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Brief description
CPV valve terminalwith AS-Interfacetype CPV..-GE-ASI-8E8A-Z M8
– English
8080251
2017-11e
[8080244]
Compact performance
Festo CPV..-GE-ASI-8E8A-... 2017-11e 2
Translation of the original instructions
Documentation on the product
For all available product documentation
� www.festo.com/pk
AS-Interface® is a registered trademark of the AS-InterfaceAssociation.
Copyright:
Festo SE & Co. KGRuiter Straße 8273734 Esslingen Germany
Internet: �http://www.festo.comE-Mail: �[email protected]
Reproduction, distribution or sale of this document or communication ofits contents to others without express authorization is prohibited. Offenders will be liable for damages. All rights reserved in the event thata patent, utility model or design patent is registered.
English 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Festo CPV..-GE-ASI-8E8A-... 2017-11e English 3
1 User instructionsEnglish
Valve terminal type CPV..-GE-ASI-8E8A-Z M8 has been designed exclusively for controlling pneumatic actuators andis only suitable for use in bus systems in accordance withAS-Interface specifications. If used together with additional commercially available components, such as sensorsand actuators, the specified limits for pressures, temperatures, electrical data, torques etc. must be observed.
AS-Interface bus systems and valve terminals may only beinstalled by personnel especially trained for this purpose.Specifications on the design and addressing of your bussystem can be found in the manual for the AS-Interfacemaster.
Detailed information on the pneumatics of the valve terminal can be found in the pneumatics manual P.BE-CPV-....
Warning� Switch off the power supply before connecting or
disconnecting plugs (this will prevent functionaldamage).
� Connect the earth connection on the left end platewith low impedance (short cable with large cross-sectional area) to the earth potential.
� Commission only a valve terminal which is fitted andwired completely.
Festo CPV..-GE-ASI-8E8A-... 2017-11e English4
2 Connecting and display elements
1 2 3 4 5
6
7
8
9aJaB aA
1 AS-Interface bus connection
2 Earth/ground connection
3 Type plate
4 LED status display for inputs (green)
5 Addr. selector button with LED (red)
6 Sensor connections (PNP)
7 Inscription fields for addresses
8 LED status display forvalves (yellow)
9 Valve plates slave 2
aJ Valve plates slave 1
aA Load voltage connection for valves
aB PWR LED (power, green),Fault LED (fault, red)
POWERLED
FaultLED
Meaning
onoffflasheson
on
offoffonflashes
on
AS-Interface voltage applied, no faultNo AS-Interface voltage on the busAS-Interface addresses not set (= 0)Short circuit/overload at the inputs or addressselector button actuatedBus communication failed (watchdog expired)
Festo CPV..-GE-ASI-8E8A-... 2017-11e English 5
3 Installation instructions
3.1 AS-Interface addresses
Before connecting to the AS-Interface bus: assign an unused address to each slave.
Please note‒ Valve terminal type CPV..-GE-ASI-8E8A-Z M8 contains
2�AS-Interface slaves coupled together. The CPV-...behaves on the AS-Interface bus like two individualvalve terminals each with 4 inputs and 4 outputs(valve locations).Assignment of the inputs and outputs (valves):– slave 1: Inputs I0 ... I3; Outputs O0 ... O3– slave 2: Inputs I4 ... I7; Outputs O4 ... O7.
‒ Automatic addressing with the function “Automaticaddress assignment” of the master is not possible.
‒ It is not necessary to parametrize the AS-Interfaceslaves.
Address assignment
The assignment of the data bits to the inputs and outputsof both independent slaves is shown in the following diagram.
Slave 1: IO code 7H Slave 2: IO code 7HD0 D1 D2 D3I/O I/O I/O I/O
I0 I1 I2 I3
O0 O1 O2 O3
Inputs:
Outputs:
Data bits:D0 D1 D2 D3I/O I/O I/O I/O
I4 I5 I6 I7
O4 O5 O6 O7
I/O = Bidirectional (B)
The address mapping depends on the configuration of themaster.
Festo CPV..-GE-ASI-8E8A-... 2017-11e English6
Address selector button
With the address selector button and the usual addressingdevices, you can also access slave 2, providing this has ahigher address or the same address as slave 1. Press thebutton in order to unlock it. Slave 1 will then be uncoupledfrom the AS-Interface bus. If the AS-Interface bus voltageis connnected, this status will be indicated by the addressselector LED which will light up.
Please noteThe red address selector LED must not light up whenthe valve terminal is operating. Lock the address selector button therefore by pressingit again before the valve terminal is connected to theAS-Interface bus.
3.2 Assigning the AS-Interface addresses withaddressing devices ≥ Spec. 2.1
Recommendation: For addressing use addressing devicetype ASI-PRG-ADR with adapter cable type KASI-ADR fromFesto.
The addressing device scans the available slaves in theAS-Interface network.
� Assign the desired addresses to the two slaves oneafter the other.
Festo CPV..-GE-ASI-8E8A-... 2017-11e English 7
If by mistake, the same address is assigned to both slaves,clear access to the slaves is no longer possible. In this caseproceed as follows:
1. Use the address selector button to uncouple slave 1from the AS-Interface bus.
2. Modify the address of slave 2.
3. Lock the address selector button again, in order tocouple slave 1 to the AS-Interface bus again.
3.3 Assigning the AS-Interface addresses withaddressing devices < Spec. 2.1
Caution‒ Slave 1 must never have address #31. Otherwise
further modification of the addresses is no longerpossible.
‒ For faultless operation the addresses must beassigned consecutively (e.g. slave 1: #5; slave 2: #4or slave 1: #4; slave 2: #5).Recommendation: Select the addresses so that acomplete byte in the PLC address range is assignedto the valve terminal.
Festo CPV..-GE-ASI-8E8A-... 2017-11e English8
When using addressing devices < Spec. 2.1: The addressing device scans the available slaves in theAS-Interface network. However, with valve terminal typeCPV..-GE-ASI-8E8A-Z M8, only the slave of the two coupledslaves with the lower address will be displayed.
Proceed as follows when setting or modifying theAS-Interface addresses.
Valve terminal as supplied from the factory(addresses�#1/#2)
1. The addressing device recognizes slave 1 with address�#1. Assign the desired address #n to slave 1.
2. When slave 1 has been addressed, the addressingdevice recognizes slave 2 with address #2. Assign aneighbouring address #m=n±1 to slave 2.
Modifying addresses
If before or during modification to the addresses, theaddress of slave 1 is higher than the address of slave 2:
� Consider the following limits by “uncoupling” slave 1as the first step in the re-addressing and assigning ahigher address to slave 2 (e.g. #31). Otherwise furthermodification of the addresses is not always possible.
Festo CPV..-GE-ASI-8E8A-... 2017-11e English 9
– Only slave 1 can be “uncoupled” from the AS-Interfacebus with the address selector button.
– If both slaves are “coupled” to the AS-Interface bus,the addressing device can only access reliably thelower slave address. Only if slave 1 is uncoupled, canaccess also be made to a higher slave address ofslave�2. If slave 1 has the address #0, slave 2 isdeactivated.
– If by mistake the address #31 is assigned to slave�1,this address can no longer be modified, because access can then only be made to slave 2 with the loweraddress.
Example:
Old addresses: slave 1: #5; slave 2: #4:slave 2 } #31, slave1 } #3, press button, slave 2 } #2, press button, address modified
3.4 Address assignment of the valves
When addressed, the valve terminal type CPV-..-GE-ASI-8E8A-Z M8 behaves like two individual slaves eachwith 4 inputs and 4 outputs (see 3.1).
Both valve terminal halves can be fitted with equipment asfollows:
Festo CPV..-GE-ASI-8E8A-... 2017-11e English10
Equipment fitted in valve locations 1 to 4 or 5 to 8
2 double-solenoid valves
4 single-solenoid valves
1 double-solenoid valve,2 single-solenoid valves
[J1
23
6 7 6 7
45
[J 2
8 8 8 8
45
1 3 [J1
2
6 7 8 8
45
3 [J 23
8 8 6 7
45
1
DIP switch setting (see 3.8)
1: ON2: OFF3: ON4: OFF
1: OFF2: ON3: OFF4: ON
1: ON2: OFF3: OFF4: ON
1: OFF2: ON3: ON4: OFF
[J�... �3 Addresses of the solenoid coils for AS-Interface addressn/m
4 Addresses or LEDs of solenoid coil 145 Addresses or LEDs of solenoid coil 126 Valve plates with 2 valve solenoid coils, such as 2 single-
solenoid valves, 5/2-way double-solenoid valve or 5/3-wayvalve (e.g. code J, N, C, H, G, D, I, E) *)
7 Blanking plate or separator plate (e.g. code L, S, T)8 Valve plates with 1 valve solenoid coil (e.g. code M, F, A) *)
*) or blanking plate or separator plate
Festo CPV..-GE-ASI-8E8A-... 2017-11e English 11
3.5 Connecting sensors (PNP inputs)
Use cable type KM8-M8-GSGD-... and plug with union nutand M8x1 thread for connecting sensors.
Fasten the plugs/sockets with the aid of the union nut inorder to prevent unintentional loosening, e.g. due toshock. Seal unused sensor connections with the protectivecaps type ISK-M8. Only in this way can you comply withprotection class IP65.
Please noteThe inputs are protected against short circuit. In theevent of a short circuit the slave will be switched off.The AS-Interface master regards this slave as faulty.When the short circuit is eliminated, the slave respondsimmediately as being functionable.
1 Inputs of the first slave
2 Inputs of the second slave
3 Pin assignment: 1: 24 V3: 0 V4: Input Ix
0 1 2 3 4 5 6 7
1 2 3
1
4
3
Festo CPV..-GE-ASI-8E8A-... 2017-11e English12
3.6 Connect the AS-Interface bus and the load voltage
Please noteThe sensor supply for the inputs is provided via theAS-Interface bus.The valves must be supplied separately with 24 V viathe load voltage connection.The AS-Interface has an integrated watchdog functionwhich resets the outputs if the bus communicationfails.
WarningUse power supplies which guarantee reliable electricalisolation of the operating voltage as per IEC/DIN EN60204-1. Consider also the general requirements forPELV circuits in accordance with IEC/DIN EN 60204-1.
By the use of PELV circuits, protection against electricshock (protection against direct and indirect contact) isguaranteed in accordance with IEC/EN 60204-1 (Electrical equipment for machines, General requirements).
Festo CPV..-GE-ASI-8E8A-... 2017-11e English 13
Note the following with branch lines:
– Maximum total length of the AS-Interface bus: 100 m(without repeater/extender).
– Length of cable for load voltage connection (dependson the current consumption of the valve terminal andthe fluctuations in the load voltage).
Pin assignment “Bus” (yellow cable):
1 Pin 2: AS-Interface + (brown)
2 Pin 1: AS-Interface - (light blue)
Pin assignment “24 V DC” (black cable):
3 Pin 1: 0 V (blue)
4 Pin 2: +24 V (brown)
0 11
2
3
4
Use cable sockets type ASI-SD-FK... from Festo for connecting the valve terminal. You will then comply withprotection class IP65. Proceed as follows:
1. Press the AS-Interface cable into the upper part of thecable socket.
2. Lay the cable free of stress.
3. Replace and screw tight the cable socket (max. 0.3 Nm).
Seal open flat cable ends with cable cap type ASI-KK-FK orcable sleeve type ASI-KT-FK from Festo. You will then avoidleakage currents and comply with protection class IP65.
Festo CPV..-GE-ASI-8E8A-... 2017-11e English14
3.7 Connection example of valve terminal type 10
1 AS-Interface master
2 Combination powersupply from Festo(electronically safeguarded/short-circuit proof )
3 Load voltage canbe switched off
0 1 2 3 4 5 6 7
1
2
3
3.8 Converting the valve terminal
The CPV valve terminal can be fitted with single-solenoidvalves and/or double-solenoid valves. For conversion, thenew valve terminal configuration must be set on DIPswitches on the bottom of the electrical sub-base.
1 DIP switch 1: Valve locations 1 to 4 (slave 1)
2 DIP switch 2: Valve locations 5 to 8 (slave 2)
ON12
34
ON12
34
1 2
Instructions on loosening the electrical sub-base can befound in the pneumatics manual. The permitted valve combinations as well as the relevant DIP switch settings can befound in the table in section 3.4.
Festo CPV..-GE-ASI-8E8A-... 2017-11e English 15
4 Technical specifications
Type CPV..-GE-ASI-8E8A-Z�M8
General technical specifications See Pneumatics manualP.BE-CPV-...
Protection class according to EN�60529plug connector inserted or provided withprotective cap
IP65
Electromagnetic compatibility– EMC interference emission– EMC resistance to interference
See declaration ofconformity� www.festo.com
AS-Interface data 1)
– ID code– ID1 code– ID2 code– IO code– Profile
ID = FH
ID1 = FHID2 = FH
IO = 7HS-7.F.F
1) Factory setting: Slave 1 = address #1Slave 2 = address #2
Festo CPV..-GE-ASI-8E8A-... 2017-11e English16
Type CPV..-GE-ASI-8E8A-Z�M8
AS-Interface bus connection– Voltage range (protected against incorrect
polarity)– Residual ripple– Max. current consumption
– all inputs 0-status– all inputs 1-status, no current
consumption by sensors (e.g. switches)– all inputs 1-status, max.
current consumption by sensors 1)
26.5 ... 31.6 V DC
≤ 20 mVppCPV10-... CPV14-...40 mA 40 mA96 mA 96 mA
278 mA 278 mA
Load voltage connection– Rated value (protected against incorrect
polarity)– Residual ripple– Current consumption for 8 valves
– when switched on (26.4 V) 2)
– when switched on (20.4 V) 2)
– after current reduction (stationary; 26.4 V)– after current reduction (stationary; 20.4 V)
21.6 ... 26.4 V DC
4 VppCPV10-... CPV14-...200 mA 310 mA160 mA 210 mA70 mA 100 mA90 mA 120 mA
Valves (see pneumatics manual) Watchdog functionactive after approx.40 ... 100 ms (see 3.6)
Digital inputs
– Design
– Logic level
– Reference potential– Response delay
8 digital inputsbased on IEC 1131-2type 224 V DC, PNP, Status display (LED)ON: 11 ... 30 V DCOFF: -30 ... 5 V DC0 V DCTyp. 3 ms (at 24 V)
1) E.g. per input 30 mA, incl. 7 mA for input circuit2) For max. 30 ms, all valve coils switched simultaneously