” The case of card printer & chassis” and “Main Board”, according to Procedure No. 1

and 2

Loose these 3 screws and release the platen belt to take out the Platen Motor

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4-4-2 Ribbon Motor Supply and Take


Parts Name ASM RIBBON MOTOR R01 CS-200e ROHS Parts No. 46.C0801.R01


Remove” The case of card printer & chassis” & “Main Board”, according to Procedure No. 1 and

2

Loose 2 screws , the ribbon belt and unplug the connector to take out the “Ribbon Motor

Supply”.

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Loose 2 screws , the ribbon belt and unplug the connector to take out the “Ribbon Motor Take”.

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4-4-3 ADF Motor


Parts Name ASM ADF MOTOR R01 CS-200e ROHS Parts No. 46.C0802.R01


Remove” The case of card printer & chassis” & “Main Board”, according to Procedure No. 1 and

2

Unscrew 2 screws , the ADF belt and unplug the connector to remove the “ADF Motor”

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4-5 LED and Sensor

LE LE Jam

RBN_S_En

RBN_T_En

RBN Chip

Cam

Door

RBN SNR

RBN LED

Exit

Exit

Smart Card

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4-5-1 Ribbon Encoding Sensor (Supply & Take)


Parts Name SNR BD SG-205 A11 CS-200e ROHS Parts No. 45.C08RE.A11


Remove” The case of card printer & chassis” and, according to Procedure No. 1 Loose one screw & unplug the connector to remove the Ribbon Encoding Supply .

Confidential 43 Loose one screw & unplug the connector to remove the Ribbon Encoding Take

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4-5-2 Ribbon LED


Parts Name LED BD RIBBON A11 CS-200e ROHS Parts No. 45.C08RF.011


Remove” The case of card printer”, according to Procedure No. 1 (till the upper cover) Remove the TPH module from the linkage.

Loose 2 screws as the way shown below & unplug the connector to remove the Ribbon LED

Confidential 45 You can also remove 2 screws on the green cover as shown below to remove the ribbon LED

4-5-3 Ribbon Sensor & Door Sensor


Parts Name SNR BD RIBBON A11 CS-200e ROHS

SNR BD SG-205 A11 CS-200e ROHS Parts No.

45.C08RG.A11

45.C08RE.A11

Tools Screwdriver / Wire Cutter Procedure No. 9

Remove” The case of card printer”, according to Procedure No. 1 Use a long screw to fix the Frame Pinch Back for removing this assembly with ease

Loose 1 screw on the right side and 2 screws on the left side

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Unplug the Door-RBN-SNR connector from the M/B and cut the binder

Loose 2 screws unplug the connector to remove the Ribbon SNR

Loose 2 screws unplug the connector to remove the Door SNR

Move this way

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4-5-4 LE Sensor & Jam Sensor




Remove” The case of card printer”, according to Procedure No. 1

Remove “Ribbon Encoding SNR ” � E-ring of Encoding Disk � Encoding Disk Set �

GE_24T_H3_C1

Loose one screw & unplug the connector to remove the Jam SNR

Loose one screw & unplug the connector to remove the LE SNR

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4-5-5 Exit Sensor




Remove” The case of card printer”, according to Procedure No. 1

Remove “Ribbon Encoding SNR ” � C-ring of Encoding Disk � Encoding Disk Set �

GE_24T_H3_C1

Loose one screw & unplug the connector to remove the Exit SNR

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4-5-6 Cam Sensor


Parts Name SNR BD CAM A11 CS-200e ROHS Parts No. 45.C08RD.A11


Remove” The case of card printer and chassis”, according to Procedure No. 1

Remove “Platen Belt ” � C-ring of Pulley Platen � Pulley Platen

Loose 2 screws unplug the connector to remove the Cam SNR

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4-5-7 Ribbon Chip Contact Board


Parts Name CONTACT BD RIBBON CHIP 011 CS-200e ROHS Parts No. 45.C08RB.011

Tools Screwdriver / Pliers Procedure No. 13

Remove” The case of card printer and chassis”, according to Procedure No. 1

Put some alcohol on both nuts to soften and remove the glue. Unplug the connector . Use pliers

to hold the nuts and then loose the screws

Remove the Ribbon Chip SNR

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4-5-8 Smart Card Contact Board


Parts Name CONTACT BD SMART CARD 011 CS-200e ROHS Parts No. 45.C08RC.011


� Remove” The case of card printer and chassis”, according to Procedure No. 1

� Follow the Procedure No. 7 to take off the Ribbon Encoding Sensor Take.

� Remove the c-rings to take out the Platen Pulley and Encoding Disk .

� Remove the c-ring to the middle gear in the gear chain on the left side.

Confidential 52 � Remove 1 c-ring and 3 screws on the right side.

� Remove1 c-ring and 3 screws on the left side.

� Cut off 4 wire binders accordingly (following the wire to

trace, another 2 binders locate on the bottom side)

� Remove the 2 shafts shown as the right figure

When assemble this black

gear, remember the side with a

digit must face outward

Confidential 53 � Use pliers to hold the nuts and then loose the screws and then unplug the connector to

take out the Smart Card Contact Board.

4-6 Flipper: Sensors, Motor & Board

Flipper LE Flipper Front

Flipper Back

Flipper Door

Flipper Board

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4-6-1 Flipper Board


Parts Name FILPPER BD M11 CS-200e ROHS Parts No. 45.C08R3.M11


Loose 3 screws unplug the 4 connectors to remove the Flipper Board

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4-6-2 Flipper Sensors




Loose the designated screw & unplug the corresponding connector to remove the pointed sensor

Flipper LE Flipper Front

Flipper Back

Flipper Door

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4-6-2 Flipper Motor


Parts Name MTR PM 7.5 2.8OHM M42SP-12NK BIP CS-200e

ROHS Parts No. 17.MFC08.BM1


Unplug 1 connector and then loose 2 screws to remove the Flipper Motor

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4-7 Button Board & LCM Board


Parts Name BUTTON BD M11 CS-200e ROHS Parts No. 45.C08RA.M11


Loose 4 screws from the left cover, and then take out the module

Loose 1 screw to release the Button Board from the module

Loose 1 screw to release the LCM Module from the module

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Chapter 5. Adjustment & Alignment 5. Assembly

5-1 Screw List No P/N Spec For

1 Fixing the frame pinch back to

cover back

2 71.75A53.8P0 MACH CAP

M3-0.5X8L NYLOK

Case; chassis to plate; chassis;

3 M3 Main Board; ADF case

4 M2.6 ADF Motor

5 M3 Case; Platen motor

6 M3 Ribbon motors

7 M3 Fan / Shaft of chassis

8 M2 Sensor rack to chassis

9 M2 Sensor board to Sensor rack

10 M2 Button board to LCM holder

Confidential 59 No P/N Spec For

11 LCM to case (4)

12 Ribbon Chip Contact Board to

chassis (2 sets); Smart Card

Contact Board to cover front (2

sets)

13 M3 The screw behind the platen

pulley (1)

14 M2 Cam motor to the metal frame (2)

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5-2 Cam Position There is a hole for each alignment of cam position on both sides.

A pin can go through from the chassis to the cams. You have to use two pins to plug through to

ensure the correct cam alignments following the procedure as shown below:

Video of how to do the alignment of CS200e is available in the Distributor Information System: http://edis.hiti.com/DISUpload/Upload/distributor/technicalupdate/cs200e_cam.avi

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5-3 Tools for Adjustments / Calibration

2 pieces of Dummy Ribbon Spools (empty)

HTools V3.8.2 (or above)

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5-4 TPH Module Replacement Instruction

- When Should You Replace “TPH Module (47.C0801.001 )”?

• Permanent white line/band (TPH Pixel Fail)

• Permanent black line (TPH Pixel Fail)

• An ADC Error caused by TPH NG

- Warning & Preparation

• Ensure the printer is off and the power cord is unplugged

• Ensure the TPH is cooled

- How To Replace? Step 1. Push both forks of TPH module equally to remove the TPH module out of the linkage

Step 2. Disconnect the TPH cable after the TPH is removed from the linkage.

Reverse the steps above to install the new TPH module back

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5-5 TPH Replacement Instruction (Driver Settings)

. Replaceable by End-Users

The Instruction of Print Head Disassembly: It is available in the CS-200e driver.

Users can get this instruction in: Control Panel � Printers and Faxes � Printing

Preferences (right click on CS-200e driver icon) � Tools � Maintenance Info � The

Instruction of Print Head Disassembly

Confidential 64 Setup instruction after a new TPH module installed

Step 1. Power on the CS-200e after a new TPH module is correctly installed.

Step 2. Go to 'Control Panel/ Printers and Faxes/ HiTi CS-200e/ Printing Preferences'.

Step 3. Go to 'Tools/ Maintenance Info/ Print Head Replacement'.

Confidential 65

Step 4. Input the serial number of new print head to continue the warranty of print head.

Confidential 66 Step 5. Print a calibration chart out then adjust the printing area. Make A line and B line

printed inside the card then ‘Apply’ it to complete the replacement of new print head.

Confidential 67

5-5 TPH Voltage Adjustment - When Should You Adjust & Calibrate the TPH Voltag e? 1. When you change the TPH

2. When you change the Main Board

Note: If it is only a slight density or color preference issue, please adjust Heating Energy

(Driver/Printing Preference/Tools) to fulfill the preference.

- How to Adjust & Calibrate?

1. Print a sample card and Print Chart (Before change TPH) in HTools with the original TPH

before replacing (if applicable) (this card will be used in comparing with the one printed by the

new TPH)

2. Check out the resistance (R) of new TPH installed (the label type or location could change)

3. Run HTools � input “R” � click “Calibrate TPH Voltage” to calibrate the TPH voltage.

4. Refer to the following table to find out the standard P/B Voltage accordingly. (For example:

R=3138. The TPH Voltage is about 20.73V).

5. Print a Print Chart (After change TPH) and Apply “Fine Adjust TPH Voltage” to make final

adjustment (comparing with the original prints)

Note: This is a reference for narrowing the range only. It’s not an exact value to apply. You should

make fine tune according to the prints.

Confidential 68 TPH Register vs. Voltage:

R-TPH ((((ΩΩΩΩ) TPH Volt (V) R-TPH ((((ΩΩΩΩ) TPH Volt (V) R-TPH ((((ΩΩΩΩ) TPH Volt (V) R-TPH ((((ΩΩΩΩ) TPH Volt (V)

3692 22.48 3171 20.83 2756 19.43 2421 18.21

3676 22.43 3159 20.79 2747 19.39 2413 18.18

3661 22.39 3147 20.76 2737 19.36 2405 18.15

3646 22.34 3135 20.72 2727 19.32 2397 18.12

3631 22.29 3123 20.68 2718 19.29 2390 18.09

3616 22.25 3111 20.64 2708 19.26 2382 18.06

3601 22.20 3099 20.60 2699 19.22

3586 22.16 3087 20.56 2689 19.19

3571 22.11 3076 20.52 2680 19.15

3557 22.07 3064 20.48 2671 19.12

3542 22.02 3053 20.44 2661 19.09

3528 21.98 3041 20.40 2652 19.05

3514 21.93 3030 20.37 2643 19.02

3499 21.89 3019 20.33 2634 18.99

3485 21.84 3007 20.29 2625 18.96

3471 21.80 2996 20.25 2616 18.92

3457 21.76 2985 20.22 2607 18.89

3443 21.71 2974 20.18 2598 18.86

3429 21.67 2963 20.14 2589 18.83

3416 21.62 2952 20.10 2580 18.79

3402 21.58 2941 20.07 2571 18.76

3389 21.54 2931 20.03 2563 18.73

3375 21.50 2920 19.99 2554 18.70

3362 21.45 2909 19.96 2545 18.67

3349 21.41 2899 19.92 2537 18.64

3335 21.37 2888 19.88 2528 18.60

3322 21.33 2878 19.85 2520 18.57

3309 21.28 2867 19.81 2511 18.54

3296 21.24 2857 19.78 2503 18.51

3283 21.20 2847 19.74 2495 18.48

3271 21.16 2836 19.71 2486 18.45

3258 21.12 2826 19.67 2478 18.42

3245 21.08 2816 19.63 2470 18.39

3233 21.04 2806 19.60 2461 18.36

3220 21.00 2796 19.56 2453 18.33

3208 20.96 2786 19.53 2445 18.30

3195 20.92 2776 19.49 2437 18.27

3183 20.87 2766 19.46 2429 18.24

Confidential 69

5-6 Ribbon Motor Calibration

- When Should You Calibrate Ribbon Motors? 1. After you change a Ribbon Motor

2. After you change a Ribbon Belt

3. After you change the Main Board

4. When H-banding, Ribbon Jam, Ribbon Peeling off NG (ribbon attaches on the card) or

Ribbon Broken occurs due to wrong ribbon motor duty cycle

- How to Calibrate? 1. Remove the Ribbon

2. Power on the printer � take ribbon spools out � install 2 dummy ribbon spools � close the

ribbon door

3. Connect the CS-200e to a PC then run HTools.exe

4. In Tool 2 page, click “Motor Calibration” to enter the calibration page

Confidential 70 5. Enter the following values into the brackets below the “DC motor calibrate” button.

Take Motor 1 : 16989

Take Motor 2 : 11392

Supply Motor 1 : 11926

Supply Motor 2 : 6666

6. Click on “Request motor value” to obtain the original values and write it down.

7. Click on “DC motor calibrate” to start the calibration. This calibration may take about 7

minutes.

NOTE:

� The standard range of each calibration comparing to the original values, after a main board

replacement.

Motor Tolerance

Take 1 2.0%

Take 2 2.0%

Supply 1 2.5%

Supply 2 2.5%

� If either of ribbon DC motors or belt is change, the original values will be not referable

170 < Take1 < 240 210 < Take2 < 280

280 < Supply1 < 360 380 < Supply2 < 470

Confidential 71

5-7 Ribbon LED/Sensor Calibration

- When Should You Calibrate Ribbon LED’s & Sensors? 1. When Ribbon Out (Yellow Out) occurs

2. When you change the Ribbon LED Board or Ribbon Sensor Board

3. When you change the Main Board.

- How to Calibrate? 1. Remove the ribbon from the CS-200e

2. Clean the Ribbon LED’s and Ribbon Sensors

3. Close the ribbon door and then power on the printer

4. Connect the CS-200e to a PC then run HTools.exe

5. Go to “Ribbon” page and then click “Request Value” to obtain the current values

6. Click “Calibrate” to calibrate the values of the ribbon LED’s & sensors

NOTE:

� The correct value of the last one of each set should be between 200±10

Confidential 72

Chapter 6: Gear & Belt List

Right Side

No Part Number Gear Name Same As

R1 / R6 65.C0801.001 YH_GE_D40T_C2 L1 / L2 / L3 / L16 /

L18

R2 65.C0804.001 YH_GE_72T_20T_C2

R3 65.C0104.011 CH_GE_TQL_DRIVER_NEW_C1

R4 / R8 65.C0115.002 SC_GE_24T_H3_C1

R5 56.C0862.001 YH_PULLEY_S2M_100T_C2

R7 56.P0106.G21 GROOVE-IDLE L15

R9 /R10 56.C0864.001 YH_PULLEY_32_G18T_C2 L12

No Part Number Belt Name Same As

B1 59.C0814.001 BELT_S2M_128T_C2（platen motor belt）

B2 59.C0815.001 BELT_O_TYPE_S42_C2 (ribbon) B3

R1

R2 R3

R4 R5

R7

R6

R8

R9 R10

B1

B2

B3

Confidential 73 Left side


L1 / L2 / L3 65.C0801.001 YH_GE_D40T_C2 R1 / R6 / L16 /

L18

L4 / L5 / L6 /

L7/ L8 / L9 56.C0863.001 YH_PULLEY_S2M_25T_C2

L10 65.C0128.001 SC_GE_D18T_C1

L11 56.D0113.G22 P_K_IDLE_GEAR3_FEEDROLLER

L12 56.C0864.001 YH_PULLEY_32_G18T_C2 R9 /R10

L13 65.C0805.001 YH_GE_H40T_2T_D_C2

No Part Number Belt Name Same As

B4 59.C0812.001 BELT_S2M_74T_C2 B5

B6 59.C0813.001 BELT_S2M_80T_C2（clean roller）

B7 59.C0817.001 CL_BELT_O_TYPE_S39_C2 (ADF)

L1

L4

L5 L6 L7 / L8

L9 L10 L11

L2

L3

L13 L12

B4

B5 B6

B7

Confidential 74 Bottom


R11 56.C0803.001 YH_PS_CAM_TPH_C2 L17


L14 65.C0127.002 SC_GE_D16T_C1

L15 56.P0106.G21 GROOVE-IDLE R7

L16 / L18 65.C0801.001 YH_GE_D40T_C2 L1 / L2 / L3 /

R1 / R6

L17 56.C0803.001 YH_PS_CAM_TPH_C2 R11

L19 56.C0805.001 YH_PS_CAM_PINCH_C2

R11

L14 L15 L16

L18

L17 L19

Confidential 75

Chapter 7: Contact Information

Website: www.hiti.com

Email: [email protected]

Taiwan (Asia) - Headquarters HiTi Digital, Inc. 9F., No.225, Sec. 3, Beixin Rd., Xindian Dist., New Taipei City 231, Taiwan (R.O.C.)

TEL: +886-2-2912-6268 FAX: +886-2-2912-6117

Branch (Office) Locations: China 58 QunXing Road One, Suzhou Industrial Park, 215006, China, PRC

TEL: +86-512-67601688 FAX: +86-512-67601186

United States (North America) 727 Brea Canyon Rd. Suite#2,

Walnut, CA 91789, U.S.A.

TEL: +909-974-0099

FAX: +909-974-0011

Netherlands (Europe) Ekkersrijit 1331, 5692, Eindhoven, The Netherlands

TEL: +31-499462860

FAX: +31-499461299

UAE (Middle East and Africa) Office No. 1608, Indigo Icon Tower, JLT, Dubai - U.A.E.

TEL: +971-4-3674547

FAX: +971-4-3674221

Mexico (South America) Agustin Gonzalez de Cossio No. 1-202 Col Del Valle, C.P. 03100, Mexico, D. F. Mexico

TEL: +52-55-50253671

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