Controller Drawings and Wiring Guide - MEWAmewanyc.com/wp-content/uploads/2013/11/Manhattanville6F.pdf · Controller Drawings and Wiring Guide. Manhattanville Houses, Project: EV4018777

Claddagh Controls, Ltd.

10-32 47th Road, L.I.C., NY 11101 Telephone: 718-784-0571, Fax: 718-482-9471

Controller Drawings and Wiring Guide Manhattanville Houses, Project: EV4018777

Building #1 Address: 529 West 133rd St. Building #2 Address: 1504 Amsterdam Ave.

6 Stop, Simplex, 150fpm, 10hp

------------- Table of Contains -------------

Main Line, Fuses, Frequency Drive 1 Control Relays, Safety Circuit 2, 2A Brake, Rope Gripper 3 Door Operator 4 Output Module #1, Input Module #2 5 Output Module #3, Input Module #4 6 Output Module #5, Input Module #6 7 Frequency Drive Size Selection 8 Car and Cab Wiring 9 Shaft-way Wiring 10 Wire Layout 11 Redundant Safety Board 12 Parts Description 13, 13A Wire Size for AC Hoist Motors 14 Frequency Drive Parameters 15 IP8300+ 16 Remote Monitoring board 17 Ethernet Monitoring Overview 18 Model Numbering Description 19 file:PageManhattanville21.doc Rev: 23 Apr’10

file:

CLADDAGH CONTROLS LTD.

Date: 18Sep’09

1

Description:

Main Line, Fuses, Freq. Drv. Page:

HA1200

L20L20

L10TO FREQUENCY DRIVE BELOW, L1, L2 L3

MOVMOV

230V

dcM

OV

BRAKEsheet 3

A1

A2

A3

(+)

(-)

RECT1

L10A

L10B

FIP

L10D

120Vac,15amp SUPPLY for CAR Lighing

CAR/EMER. LIGHTS

Sparefuse

IP8300

WORKLIGHTS

NEUTRAL

A

B

C

RPR

1

8

3

1

4

5

To term. CNLsheet 2

To Motor Overloadterm. 95, sheet 2

120Vac

H1

H2

X1

X2

TRANS1750va

F43AMP

F53AMP

F63AMP

F73AMP

FL110AMP

FL210AMP

FIP1AMP

FL410AMP

IP sw.

INC

OM

ING

PO

WE

R208V

ac, 60hz, 3ph

MagnetekHPV600 2035R0E01

15 200

52

53

To Freq Drive Okay,Safety brd. FOK

GRD

B1/P

B2

4 Resistors, 20 ohms each20 ohms total, 10hp

REGEN REGEN

FLT

REGEN REGEN

P 1

P 2

P 3

T1

T2

T3

MOTOROVERLOAD

HOISTMOTOR

95 96

To term. MOL, sheet 2

To term. RPR (8), sheet 1

R

S

T

FREQUENCYDRIVE

U

V

W

100

201

202

203

200

24D

00X2

24VGE-SERIES90-30

X1

24-

GND

CAR CALL ACKNOWLEDGE LIGHTS

HALL CALL ACKNOWLEDGE LIGHTS

CAR LANTERN, BUZZER, FIRE LT.

AUX. CONTROL RELAYS

PLC MODULES, LOGIC

F9S1AMP

F10S1AMP

F11S1AMP

F8S1AMP

F13S3AMP

F12S1AMP

F14S1AMP

DIGITAL PI, FAULT MONITOR

Remote bd.

Remote bd.

Remote bd.

Remote bd.

Remote bd.

202A Lobby CALL ACKNOWLEDGE LIGHTF15S1AMP

Remote bd.

DOOROPERATOR

sheet 4

55

54

SRR To BK ckt, sheet 2“Speed Regulator Release”

L1

L2

L3

FD 1

FD 2

FD 3

F1110AMP

Rope Grippersheet 3

Temperature bi-metal sw.

200FDT Safety brd.

Door Overload

100

208Vac Supply for Air Conditioning

unit

L1 L2

to L1 & L2 above

AC1 AC2

15 A

bre

aker

to SafeRelay brd.

Force-Guided Safety relay*

to Redundant Safety brd.

to Remon brd.RM

SR

RS

RML1A

RML2A

RML3A F1

201

F1203F1

202

SR200

SR100

RSDOV

SR,F1120

..00

63A+

62A-

65B+

64B-

67+5

61Com

3

8

2

7

6

1

LakeshoreEncoder

A

H

B

J

D

F

BEIEncoder

68Shield

F1

F1

SRPLC

SR24V

SR

L1 L2 L3

POWERRELAYSto sheet 2

L2A

L1A

MOV

F2

6AMP

F1

6AMP

F3

6AMP

to Fuses1 brdF1

17

19

22

23

20

21

PLC

PLC

PLC

PLCSee

plc

mod

ules

16Enable

Spd B0

Spd B1

Spd B2

AccelDecel 0

14 24Vcommon

13 +24V

Down

Up

18PLC Reset

00(1)

(4)

(2)

(3)

(6)

(7)

(8)

(5)

U*

D*RB

FQU

RBFQCP13

14

RBFQD

Spd

B0

(1)(4) (2)(3)(6)(7)(8) (5)

Spd

B1

Spd

B2

(9)

Up

Dow

n

Ena

ble

Res

et

spar

e

Logic Inputs

S-C

urve

High speedOut of zone, Insp Low speed

ParamA3,Spd 1A3,Spd 2

Description B2 B0B1

0 00

11 0

DATAHigh Spd

35fpmLeveling speed

Inspection High speed

Zero speedA3,Spd 5A3,Spd 4

Speed 0

0 00

0 00

111

8fpm75fpm

High speed AccelHigh speed Decel

A2,Rate 0A2,Rate 0

3.5*0 fpm

3.5*Jerk:IN/OUT 5*

5*Jerk:IN/OUT

*….These are values to start with. For smoother accel/decel use lower values Stopping Decel A2,Rate 1 7.9 7.9Jerk:IN/OUT

file:


Date: 5Dec’09

2

Description:

CONTROL RELAY, SAFETY CIRCUIT Page:

HA2200X

208Vac

to Fuse F2, sheet 1to Fuse F1, sheet 1

SPT * SPT*A1 A2

P POTENTIAL

POWER RELAY

SAFETY RELAYS120Vac

FL2 FL3 FLFL1 TOP FINAL BOT FINAL

GV2 GV4 GVGV1 GOV SW.

CS2 CS3 CSCS1SAFETY

SW.CAR

PIT sw.

Emergency Exit In-Car Stop Sw

FSB *

CS4 CS5

FINAL LIMITS

GOV, PIT SW.

CAR SAFETY

To F13S, sheet 1

F1S1AMP

F2S1AMP

F3S1AMP

TOP-CAR INSP SW

TOP-CAR STOP SW

P.B.SAFE

½ of Safe P.B.

A1 A2BK1

MOVBKZ3BKZ 2 BRAKE 1

A1 A2BK2

MOVBRAKE 2

54

Frequency Drive, sheet 1Speed Regulator Release

55

U *D *

GV3Rope Gripper

CD2 CDCD1

To Safety boardCAR DOORSW #1

DOOR OPERATOR

SW #2Car DoorF5S

1AMP

SB

*

UP NORMAL

CNL

DOWN NORMAL

UNL

DNLDOWN NORMAL, to safety brd.

UP NORMAL to safety brd.

RPR18

MOL9596

FL *F6S1AMP

Door / Gate, input 2-B4

GV* CS * HD* CD * U UP MOTION, output 1-A6

D DOWN MOTION, output 1-A7

UP MOTION

DOWN MOTIONBHD* BCD *

Safety Okay, input 2-B8

100

UP SLOWDOWN

CSL DOWN SLOWDOWN

USL

DSLDOWN SLOWDOWN LIMITinput 2-A5

UP SLOWDOWN LIMITinput 2-A4

F7S1AMP

HDHD1 Hall DoorF4S1AMP Door LocksHD4HD3HD2 HD5

FSB *

RS

RS RS

RS

RM,SR

to SafeRelay brd.


to ReduntantSafety brd.

to SwCont brd.SW

SR

RS

RS

RS

RM,SR

RS

RS,SR

RM,SR

RM,SR,AG

RS

RSRSRM,SR

RS,SRRM,SR

SRB

SRP

SRL

SR

100A

00

RBSB

MOL

RS,SR

RM,SR RS,SR

RS,SR

RS,SR

to AccessGripper brd.AG

RS

L1A

L2A

file:


Date: 5Dec’09

2A

Description:

CONTROL RELAY, SAFETY CIRCUIT Page:

HA2200AX

BRAKE COOLINGD3A IN4007SPT * +

C3 10uf

BC

R11 220, 1/2wR10 12k, 1w

+C4 10ufJP1

STOP TIME U * D2A IN4007 +C1 10uf

SPT

R9 220, 1/2wR8 12k, 1w

D *

+C2 10ufJP1

Top-Car Insp

INSPAUTO

TOC IU

ID

EnableTOC

UPINSTOC

DNINSTOC

INSP

AUTOINS

AUTO, Input 2-A1

TOP-CAR Inspection,RedundantSafety brd

120Vac

to Fuse 13S, sheet 1

Start PermissionStart Permission, to RedundantSafety brd

SB *BHD * BCD*CD *HD*CS *GV*FL *Brake Sw.

BM

P2122

BK12221

BK22122

U * D*

RG1 *RG1 *

RG2 *RG2 *

FSB *

Brake Monitor, input 2-B7

InspectionTop-CarIn-CarAccess

Controller

AGRC4

RSSTR

SR SRRC

RS

RS

100

AGRC3

RG3 *RG3 *

RG4 *RG4 *

JP1

JP2

SR100 SR

00

to SafeRelay brd.



to SwCont brd.SW

SR

RS


INSP UP, Input 2-A2

INSP DOWN, Input 2-A3

UPINSDNINS

CONTROLLER INSP

ID

IU

00

SWIU

SWID

TCA ICACar Door Hoistway Doors

sw pole #1 sw pole #1Bypass switches

file:


Date: 18Sep’09

3

Description:

Brake / Rope Gripper Page:

HA3200

BK22BK2 1

1.5k, 50wRB2

50, 100wRB1 BK12BK1 1

to Fuse 6, sheet 1

BRAKEB1

B1 B2

BC2BC 1

BRAKE: ohms

PICK: volts

HOLD: volts

PICK: amps

HOLD: amps

230VDC(+) (-)

to Fuse 7, sheet 1

283

230

195

0.81

0.72

Adjust 50 ohms

100 BM

Brake-Pad Monitor Sw.for disk-type-brakes

to Fuse F11, sheet 1

120Vac

RGB RGD

Rope Gripper

Rope Gripper(RG1) (RG2)

GV3GV2

Rope Gripper Sw.

(RG5) (RG7)

To final circuitsheet 2

(RG1) … Rope Gripper terminal

RG1 * RG1*RG2 * RG2*

SRBC2

SRBC1

RG3 * RG3*RG4 * RG4*

RGCAG

AG

RGA

AGAG

00

file:


Date: 18Sep’09

4

Description:

DOOR MOTOR GAL-type-MODPM Page:

HA4200

230VDC(+)

Door Overload & Fuse 5, sheet 1

(-)

to Fuse 4, sheet 1

DOOR MOTOR

250,200w

RD4 DA2

4 3 1 2

DF1

D6

DA1

(A2) (A1)

250,200wRD3

NUD

1

C1

O1C 3

NUD3NR

O 3

D5(SDO) (SDC)

(HSC)(HSO)

ARM

jumper

DB+

O3A D5OC2

NR

DA2

DF1

DA1

D6A

D6

C3C3A

250,200WRD2

Door Overload

120VAC INPUT

MOD #2

A8

B1

IC693MDL240ECOM

A2

A1

A7

A6

A5

A4

A3

B8

B7

B6

B5

B4

B3

B2

120VAC

20000

200

00to Fuse F8S, Sheet 1

200 ULUP LEVEL

DLLD LEVEL

DZDOOR ZONE

UL

DL

DZ

file:


Date: 18Sep’09

5

Description:

DOOR CONTROL, MOTION, ARROWS Page:

HA5200

RELAY OUTPUT

MOD #1

A8

B1

IC693MDL940COM1

A2

A1

A7

A6

A5

A4

A3

B8

B7

B6

B5

B4

B3

B2

COM2

COM3

COM4

UP MOTIONto ‘U’ relay, sheet 2

DOWM MOTIONto ‘D’ relay, sheet 2

FPFloor Passing Signal

FLFire Service

BUZBuzzer

UAUp Arrow

DADn Arrow

NUDNudging

BHDBypass Hall Door

DOOR/GATEto sheet 2

SAFETY OKAYto sheet 2

Door OpenCut-out

Freq Drive Spd 0to terminal TB1-21, sheet 1



Step-HiRedundantSafety brd

203

CDoor Close

ODoor Open

BCDBypass Car Door

BKZBrake Aux

DOLDOOR OPEN LIMIT

BM

BrakeMonitor Sw.

Brake Pickedsee

sh.2A

to Fuse F11S, Sheet 1

SR

100

RS

RS

SRBHD

SRBCD

SR200

OCOOC

200

OCC

OCNUD

SWDF2

SWDF1

to SafeRelay brd.



to SwCont brd.SW

SR

RS


Start Permission ckt

UP S/D LIMITto sheet 2

DOWN S/D LIMITto sheet 2

Auto /InspInsp sw., to sheet 2

INSPECTION UPIU, to sheet 2

INSPECTION DOWNID, to sheet 2

IU

ID

USL

DSL

120VAC INPUT

MOD #4

A8

B1

IC693MDL240ECOM

A2

A1

A7

A6

A5

A4

A3

B8

B7

B6

B5

B4

B3

B2

00200

120VAC 120VAC

00 200

POSITION BIN1to Display Xmitter


00

file:


Date: 19Sep’09

6

Description:

Binary PI, FIRE HALL Page:

HA6200

DOBDOOR OPEN

DCBDOORCLOSE

200

RELAY OUTPUT

MOD #3

A8

B1

IC693MDL940COM1

A2

A1

A7

A6

A5

A4

A3

B8

B7

B6

B5

B4

B3

B2

COM2

COM3

mo

BIN1

BIN2


BIN4

EEELECTRONIC EDGE

FC1

FC2

HOLDCAR FIREKEYED SW (no wire)

OFF

ON

CALL CANCEL

1C1C

2C2C

3C3C

4C4C

5C5C

6C6C

1C

2C

3C

4C

5C

R5.6k,1w

D+

LEDtype light+

R5.6k,1w

D+

LEDtype light+

R5.6k,1w

D+

LEDtype light+

R5.6k,1w

D+

LEDtype light+

R5.6k,1w

D+

LEDtype light+

R5.6k,1w

D+

LEDtype light+

6C

201

201to Fuse F9S, sheet

Parts mounted on each P.B

Freq Drive, Reset Drive to terminal TB1-18, sheet 1

Freq Drive, Rate Changeto terminal TB1-20, sheet 1

N

C.E. Electronics Display Driver

Floor Common

Arrow Common

L120Vac

J1

J5

00203

203

BIN1

DA

BIN2BIN4

UABIN8

FHOFF

ON

HALL FIRE KEYED SW.

(NYC only)

to SwCont brd.SW

HALL CALL CUT-OUTSW

HC2SW

HC1

203

to Fuse F11S, sheet

1

CULCar UpLantern

CDLCar DownLantern

GONG

120VAC INPUT

MOD #6

A8

B1

IC693MDL240ECOM

A2

A1

A7

A6

A5

A4

A3

B8

B7

B6

B5

B4

B3

B2

00202

120VAC 120VAC

00 200

1H1H

3H3H

4H4H

5H5H

6H6H

to Fuse F10S, sheet 1

00

file:


Date: 19Sep’09

7

Description:

HALL & CAR CALLS Page:

HA7200

200

Denotes PCB terminal

RELAY OUTPUT

MOD #5

A8

B1

IC693MDL940COM1

A2

A1

A7

A6

A5

A4

A3

B8

B7

B6

B5

B4

B3

B2

COM2

COM3

COM4

1H

3H

4H

5H

6H

R5.6k,1w

D+

LEDtype light+

R5.6k,1w

D+

LEDtype light+

R5.6k,1w

D+

LEDtype light+

203

202

R5.6k,1w

D+

Parts mounted on each P.BLED

type light+

R5.6k,1w

D+

LEDtype light+

202Ato Fuse F15, sheet 1

P.B. floor wireLight common

P.B. common

Typical Push Button

Note: black dot

201to Fuse F9S, sheet

Parts mounted on each P.B

2H2H2HR5.6k,1w

D+

LEDtype light+

PAGE 8


Magnetek HPV 600 (Close-Loop), Size Selection File: HPVsize10Imp.doc Motor Data:

Manufacture: Imperial Electric HP: 10 RPM: 1165 Volts: 208 Amps: 29.6 Base upon the requirements that the drive be able to handle 200% of full load current, the 7.5kw size drive HPV600-2035 should be used for this application. 2.00 (%) x 29.6 amps (motor rating) = 59.2 amps peak

Current Ratings North American

Voltage Class

Rated HP

Rated kW

Continuous Output General Purpose Current Rating

Continuous Output

Elevator Duty Cycle

Current Rating

150% Output Current

For 60 Sec

200%

MaximumOutput Current

For 5 Sec

Cube Size*

Model Number** 10 7.5 18 A 20.8 A 27 A 36 A B HPV600-4018-xxxx-xx 15 11 24 A 27.8 A 36 A 48 A B HPV600-4024-xxxx-xx 20 15 34 A 39.44 A 51 A 68 A C HPV600-4034-xxxx-xx

380V

to 480V 25 18 39 A 45.2 A 58.5 A 78 A C HPV600-4039-xxxx-xx

7.5 5.5 28 A 34.4 A 42 A 56 A A HPV600-2028-xxxx-xx 10 7.5 35 A 40.6 A 52.5 A 70 A B HPV600-2035-xxxx-xx 15 11 47 A 54.5 A 70.5 A 94 A B HPV600-2047-xxxx-xx

200V

to 240V 20 15 60 A 69.6 A 90 A 120 A C HPV600-2060-xxxx-xx

• All ratings at 60/50hz, 10kHz carrier frequency and based on a geared elevator application • Standard: CSA

Note: The above chart is from page 4 of the MAGNETEK: HPV 600 AC Elevator Drive Technical Manual

file:


Date: 25Sep’09

9

Description:

Car and Cab Wiring Page:

HAF1200

L10D

L20

WORK LIGHT

00

201

1C

2C

Car Pushbuttons

Car Station

EMP7

BL

ALARM P.B.

Battery

Emergency Power for Car Lights

L10A L20

EMP7 EMP8

Cab Lights

Alarm P.B.BL

Car AlarmPit Alarm

Outside Alarm

Emergency Power for Car Lights

STOP SWITCHCS5

CS4

EMP7

BLALARM

00

Door Open

DOB

Door Close

DCB

203

FLFire Light

BUZFire BuzzerPassing Signal


P.B. common

Typical Push Button

Note: black dot

3C3C

R5.6k,1w

D+

LEDtype light+

2C

R5.6k,1w

D+

LEDtype light+

1C

R5.6k,1w

D+

LEDtype light+

Car Digital PICE1

CE2

CE3

EE

Electronic Edge 00

DF1

DA1

DA2

NR

GA

L ty

pe-M

OD

PM

Doo

r Ope

rato

r

Door Operator

CD2

CD1Car Door Contacts

Contact in operator

Contact on header

D5

D6

DOL

Door Open Limit 200

Top-Car Inspection

UP

TCA

IU

ID

100

DNSafety (½)

CS3

STOP SWITCH

INSP

AUTOInspection Sw. (½)

CS4INSP

AUTOInspection Sw (½)

Safety (½)

CS3

EmergencyExit Sw.

CS2

BL

EMP7

Alarm P.B. CS2

Car Safety Plank Sw.

CS1

EMP8

BL

Car Alarm

DCL

TOC

OFF

ONHOLD

FC2

FC1

00CAR FIRE SERVICE

CALL CANCEL

AutoInsp

INS

ICAInspection key switch

INC

Binary IP 1 IP1

Binary IP 2 IP2

Binary IP 4 IP4

200IP8300+ Leveling Unit

FIP

00120Vac supply

HC1+

HC2-

HC2+

HC1-2 shielded twisted pairs

LEVEL UP UL

LEVEL DN DL

DOOR ZONE DZ

CULCar UpLantern

CDLCar DownLantern

GONG

203

Car Arrival Lantern

file:


Date: 25Sep’09

10

Description: SHAFTWAY / MOTOR ROOM WIRING

Simplex Operation Page:

HAF2200

Main LineL1

L2

L3

OFFON

FH

00Hall Fire Service

PIT SWITCHGV4

GV3

L10D

L20

Pit Work Light

T1

T2

T3

HOISTMOTOR

Hoist Motor

FL

203


P.B. common

Typical Push Button

Note: black dot

Hall Digital PICE1

CE2

CE3

GV2GOVERNOR SW.

GV1Governor

USLUP S/D LIMIT

CSL

UNLUP NORMAL LIMIT

CNL

FL2TOP FINAL LIMIT

FL1

FL3BOTTOM FINAL LIMIT

FL2

DNLDN NORMAL LIMIT

CNL

CSLDN S/D LIMIT

DSL

Shaft-way Limits

Pit Switch

Brake

ENCODER

A+, A-, B+, B-, 5 +, COM & shield

Encoder

EMP8

BL

Pit Alarm

00

202

1H

2H

Hall Pushbuttons

3H3H

R5.6k,1w

D+

LEDtype light+

2H

R5.6k,1w

D+

LEDtype light+

1H

R5.6k,1w

D+

LEDtype light+

202A

B1 B2

BMBRAKE CONTACT

100

Rope GripperRGB RGC

GV3

Gripper Picked

GV2

HD5

HD4

DOOR LOCKS

Door Locks

file:


Date: 19Sep’09

11

Description:

WIRE LAYOUT Page:

HF3200

CONTROLLERMAIN LINE

3-#*

GV2GV1 GOVSW 2

GOVENOR SW.

3

CAB STATIONCAR P.I. DIGITAL

CAR CALLS

9

CAR WIRING

6

6

2

2

T1

T2

T3

HOISTMOTOR

2-#142-#18

8BOTTOM LIMITS & PIT SW.

9HALL PUSHBUTTONS

4 HALL FIRE SERVICE

L1, L2, L3

T1,T2,T3100, BM, B1, B2

GV1, GV2

TCA, 100, IU, ID, CS3, CS4

CS1, CS2

CS2, CS3

IP1, IP2, IP4, UL, UL, DZ, 200, FIP, 00

Bottom Final: FL2, FL3Slowdown’s: CSL, DSL

Normal’s: CNL, DNLPit Switch: GV3, GV4

202, 202A, 00, 1H – 6H

00, FH, 203, FL

00, 201, 1C, 2C, 3C, 4C, 5C, 6C

6 TOP LIMITSTop Final: FL1, FL2

Slowdown’s: CSL, USL Normal’s: CNL, UNL

MOTOR/BRAKE

ENCODERA+, A-, B+, B-, Z+, Z-5+, COM

L1

L2

L3

3 pairs w/ shield

8

7 200, DOL, DCL, CD1, CD2, 00, EE

FC1,FC2, CS4, CS5,203, FL, BUZ, DOB, DCB

STOP SW, FIRE SV, BUZZER DOOR P.B. 9

2

2

2

IP8300+ LEVELING

DOOR OPERATOR

TOP OF CAR INSP STATION

SAFETY PLANK SW.

EMER. EXIT SW.

DOOR LIMIT, GATE, EECar Alarm

Pit Alarm

Outside Alarm

2-#L10A, L20CAR LIGHTS,

EMERGENCY PWR.PACKAGE

REMOTE MONITORINGEthernet Remote MonitoringCE1, CE2, CE3

3

HALL P.I.’s DIGITAL

CE1, CE2, CE3

7200,00,UA,DA, BIN1,BIN2,BIN4

Digital Transmitter

3

DF1, DA1, DA2, D5, D6, NR

2 shielded pairs, HC1+/-, HC2+/-

Rope GripperRGB RGC

GV3

Gripper Picked

GV24

RGB,RGC, GV2, GV3

BRAKE COILB1 B2

BMBRAKE CONTACT

100

3-#....2-#142-#18

3ICA, INC, INSInsp. sw.

2HD4, HD5 Door Locks

3Car Arrival Lantern 203, CUL,CDL

file:


Date: 22Jul’09

12

Description:

Redundant Safety Board Page:

RedundantSafetyH

00

RX

D

TXDPLC

HC

2

HC

1

24Vdc Power from car PLC Fuse-F14S

24D00

GND

PWR

P7

Comm to PLC2 – pairs twistedP

10

RX+RX-TX-TX+Shield

Comm to Remon board2 – pairs twistedP

9

RX+RX-TX-TX+ShieldR

XD

TXDREMON

HC1+Hole Count 1 & 22 shielded twisted pair

HC1-HC2+HC2-GND Shield

P8In

put

Hole Counter

RG1RG2RG3RG4

Rope Gripper 1Rope Gripper 2Rope Gripper 3Rope Gripper 4

SL Step-Lo.. ..

SH Step-Hi

Out

put

RG1*RG2*RG3*RG4*SL*

P7

..

100

Force-Guided relay

SW to SwCont brd.

Note:

Rev: 24Jan’10

FAULTSTATUS

LCD

ENTER

MODE

DOWN

UP

GV2GV3FL2

UNLDNL

TOCINC

CS3

P2

CS2GV4

FL3

GovenorRope Gripper

Top final

Up Normal Down Normal

Top-Car InspIn-Car Insp

Emer ExitPlank Switch

Pit Switch

Bottom final

USLUp S/D limit

DSLDn S/D limit

ACCAccess InspHDBCDB

Hall Door Bypass pole #2Car Door Bypass pole #2

Input

200

Bypass car door

Bypass hoistway #2

#2

CWTMOLFOKFDT

C’w’t DisplacementMotor Overload

Freq Drive OkayF. D. Regen temp.

DCLDoor Close limitMRKMotor Room Smoke

HWKHoistway SmokeOSKOther SmokeMSKMain Smoke

P3P

4Input

Input

Common 00

** (EXT)** (PKS)** (PIT)

DOVDoor OverloadRPRReverse Phase

Start Permission

ULUp LevelDLDn LevelIP1Binary PI1IP2.IP4Binary IP4IP8Binary IP8

IP16Binary IP16

P5Input

STR

Binary IP2

FSBSB

Fire Stop Sw. BypTest safety relays

FDFDC 100

Frequency Drive

FSB*

FDA1 A2

SH*

..

120Vac common

00

P14

Out

put

(Optional)(Optional)(Optional)

CS4.CS5

Top-Car Stop Sw

CD2In-Car Stop Sw

HD5Car Door Sw

Common 00

Primary Locks(sh 2)(sh 2A)

(sh 2A)(sh 2)

(sh 2)

HD2

Hall Door Locks

(sh 2A)

….

….….…..….….….…...….….….….…..….

P6

Input

…..

….

Common 00

(sh 2)

(sh 2A)

IP unit / Hole Counter

Door CloseLimit

200

SWHDB

SWCDB

*

(Optional) Primary Locks HD2HD1

Frequency Drive FOK, sh 1 FOK200 53 52Freq. Drv. Regen temperature FDT, sh 1 FDT200

SB*

…... Outputs …...

…… Inputs .…..

P1

Input

P1 P6

P7

P14

Redundant Safety Board

…… Inputs .…..

Out

puts

Part Description PartsSimplex10hp.doc

RELAYS

Name Function Sheet Relay Type Part Number BAC Bottom Access Insp 5 Safety Relay Altech 085611.48/2496L1/61 110vdc BK1 Brake 1 2 Contactor 3RT1017-1AM22 BK2 Brake 2 2 Contactor 3RT1026-1AM20 BKC Brake Cooling 2A 4 Pole Altech 085611.48/2496L1/61 110vdc BKZ Brake Aux. 5 Safety Relay C Close 6 3PDT KUP-14A35120V CD Car Door switch 2 Safety Relay Altech 085611.48/2496L1/61 110vdc CDB Car Door Bypass 5 Safety Relay Altech 085611.48/2496L1/61 110vdc CS Car Safety circuit 2 Safety Relay Altech 085611.48/2496L1/61 110vdc D Down Motion 2 Safety Relay Altech 085611.48/2496L1/61 110vdc FL Final Limits 2 Safety Relay Altech 085611.48/2496L1/61 110vdc FSB Fire Stop Bypass 6 Safety Relay Altech 085611.48/2496L1/61 110vdc GS Gate switch 2 Safety Relay Altech 085611.48/2496L1/61 110vdc GV Gov, Pit sw. 2 Safety Relay Altech 085611.48/2496L1/61 110vdc HD Hall Door Locks 2 4PDT,120Vac Altech 085611.48/2496L1/61 110vdc HDB Hall Door Bypass 5 Safety Relay Altech 085611.48/2496L1/61 110vdc NUD Nudging 6 3PDT,120Vac KUP-14A35120V O Open 6 3PDT,120Vac KUP-14A35120V P Potential 2 Contactor 3RT1034-1AM20 FD Frequency Drive 1 Contactor 3RT1034-1AK60 RPR Reverse Phase 1 Special PLR240A SPA Stop Time 2 Safety Relay Altech 085611.48/2496L1/61 110vdc TAC Top Access insp 5 Safety Relay Altech 085611.48/2496L1/61 110vdc U Up Motion 2 Safety Relay Altech 085611.48/2496L1/61 110vdc

FUSES

Name Function Sheet Fuse Size Type Part Number CB1 208Vac Air Conditioner 1 15 amp 15 circuit-breaker F1 208V AC supply 1 6 amp Midget 6AMP 250V OTMG6 F2 208V AC supply 1 6 amp Midget 6AMP 250V OTMG6 F3 208V AC supply 1 6 amp Midget 6AMP 250V OTMG6 F4 Door Operator supply 1 3 amp Midget 3AMP 250V OTMG3 F5 Door Operator supply 1 3 amp Midget 3AMP 250V OTMG3 F6 Brake supply 1 3 amp Midget 3AMP 250V OTMG3 F7 Brake supply 1 3 amp Midget 3AMP 250V OTMG3 F11 Rope Gripper 1 10 amp Midget F9S Car Ack Lights 1 1 amp Midget 1AMP 250V OTMG1 F10S Hall Ack Lights 1 1 amp Midget 1AMP 250V OTMG1 F11S Lantern, buzzer 1 1 amp Midget 1AMP 250V OTMG1 F12S PLC supply 1 1 amp Midget 1AMP 250V OTMG1 F13S Control relays 1 3 amp Midget 3AMP 250V OTMG1 F14S Fault monitor, Display 1 1 amp Midget 1AMP 250V OTMG1 F15S Lobby Call Ack 1 1 amp Midget 1AMP 250V OTMG1 FL1 Car lights, Emer. Lights 1 10 amp Midget 10AMP 250V OTMG10 FL2 spare 1 Midget FL4 Work lights 1 10 amp Midget 10AMP 250V OTMG10 FIP IP8300+ power supply 1 3 amp Midget 3AMP 250V OTMG3

Page 13

MISCELLANEOUS

Qnty Name Function Sheet Part Number 1 FREQ Frequency Drive 1 HVP 600 2035 1 FREQH2 Relay PC board 1,2 FREQH2.PCB 2 Mod 1,3,5 Output Modules, Relay, 2 amp 6, 7 IC693MDL940 3 Mod 2,4,6 Inputs Modules, 120Vac 5,6,7 IC693MDL240 4 MOV”s Movistors, 275Vac 1 ERZ-V14D391 1 OL Hoist Motor overload 1 3RU1146 4JB0 1 OLD Door Motor overload 1 SIEMENS 48DA-18AA4 1 OLD Door Motor overload Heater 1 SIEMENS #E11 1 PLC GE-90-30, 10 slot chassis 1 IC693CPU323 1 RB1 Resistor 3 50 ohms, 100 watts 1 RB2 Resistor 3 1.5k ohms, 50 watts 2 RECT1 Full Wave Rectifiers 1 RS807V04 4 REGEN Resistor 1 20 ohms, 275 watts 1 REMONE Remote monitoring PC board LCD.doc REMONE.PCB 1 RS485 Cable for PLC to REMONE LCD.doc 4ft. cable, 15 pin M/F 1 TRANS Transformer, 208/120, 750VA 1

Page 13A

WIRE SIZE for AC HOIST MOTORS

file:acmtr.doc

A. C. Hoist Motor Number of Wires & Wire Size

HP Volts AC

Amps AC

Main Line L1,L2,L3

H. Motor T1,T2,T3

Brake Ground

5 208v 17.5a 3 - #10's 3 - #10's 3 - #14's 1 - #10

7.5 208v 25.3a 3 - #8's 3 - #8's 3 - #14's 1 - #10

10 208v 32.2a 3 - #8's 3 - #8's 3 - #14's 1 - #10

12.5 208v 40a 3 - #8's 3 - #8's 3 - #14's 1 - #8

15 208v 48.3a 3 - #6's 3 - #6's 3 - #14's 1 - #8

20 208v 62.1a 3 - #4's 3 - #4's 3 - #14's 1 - #8

25 208v 78.2a 3 - #3's 3 - #3's 3 - #14's 1 - #6

30 208v 92a 3 - #2's 3 - #2's 3 - #14's 1 - #6

40 208v 120a 3 - #0's 3 - #0's 3 - #14's 1 - #4

PAGE 14

PAGE 15


Magnetek HPV 600 (Close-Loop) File:HVP10hp150Imp.doc Parameter New Description A1 Contract Car Speed 150 fpm High speed Contract Motor RPM 1165 rpm A2 (slowdown e.g.: a value of 1 is a very long slowdown and a value of 8 is very rapid slowdown) Accel Rate 0 2.5 Acceleration Decel Rate 0 2.5 Deceleration Accel Jerk In 0 5 Initial start Accel Jerk Out 0 5 Accel end rounding Decel Jerk In 0 5 Initial slowdown Decel Jerk Out 0 5 Final rounding on decel Decel Rate 1 7.99 Final stop Decel Jerk in 1 7.99 Final stop Decel Jerk out 1 7.99 Final stop A3 Speed cmd 1 150 fpm High speed Speed cmd 2 35 fpm Out of zone & Inspection low speed Speed cmd 4 8 fpm Leveling speed Speed cmd 5 75 fpm Inspection high speed A4 Input L-L volts 208 volt A5 Motor ID 6 Number of poles Rated Motor power 10 hp Horse Power Rated Motor volts 208 v Rated Motor current 29.6 amp Motor Poles 6 Rated Motor speed 1165 rpm C2 Logic input 1 Drive enable Logic input 2 Run up Logic input 3 Fault reset Logic input 4 Run down Logic input 5 S-Curve sel 0 Logic input 6 Step ref b0 Logic input 7 Step ref b1 Logic input 8 Step ref b2 Relay Coil 2 Speed Regulator Release

file:

CLADDAGH ELECTRONICS,LTD.

Date: 19Sep’09

16

Description: IP8300-PLUS w/ Hole Counting & Binary

Position Page:

IP2003A06

Sensors / Magnets w/ Shaded area are South Pole

1st Floor

Row

2

Row

3

center

---------------- TARGETS ---------------

----------- SENSORS -----------

Material:

…. Targets: UL, DL & DZ

…. Targets: P1, P2 & P4

Job Address:

Mount Relay BoxOn Top of Kindoff

Mount Under Crosshead

Note:All Sensors / Magnets are North Pole except

UL2 ¾"

2 ¾" DL

Note 1: When UL & DL are on

Leveling target, the car is level.

DP1 & DP2 are optical hole counters

6"

Row

4

DZ

Row

5

Row

1

P41 ½"

1 ½" P2

4 ½" P1

…. Targets: P1 & P2 or P2 & P4 6"

3"

Note 2: If you have a GAL MOVFR door operator, DO NOT RUN LEVELING

UNIT WIRING in the SAME PIPING or TRAVELER or CABLE

Leveling

Binary

Position

P13"3"

…. Feet of 3" Steel Tape

…. Tape Bracket

…. Rail Bracket

…. Mounting Bracket

P2,P46"

DP1

DP2

Terminals X1 & X2 are for 120Vac supply

HC1+

HC1-

HC2+

HC2-

Twisted pair

Hole Counter #1

Twisted pair

Hole Counter #2

HC2+

HC1+

HC2-

shield

Top of Car to Motor Room

HC1-

Ground at controller side

only

5th Floor

P13"

P43"

3"

4th FloorP43"

3"

3rd Floor P1,P26"

2nd FloorP23"

6th Floor

3"

X1, FIP

X2, 00120Vac supply

DL.

DZ1, DZ.

UL.

P4, IP4.

P1, IP1.

P2, IP2.

CM, 200

file:


Date: 27Jun’09

17

Description:

Page:

RemonCarSim

EthernetCable

ENTER

MODE

DOWN

UP

MCU1P1

LCD

RUN

RST

PWR

TXD

RXD

POT24Vdc Power from PLC Fuse F14S

24D00

GND

Fuse F8SFuse F1SFuse F2SFuse F3S

Term. 200Term. FL1Term. GV1Term. CS1

2345

Fuse F13S Term. 100 1

Fuse F4S Term. HD1 6Fuse F5S Term. CD1 7Fuse F6S Term. CNL 8

Fuse F9SReverse Phase

Fuse F11S

Term. 201RPR 8Term. 203

2345

Fuse F7S Term. CSL 1

678

00

L1A, L2A, L3A208Vac, 3ph

‘A’ car

120Vac Inputs120Vac Inputs Voltage Monitor

To PLC RS-485DB15 Cable M/F

RXRXTXTXGRD

TX

RX

Remote Monitor / Ethernet

Remote Monitoring board including Trip Counter & Line Voltage monitoring

Fuse F10S Term. 202

Fuse F15S Term. 202A

file:


Date: 26Jun’09

18

Description:

System: Ethernet/WLAN/LAN/PC Page:

RemonOverview

Duplex

Car ‘A’Car ‘B’

Group

Ethernet

Ethernet toWireless

TCP/IP unique addressWLAN

Wireless Local Area Network

Building # ...

Duplex


Group

Ethernet

Ethernet toWireless

TCP/IP unique address

Building # ...

Duplex


Group

Ethernet

Ethernet toWireless


Building # ...

Simplex

elevator

Ethernet

Ethernet toWireless


Building # ...

Simplex

elevator

Ethernet

Ethernet toWireless


Building # ...

Simplex

elevator

Ethernet

Ethernet toWireless


Building # ...

GatewayTCP/IP unique address

NYCHA Houses, with Duplex elevators

NYCHA Houses, with Simplex elevators

PC Monitoring Station

TCP/IP unique addressServer/Router

Remote Monitoring Site # 1 of 4

PC Monitoring Station

TCP/IP unique addressServer/Router

LAN

Loca

l Are

a N

etw

ork

Example Monitoring System

GatewayTCP/IP unique address

LANLocal Area Network




Management Office

Management Office

Ethernet

Ethernet

WLANWireless Local Area Network

file:


Date: 16Jun’08

19

Description:

Model Discription Page:

ModelDiscription

Drive Model Number Ref: HPV 600 manual, specifications, page 6

The HPV 600 nameplate contains the model number, which provides complete identification of the drive.

HPV 600Drive model

Input voltage2 = 230 volts4 = 460/400 volts

Continuous output current

Option #1

Software programControl board1,2 = fixed terminal blocks

(North America) 3 = fixed terminal blocks

(European)

Control boardE = elevator operatorN = no operator0 = no encoder option card

(open-loop)R = incremental encoder card

(closed-loop)Option #20 = no option card2 = RS-422 and analog output card4 = RS-422 card8 = RS-485 card

Documents

Controller Drawings and Wiring Guide - MEWAmewanyc.com/wp-content/uploads/2013/11/Manhattanville6F.pdf · Controller Drawings and Wiring Guide. Manhattanville Houses, Project: EV4018777