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Copyright © 2003 Americas’ SAP Users’ Group
QM Implementation – Tips & Tricks
Chet GandhiConsultant
Session Code: 3903Monday May 19th, 1.50 – 2.20 pm
Room:
Contents
Benefits of QM Implementation 6 mins
Implementation tips 6 mins
QM Secrets – tips & tricks 8 mins
Benefits of R/3 QM Implementation
1. Logistics integration of QM/LIMS with rest of supply chain
QM Integration during Supply Chain
Salesorder
Materials planning
Customerservice
Productionplanning
Production
Delivery
Procurement
Sales ProductionMaterialsmanagement
ServiceShipping
1 2
3
4
5 6
7 8
Storage
Influence of Quality Management
Test equipment management
(calibration inspection)
Maintenance inspection(extended recording of
measured values in PM)
QM
PM
Plant Maintenance
Quality Management
QM Integration with PM/SM
Benefits of R/3 QM Implementation
1. Need for Logistics integration of QM/LIMS with rest of supply chain
2. Need for more automated QM processes
Need for more automated QM processes
Salesorder
Materials planning
Customerservice
Productionplanning
Production
Delivery
Procurement
Sales ProductionMaterialsmanagement
ServiceShipping
1 2
3
4
5 6
7 8
Storage
Influence of Quality Management
Process Automation with QM
•Auto Inspection lot creation•Auto specifications assignment•Print instructions/sample labels;•Auto transfer of results to batch•Auto Vendor Evaluation
Auto trigger of problem management from any area
•Auto creation of CoA during Delivery •Auto expiration date
management and recurring inspection management
Benefits of R/3 QM Implementation
1. Need for Logistics integration of QM/LIMS with rest of supply chain
2. Need for more automated QM processes
3. Scalability
Scalability in QM
QM can be implemented with very little to a lot of functionality
Scope of functionality scalability
Data level scalability
Scope of Functionality Scalability
QM Tracks: Integrated yet Independent
1. Quality Inspections
2. QM in Procurement
3. Sample Management
4. Quality Notifications
5. QM in S&D – Generate CoAs
6. QM in PM/Test Equipment Calibration
Data Level Scalability
Most QM data can be managed at:
1. Material-Vendor (or Customer) level
2. Material-Inspection Type level
3. Material Master level
4. Inspection Type level
5. Plant level
6. Client level
Benefits of R/3 QM Implementation
1. Need for Logistics integration of QM/LIMS with rest of supply chain
2. Need for more automated QM processes
3. Scalability
4. Flexibility
Flexibility – Inspection Options
Put material into QI stock (quarantine) or directly into unrestricted use stock
Automatically or manually assign specs (inspection plan)
Automatically or manually calculate sample size
Standard MIL STD 105D (ISO 2859) sampling schemes preloaded in SAP
Can have single or multiple sampling schemes
Can use dynamic modification for a material/vendor/manufacturer combination
Flexibility – Quality Inspection of Materials
Batch Managed materials
Non-batch managed materials
Serialized materials
Equipments / Functional Locations
Contents
Benefits of QM Implementation
Implementation tips
QM tips & tricks
Implementation tips
1. Configuration – SAP Standard Settings
2. Quick upload of QM data in existing Materials
3. Mass creation of QM view in existing Materials
4. Mass Introduction of QM in Procurement
5. Mass Maintenance of Master Data in QM
Implementation Tips – Pre-configuration
QM Standard Settings - 50 %
These transfers cannot be cancelled
Implementation tips
1. Configuration - Preloading
2. Quick upload of QM data in existing Materials
3. Mass creation of QM view in existing Materials
4. Mass Introduction of QM in Procurement
5. Mass Maintenance of Master Data in QM
Quick QM data in Material Master – QA08
Implementation tips
1. Configuration - Preloading
2. Quick upload of QM data in existing Materials
3. Mass creation of QM view in existing Materials
4. Mass Introduction of QM in Procurement
5. Mass Maintenance of Master Data in QM
Material Master QM view creation
Implementation tips
1. Configuration - Preloading
2. Quick upload of QM data in existing Materials
3. Mass creation of QM view in existing Materials
4. Mass Introduction of QM in Procurement
5. Mass Maintenance of Master Data in QM
QI06 – Q-Info Records
Implementation tips
1. Configuration - Preloading
2. Quick upload of QM data in existing Materials
3. Mass creation of QM view in existing Materials
4. Mass Introduction of QM in Procurement
5. Mass Maintenance of Master Data in QM
Mass Maintenance of Basic data in QM
Mass Replace Inspection Methods
Mass Replace Inspection Characteristics
Mass Replace Sampling Procedures
Mass Replace Dynamic Modification Rules
Mass Maintenance of Inspection Plans
Engineering Workbench - EWB
Contents
Benefits of QM Implementation
Implementation tips
QM tips & tricks
QM Tips and Tricks
1. Batch Information Cockpit & Vendor batch number
2. Quarantine and Release/Reject labels
3. Easy Electronic Signatures (4.6C)
4. Quality Notifications (4.6C)
5. Expiration/Retest Date Management
6. Quality Certificates – Control the look
Batch info Cockpit – Selection / Change
Adding Fields in Selection / List
Generally complained problem – no easy way to search for the vendor batch number
Solution: Add vendor batch field in config of Batch Info Cockpit, this adds it to selection screen and the display list
QM Tips and Tricks
1. Batch Information Cockpit & Vendor batch number
2. Quarantine and Release/Reject labels
3. Easy Electronic Signatures (4.6C)
4. Quality Notifications (4.6C)
5. Expiration/Retest Date Management
6. Quality Certificates – Control the look
Quarantine and Release/Reject Labels
Quarantine labels used by many companies printed during Goods receipt from Purchase / Production Orders
Controlled Release / Reject labels desired by QA/QC are available through SAP MM functionality (not widely known by QA folks)
QM Tips and Tricks
1. Batch Information Cockpit & Vendor batch number
2. Quarantine and Release/Reject labels
3. Easy Electronic Signatures (4.6C)
4. Quality Notifications (4.6C)
5. Expiration/Retest Date Management
6. Quality Certificates – Control the look
Easy Electronic Signatures – Config & Use
Easy Electronic Signatures - Reporting
Gap - No Electronic Signatures for Equipments or Functional locations, since no material authorization group.
Workaround: User exit QPL10001; may need custom table maintenance if different authorizations for different eqipments are needed.
QM Tips and Tricks
1. Batch Information Cockpit & Vendor batch number
2. Quarantine and Release/Reject labels
3. Easy Electronic Signatures (4.6C)
4. Quality Notifications (4.6C)
5. Expiration/Retest Date Management
6. Quality Certificates – Control the look
Quality Notifications Tips
7 new Enhancements in 4.6C
Standard Workflow for Processing tasks
Standard Workflow task - WS24500047
QM Tips and Tricks
1. Batch Information Cockpit & Vendor batch number
2. Quarantine and Release/Reject labels
3. Easy Electronic Signatures (4.6C)
4. Quality Notifications (4.6C)
5. Expiration/Retest Date Management
6. Quality Certificates – Control the look
QA07 - Expiration/Retest Date Management
Tip: Retest will not kick if Expiration block is set to be on the same day
QM Tips and Tricks
1. Batch Information Cockpit & Vendor batch number
2. Quarantine and Release/Reject labels
3. Easy Electronic Signatures (4.6C)
4. Quality Notifications (4.6C)
5. Expiration/Retest Date Management
6. Quality Certificates – Control the look
Quality Certificates – Control the Look 1
Use as standard texts (CA10) for texts that business may need to change or control
Quality Certificates – Control the Look 2
To create headings to group tests in CoAs (e.g. Identity, Purity etc.), create a class characteristic with the name and assign it to the material class, then insert in Certificate profile at appropriate place
Contents
Benefits of QM Implementation
Implementation tips
QM tips & tricks
Summary
R/3 QM functionality is integrated, automated, scalable and flexible
QM can be implemented successfully given the right approach and other secrets shared here
There is new and enhanced functionality to take advantage of; and gaps to lobby for to change … to make R/3 QM an even better product
Thank you very much for your attention and
questions!Please remember to complete and
return your evaluation form following this
session.Session Code: 3903