Embed Size (px)
Citation preview
Wireless Energy
Contactless energy transferWith BEECHARGE Wireless Energy
AUTOMATION
LABORATORY +OFFICE
MODULAR SYSTEMS
TRANSPORT +STORAGE
WORKSHOP
EQUIPMENT
ASSEMBLY
STATIONS
VISUALIZATION + INFORMATION
SYSTEMS
BEEFLEXIBLE.
INTRALOGISTICSCONTACTLESS
CHARGING
ContaCtless energy transfer quite simple. BEECHARGE offers an enormous radius of action in the field of energy supply systems. It enables contactless loading at a distance of up to 40 mm, ideal for automated guided vehicles and mobile robotic solutions.
Advantages of the system include faster commissioning, less maintenance, error-tolerant positioning accuracy, no wear and tear and faster layout changes.
1 | Wireless energy
BEECHA
RGE
Wireless poWer transfer opens you a
Wireless Power Transfer System for Charging
1Wireless Energy
2Wireless Energy
Robust to mis-alignment
Even if coil gap shifts, a preset level of electric power is stably supplied with high efficiency
Easy installation and Relocation
Flexible support not only for initial setup, but also for production line updates
Max. 40 mm stable charging
Wireless energy | 2BEECH
ARG
E
future World of fully automated faCtories. Automated Guided Vehicles (AGV) and mobile robotics solutions
3Wireless Energy
Large capacity lineup for rapid charging
Charge parameters can be freely set, and the unit supports rapid-charging power storage devices
4Wireless Energy
Maintenance-free contactless charging solution
No wear due to mechanical contact
BeeCHarge – Wireless energy Contactless power transmission enables highly efficient, constant AGV operation
over 24 hours.
Keyfacts
● Contactless charging
● Fault-tolerant positioning accuracy
● Full automation without manual intervention
● Improved security
● Creation of maintenance-free working environments
● Space saving
● Easy connection (to an existing driverless vehicle system)
● Stable energy transmission with variable coil spacing
● Independent of the energy storage device and energy storage manufacturer used
● Simple integration, Plug & Play
Wireless Energy
Wireless energy | 4 BEECH
ARG
E
BEECHARGE – Wireless Energy
Power transmitting unit & Power transmitting coil unit
Charge power up to the next point
Charge power up to the next point
5 | Wireless energy
BEECHA
RGE Power
Receiving Side (Set to AGV)
Configuration and usage BEECHARGE System consists of 4 units.
Power Transmitting Side Set at AGV stop positions.
Wireless Power Transfer
Power storage devices, battery or others
Easy to mount on general-purpose AGVs Use immediately by attaching the power receiving set to the AGV and installing the power transmitting set at the AGV stop position on the production line.
Opportunity power charge without stopping production lineIn the past, it was necessary to wait until batteries ran out and then charge for long periods of time, but now it is possible to operate AGVs 24 hours a day with opportunity charging to compensate of single power cycles in a short time. Benefits of UsingWith BEECHARGE, it is possible to fully automate battery charging operations that have thus far required manual work, improving productivity and reducing manual charging and waiting costs.
Wireless power transfer makes it easy to operate AGVs 24 hours a day.
Power receiving unit & Power receiving coil unit
1 Power transmitting unitConverts commercial frequencies (50/60Hz)
to high frequency (85kHz).
2 Power transmitting coil unitConverts electrical energy
to magnetic energy.
3 Power receiving coil unit
Converts magnetic energy to electrical
energy.
4 Power receiving unit
85 kHz power is rectified to charge
power storage device.
43 2
1
Wireless energy | 6 BEECH
ARG
E
Robust to mis-alignment1
Wireless Energy
Constant current is supplied when distance between power receiving and the power transmitting coil is 20 to 40 mm and stable charging is possible even if AGV stop position is shifted.
Distance between power receiving
and power transmitting coil:
Max. 40 mm
Even move forward or backward
when AGV stops,
can accept ± 10 mm
Even if coil gap shifts, a present level of electric power is stably supplied with high efficiency
40 mm
Coil Gap Distance (mm)
Charging current (A)
60 A
30 A
60 A 60 A 60 A
30 A 30 A 30 A
20 mm 30 mm 40 mm
BEECHARGE Core (exemplary)
BEECHARGE Slim (exemplary)
50 mm 60 mm
BeeWaTec specified range
Stable charging, even when AGV stop position is shifted
Even if there is some misalignment, charging current will not change Coil gap distance and charging current
20 A 20 A 20 A BEECHARGE Mini (exemplary)20 A
± 10 mm
7 | Wireless energy
BEECHA
RGE
Easy installation and relocation2
Wireless Energy
Flexible support not only for initial setup, but also for production line updates.
Easy installation on various types of AGVs including under-cart AGVS
Select from a lineup according to the sizes of AGV and power storage device
BEECHARGE Core BEECHARGE Core
Power Transmitting Side
Power transmitting set installed in the production line
Power Receiving Side
Power receiving set installed on AGV
Opportunity wireless charging at temporary stop positions such as loading and unloading points on production line
BEECHARGE Slim BEECHARGE Slim
10 seconds
20 seconds
60 seconds
10 A charging
Wireless energy | 8 BEECH
ARG
E
BEECHARGE can also be used in conjunction with energy storage devices such as lead gel, lead acid, etc! These energy storage systems are significantly slower and require longer downtimes for automated guided vehicles.
Large capacity lineup for rapid charging3
Wireless Energy
Charge parameters can be freely set, and the unit supports rapid-charging power storage devices
When connecting a lithium-ion battery (LiB), capacitor unit (cap), etc. enables quick charging.
Compare required charge time and AGV stop time (exemplary presentation)
MediumFast
Slow
When using LiB/Cap Unit
When using a lead-acid battery (exemplary presentation)
30 A charging (BEECHARGE Slim)60 A charging (BEECHARGE Core)
When using LiB/Cap Unit
9 | Wireless energy
BEECHA
RGE
BEECHARGE Maintenance Tool (Parameter Setting Software)
When changing line layout, AGV operation method, or battery, it is possible for customers to change charging parameters such as charging current and full-charge voltage by themselves.
PC Power receiving unit Battery
Wireless energy | 10 BEECH
ARG
E
Frequently Asked Questions
1. What happens if someone puts their hands between the power transmitting and receiving coils during charging? There are no exposed metal contact surfaces as there are on conventional chargers, so electric shock will not occureven if someone puts their hands between or touch it by any chance. When the product is used within the specifiedrange, it is less than the standard values stipulated by the Japanese Guidelines for Protection from Radio Waves and he international standards of ICNIRP (International Commission on Non-Ionzing Radiaction Protection)
2. I have heard that batteries‘ life is shortened by frequently charging them for short periods of time. Is this true? For both lead-acid batteries and LiB batteries, lifespan ist extended by frequently charging for short periods and not letting them discharge too much.
3. Do radio frequencies during wireless power transfer interfere with RFID, communications equipment, etc.? While this product runs at a fundamental wave, 85 kHz, RFID and communication devices normally use the MHz band, so they do not interfere with each other because their frequency bands are significantly different.
11 | Wireless energy
BEECHA
RGE
Data sheet
Precaution for Use
• Use this system in places where not contacted by water.
• Use this system in places where not exposed to direct sunlight.
• Do not place metallic objects between the power transmitting and receiving coils.
• Use the systems as a complete set. (This product cannot be combined with wireless power transfer systems of other manufacture.)
• Permission is required for installation because this equipment uses high frequencies (when installed in Japan).
Specifications
BeeCHArge Core BeeCHArge slim BeeCHArge slim (30A continuous) BeeCHArge Mini
Common to all units
Distance beetween the power transmitting and power receiving coil units
30 mm ± 10 mm Charging current does not change even if the distance changes 30 mm ± 10 mm Charging current does not change even if the distance changes
AGV stop position misalignment allowable range (In the travelling direction)
Charging current does not change even if the position deviates by ± 10 mm Charging current does not change even if the position deviates by ± 10 mm
Operating temperature range 0 – 40 °C 0 – 40 °C
Operating humidity range 20 – 80 % (No dew condensation) 20 – 80 % (No dew condensation)
Storage temperature range -20 – 55 °C -20 – 55 °C
Storage humidity range 20 – 80 % (No dew condensation) 20 – 80 % (No dew condensation)
Recommended maintenance cycle 7 years (Aluminium electrolytic capacitor, fan, semiconductor parts) 7 years (Aluminium electrolytic capacitor, fan, semiconductor parts)
Power transmitting
unit
Number of phases 3 phases Single-phases
Rated input frequency 50/60 Hz 50/60 Hz
Rated input voltage 200/220 V±10 % 200/220 V±10 %
Rated input power 4.1 kW 2.0 kW 1.2 kW
Required power supply capacity 4.6 VA 2.3 kVA 1.4 kVA
Weight Approx. 7.5 kg Approx. 5 kg
External dimesions (WxDxH) (Exluding protursions) 343 x 421 x 130 mm 340 x 230 x 140 mm
Power transmitting
coil unit
Weight Approx. 3 kg Approx. 2.8 kg Approx. 3.6 kg Approx. 2 kg
External dimesions (WxDxH) (Exluding protursions)
290 x 66 x 396 mm 380 x 38 x 150 mm 170 x 45 x 135 mm
Power receiving
unit
Maximum charging voltage 60 V 30 V
Maximum current (when charging for a short time) 60 A 30 A 20 A
Maximum current (continuous charing) 30 A 15 A 30 A
Weight Approx. 4 kg Approx. 2.5 kg Approx. 2 kg
External dimesions (WxDxH) (Exluding protursions) 361 x 354 x 80 mm 355 x 183 x 50 mm 145 x 135 x 80 mm
Power receiving coil unit
Weight Approx. 3 kg Approx. 2.6 kg Approx. 3.1 kg Approx. 2 kg
External dimesions (WxDxH) (Exluding protursions) 290 x 66 x 396 mm 380 x 38 x 150 mm 170 x 45 x 100 mm
Configuration Power transmitting unit.....................1 unit Power transmitting unit.............................1 unit
Power transmitting coil unit(including 1m cable connecting to power transmitting unit).........................1 unit
Power transmitting coil unit (including 1m cable connecting to power transmitting unit).........................................1 unit
line up notes
Cable 1(2m optional cabel)
*1 m cable included as standard
1 Power transmitting unit
2 Power transmitting coil unit
Cable 2 3 Power receiving coil unit
4 Power receiving unit
Cable 3
Round terminals M6 (1 m, 2 m)
4 Power receiving unit
5 Battery
Round terminals M8 (1 m, 2 m)
D1 plug connector (1 m, 2 m)
SB50 connector (1 m)
Options Cable
Cable 1 Cable 2
Wireless energy | 12BEECH
ARG
E
Specifications
BeeCHArge Core BeeCHArge slim BeeCHArge slim (30A continuous) BeeCHArge Mini
Common to all units
Distance beetween the power transmitting and power receiving coil units
30 mm ± 10 mm Charging current does not change even if the distance changes 30 mm ± 10 mm Charging current does not change even if the distance changes
AGV stop position misalignment allowable range (In the travelling direction)
Charging current does not change even if the position deviates by ± 10 mm Charging current does not change even if the position deviates by ± 10 mm
Operating temperature range 0 – 40 °C 0 – 40 °C
Operating humidity range 20 – 80 % (No dew condensation) 20 – 80 % (No dew condensation)
Storage temperature range -20 – 55 °C -20 – 55 °C
Storage humidity range 20 – 80 % (No dew condensation) 20 – 80 % (No dew condensation)
Recommended maintenance cycle 7 years (Aluminium electrolytic capacitor, fan, semiconductor parts) 7 years (Aluminium electrolytic capacitor, fan, semiconductor parts)
Power transmitting
unit
Number of phases 3 phases Single-phases
Rated input frequency 50/60 Hz 50/60 Hz
Rated input voltage 200/220 V±10 % 200/220 V±10 %
Rated input power 4.1 kW 2.0 kW 1.2 kW
Required power supply capacity 4.6 VA 2.3 kVA 1.4 kVA
Weight Approx. 7.5 kg Approx. 5 kg
External dimesions (WxDxH) (Exluding protursions) 343 x 421 x 130 mm 340 x 230 x 140 mm
Power transmitting
coil unit
Weight Approx. 3 kg Approx. 2.8 kg Approx. 3.6 kg Approx. 2 kg
External dimesions (WxDxH) (Exluding protursions)
290 x 66 x 396 mm 380 x 38 x 150 mm 170 x 45 x 135 mm
Power receiving
unit
Maximum charging voltage 60 V 30 V
Maximum current (when charging for a short time) 60 A 30 A 20 A
Maximum current (continuous charing) 30 A 15 A 30 A
Weight Approx. 4 kg Approx. 2.5 kg Approx. 2 kg
External dimesions (WxDxH) (Exluding protursions) 361 x 354 x 80 mm 355 x 183 x 50 mm 145 x 135 x 80 mm
Power receiving coil unit
Weight Approx. 3 kg Approx. 2.6 kg Approx. 3.1 kg Approx. 2 kg
External dimesions (WxDxH) (Exluding protursions) 290 x 66 x 396 mm 380 x 38 x 150 mm 170 x 45 x 100 mm
BeeCHArge COre
Art. no. name
401434 Power Receiving Unit Core
401436 Power Receiving Coil Unit Core
501005 Power Receiving Side Core
401438 Power Transmitting Unit Core
401439 Power Transmitting Coil Unit Core
501006 Power Transmitting Side Core
108701 BeeCharge Core Transformer 400/200V
BeeCHArge sliM
Art. no. name
401440 Power Receiving Unit Slim
401441 Power Receiving Coil Unit Slim
501007 Power Receiving Side Slim
401442 Power Transmitting Unit Slim
401443 Power Transmitting Coil Unit Slim
501008 Power Transmitting Side Slim
132806 BeeCharge Slim Transformer 400/200V
BeeCHArge sliM continuous
Art. no. name
401444 Power Receiving Unit Slim-Continuous
401445 Power Receiving Coil Unit Slim-Continuous
501009 Power Receiving Side Slim-Continuous
401446 Power Transmitting Unit Slim-Continuous
401447 Power Transmitting Coil Unit Slim-Continuous
501010 Power Transmitting Side Slim-Continuous
132806 BeeCharge Slim Transformer 400/200V
Order code
Spac e for not e SSpac e for Not i c e
Spac e for Not i c e
Publisher and production:
BeeWaTec AG, Kunstmühlestrasse 16, DE-72793 PfullingenTel. 0049-7121-62 87 16-0, E-Mail: [email protected] date: JAN 2019 / Revision: -
General information:
We reserve the right to make technical changes, further developments, product changes and modifications without prior notice. We assume no liability for printing, writing or translation errors. The German version of the catalogue always takes precedence. The data provided in this catalogue is not binding and is subject to modification without notice.
Please refer to the BeeWaTec user manual for the application of relevant holding and extraction forces.
Proce
sses c
onnected w
ith fl
exibilit
y
All important addresses at a glance!
BeeWaTec webs i tew w w.B e e waT e c . d e
BeeWaTec d ig i t a l c a t a l oguew w w.B e e waT e c . d e / e c aTa l o g
BeeWaTec AG
Kunstmühlestraße 16 DE-72793 Pfullingen
Phone: +49 (0) 7121-62 87 16-0 Fax +49 (0) 7121-62 87 16-499
[email protected] www.beewatec.de
Austria
BeeWaTec GmbH Leopold-Böhm-Straße 10/D53 AT-1030 Wien
Phone: +43 (1) 890 00 58Fax +43 (1) 890 01 94
[email protected] www.beewatec.at Switzerland
BeeWaTec AG Schürstrasse 17 CH-6062 Wilen (Sarnen)
Phone: +41 (0) 62 891 00 00 Fax +41 (0) 62 891 00 32
Czech Republic / Slovakia
BeeWaTec s.r.o. Dřevařská 13 CZ-68001 Boskovice
Phone: +42 (0) 515-554 400 Fax +42 (0) 515-554 410
[email protected] www.beewatec.cz Poland
BeeWaTec Sp.z o.o. Ul. Strefowa 14 PL-58-200 Dzierżoniów
Phone: +48 (0) 74-661 8564
[email protected] www.beewatec.pl
Hungary
BeeWaTec Hungária Bt. Kiskörösi út 8 HU-6000 Kecskemét
Phone: +36 (0) 76-507-000 Fax +36 (0) 76-507-001
[email protected] www.beewatec.hu Romania
BeeWaTec EastTrade S.R.L Strada Linistei Nr. 2 RO-400398 Municipiul Cluj-Napoca
Phone: +40 (0) 74-826 46 78
[email protected] Baltics
BeeWaTec Baltics UAB Vieskeliuko g. 15 LT-47274 Kaunas, Lithuania
Phone: +370 695 11774
[email protected] www.beewatec.lt
