CONSTRUCTION MACHINERY SECTION, MILWAUKEE, Wr* dNSIN 53201 MANUFACraRERs, : Truck Mixers Building Mixers Pumps Puthperete Airport and Road Forms Road Pavers Spreaders Finishers Floats pray Cure Machinvs ubgrade planer:attd Tester

Slurry-Matic

Conveyors' Road Batch Pets Central Mix Plants Dry Batch Plants Automation Pulvi-Mixers Trav-L-P lants Pneumatic Cornpactors Steel Wheel Roflets Material Spreaders Concrete Breakers -REX Pactor

INDEX

BULLETIN 429-A

REXROL 3-5 OR 4-6 TON STEEL WHEEL ROLLER

Ser. No. HG-312, Up

Description

Air Cleaner Assembly - Previous to HG-462 Air Cleaner Assembly Eff. HG-462 Controls

Page No

1, 2, 3 9

Controls Assembly 11, 12 Turn Controls for Steering Valve 47, 48

Damage Claims 1B Drive Roll 30 Frame - Guards - Previous to HG-432 53, 54, 55 Frame - Guards - Eff. HG-432 0 57, 58, 59 Guide Roll - Yoke, King Pin 43, 44 Hydraulics

Hydraulic Circuit - Common - with and without Portability - Prev. to HG-462 . • • • 13, 14, 15 Hydraulic Circuit - Common - RR5 without Portability - Eff. HG-462 19, 20, 21 Hydraulic Circuit - Common - RR6 with Portability - Prev. to HG-462 17, 18 Hydraulic Circuit - Common -• RR6 with Portability - Eff. HG-462 23, 24, 25 Hydraulic Cylinder - Portability - Previous to HG-432 39, 40 Hydraulic Cylinder - Portability - Eff. HG-432 41, 42 Hydraulic Cylinder - Steering 50 Hydraulic Filter - Gresen 22 Hydraulic Motor - Sundstrand 16 Hydraulic Pump - Sundstrand 10 Hydraulic Pump - Steering 45, 46 Hydraulic Tank 22 Hydraulic Valve - Steering and Portability Cylinder 35, 36 Hydraulic Valve - Steering - Alternate - Previous to HG-462 49 Hydraulic Valve - Steering RR5 and RR6 Eff. HG-462 51, 52 Hydraulic Valve - Portability Cylinder - Previous to HG-432 38 Hydraulic Valve - Portability Cylinder --- Previous to HG-462 33 Hydraulic Valve - Portability Cylinder - Previous to HG-462 37 Hydraulic Valve - Portability Cylinder Eff. HG-462 35, 36

Instructions for Ordering Parts Instrument Console Intake and Exhaust - Previous to HG-462 Intake and Exhaust - Eff. HG-462

Optional Equipment Optional Gravity Feed Sprinkler System - Eff. HG-432 Optional Pump Feed Fog Spray System - Previous to HG-432 Optional Pump Feed Fog Spray System - Eff. HG-432 Optional Hourmeter Optional Lighting Diagram

Power Unit - Previous to HG-462 Power Unit - Eff. HG-462 Towing Attachment RR6 only Turn Control for Steering Valve - Previous to HG-462 Turn Control for Steering Valve - Eff. HG-462 Transmission Assembly Water Pump jabsco Wiring Diagram - Continental Engine

27,

1B 56

1, 2, 3 4

61, 62 63, 64 65, 66 47, 48

68

1, 2, 3 5, 6, 7 31, 32

47 48

28, 29 67 8

Relk CHAINISELT

p.iNiEci IN U.S.A.

A r 401 •

Always Give ild Nurither ot machine qz:n3i- t3

t'a LIMILMMarg.gitaMNWANizzait :NEMziffiaiMURIMANTmalla517.ffasakEME4xuaith=WSNOCUSEWSMINEEMEMBEOGEffaromannialW

INSTRUCTIONS FOR ORDERING PARTS

Order repair parts from Your Rex distributor. Specify quantity, part number and name of part. Do not order by reference number or state qua6tity wanted in terms of-sets or paizs.

Always give serial number of machine. This is very important. The serial number is stamped on manufacturers' plate which is attached to the frame of machine.

Be particular to give complete shipping ,:ddress mentioning town, county, and state. Also give billing instructioes and address. T ,11 whether to ship via •parcel post, express, air express, or freight.

LIAMIGE CLAIMS

When broken goods are received, a full descripuon of the damage should be made by the , carrier agent on the freight. bill. If this description is insisted on, full damage can always be collected from the transportation company.

We assume no responsibility for delay or damage to merchandise while in transit. Our re-sponsibility ceases upon delivery of shipment to the transpartation company, from whom a receipt is received showing that ship:neat was in good concretion and properly packed when delivered to them; therefore, claims for parts lost or brol en in transit should be made BY YOU to the transportation company.

►pecify Quantity, Part Number and Description When Ordering

MUFFLER 60 BATTERY

40

THROTTLE

SOLENOID

AIR CLEANER

Previous to HG-432

25 I 73

28 - POWER . UNIT AND ADJUNCTS AIR CLEANER — MUFFLER — HYDRAULIC PUMP

STEERING POMP 4 15- 13 'AMMETER WIRING DIAGRAM

FUEL L'INE PIRA

GOOF

num 17

R1NERATOR COIL DISTRIBUTOR

1 1 1 1 1 '

1

1

1

1 1 1 1

2

4 1 1 1 8 1

POWER UNIT AND ADJUNCTS Previous to HG-462 AIR CLEANER — MUFFLER — HYDRAULIC PUMP

.CD

0 a•

sr

cD

rzt,

0.1

0

0

dca

No. Req'd.

Item No.

47 48 49 50 51

41 42 43 44 45 46

40

38

39

33

36 37

34 35

27 28 29 30

31

32

•Item Part No. Number

1 I 102-1424-1

*B600M-418 *F226M-438 *22RM-303 *F 162M-462 *F400E-435 *EQ #133A *F162B-435 *F400-514 .

*F400-39713

*EQ #927A 102-1424-2 102-1424-7 102-1424-8 102-1424-9 102-1424-10

102-1424-11 298-2051-62 102-2701-1 298-21-98

298-5038-92 298:3_092

502-3641-80

.1 .502-3642-80 502-3642-81

102-5164-1

Description

Continental Model F162 'Engine per Continental Motor Spec. #F162-1692 (Includes Items 1 thru 17 inclusive)

Generator - 12 Volt (A.L. *GKJ-7103F) Starter - 12 Volt (A.L. *MDU-7024) Coil - 12 Volt (A.L. #-200578) Distributor (A.L. #IBT-4701-A) Carburetor (Zenith 63 AWIO) (Not Must.) Governor & Adapter (Not Illustrated) Flywheel Housing (No. 4) Manifold' — Intake & Exhaust 11/4" S.A.E. Carburetor Flange (Not Illustrated)

Water Pump (Including *F400K-389 Pulley)

Fuel Pump & Adapter Muffler (*Continental *F162E-312) Ammeter (*P1-274) Oil Pressure Gauge (*F1401-220) Water Temperature Gauge (*HD2601(-217) Ball Joint (For Throttle Control Lever) (*X13201) (Not Illustrated) .

Solenoid Switch (*B405M,320) Union — Adapter Fuel Line Shut-Off Cock Reducing Bushing %" x 3/4" Street Elbow 1/8 " x 90° Suction Type Fan Fan Spacer Hex Head Cap Screw $/i6 " x PA" H.T. with L.W. (U.N.C.)

Front Support Rear Support (Drive Side) Rear Support (Opposite Side) Hex Hd. Cap Screw 1/2" x 1" w/L.W. Drive Plate

Part Number

402-624-2 102-7361-1 102-3024-1

502-5866-80 X203699

{298-113-53

{/e2-- 298-7066-91 102-2697-1

298-5003-92 102-1388-1

{298-2010-71

298-20-98 {502-1727-80

298-5517-68 298-5518-68 298-9005-86 298-128-47 298-127-47

102-2789-1 298-26027-17 298-26028-17

Description

Hub — Drive Plate 2-6 sr 7-- 1 Joint — Center — Bonded 6 Adapter (Hydraulic Pump) 1 Cap Screw 3/4" x 11/2" w/L.W. (U.N.C.) 12 Mounting Bracket — Steering Pump 1 Strip — Channel Rubber (153/4" long) 1 Sq. Hd. SetScrew - Cup Point 3/4" x 2i/2"

(U.11.C.) Std. Stud 3/4" (U.N.C.)x 2" w/Nut & L.W. Std. Stud 3/4" x 11/2" (U.N.C.)w/Nut & L.W. Hydraulic Pump (Steering) t 42 I Hex Hd. Cap Screw 34" x 1" w/L.WAT Sheave Internal Shakeproof Lock Washer IA" "V" Belt (Steering Pump) Bracket — Mounting (Generator to . Hydraulic Pump Mounting Bracket) 1

Radiator with Shroud 1 Pad (Radiator Mount) 2 Self-Locking 3/2 " (N.C. ) 2 Cut Washer 1/2" 2 Drain Cock (Radiator) 1 Radiator Mounting Bracket 1 Cap Screw 1/4" x 3 3/4" (U.N C .) w/Nut & L.W. 2 Upper Radiator Hose 1 Lower Radiator Hose 1 Hose Clamp 4 Bracket — Throttle Cable 1 Clip — Throttle Cable 1 Round Head Machine Screw #8-32X 3/4" with Nut & L.W. 1

Street Elbow 2" x 90° 1 Close Nipple 2" 1 Outlet Pipe for Muffler 1 Battery Cable 1 Battery Ground Cable 1

2 3 4 5 6 7 8 9

10

11 12 13 14 15 16

17 18 19 20 21 22

23 .

24

25

26

1 2 1

2 1 1 1

N P

POWER UNIT AND ADJUNCTS AIR CLEANER — MUFFLER — HYDRAULIC PUMP (Cont'd.)

Previous to HG-462

Specify Q

uantity, Part Num

ber and D

escription W

hen O

rdering

X

m s

Item No.

Part Number Description No.

Req'd.

52 298-26040-17 Starter Cable 1 53 102-2814-1 Wire Harness 1

102-1749-1 Bracket (Solenoid Mounting) 1 54 . - - - - - Hex Hd. Cap Screw 1/4" x 3/4" w/Nut & L.W.

(U .N .C. ) 2 55 298-5515-68 Rubber Engine Mount • 4

Cap Screw 1/2" x 2 3/4" w/Nut & L.W. .

56 (U.N.C.) Cap Screw 3/4" x 1 1/2" w/Nut & L.W.

4

(U.N.C.) 1 57 102-3044-1 Exhaust Pipe 1 58 298-64-47 Clamp (Muffler to Exhaust Pipe) 1 59 502-1895-80 Clamp (Exhaust Pipe) 1 60 298-3252-17 Battery — 12 Volt 1 61 298-46-47 Frame & Clamp 1 62 Carriage Bolt 5/16 " x 10" w/Nut & L.W. 2 63 102-1855-1 Wire Assembly 2 64 502-113-82 Wire Assembly 1 65 298-6068-17 Ignition Switch 1 66 298-6067-17 Starter Push Button 1 67 102-1766-1 Air Cleaner 1 68 298-5039-92 Mounting Band for Air Cleaner 1 69 298-5551-68 Air Cleaner Hose 1 70 X7953 Hose Clamp 2 71 298-5044-92 Throttle Cable 1

Item No.

Part Number Description No.

Req'd.

72 102-7362-1 Cap Screw (Drilled) 6 73 102-7360-1 Cap Screw (Drilled) 6 74 Soft Steel Wire #16 Ga. x 12" long 1 75 Soft Steel Wire g16 Ga. x 43" long 1

76 .p.02-6116-1

102-4365-46 Lever (Hydraulic Pump) Handle

1 1

77 502-2157-80 Stop Bracket 1 78 - - - - - Square Head Set Screw 34," x 11/2" with

Nut (U.N.C.) 2 79 Cap Screw 1/2" x 1 1%" (H.C.-H.T.) with

L.W. & C. W . - 4

80 {

98-6085-17 102-6973-1

Neutral Start Switch Special Nut

1 1

81 102-6120-3 Hydraulic Pump 1 82 Engine Flywheel (Reference Only) -

Miscellaneous Parts (Not Illustrated) 102-756-1 Choke Cable 1

Pipe Coupling 3/4" (Oil Pressure Gauge) 1 102-2701-3 Hose Assembly (Oil Pressure Gauge) 1 298-2076-62 ' Elbow Fitting for Oil Pressure Gauge 1

* Continental Motor Corp. — Muskegon, Mich. part numbers.

RtiX CHAINRELT INC.

PRINTED IN U.S.A. Specify Quantity, Part Number and Description When Ordering

*See Separate Illustration.

Always Give Serial Number of Machine 429A-4

INTAKE & EXHAUST PIPING REXROL 5-6

Eff. Ser. No. HG 462, up

Item Item No.

Part Number Description No.

Req'd. 1 502-2770-80 Exhaust Pipe 2" 1 2 Street Ell 2" x 90° 1 3 102-1424-2 Muffler (*P491-250) 1 4 Street Ell 11/2" x 90° 1 5 Nipple 11/2" x 12" T.O.E. 1 6 102-8036-1 Muffler Support 1 7 Cap Screw % 6 " x 1" w/L.W. & Nut 2 8 Cap Screw 1/4" x 1" 1 9 *39 g'' 5 ct5' 47 IC? Perforated Metal Strap w/ IA" Holes 1

10 102-8037-1 Heat Shield 3 Z li X 114 1 LI "C7 1 11 298-9012-86 Hose Clamp 2 12 298-5551-68 Air Cleaner Hose 1 13 *102-.81774 Air Cleaner — Dry "Cyclopac" —

Donaldson FWG-06-5008 1 14. 298-5039-92 Mounting Band — Air Cleaner 2 15 Cap Screw 3/8 " x 3/4" w/L.W. & Nut 4 16 298-9000-86 Hose Clamp 2 1/i6" to 3" — Breeze Corp.

QS-1.00-MOOS. 2 17 298-5692-68 Reducer Hose 21/4" to 2" — Donaldson

Co. #P10-4088 1 18 102-8185-1 Spacer 2" O.D. Tubing by 2" long 1 19 298-5157-92 Cap — Air Stack 1

51 12 31 31 11 9 17

ii 58

59 BATTERY

Eff. Ser. Na. HG-462, Up

POWER UNIT AND RELATED PARTS

m M

C ;. Description DeScription

2 1 1

1

{298-2010-71

- 29 298-5515-68

1502-2774-S0

51 298-5517-68

1 298-113-53

50

49

46

47

48

35 36 37 102-7361-1 38 102-5164-1 39 402-624-2 40 102-7360-1 41 42 102-7362-1 43 44 102-6120-3

45 102-6116-1 {102-4365-46

502-2157-80 298-6085-17 102-6973-1

31 32 33

34

28" .

30

298-9005-86 298-5518-68 298-20-98

{

502-3642-80 502-3642-81

1

18

19 20 21 '

22 23

24 25 26 27

102-1424-1

*B600M-418 *F226M-438 *22RM-303 *F 162M-462 *F400E-435 *EQ#133A *F162B-435 *F400-514

10 I *F400-39713

*EQ#927A 298-2076-62 102-2701-1

298-35-98

r298-5038-92 298-5041-92

298-7069-91

102-8029-1 298-127-47

298-128-47 102-1424-10

502-3641-80 102-1388-1 502-1895-80 298-5003-92

Continental Model F162 Engine per Continental Motor Spec. #F162-1692 (Includes Items 1 thru 17 inclusive)

Generator – 12 Volt (A.L.-#GICJ-7103F) Starter – 12 Volt (A.L. #MDU-7024) Coil – 12 Volt (A.L. #200578) Distributor (A.L. #IBT-4701-A) Carburetor (Zenith 63 AWIO) (Not Illus Governor & Adapter (Not Illust.) Flywheel Housing (No. 4) Manifold – Intake & Exhaust 11/4" S.A.E. Carburetor Flange (Not- Illust.)

Water Pump (Including #F4001389 Pulley)

Fuel Pump & Adapter Union – Adapter Fuel Line Reducing Bushing 1/4" x Shut-Off Cock Street. Elbow 1/4" x 90° Suction Type Fan Fan Spacer Hex Head Cap Screw 54 6" x 11/2" H.T. –with L.W. (U.N.C.)

V-Belt – 54" Outside Length – Durapower #4L-540

Throttle Cable Throttle Cable Clip Round Head Machine Screw #8 32 x

%" w/Nut & L.W. Throttle Cable Bracket Ball Joint (For Throttle Control Lever) (*X13201) (Not Illust.)

Front Support Pad (Radiator Mount) Clamp (Exhaust Pipe) Radiator with Shroud

Self-:Locking 1/2" (N.C.). Nut Cut Washer 1/2" Rubber Engine Mount Cap Screw 1/2" x 2%' w/Nut & L.W. (U.N.C.)

Cap Screw 5/8 " x 11/2" w/Nut & L.W. (U.N.C.)

Hose Clamp Lower Radiator Hose Drain Cock (Radiator) Rear Support (Drive Side) Rear Support (Opposite Side) Hex Hd. Cap Screw 1/2" x 1" w/L.W. Engine Flywheel (Reference Only) Cap Screw 34" x 11/2" U.N.C. w/L.W. Center Bonded Joint Drive Plate Hub – Drive Plate Cap Screw (Drilled) Soft Steel Wire #16 Ga. x 43" lg. Cap Screw (Drilled) Soft Steel Wire #16 Ga. x 12" lg. Hydraulic Pump (See Separate Illust.) Lever (Hydraulic Pump) Handle Stop Bracket Neutral.Start Switch Special Nut Cap Screw.%" x 1 1/2" (H.C.-H.T.) with L.W. & C.W.

Square Head Set Screw %" x 11/2" with Nut (U.N.C.)

Radiator Mounting Bracket Cap Screw 1/4" x 33/4"(U.N.C.)w/Nut & L.W. Upper Radiator Hose Hydraulic Pump (Steering) (See Separate Illust.)

Hex Hd. Cap Screw %" x 1" w/L.W.&C.W.

11 12 13 14 15 16

17

2 3 4

6 7 8 9

2 2 4

4

1 4

1 1 1 8

12 6 — 1 1 6 1 6 1 1 1 1 1 1 1

4

2 1 2 1

1 2

- =A

I: Spe cify Q

uantity, Part Number and. Description

When

Ordering

• i 0

; z

X IS IC_

Eff. Ser. No. HG-462, Up

POWER UNIT AND RELATED PARTS

Item No.

Part Number Description No.

Req'd.

502-5866-80 Mounting Bracket — Steering Pump 1 X203699 Strip -, Channel Rubber (15%" 1g.). 1

53 Sq. Hd. Set Screw — Cup. Point %" x 21" (U.N. C.) 1

Std. Stud %" (U.N. C.) x 2" w/Nut & L . W. 2 Std. Stud %" x 1Y2" (U.N. C .)w/Nut & L. W. 1

54 102-2697-1 Bracket — Mounting (Generator to Hydraulic Pump Mounting Bracket) 1

55 102-2579-1 Sheave — Steering Pump 1. 56 Carriage Bolt 54 6" x 10" w/Nut & L.W. 2 57 298-46-47 Frame & Clamp 1 58 298-26028-17 Battery Ground Cable 1 59 298-3252-17 Battery — 12 Volt 1 60 298-26027-17 Battery Cable _ ... 1 61 102-3024-1 Adapter — Hydraulic Pump 1 62. 102-3720-1 Radiator Shield Bracket 1 63 102-8058-1 Radiator Shield — Upper 1 64 102-8059-1 Radiator Shield — Lower ,-) ,..

MISCELLANEOUS HARDWARE (Not Illust.)

102-756-1 Choke Cable Pipe Coupling 1/8 " (Oil Pressure Gauge) 1

102-2701-3 Hose Assembly (Oil Pressure Gauge) 1 298-2076-62 Elbow Fitting for Oil Pressure Gauge 1

* Continental Motor Corp. -- Muskegon, Mich. part numbers.

A Iv

AMMETER

arriCar of Met 4; L'• •

011, PRESS. VIP:1'ER tihIJGE

C .

Copper Tut*. 2 (VLF:CI()

IT , 1,3 .73TC;

2 (ETD)

PUSH BUTTON

NEUTRAL ,. ?JICH

SOLENOID, -10

• /1-77S;;;;;;;--

GENERA TOR I

12041.i.r.11111,;51K/IMI: . :

, ..•

Eli: Ser. No. HG-462, iip I.

...\<"1 is

, c f.,•5 p

DISTRIBUTOR COIL

WIRING DIAGFAM, Continental Engine,'

BATTERY -

ciazmaramtomantomasmuraramiusznaxi

Item No. Dencription Part

Number

1 *B600M-418 2 102-1855-2 3 102-1855-1 4 102-1424-7 . 5 1024424. -8 6. 102,1424.-9 7 2M-6058-17

298:76067-17 9 . 1;02-1424-11

i02-1749-1. 1 0

• 11 298-26040-17 12 298-26027-17 13. *F2201-438 14. 298,-26a23-17 15 16.2k 1-462 1650..113•82 17 *22RM-303 18 : 502-113-80

102-3812-1

Gen ,;,.:rator — 12 Volt . ---:#411“-7103F Wire Assembly • Wire Ast.:s=.1-nbly Ammeter• (*P1 .-274) Oil Pressure Gauge (*C-1401-220) WF:ter Teniperature Gaue (*HD260K-217) Ignition . Switch " Starter Push Button Solenoid Switch (*p4050-$20) Bracket (SclenOiclMOinii.rig): 1.-1 3/4" w/Nut 336 :

L. W. .(1J. N.C.) Starter Cable Battery Cable. Starter —7 12 Volt (A:L. #200578) Battery Ground:Cable Distributor (A.I.„#1BT-4701-A) Wire Assembly

Volt .(A. L. #200578) Wire ITV lg. with 2 Eyelets (Not

11.IUst.) Wire Set

*Continental Motors Corp. -- Muskegon, Mich. part.riumbers.

' 146x,‘Pi•14 1.FOIROA.‘511 .!P4 .9..., RIhtTSD 11. 14 t ,.: .Qi41:alptity,-,Partikrurnk:4r and DEmelipdart,iltrihen-Ordtrin

1

10

111111212

4294-9 Always Give Serial Number of Machine

AIR CLEANER REX PART NO. 102-8177-1

DONALDSON NO. FWG06-5008 EFFECTIVE SERIAL NO. HG462

Item Part No. Description No. Number Req'd.

1 Body Assembly 1 2 * Yoke Assembly 1 3 *P10-1222 Element Assembly 1 4 *P10-1872 Gasket Washer 1 5 *P10-2144 Thumb Screw 1 6 *P2940 Clamp Assembly 1 7 *P10-2510 Baffle Assembly 1 8 *P10-2805 Cup Assembly 1 9 * Cup Assembly 1

10 *P10-7552 Instruction Transfer 1

*Donaldson Part Numbers.

OHAINIVILLT

pecify Quantity, Part Number and Description When Ordering PAINTED bta U.% •.

Always Giiivairlal ihrilbar othfach fine .m.m.t.:-,..istwevIlmxizaa,3,-,-.1==.au,,,,,,zem,:.,,azamezagla..-...1.,atsi:,:!!..2;;::::?....3c......2,:::,:::.:, ;1,:..-fil...;IZZ. ,..mm-47:'! --za,rtura=iit.L.,-..qacalk. r 429A-10'

ukaglix4 ijezJ AF.7E1E Jim - 1;13:11 gILL1-1 rffitra:;1:11 alaaraii0MEIMEMajfirinffsr,ME-20111

YD UT:, IC PUMP

SUNDSTE:AND MODEL NO. 22-2029 REX PART NO. 102-6120-3

Item. No.

Part Number , Description No. 1

Reced.

1 11)2-4365-4 ' Control Valve 1 2 102-4.365-6 Control 'Valve Gasket 1 3 102-.4365-8 Charge Pamp : 1 4 102,4365-11 Charge I'imp Gasket 1 5 102-4365-12i . Check Volve 1 6 102-43654 Seal Kit — Consists of items-7 thru 11 .., 1 7 *9210'247 . Shaft Seal • :1 8 *921'0248 Housing Seal

. Retainer 1

9 ' *9220242 SealSpring - 6 10 *9004102 "0" Rirgg 2 11 -*9004100-2340 "0" ,37:ing 1 12 10274365-47::! Retaining Ring 2 13 , 102=,4365-52 s:'‘ Charge' pum0',,Rel., Valve Poppet 1 14 - 102 :4365--:48:; Cotter Pin` ,. 1 15 ' '102;4365 7 49 :Pin 1 16 • 1027,4365,:50: - Washer 1 17 102, ;4365-51 "0" . Ring 18 - 102,4365-24 . .Orifice .042 .Dia. 1 19 1'02-4365-46 Control Shaft Handle 1

*Sundstrand Part Numbers. . .. „. ,,,,, ,1=7,Ltv , 'MI ,e,, ',42itilEE L24.' ArtICEMIKIVarj,mita-asafft.REVIESECIMBLIE w ,,, 3 r . 1

RfaX ‘C-M-Pflg, !1-P+4.9: PRINTE011NU.0.A. Specify Quanti

:oioo. • Part Number and Descii tion Whe.0.-07cderin ••-

7:727.)> 10

Always Give S erial Number of M

achine

CONTROLS ASSEMBLY

4.g

oti

lyk

15

31 28 26

30 27

12,22 29 12 24

7

30 27 24

20

* T ON !

29

5 23 29 217

24 27

8 6 30 29 23 12 7 21 23

i0 . 10 32 28 33

25 ii 9 9;

28 31 14

13

21

PARKING BRAKE

TRAVEL (DIRECTION) CONTROL

.V•S

•n

NI 0

3-L

NIN

cl

a. x. 0

•

0

0

CONTROLS ASSEMBLY

Item No.

Part Number Description No —1

Req'd.

1 502-5466-80 Floor Plate 1 2 502-1891-80 Throttle Shaft 1 3 502-1890-80 Brake Shaft 1 4 502-1893-80 Brake Lever Assembly I 1 5 6

502-1711-80 102-2806-1

Lever Bearing Support Bracket , 1

7 102-1325-1 Bushing 3 8 102-1336-1 Keeper 3 9 102-1335-1 Clutch Disc 4

10 102-1339-1 Plate Disc 2 11 102-1340-1 Threaded Rod 4 12 102-1326-1 Spring 8 13 502-1892-80 Throttle Link 1 14 298-123-2 Rod End 3/8 " 3 15 298-48-47 Knob '2 16 102-1334-1 Pawl 1 17 102-1891-1 Spring • -1 . 18 298-2012-71 Lock Nut (Conelock 34") 8

Item No.

Part Number . Description No.

Req'd.

19 298-58-47 Plunger Ball 1 20 Steel Set Collar 1" 1 21 #808 Woodruff Key 1,4" x 1" 3 22 Set Screw 34" x 1%" (Sq. Hd.) (U.N.C.) 2 23 Set Screw .3./8 " x 74" (Soc. Hd.) (U.N.C.) 3 24 Cap Screw IA" x 1" (U.N.C.) 6 25 Cap Screw %" x 11/2" . (U.N.C.) 5 26 Cap Screw %" x 1" (U.N.C.) 2 27 - - - - Hex Nut 1/4" (U.N.C.) 6 28 Hex Nut -;'8 " (U.N.C.) 15 29 Jam Nut 34" (U.N.C.) 4 30 - - - - - Lock Washer 1/4" 6 31 Lock Washer '4" 4 32 Cut Washer 3/8"• 17 33 298-7004-8 Bushing 3 34 102-1845-1 Brake Rod 1 35 Hex Nut %" -24(U.N.F.) 2

ify Q

uantity, Part Number and Description W

hen O

rdering

Previous to HG-462 HYDRAULIC SCHEMATIC -- COMMON

'HOSES, FITTINGS, VALVES, TANK, FILTER PARTS COMMON TO REXROL 5 (WITHOUT PORTABILITY OPTIONS)

AND REXROL 6 (WITH PORTABILITY OPTIONS) NOTE: Refer to separate illustration for parts peculiar to Rexrol 6 49

ify Q

uantity, Part Num

ber and D

escription When

Ordering

3\

2

I 42 40

"swems}..---assak 27 26

1 18

46 powER

I \ STEERING UMP

frlat, IND 51

20--* 5 10

A3

•

32 17 34 STEERING

VALVE

29

9 29 3°

HYDRAULIC MOTOR-SUNDSTRAND

t•n

NI

03

1N

IN

d M

0

a

"".

Item No. Description Part

Number

Hose Assembly ( 546 " I.D. x 39" lg. Overall with %," -18 Female Swivel 37° Flare Fittings Each End) (Steering Pump to Valve)

Hose Assembly (Rexrol 5 Only) (%," I.D. x 54" 1g. Overall with same Fittings as Item No. 10) (Valve to Steering Ram Extended)

Hose Assembly (Rexrol 5 Only) (4," I.D. x 66" lg. Overall with same Fittings as Item No. 10) (Valve to Steering Ram Retracted)

Steering Cylinder (Cross Mfg. *225095 WSD) (See separate illustration for details)

4.Hydraulic Tank Hydraulic Valve Steering (Gresen #SPT-Z4-NR) (See Sep. Illus.)

Alternate Hyd. Valve – Steering Sep. Illus.)

Fitting - 90° Elbow (Eastman #F-23-6x8) ( 1/2" N.P.T. to %, - 18 J.I.C.)

Fitting - 90° Elbow - "0" Ring Sear (Eastman #849-FS0-06 x 06)

Oil Filter (For Suction installation) (Gresen #FA201NR)

Filter Element – 10 Micron "0" Ring Vacuum Gauge (Gresen *3025) Male Pipe Fitting % -14 N.P.T. for 3/4" I.D. Hose (Aeroquip *4738-12-12B)

Adapter % -16 Straight Male Thread w / "0" Ring to 34" Female N.P.T. (Parker Hannifin..A8FOG7S -or _equal)

Reducing Bushing (1" to 1/2" Std. Pipe Thread)

Elbow Fitting 1/4" N.P.T. Male to 9/16 -18 J.I.C. Male (Eastman #F23-6 x 4)

10 102-2813-4

13

11

12

*102-2813-8

*102-2813-9

102-3459-1

'15

14 . I 6027.2.31$0-1._ 298-38-53

298-148753

22

21

20

19

18

17

16

298-6515-86

298-14508-86

298-57-53

298-6505-68 298-3525-68 298-2069-56 298-8003-86

298-2054-62

298-6516-86

298-6517-86

HYDRAULIC SCHEMATIC – COMMON – HOSES, FITTINGS, VALVES, TANK, FILTER

PARTS COMMON TO REXROL 5 (WITHOUT PORTABILITY OPTIONS) AND REXROL 6 (WITH PORTABILITY OPTIONS)

NOTE: Refer to separate illustration for parts peculiar to Rexrol 6

Previous to HG-462

•V•S

'Il N

I

C33

J.N

IUe

l X '0

2 8 tri

2 0

Item No.

• 1

6 502-83-80

7 502-1347-84

4 502-1909-80

5 102-3222-2

2

3 502-1347-92

102-2809-1

102-2808-1

502-1347-94

502-1948-80

Part Number

—I No. Req'd. Description

Hose Assembly (%" Dia. x 30 3/4" w./1/2" Male EndsXReturn Line - Motor to Pump)

Hose Assembly (%" Dia. x 9'4" w/1/2- 14 N.P.T. Male Fitting One End, 7/ -14 Universal Swivel Fitting and 74 -14 to 1/2-14 N.P.T. Other End) (Tank to Cooler)

Hose Assembly (%" Dia. x 6` ,- 93/4" with 1/2-14 N.P.T. Male Fitting One End, 74 -14 Universal Swivel Fitting and 74 -14 to 1/2-14 N.P.T. Fitting Other End) (Cooler to Pump)

Hose Assembly (3/4" Dia. x 8" with 3/4" Male Pipe Fitting One End Only) (Filter to Tank)

Hose Assembly ( 3/4" x 28" lg. - Overall with 1 %, - 12 Female Swivel 37° Flare Fitting One End and 3/4" N.P.T. Male Swivel Fitting Other End)(Filter to Pump)

Hose Assembly (%" 1.D. x 8" Ig. with 1/2" N.P.T. Male Fitting One End Only) (Hydraulic Tank to Steering Pump)

Hose Assembly (%" I.D. x 2'-6 lg. with 1/2 -14 N.P.T. Male Fitting One End, 74 -14 Universal Swivel. Fitting and 74 -14 to 1/2-14 N.P.T. Fitting Other) (Steering Valve to Tank)

HoSe Assembly (Main Pressure - Lower) (233/4" Overall Length w/1" S.A.E. x 90° "0" Ring Fittings for Split Flange Couplings at Both Ends (Pump to Motor Forward)

Hose Assembly (Main Pressure - Upper) (303/4" Overall Length with same Fittings. Both Ends as Item No. 8) (Pump to Motor Reverse)

1

1

1

1

No. Req' d. Description

X IR

-0 X a 0

cm

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0

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S kr

CD

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0

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Previous to HG-462

HYDRAULIC SCHEMATIC – COMMON – HOSES, FITTINGS, VALVES, TANK, FILTER

PARTS COMMON TO REXROL 5 (WITHOUT PORTABILITY OPTIONS) AND REXROL 6 (WITH PORTABILITY OPTIONS)

NOTE: Refer to separate illustration for parts peculiar to Rexrol 6_ (Coned.)

• Item No.

298-14502-86

298-8049-86

[102-6120-3

298-6085-17

102-6973-1 102-6116-1 502-2157-80

102-1846-2

298-2093-62

102-159474 298-8078-86

1024594-2 102-1594-3

No. Description Reced.

Reducer (Male to Reduced Female P.T.) x 1/2" (Parker Hannifin #% x 1/2 PTR-S)

Elbow Fitting (90° Union Adapter) 1/2" N.P.T. Male - 1/2" N.P.T. Female (Anchor #8MA-8UFS)

Elbow Fitting (Swivel Adaptor Union - 90° Elbow (% -14 "0" Ring Boss to 1/2" N.P.T. Female (Eastman *60UB-10 x 08)

Street Elbow 11/4" x 45° Reducing Bushing 1 1/4" x %" 2 Street Elbow 11/4" x 90° 1 Flange Half - Plated (Eastman #16PA-1") . 8 Cap Screw - Plated (Eastman #620-74) (H.C.-H.T. - Hex Bolt 34 -16 U.N.C. 2" x 11/4" 1g.) 15

"0" Ring - Part #24 (Eastman #16PA77) 4 Adapter - 1 X, -12 J.I.C. Male – '4-14 S.A.E. Male with "0" Ring (Aeroquip #202702-10-12) 1

Adapter 9/1, -18 Str. Thd. – % " N.P.T. Male - 90° (Anchor #6MA-6JMS)

Hydraulic Pump (Sundstrand Model #22-2029) (See separate illustration for details) 1

Hex Head Cap Screw 1/2." U.N.F. x 1%" with L.W. 4

Switch (Safety Neutral Start) (Cole Herse #9233) 1

Special Nut for Switch Lever (Forward Reverse) 1 Stop Bracket for Forward Reverse Lever & Neutral Start Switch 1

Square Head Set Screw %" x 1 :1/2" with Hex Nuts (U.N.C.) (Stop Bracket) 2

Pipe Spacer – Control Linkage 2 Square Head Oval Point Set Screw 1/4" N.C. x 2" with Nut & L.W.

24

25

26 2.7 28 29 30

31 32

33

34

1

1

Part Number

48

49 50

51

35

36

37 38 39 40 41 42 43 44

— i- - - 46 298-7947

1102-1903-1

298-4515-68 102-7599-1 47

45

502-1896-80

L 50 2 -2 03 1 -8 0

- -

298-113-53

298-14508-86 — - - -

298-13003-86

298-5054-92

5024684-80 298-3514-68 298-41-53

102-6121-3

* Used only on Rexrol 5 (Machine without Portability - Towing Wheels) Option only.

Hydraulic Motor (Sundstrand Model • #22-3023) (See separate illustration for details)

Oil Cooler (Yates – American Machine Co. #RD-L-6556)

Cover for Hydraulic Tank 1 "0" Ring (National #623035) 1 Filter (Staynew Sump Filter #H - 5) Pipe Tee 1" Street Elbow 1" x 90° Reducer Bushing 1" to 1/2" Pipe Thd. 3 Reducing Bushing 1" to '4" Pipe Thd. 1 Pipe Plug ("0" Ring type) ( 74" -14 Thd.) (Parker Hannifin #10-P50N-8) 2

Pipe Cap 3/4"

I Hose Clamp (Panduit Corp. #SSC-4H) 2 Hose Band (1" to 2" Dia. (National Band & Tag Co., Newport, Ky. Leg Band #1-15) (Not Illustrated) 10

Heavy Duty Tie (Danduit Corp. #SST-4H) 4 Protective Sleeve – Nylon Spiral – 1/2" O.D. BETA Spiroband .062 Wall Polyethlene (Clear) x 12" lg. (Not Illustrated) 3

Bracket (Filter) 1 Cap Screw 546 " N.C. x 1" long with Nut 8; L.W. 2

Cover (Oil Cooler) 1 Hex Head Cap Screw 34" x 1" with L.W. (U.N.C.) 6

Hydraulic Pump – Steering (Vickers *VTM 42 - 40 - 40 - 20 -MD - RI - 12) (See separate illustration) 1

r-

VINNititiZZ

TOOT14- S4A-F.7-1.

ria Number of Machine

HYDRAULIC MOTOR SUNDSTRAND FIXED DISPLACEMENT MOD. 22-3023

REX PART NO. 102-6121-3

Item No.

Part Number Description No.

Req'd.

1 102-4365-15 Manifold Assembly 1 2 - 102-4365-1 Seal Kit 1 3 102-4365-18 Relief Valve Assembly 1

REX OHAININICLYINC.

PRINT 1.1 IN U.S. A. Specify Quantity, Part Number and Description When Ordering

16 14 15 .

1. t I

it iso•or to t1t kW,

3 10 11

SELECTOR OR

DIVERTING VALVE 24

22

2 1

Previous to HG-462

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10

400

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18

LIFT CYL.

2

12

17

•STEERING VALVE

Pie

21

HYDRAULIC CIRCUIT — HOSES & FITTINGS PECULIAR TO REXROL 6 (MACHINE WITH PORTABILITY OPTION)

USE IN CONJUNCTION WITH "HYDRAULIC SCHEMATIC" -- COMMON TO REX.ROL - 5 & 6

LIFT CYL. 13

amon

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13

19 STEERING CYLINDER 40.

19

11 23

HYDRAULIC CIRCUIT — HOSES & FITTINGS PECULIAR TO REXROL 6 (MACHINE WITILP0RTABILITY OPTION)

USE IN CONJUNCTION WITH "HYDRAULIC SCHEMATIC" — COMMON. TO REXROL 5 & 6

A.:

Item No.

Part Number Description No.

Recfd.

1. 102-2926-1 Hydraulic Cylinder — Double Acting (Columbus *j3523) (See separate illustration_for details) 1

2 102-2925-1 Hydraulic 'Cylinder — Double Acting (Columbus #B524) (See separate illustration for details) 1

3 298-6515-86 . Elbow Fitting 1/4" N.P.T. Male to 946 - 18 J.I.C. Male (Eastman *F23- 6x 4) 9

4 Pipe Plug 1/4" 1 5 29849013-86 Pipe Cross 1/4" 1 6 102-2813-1 Hose Assembly ( 54 6 " I.D. x 22" Overall

with 94 6 - 18 Female Swivel 37° Flare Fitting at Both Ends) 3

7 298-8049-86 Adaptor 90° — 3/8 " N. P.T. x 946 -18 (Anchor *6MA-6JMS) 1

8 X7505 Needle Valve (Crane *222H) Steel Female Globe Valve — 34" Pipe Size for 3000 pound service 1

9 Close Nipple 3/a " Extra Heavy 2 10 162-2813-2 Hose Assembly ( 546 " I.D. x 32" Overall

with same Fittings as Item No. 6) 11 298-14503-86 Reducer — 3/4" Male P.T..to 1/4" Female

P . T . (Parker Hannifin * 34" x 14" PTR-S) 12 102-2813-6 Hose Assembly (/16" I.D. x 44" Overall

with same fittings as Item No. 6) 1 13 102-2813-5 Hose Assembly ( 54 6 " I.D. x 42" Overall

with same fittings as Item No. 6) 1 1 - - - Reducer 34" N.P.T. x 946 11-18 J.I.C. —

. Straight 14 15 •29847005-86 • Pipe Tee 3/8 " 1 16 298-14509-86 Reducing Bushing 3/4" x 34," N.P.T. - 1

Item ..No.

Part _ " Number

. . , . _ Description No.

Reced.

17 *298.-38.-53 Hydraulic Valve — Steering (Gresen ... #SPT-Z4-NR) (See Sep. Illus.)

18 • 298-6517-86 • Male Elbow Fitting. 90° (Eastman #F-23-6 x 8) .

19 - 102-3459-1 Hydraulic Cylinder — Steerink .

. -- • 1 (See Sep.:I-11ns.) • _ .

20 102-2813-3 . 'I.D. Hose Assembly ( 546 " x 36" Overall ' . with same fittings as Item No. 6)

21 102-2813-7 Hose Assembly ( 5/,6" I.D. x 48" Overall with same fittings as Item No. 6)

22 298-2084-62 Adaptor — Male — 45° Elbow — W' P.T. to 946 - 18 (37° Flare) (Eastman #854-FS- 06x04)

2 ! 298-14506-86 Reducer Fitting 3J" to 1/4" (Parker # 3/4" x 1/4" PTR-S) 2

102-1374-1 Selector Valve Assy. (Gresen #DS-7S) (See Sep. Illus.) Used on HG312 thru 3.71 and HG392 that 461, whenever, available. 1

298-144-53 Diverting Valve Assy. (Husco #5690-3) (See Sep. Illus.) Used on HG372 thru 391 only.

298-149-53 Selector Valve Assy. (Energy #XA1090) (See Sep. Illus.) Used as pn alternate when 102-1374-1 was not - available, on HG392 thru 461 only:

2 298-6516-86 Elbow Fitting — 90° — "0" Ring. Seal ' I (Imperial Eastman #849-FS0- 06 x 06) 2 i

*NOTE: Valve used depends on availability at time of manufacture — check the valves on machine for name of manufacturer.

r.

Previous to HG-462

Eff Ser. No. HG-462, Up HYDRAULIC SCHEMATIC — REXROL 5 . (WITHOUT PORTABILITY OPTION)

13

STEERIN VALVE

42 1 L--

22 HY DRAULIC MOTOR

PUMP

C .

•

1

1

1

2

2

1

1

1

[.1298-57-53

298-6505-68 298-3525-68 •

298-8003-86

298-2054-62

298-113-53

298-6515-86

298-14502-86

Item No.

HYDRAULIC 'SCHEMATIC — REKROL 5

Eff. Ser. No. HG-462, Up (WITHOUT PORTABILITY OPTION)

No. 1Req'd.

Item Part No. Number

13

12

11

10 102-2813-4

*102-2813-8

*102-2813-.9

102-3459-1

No. Reqtd.

•

w.

CD

Description

Hose Assembly (%" Dia. x 30.%" w/1/2" Male . EndsXReturn . Line - Motor to Pump)

Hose Assembly ( 54" Dia. .x 8'- 9'4" w/1/2-14 N.P.T. Male Fitting One End, 7,; -14 Universal Swivel Fitting and 74 -14 to 1/2-14 N.P. T. Other End) (Tank to Cooler)

Hose Assembly (%" Dia. x 91/4" with 1/2-14 N.P.T. Male Fitting One End, 74 -14 Universal Swivel Fitting and % -14 to 1/2-14 N.P.T. Fitting Other End) (Cooler to . Pump)

Hose Assembly (3/4" Dia. x 8" with 3/4" Male Pipe Fitting One End Only) (Filter to Tank)

Hose Assembly (3/4" x 28" lg. - Overall with 1 1/16 -12 Female Swivel 37° Flare Fitting One End and 3/4" N.P.T. Male Swivel Fitting .. Other End) (Filter to Pump) .

Hose Assembly (%" I.D. x 8" lg. with 1/2" N.P.T. Male Fitting One End Only) (Hydraulic Tank to Steering Pump)

Hose Assembly ( %" I.D. x 2'-6 Y8 " 1g. with. 1/2 - 14N.P:T. Male Fitting One End, 7/8 -14 Universal Swivel Fitting and 74 — 14 to 1/2-14 N.P.T. Fitting Other) (Steering Valve to Tank)

Hose Assembly (Main Pressure - Lower) (23 1/4" Overall Length w/1" S.A.E. x 90° "0" Ring Fittings for Split Flange Couplings at Both Ends (Pump to Motor Forward)

Hose Assembly (Main Pressure - Upper) (303/4" Overall Length with same Fittings Both Ends as Item No. 8) (Pump to Motor Reverse)

Description

Hose Assembly (A," I.D. x 39" lg. Overall with 945 " -18 Female SWivel 37° Flare Fittings Each End) (Steering Pump to Valve) w/o Portability

Hose Assembly (Rexrol S Only) ( s/i .," I.D. x 54" lg. Overall with same Fittings. as Item No. 10) (Valve to Steering Ram. Extended) w/o Portability

Hose Assembly (Rexrol 5 Only) ( 51 6 " 1.D. x 66" 1g. Overall with same Fittings as Item No. 10) (Valve to Steering Ram Retracted)

Hyd. Cyl. — Steering — Cross (See Sep. Illus.)

Hydraulic Tank Hyd. Valve — Steering. (See Separate Illust.)

Fitting - 9.0° Elbow (Eastma-n#F-23-6x8) (1/2" N.P.T. to 94,-18 J.I.C.)

Fitting - 90° Elbow - "0" Ring Seal (Eastman lt849-FS0-06 x 06)

Oil. Filter (For Suction installation) (Gresen #FA201NR)

Filter Element — .10 Micron "0" Ring 4%" I.D. x 4%" O.D. Gresen Mfg. Co. #1576.

Male Pipe Fitting % -14 N.P.T. for 3/4" I.D. Hose (Aeroquip *4738-12-12B)

Adapter 3/4-16 Straight Male Thread w/ "0" Ring to 34" Female N.P.T. (Parker Hannifin #8F0G-S or equal)

Hyd. Pump — Steering (See Separate Illust.) Bu. 429-23 or 429-24

Elbow Fitting 1/4" N.P.T. Male to 9/,„ -18 J.I.C. Male (Eastman #F23-6x4)

Reducer (Male to Reduced Female P.T.) 3/4" x 1/2" (Parker Hannifin #3/4 x 1/2PTR-S)

Part Number

502-1948-80

502-1347-94

502-134 .7-92

502-1909-80

102-3222-2

502-83-80

502-1347-84

102-2808-1

102-2809-1

18

19

20

21

22

23

14 502-5472-80 15 298-1507 53

16 i 2987.6517-86

17 E 298-6516-86

1

1

1

1

1

• Item No.

Part Number

. Descrption Req d.

24 298-2075-62 Elbow Fitting (900 Union Adapter) 1/2" N.P.T. Male - Y2" N.P.T. Female (Anchor #8MA-8UFS) 1

25 298-2093-62 Elbow Fitting (Swivel Adaptor Union - 90° Elbow (%-14 "0" Ring Boss to 1/2" N.P.T. Female (Eastman #60UB-10 x 08) 3

26 Street Elbow 3/4" x 450 1 • 27 . 298-14511-86 Reducing Bushing 11/4" x 3/4" 2

28 298-6501-86 Street Elbow 3/4" x 90° 1 29 102-1594-2 Flange Half - Plated (Eastman #16PA-1") 8 30 102-1594-3 Cap Screw - Plated (Eastman #620-74)

(H.C.-H.T. - Hex Bolt '4 -16 U.N.C. 2" x 11/4" lg.) 16

3 .1 102-1594-4 "0" Ring - Part #24 (Eastman #16PA77) 4 32 298-8078-86 Adapter - 1%, -12 J.I.C. Male — 7/, -14

S.A.E. Male with "0" Ring (Aeroquip #202702-10-12) 1

33 298-8049-86 Adapter 94 6 -18 Str. Thd. — '4" N.P.T. Male - 90° (Anchor #6MA-6j1VIS) 1

102-6120-3 Hydraulic Pump (Sundstrand Model #22-2029) (See separate illustration for details) 1

Hex Head Cap Screw 1/2" U.N.F. x 13/4" with L.W. & C.W. 4

102-6116-1 Lever (Forward Reverse) 1 34 502-2157-80 Stop. Bracket „for Forward Reverse

Lever & Neutral Start Switch 1 Square Head Set ,Serew 34" x 1 1/2" with Hex Nuts (U.N.C.) (Stop Bracket) 2

102-1846-2 Pipe Spacer — Control Linkage 2 Square Head Oval Point Set Screw 1/4" N.C. x 2" with Nut & L.W. 1

35 102-6121-3 Hydraulic Motor (Sundstrand Model . 022-3023) (See separate illustration

for details) 1

Item No.

Part • Number Description No.

'Reg ' d.

36 298-5054-92 Oil Cooler (Yates — American Machine .

Co. *RD-L-6556) 1 37 502-1684-80 Cover for Hydraulic Tank 1 38 298-3514.68 "0" Ring. (National #623035) . 1 39 • 298-41-53 Filter (Staynew Sump Filter #11- 3/4 -5) 1 40 Pipe Tee 1" 2 41 Street Elbow 1" x 90° 2 42 298-145' 03-86 Reducer Bushing 1" to 1/2" Pipe Thd. 4 43 Reducing Bushing 1" to 3/4" Pipe Thd. 1 44 298-13003-86 Pipe Plug ("0" Ring type) (74" -14

Thd.) (Parker. Hannifin #10-P5ON-8) 2 45 Pipe. Cap 3/4" 1 46 298-7947 Hose Clamp (Panduit Corp. #SSC-4H) 2

1102-1903-1 Hose Band (1" to 2" Dia. (National Band & Tag Co., Newport, Ky. Leg Band #1-15) (Not . Illnstrated) 10

47 298-4515-68 102-7599-1

Heavy Duty Tie (Panduit Corp. #SST-4H) Protective Sleeve — Nylon Spiral —

4

1/2" O.D. BETA Spiroband .062 Wall Polyethlene (Clear) x 12" 1g: (Not Illustrated) 3

502-1896-80 Bracket (Filter) 1 48 Cap Screw !/„" N.C. x 1" long with

Nut & L.W. 2 49 502-2031-80 Cover (Oil Cooler) 1 50 Hex Head Cap Screw 34" x 1" with

L.W. (U.N.C.) .6

MISCELLANEOUS PARTS (Not Illust.)

51 - - - - - Pipe Plug 14" N.P.T. 1 52 298-5112-92 Ball Stud — Cyl. Mounting 2 53 102-6522-86 Elbow Fitting 1 54 298-13014-86 Sight Gauge Plug • 1

. • •

,HYDRAULIC SCHEMATIC — REXROL 5 (WITHOUT PORTABILITY OPTION) Eff. Ser. No. HG-462, Up

15

12

a

13 14

ruways LTive ,erialt umoer or Pi acnme 429A-22

4.)

tg,

10 .

mustorainsalesmaseasatera

HYDRAULIC TANK — REX ASSEM. NC ). 602-4717-2 FILTER — REX ASSEM. NO. 298-57-53

Iteml No.

Part Number

• Description No.

Req'd.

1 : 502-5472-80 Hydraulic Tank 1 ' .'2 {298-3514-68 "0" Ring — Gas Ppwer.Only • 1

.102-1917-1 Gasket — Diesel Power Only 1 .3" 502-1684-80 Cover with Filler Pipe 1 4 Pipe Cap 3/4 " 1 5 Cap Screw 'V x 1" w/L.W. 6 6 298-41-53 Filter for Filler Pipe 1 7 298-13014-86 Sight Gauge 1 8 298-13003-86 .Pipe Plug V-14 (Parker Hannifin

#10-P50N-8) •2 9 Pipe Tee. 1" 2

10 Street Elbow 1" x 90° 2 11 298-14508-86 Reducing Bushing 1" to '4" .3 12. 298-57-53 Oil Filter — Gresen #FA-201-NR 1 13 298-3525-68 "0" Ring 1 14 298-6505-68 Filter Element #10 Micron — Gresen

Mfg. Co. 1 15 - - -, -.- Pipe Plug Vs" . 1

:fr •

Rfig pi,14111P4BELY INC.

PRINTED tN U.S.A. Specify Quantity, Part Number and Description When Ordering

11

26

54

STEERING VALVE

51

15

TOO

29

HYDRAULIC CIRCUIT — REXROL 6 WITH PORTABILITY REX Dwg. No. 602-5912

Eff. Ser. No. HG 462, up

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35 29 35 40 18

HYDRAULIC CIRCUIT — REXROL 6 WITH PORTABILITY RFX Dwg. No. 602-5912

Eff. Ser. No. HG 462, up

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Item No.

Part Number Description No.

Req'd.

1 502-1948-80 Hose Assem. (%" Dia. x 30%' w/ 1/2" Male Ends) (Return Line — Motor to Pump) 1

2 z 502-1347-94 Hose Assem. (%" Dia. x 8' 9',i" w/1/2-14 N.P.T. Male Fitting One End, 74-14 Universal Swivel Fitting and 74-14 to 1/2-14 N.P.T. Other End) (Tank to Cooler)

3 502-1347-92 Hose Assem. (54" Dia. x 6' 9'4" with 1/2-14 N.P.T. Male Fitting One End, %-14 Universal Swivel Fitting and '4-14 to 1/2-14 N.P.T. Fitting Other End) (Cooler to Pump) 1

4 502-1909-80 Hose Assem. ( 34" Dia. x 8" with 34" Male Pipe Fitting One End Only) (Filter to Tank) 1

5 102-3222-2 Hose Assem. ( 34 1 x 28" lg. — Overall with 1 Y, 6 -12 Female Swivel 37° Flare Fitting One End and 34" N.P.T. Male Swivel Fitting Other End) (Filter to Pump) 1

6 502-83-80 Hose Assem. (%" I.D. x 3' 8" lg. with 1/2" N.P.T. Male Fitting One End Only) (Hydraulic Tank to Steering Pump) 1

7 502-1347-84 Hose Assem. (%" I.D. x 2' 6'4" lg. with 1/2-14 N.P.T. Male Fitting One End, 74-14 Universal Swivel Fitting and 78-14 to 1/2-14 N.P.T. Fitting Other) (Steering Valve to Tank) 1

8 • 1022808-1 Hose Assem. (Main Pressure — Lower) (23'4" Overall Length w/1" S.A.E. x 90° "0" Ring Fittings for Split Flange Couplings at Both. Ends (Pump to Motor Forward)

Item No.

Part , Number Description \ .

No. Reg'd

9 102-2809-1 Hose Assem. (Main Pressure — Upper) (30 34' Overall Length with same Fittings Both Ends as Item No. 8) (Pump to. Motor Reverse) 1

10 102-2813-1 Hose Assem. 546" I.D. x 22" lg. — '4 6 -18 Female Swivel w/37° Flare Both Ends 1

11 102-2813-2 Hose Assem. 54 6 " I.D. x 32" 1g. — 94 b -18 Female Swivel w/37° Flare Both Ends 1

12 102-2813-8 Hose Assem. s/, 6 " 1.D. x 54" lg. — , '46-18 w/ Female" Swivel Both Ends 1

13 102-2813-4 Hose Assem. 5/16 " /.D. x 39" lg. — 94 6 -18 Female Swivel w/37° Flare Both Ends 1

14 102-2813-5 Hose Assem. 54 6 " I.D. x 42" lg, — 9,4 6 -18 Female Swivel w/37° Flare Both Ends 1

15 102-2813-6 Hose Assem. %6 " I.D. x 44" lg. — '4 6 -18 Female Swivel w/37° Flare Both Ends - 1

16 102-2813-9 Hose Assem. 5/16 " I.D.,x 66" lg. — 94t6 -18 Female, Swivel w/37° Flare Both Ends 1

17 102-3459-1 Steering Cyl. (See Sep. Illus.) 1 18 298-6501-86 Street Elbow %" x 90°, Steel, Parker

Hannifin Corp. 2102-12-12 1 19 102-2926-1 Wheel Cyl. — Portability (See Sep.

Illus.) 1 20 102-2925-1 Wheel Cyl. — Portability (See Sep.

Illus.) 1 21 102-1594-2 Flange Half, Plated — Imperial

Eastman #16PA75 8 22 102-1594-3 Cap Screw, Plated — Imperial Eastman

#620-74 16

HYDRAULIC CIRCUIT — REXROL 6 WITH PORTABILITY REX Dwg. No. 602-5912 Eff. Ser. No. HG 462, up

Item No.

Part Number

Description No. Req'd.

23 102-1594-4 "0" Ring — Precision Rubber Products Corp. #219-7509 4

24 298-6506-86 Street Elbow 34" x 45° — Parker Hannifin Corp. #3102-12-12 1

25 • 602-4717-2 Hydraulic Tank Assem: (See Sep. Illus.) 1

26 298-6516-86 Fitting — 90° Elbow — "0" Ring Seal (Eastman #849-FS0-06.x 06) 2

27 298-2054-62 Adapter '4-16 Straight Male Thread w/ "0" Ring to 3,4" Female N.P.T. (Parker Hannifin #8FOG-S or equal) i

28 298-8049-86 Elbow Fitting 90° — Anchor #6MA-6JMS 2

29 298-6515-86 1 Elbow Fitting V.4 " N.P.T. Male to 94 6 -18 J.I.C. Male (Eastman #F23-6 x 4) 8

30 298-19017-86 Pipe Cross 14" N.P.T. Imperial Eastman #25WJ-04 1

31 298-2075-62 Elbow Fitting (90° Union Adapter) '4" N.P.T. Male — V," N.P.T. Female (Anchor #8MA-8UFS) 1

32 298-14503-86 Reducer Bushing 1" to V," Pipe Thd. Parker Hannifin Corp. #PTR-S 3

33 X-7484 Reducing Bushing V," x '4" N.P.T. -1 34 298-17005-86 Tee 34" N.P.T. Imp. Eastman #25VJ-06 1 35 298-14511-86 Reducing Bushing 1'4" x 34" 2

Parker Hannifin Corp. #0102-20-12 36 Close Nipple 38" Ex. Heavy 2 37 298-6517-86 Fitting — 90° Elbow (Eastman

#F-23-6 x 8) (V," N.P.T. to 9/, 6 -18 J.I.C.) 3

38 298-14502-86 Reducer (Male to Reduced Female P.T.) 34" x 4" (Parker Hannifin # 34 x '/, PTR-S)

Item No.

Part Number Description No.

Req'd.

39 298-2093-62 Elbow Fitting (Swivel Adapter Union — 90° Elbow (%-14 "0" Ring Boss to V," N.P.T. Female (Eastman #60UB-10 x 08)

40 298-8003-86 Male Pipe Fitting '4-14 N.P.T. for 3" I.D. Hose (Aeroquip #4738-12-12B)

41 _X-7505 Needle Valve 1

42 - 298-150-53 Hyd. Valve — Steering (See Sep. Illus.) 1

43 298-57-53 Oil Filter (See Sep. Illus.) 1 44 298-8078-86 Adapter — 1 14 6-12 J.I.C. Male — 14-14

S.A.E. Male with "0" Ring (A eroquip #202702-10-12) 1

45 298-38-53 Hyd. Valve — Portability (See Sep. Illus.) 1

46 Close Nipple'/" Ex. Heavy 1 47 Pipe Plug V4 " 1 48 298-4515-68 Tie Band — Panduit Corp. #SST-4H 10 49 298-4516-68 Tie Band — Panduit Corp. #SSC-4H 4 50 298-79-47 Hose Clamp — Breeze Corp.

#QS-100-M16 Cad. Plated 2 51 Street Elbow V," x 90° 14 52 Reducing Bushing 34" N.P.T. x 94 6 -18 3 53 298-2084-92 Adapter — Male 45° Elbow x '4" N.P.T.

to 94 6 -18 w/37° Flare. Eastman - #854-FS-06X04 2

298-5054-92 Oil Cooler (Yates — American Machine 54 - Co. #RD-L-6556) 1

_502-2031-80 Cover — Oil Cooler 1 55 298-113-53 Hyd. Pump — Steering (See Sep. Illus.) 1

'V's

, N

I .0

3I

NItl

d m

0

0

429A-26 rtd W 44.1, ACIA kV 11.1kkAk✓ .‘ %.*1 .11r1C111%.‘4414 ,G

R,I,Or En oi-e:s. Specify Quantity, Part Number and Description When °Merin

56 31 5 63

47 67 48 3

53 51

3 24

56 7 24 1

20 39

30 1 3 12 165 / 6P 32 1 1

19-41 - f 1 I

52 L la 25 35 1

r

43 71

4511

34 64

11 • I,

40 42

14 7ty

36

49 6259

•r

•s

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to

t a

V.I

. til

k4c1

62 M

TRANSMISSION ASSEMBLY REX ASSEMBLY NO. 602-4776-2 _-

EFFECTIVE SERIAL NO. IIG227 68

402-2549-2 102-2655-1 102-1313-1 402-561-3

•402-5772 502-1894-80 102-2659-1 402-675-2

Transmission Case Transmission Case Cover Gasket Motor Adapter Cover Bell Crank Pinion Shgft & Pinion

Description

1 2

•

• . . •

I.

z. c

TRANSMISSION . ASSEMBLY REX ASSEMBLY NO 602-4776 -2

EFFECTIVE SERIAL . NO. HG227

• th CD

0

•gii•'•• • - .1

-.Z. • .

•

s.o

...„

•

20

22 23 24 25 26 27

Item...

402-676-2 Output . Gear 102 2660-1 1Pinion - 15 Teeth

r 402-..6792, 411- ,..Tear - First -Reduction to2.- at■ i'S -.4-e2=64-3zirgq:11 - dier Gear 7- 47 Teeth . 0 .-.. Qkt.to3 102.-2784-1 Brake Shaft 1 402-155-2 Brake Secondary Housing •402457!8-2 Cover 402 --579-2 Cover 102-13l6-1 Gasket 102-2656-1 Gasket

. 1 .0243144 •i 102-1781-1

' 402-578-2 402-1580-2 10243444 298-108-2 298-109-2 298-107-2 298-105-2 298 .-106-2 298=3025-68 .. 298-3047-68 298 .-6503-68 298-4-97 - . X202569

_ .. ... ....

Part Number

Gasket Gasket Carrier (Idler Gear Cover) Retainer Idler Shaft (Pin) • Bearing (MRC-108KS) Bearing (Hyatt 412111.1 ,'TS) Bearing (MRC-208S) Bearing (MRC-207S) Bearing (MRC-207-SG) On Seal (Nat: *55147) Oil - Seal (Nat. F60444) - Breather (Ai Maze,-,A15981) Thrust Washer (Sintered Impregnated) . "0" Ring • • Heat Treated Cap Screw 'A" x 3 %" (U.N.F.)

Req'd. .

• 1 . 1 1 1 1 1 1 . 1 1 1

1 1 1 1 1 1 1 2 2 1 1

1 2 1 1 1 1 1 1 1 2 1

35 298-7505-34

36 298-P505-34 •37 298-8504-34

38 298-18503-34

39 102i6121-3

40 10248494

41 102I1848-1

42 29842947 43 44 *9842247

:1 45 102-4197-1

46 .102-13154

47 102-13184

48 - - - -

49 . 102-2781 -1

50 102-1423-1 51 52 53 54 55 56 57 .

58 59 . 60

61 • 62 63 64 65 66. 298410-2

Item. Part No. Number

CD:-

CD

Description

Snap- Ring Snap Ring Snap Ring Snap Ring Hydraulic Motor (See separate illustration for details)

Yoke End . Ball Seat Nut Cle .vis Pin Cotter Pin ',4," x 3/40

*Brake Assy. (Service only) (Ausco *BMA-4404) Includes Items 71 & 72

Mounting Plate for Brake Shim Shim Standard Stud %," U.N.C. x 31/4" Wear Plate Washer Street E1bov,71/2" x 45° Pipe Plug 1/4" (Countersunk) Pipe Plug Vi" Square Head Cap Screw 54, 0 N.C. x Cap Screw 7.46 ° N.C. x 2 1/4" Cap Screw %" N.C. . x 1/4" Cap Screw 74," X 1 " (U.N.C.) Soc. Hd. Cap Screw %" x %" (U.N.C.) Soc. Hd. Cap Screw 746 " X 2 1/2 " (U.N.C.) Soc. Hd. Set Screw (Cup Point) 34" N.C. •x 11/4"

Lock Washer 5/„." Lock Washer 7/i," Lock Washer %" Lock Washer ',12" jam Nut 34 (U.N.C.) Bearing (Torrington *p2220)

8 18 30

1 8 4

14 4

12 6

2

1 1 2

1

1

1 1

5

1 1 1 1

, ts

CD

0 as

'Ts as

lb

Cb

OS

tr

Q.

m

TRANSMISSION ASSEMBLY REX ASSEMBLY NO. 602-4776-2

EFFECTIVE SERIAL NO. HG227 (Cont'd.)

Item No.

Part Number

. Description Req/d.

67 Hex Nut '4 6" (U.N.C.) - 2 . 68 Cap Screw 74 6"-20 x 3 34" (Heat Treated) 3 69 Jam Nut %"-24 (U.N.F.) 1 70 298-2010-71 Stop Nut 1/2" (U.N.C.) .1 71 298-294-47 *Diisc Assy. *MA-44750 (Part of Item

44) 2 72 '298-29547 *Actuating Disc Assy. *AA-442 (Part

of kern 44) and Consisting of: *BP-7500 Ball 3/4I! Dia. 5 3 *BP-4450 Actuating Disc 2 *BP-4505 Actuating Spring 2 , *BP-7005 Nut 2 *BA-451: Yoke Link 1 *BP-450 Plain Link 1 *BP-53051 Stud . 2 .

*Parts for AUSCO Disc Brake #BMA-4404 (Auto Specialties Mfg. Company, St. Joseph, Michigan).

'.‘

Always (live erial v=Der oz de11111C

DRIVE ROLL ASSEMBLY

Item No.

Part .

Number Description No. Req'd.

1 502-5500-80 Drive Roll 1 2 102-2658-1 Drive Axle 1 3 298-45-2 Bearing Cup (Timken #394A) 2 4 298-115 .-2 Bearing Cone-(Timken 4395) 2 5 402-580-2 Adjusting Sleeve 2 6 102-1321-1 Adjusting Cap 2 7 402-51-2 Cover 1 8 102-13224 Gasket 1 9 4 024707 2 Bull Gear 1

10 102-1359-1 Stud 6 11 298-2009-71 Nut — Self-Locking 3/4 -16 U.N.F. (v49NE-126) 6 12 Stud 34" x 11/2" (U.N.C.) 2 13 HexNut 3/8 "-16 (U:N.C.) (Brass) 2 2 14 102-1915-1 Special Cap Screw 1/2" - 13 x 13/4" - 6 15 Pipe Plug 1/9 " Countersunk Head 2 16 - - - - Wire ti l6 Ga. x 7" long 2

298-1000612 Shim (.005" thick) 6 17 298-10007 .-2 Shim (.007" thick) 10

298-10008-2 Shim (.020" thick) 12

- MitfiteliabiliPititter

P RI h17 E0 (SI• U.S.A. Specify Quantity, Part Number and Description When Ordering

47 t1,— ;.) , Always (live Serial Number of Machine

CZ) Cy) CV ( NC,) •ictr

Cr N.C■4

.4" C#3

0\1

F1KX CHAINSICLT

Specify Quantity, Part Number and Description When Ordering PRINTED IN V.S. A.

TOWING ATTACHMENT REXROL 6 ONLY

Alw

ays Give Serial Num

ber of Machi ne

Item No.

Part Number Description No.

Recfd.

1 502-5513-82 Wheel Arm Support

esi Cy cf cy

C4 Cl Cl N

"zt N r-4 N 01 CV rai

,A Cr MD 1-.-4

1-4 1

-

2 502 -5513-83 Wheel Arm Support 3 502-5511 -81 Wheel Arm 4 162 -6828 :- 1 Tire Stop (Not Illustrated) 5 502400-80 Arm Pin 6 502402 -80 Arm Lock Pin

502-101-80 Axle Pin 8 502-5509-80 Hitch Mounting Support 9 502-5510-80 Hitch

10 502-1717-80 Yoke Lock 11 502-1717 -81 Yoke Lock

• 12 602-4702... Wheel Assembly Consisting of Items 48 thru 58

5024714-80 Towing Pin 13 - 102 -1306-1 Lock Bar

298-45-47 Lock Pin 14 602-2251 Hydraulic Cylinder Installation Drawing

15 {

102-2925-1 Hydraulic Cylinder (See separate illust.) 102-2926-1 Hydraulic Cylinder (See separate illust.)

16 102-1329-1 Hydraulic cylinder Pin 17 102-2805-1 Safety Hook Chain (Not Illustrated) 18 102 - 1346-1 Side Back-Up Bar 19 102-1328-1 Lower Back-Up Bar 20 102-1377-1 Spring 21 1024332 - 1 Spacer 22 102-1330-1 Back-Up Bar 23 102-4205 -1 Instruction Plate 24 102-1348-1 Plate 25 298-61-47 ' Locking Pin 26 298-37-47. Clamp 27 298-41-47 Safety Hook (Not Illustrated) 28 298-40-47 Hitch (Not Illustrated) 29 Cap Screw si, " x 2 1/4 " (H. T. -H.0 . — U .N .C.)

Item No.

Part Number

Description •

No. Req 'd.

30 Cap Screw 546 " x 1" (U.N.C.). 4 31 Cap Screw 5/, " x 4 " (U.N.C.) 4 32 Cap Screw 5/0 " x 2" (Hollow Head —

Heat Treated) (U.N.C.) 6 33 Cap Screw '/2" x 3'/2" (U.N.C.) 2 34 Cap Screw '4 " x 2 %" (U.N.C.) 2 .

35 Cap Screw'/ " x 34 " (U.N.C.) 3 36 Drive Screw *6 x 1/4, " Type "U" 4 37 ' Lock Washer 5/8 " 14 38 Lock Washer 545 " 4 39 Lock Washer '/8 " 2 40 Lock Washer 1/4 " 3 41 Cut Washer 1 " 8 42 Cut Washer 1/2 " 4 43 . Hex Nut 54 " (U.N.C.) 14 44 Hex Nut 34 " (U.N.C.) 2 45 Hex Nut ',4 " (U.N.C.) 3 46 298-2010-71 Elastic Stop Nut '/2 " (U.N.C.) 2 47 - - - - - Cotter Pin 346 " x 1'/2 " 8 48 502-3656-80 Rim & Disc 2 49 298-6002-68 Tire 2 5 .0 298-6003 -68 Tube 2 51 502-1719-80 Axle Shaft 2 52 298- 113-2 Bearing Cup 4 53 298-114-2 Bearing Cone ' 4 54 298-3026-68 Oil Seal 2 55 102-1376-1 Bearing Retainer 2 56 102-1357-1 Special Cap Screw with 1/2 " Lock

Washer 6 57 298-35-47 Cover (Dust Cap) 2 58 - - - - - Cap Screw 546 " x 1/2 " with Lock Washer

(U.N.C.) 8 59 102-1969 - 1 Plate (Weldment) 2

P .

0

as

0

•*.

0

ucl

• • •

13

12

/cM

HYDRAULIC VALVE — DIVERSION — PORTABILITY OPTION ONLY ENERGY it XA-1090

REX PART NO. 298-149-53 For REXROL 6 ONLY • Previous to HG-467

•

14 , 15 14 16 17

11 'ENERGY MANUFACTURING COMPANY, INC.

MONTICELLO IOWA PART NUMBERS

x.;

to

Quantity, Part N

umber

and Description

When

Ordering

•v

•s,

031.N

.Ici

•

NOTE: Check carefully, machine may have Gresen Valve. Seepage 37.

Relief Valve set at 1800 P.S.I. Valve Handle to be toward Base or away from Ports.

7-77:: •

aurt

rop

TAI

0

z r in HYDRAULIC VALVE — DIVERSION — PORTABILITY OPTION ONLY

ENERGY PART NO. XA-1090 REX PART NO. 298-149-53

PREVIOUS TO HG-462 — FOR REXROL 6 YD. ONLY

Relief Valve Set at 1800

NOTE: Check carefully, machine may have Gresen Valve. See page 37.

Item No.

Part Number Description No.

Reced.

1 102-8752-1 Valve "IN" Section with Valve Stein and (2) P-74 Valve Stem Packings — Specify Port Sizes v2" N.P.T. and 4-Way (*CV-3) 1

2 102-8752-10 Spring Clamp (*P-66) 3 Hexagon Head Cap- Screw 4" -16 N.C. x 13/4"

(* ) 3 4 102-9068-1 Control Lever Knob (*P-9) 3 5 102-9068-2 Control Lever (*P-70) 3 6 102-9068-3 Clevis (*P-72) 3 7 Hex Soc. Cap Screw 3,4" 16 N.C. k %" (* ) 3 8 102-9068-4 Clevis Pin (*P-65) 3 9 Cotter Pin 3%32 " x 1/2" (* ) 3

10 102-8752-2 "0" Ring 74" x 1" (*OR-0875-1) - 1 .

11 102-8752-3 Ball' Bearing (*P-21) 1 12 102-8752-4 . Relief Valve Spring (*P-16) 1 . 13 102-8752-5 Adjustment Screw (*P-54) 1 14 162-8752-6 Valve Stem Stop (*P-13) 6 15 102-8752-7 Valve Stem Spring (*P-17) 3 16 - - - - Washer — S.A.E. 546 " (* ) 3 17 Hex Head Cap Screw %," 18 N.C. x 54" (* 3

- 102-8752-12 Valve Stem, 4-Way for Double Action Hyd. System (Not Illustrated) (*P-60)

- 102-9068-5 Valve Stem, 3-Way for Single Action Hyd. System (Not Illustrated) (*P-83) -

- 102-8752-13 "0" Ring 34" x le (Not Illus.) (*OR-0375-0500) 1 - 102-8752-14 "0" Ring 1/2" x 12/6 " (Not Illus.) (*OR-0500) 1 •

*Energy Mfg. Co. — Monticello, Iowa Part Numbers. • • "

REX CN4INIIIELT INC.

PRINTED IN U.S.A. Specify Quantity, Part Number and Description When Ordering

(NOTES )

FOR REXROL 6 ONLY

Previous to 'HG-462 Eff. Ser. No. HG-462, Up

HYDRAULIC VALVE — STEERING GRESEN MFG. NO. SPT-Z4-HP

REX Part No. 298-38-53

HYDRAULIC VALVE — PORTABILITY GRESEN MFG. NO. SPT-Z4-HP

REX Part No. 298-38-53

"" ••.,,,

REX CRAINSELT INC.

Specify Quantity, Part Number ari l Description When Ordering PAINTED IN U.S.A.

Previous to HG-462 I- STEERING

Eff. Ser. No. HG-462, Up—PORTABILITY For REXROL 6 Only

HYDRAULIC VALVE - - STEERING & PORTABILITY (Illustrated on Page 35)

Item No.

Part Number. Description

. . .

No. Req'd.

1 102-8503-1 Rubber Bonnet (*967) 1 2 102-8503-2 Snap Ring Stop Disc (*914) 1 3 102-8503-3 Stop Disc (*912) 1 4 102-8503-4 Bolt — Spring Assembly 1 5 102-8503-5 'Lock Washer — Centering Spring (*2529) 1 6 102-8503-6 Stop Collar (*911A) 1 7 102-8503-7 Centering Spring (*913) 1 8 102-8503-8 Stop Washer (*1202) 1 9 102-8503-9 Spool Seal (*932) 2

10 102-8503-10 Valve Housing (*2701) 1 11 102-8503-11 Plug — .2 Way Port (*947) 2 12 102-8503-12 4-Way Spool (Z) Metering (**2891) 1 13 102-8503-16 Check Ball Plug (*2783) 1 14 • 102-8503-17 Check Plug "0" Ring (*1141) 1 15 102-8503-18 Check Ball (*2781) 2 16 102-6208-10 Handle Link .Pi s.embly (*928) 1 17 102-8503-23 Handle Pin (*553) 2 18 102-8503-24 Handle Cotter Pin (*086) 2 19 102-8503-14 Handle Link Cotter Pin (*929) 2 20 ***102-8027-1 Relief Cartridge Kit — Consisting of

Items 21 thru 32 1 21 102-8503-19 Relief Valve Seat "0" Ring (*2706) 1 22 102-8503-25 Relief Seat Plug — H.P. (*2785) 1 23. 102-8503-26 Relief Ball 74 6 " (*071) 1 24 102-850327 ' Spring Guide .(*994) 1 25 102-8503-28 Relief Spring 290-2000 P.S.I. (*922) 1 26 102-8503-29 Spacer Washer (*1213) 1 27 102-8503-21 Relief Body Gasket (*923) . 1 28 102-8503-30 Relief Body (*924) . 1 29. 102-8503-31 Adjusting Screw "0" Ring (*926) 1 30 102-8503-32 Adjusting Screw (*925) 1 31 102-8503-33 Jam Nut — Adj. Screw (*973) 1 32 102-8503-34 Acorn Cap (*974) 1

- *Gresen Mfg. Co. — Minneapolis, Minn. 55418 part numbers. **Housing and Spools cannot be ordered as separate items.

All spools are fitted to individual hotthing by select hone procesS at factory.

***Machine may not be equipped with Pressure Relief Valve. For Valves with no Relief, order Kit #102-8027-1.

MIX cHAti4essur

PRINTED IN Specify. Quantity, Part Number and Description When Ordering

-11. 4r • %.0 •

NOTE: Due to availability, machine may have Husco 5690-3 valve. (See Pages 49, 50 and 74)

SELECTOR VALVE ASSEMBLY REXROL 6 ONLY (WITH PORTABILITY OPTIONS)

REX PART NO. 102-1374-1 GRESEN #DS-75

Item Part No. Description

No. Number Req'd.

1 *1475 Valve Housing 1

2 *1477 Valve Spool 1

3 *1129 Spool Seal 2

4 *1127 Snap Ring 2

5 *085 Handle Pin 1

6 *086 Cotter Pin 1

7 *1478 Handle Adaptor 1 ,

8 *603 Lock Washer 1

9 *1479 Handle Link . 1

10 *1474 Link Cotter Pin 1

11 *1476 Handle with Special 94," Hole (Drilled in Assembly) 1

*Gresen Manufacturing Company — 405 35th St. N.E. — Minneapolis, Minnesota 55418 Parts Numbers.

ERESEINNEVE IE

Previous to HG-462

pacify Quantity, Part Number and Description When Ordering RIM CHAIN/ MELT INC.

PRINTED IN U.S. A.

!NIN TED IN U.S.A. Specify Quantity, Part Number and. Description When Ordering

4

Used with Portability Option

Previous to HG-432

DIVERTING VALVE ASSEMBLY REX PART NO. 298-144-53

HYDRAULIC UNIT SPECIALTIES CO. PART NO. 5690-3

Part Description Number

102-9069-1 Head — Plunger (*4155)

102-9069-2 Plunger — Spool (*5915)

102-9069-3 "0" Ring (*571)

102-9069-4 Housing (*4875-3)

102-9069-5 Cover (*5679)

102-9069-6 Plug (*5681)

*Hydraulic Unit Specialties Co. — Waukesha, Wisconsin part numbers.

NOTE: Due to availability, machine may have Gresen DS-75 valve. (See Pages 49, 50 and 60)

Item No.

1 2 3 4 5 6

429A-39 Always Give Serial Number of Machine

L!] '

t■1

Colt- II 11

Previous to HG-432

. .1. f HYDRAULIC CYLINDER PORTABILITY

REX PART NO. 102495:-1 COLUMBUS HYDRAULICS NO. B-524

Item No.

Part Number

Description No. Req'd.

. 1 102-2925-2 Hex Nut (*B524-1) 1 2 102-2925-3 Piston (*B524-2) 1 3 102-2925-4 Cylinder Barrel (*B524-3) 1 4 102-2925-5 Shaft (*B524-4) 1 5 102-2925-6 Cylinder Head (*B524-5) 1 6 102-2925-7 Snap Ring (*B524-6) 1 7 102-2925-9 Collar (*B524-9) 1 8 102-2925-8 Kit Consisting of: (*B524-8) 1

"0" Rings 4 Leather 1 Dust Seal 1

*Columbus Hydraulics, Inc. — Columbus, Ohio Part Numbers.

•

REX CHAINBELT

PRINTED IN U.S.A. Specify Quantity, Part Number and Description When Ordering

\minuminlismismasimmumany

A-14 rir 4Il fr t.? 1.Ia V ♦d ov a ...A & V Us

Previous to HG-432

HYDRAULIC CYLINDER — PORTABILITY

-REX PART NO. 102-2926-1 COLUMBUS HYDRAULICS NO. B-523

Item No.

Part Lumber Description No.

Reced.

1 102-2926-2 Hex Nut (*B523-1) 1 2 102-2926-:3 Piston (*B523-2) 1 3 102 72926-4 Cylinder Barrel (*B523-3) 1 4 102-2926-5 Shaft (*B523-4) • 1 5 102-2926-6 Cylinder Head (*B523-5) 1 6 102-2926-7 Snap Ring (*B523-6) 1 7 . 102-2926-9 Collar (*B523-9) 1 8 102-2926-8 Kit Consisting of: (*B523-8) 1

"0" Rings 4 Leather 1 Dust Seal 1

* Columbus Hydraulics, Inc. — Columbus, Ohio Part Numbers.

REX CH.AIN RELY INC.

PRINTED IN U.S.A. Specify Quantity, Part Number and Description When Ordering

Lantex Hydraulics Assy. No. 8500-0282-01

Eff. Ser. No. HG-432, Up

HYDRAULIC CYLINDER — PORTABILITY REX PART NO. 102-3826-1

Eff. Ser. No. HG-432

Item No.

Part Number Description No.

Req'd.

1 102-3826-2 Hex Nut (*N100-0056-15j) 1 2 102-3826-3 Piston (*S500-0042-06) 1 3 102-3826-4 Cylinder Barrel (*S500-0162-02) 1 4 102-3826-5 Shaft (*S150-0194-30) 1 5 102-3826-6 Cylinder Head (*S500-0058-05) 1 6 102-3826-7 Snap Ring (*N5000-500) 1

• 7 102-3826-8 Collar (*S500-0014-11) 1 8 • 102-3826-9 Seal Kit 1

• *Lantex Hydraulics Part Numbers.

Specify Quantity, Part Number and Description When Ordering MIX ONAINSIELT INC.

PRINTED IN U.S.A.

4 •

Loh

Lantex Hydraulics Assy. No. 8500-0283-01

Eff. Ser. No. HG-432, Up

HYDRAULIC CYLINDER — PORTABILITY REX PART NO. 102-3827-1

Eff. Ser. No. HG-432

Item No.

Part Number Description No.

Req'd.

1 102-3827-2 Hex Nut (*N100-0056-15J) 1 2 102-3827-3 Piston (*S475-0643-06) 1 3 102-3827-4 Cylinder Barrel (*S475-0183-02) 1 4 102-3827-5 Shaft (*S150-0195-30) 1 5 102-3827-6 Cylinder Head (*S475-0059-05) 1 6 102-3827-7 Snap Ring (*N5000-475) 1 7 102-3827-8 Collar (*5475-0015-11) 1 8 102-3827-9 Seal Kit 1

*Lantex Hydraulics Part Numbers.

rktX 'Pao; P Rik ttl) 114 11.9.A. Specify Quantity, Part Number. and Description When Ordering

tAt

ED

0 ta,

b./

tr ro 0.1

(I)

n.

0

0 a. cp

•Y'S

•11

Ni 0

31

N1

0,1

0

z ft

GUIDE ROLL, YOKE & KING PIN

Item No.

Part . Number

Description No. Req'd.

1 502-5504-80 Guide Roll 2 2 298-45-2 Bearing Cup (Timken #394A) 4 3 298-115-2. Bearing Cone (Timken #395) 4 4 102-2737-1 Shaft 1 5 402-582-2 Spacer (Inner Bearings) 1 6 402-581-2 Adjusting Sleeve 2 7 102-1321-1 Retainer (Shaft End) 2

298-10006-2 Shim (.005" thick) (As Required) 6 8 - 298-10007-2 Shim (.007" thick) (As Required) 6

298-10008-2 Shim (.020" thick) (As Required) 2 9 102-1915-1 Special, Cap Screw 1/2" - 13 x 13/4" 6

10 Lock Washer 1/2" I 6 11 *16 Gauge Soft Wire x 7" long n z

12 13 402-51-2

Countersunk Pipe Plug '/8 " • Cover

2 2

14 102-1322-1 . Gasket 2 15 Standard Stud 34" x 11/2" 4 16 Pipe Plug 3/4" Brass 2 17 Brass Hex Nut 34," N.C. 4 18 502-5869-80 Yoke Assembly 1 19 Hex Head Cap Screw 3/4 10 N.C. x 6" 2 20 102-1967-5 Shim (.005" thick) (As Required) 5 2 . 1 102-1967-20 Shim (.020" thick) (As Required) 2 22 Hex Nut 3/4-10 N.C. 2 23 Lock Washer 3/4" 2

Item No

Part Number Description No.

Req'd.

24 402-575-3 King Pin

1

,-4 c..1 c7.4

N cN

CO 00. csi

1-4

1-1

7-.4 CO

,0 1/4°

1/4 ° ti Cn

4".4

25 102-3601-1 Shaft — King Pin 26 298-6012-34 Roll Pin 1/4" x 54"

F.7 27 102-7765-1 Spacer 28-29 298-154-2 Bearing Assembly (Timken #A25172)

30 .102-74 .08-1 Bearing Cap 31 Hex Head Cap Screw 546 " x 1" (U.N.C.) 32 Lock Washer 546 " 33 Pipe Plug '4" 34 402-1582-2 King Pin Head 35 298-64-2 Bearing Cone (Timken #34301) 36 298-65-2 Bearing Cup (Timken #34478) 37 298-115-2 Bearing Cone (Timken.*395) 38 298-45-2 Bearing Cup (Timken #394A) 39 102-1358-1 Retainer Plate 40 Grease Fitting #1610BL 41 102-1357-1 Cap Screw — Drilled 42 Soft Steel Wire #16 Gauge — 7" lg. 43 Hex Head Cap Screw 1/2" N.C. x 11/2"

lg. (Heat Treated) 44 Lock Washer 1/2" 45 Hex Nut 1/2 -13 N.C.

102-1375-5 Shim (.005" 'thick) (As Required) 46 102-1375-7

1 Shim (.007" thick) (As Required)

102-1375-20 Shim (.020" thick) (As Required)

Quantity, Part N

umbe r

and Description Wh en

. O

rd ering

m

•v•s

•n N

I 014o

mai

M r.

2

m

2 P.

Always Give Serial Number of Machine 429A-45

X Specify Quantity, Part Number and Description When Ordering RE.X C HAIN B.ELT I N C,

PRINTED, IN U.S.A

Item No.

No. Req'd.

Part Number

Description

102-9070-1 102-7949-20 102-9070-3 102-9070-4 102-7949-21 102-9070-6 102-7949-23 102-9070-8 102-9070-9 102-9070-10 1 .02-9070-11 102-9070-12 102-9070-13 102-7949-14 102-7949-28 102-9070-16 102-9070-17 102-9070-18 102-9070-19 102-7949-17 102-7949-16 102-7949-10 102-7949-18 102-7949-19 102-7949-33

*Vickers Inc.

CoVer Sub-Assembly (*275263) Spring (*170072) Control Valve Sub-Assembly (*232799) "0" Ring (*199390) Plug (*175049) Spring (*289281) Pressure Plate (*276396) Pin (*217308) Ring (*296597) Vane Kit (10 Vanes) (*912139) Rotor (*213860) "0" Ring (*213998) "0" Ring (*184177) Body (*296601) Bearing (*222440) Shaft Seal (*263585) Bearing & Washer (*307569) Shaft (*307597) Gasket (*275260) Screw (*199144) Washer (*28931) Manifold Sub-Assembly (*281409) Pin (*32559) ScreW (*171523) Seal Kit (*922904)

— P.O. Box 302 — Troy, Michigan 48084 part numbers.

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17_ 18 19 20 21 22 23 24 25

1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 4 1

HYDRAULIC STEERING PUMP REX PART NO. 298-113-53

VICKERS #VTM 42-40-40-20-MD-R1-12

V•S

•fl N

I (1

31

141e

1,1

2 m x C)

2

m

2 0

aurt

i on

v Jo

Jaq

urnN

f eri

as a

mp

s Aem

iy

TURN CONTROL

10 12

Previous to HG-462

11

429A-47 Always Give Serial Number of Machine

1•1111111111P

TURN CONTROL FOR STEERING VALVE AND HOURMETER (OPTIONAL EQUIPMENT)

Item No.

Part Number Description No.

Req'd.

1 298-3002-17 Hourmeter (12 Volt) 1 2 298-6061-17 Pressure Switch 1 3 Pipe Tee Y." 1 4 . Close Nipple 1/8 " 1 5 298-26026-17 Terminal (Solderless) 1 6 298-26038-17 Terminal (Solderless) 1 7 298-26031-17 Connector (Solderless) 2 8 298-5530-68 Insulating Sleeve 2 9 #16 Gauge — Stranded — Plastic Covered Automotive

Wire — 5 ft. long (Cut to suit) 1 10 502-3728-80 Steering Lever 1 11 298-48-47 Knob 1 12 298-15-93 Shoulder Bolt 1

"rEX Specify Quantity, Part Number and Description When Ordering REX CHAINBELT INC.

PRINTED IN U.S.A.

O &A V9 9.4 9...9 r s *v.,.

11

10 15

A I 12

13

-4)

TURN CONTROL

Eff. Ser. No. HG-462, Up TURN CONTROL FOR STEERING VALVE

and OPTIONAL HOUR METER

• Item No.

—

Part Number

— Description

--

No. Req'd.

1 298-300247 Hourmeter (12 Volt) 1 2 298-6061-17 Pressure Switch 1 3 4

. Pipe Tee 1.4" Close Nipple 14"

1 1

5 298-26026-17 Terminal (Solderless) 1 6 298-2603847 Terminal (Solderless) 1 7 298-26031-17 Connector (Solderless) 2 8 298-5530-68 Insulating Sleeve 2 9 #16 Gauge — Stranded — Plastic Covered Automotive

Wire — 5 ft. long (Cut to suit) 1 10 502-4467-80 Steering Lever 1

• 11 .298-48-47 Knob 1 12 298-15-93 Shoulder Bolt I. 13 502-2806-80 Valve Control Lever ' • 1 14 102-8145-1 Valve Control Bar Link . 1 15 S/16 "

u x 3 1 ti /4 Cotter Pin ' 2

16 102-3744-1 Shim Plate for Valve 1

=

Specify Quantity, Part Number and Description When Ordering w REX ChIAMBELT INC.

PRINTED IN U.S.A.

<

11

—10 I

1 2 13

2

Previous to HG-462

ALTERNATE .HYD. VALVE — STEERING REX PART NO. 298-148-53

ENERGY NO. XA-1091

Relief Valve Set at 800 •P.S.I.

NOTE: Check carefully machine may have. Gresen Valve. :See pages 35 & 36.

Item No.

Part Number Description No.

Req'd.

1 102-8752-1 Valve "IN" Section with Valve Stem and (21) P-74 Valve Stem Packings — Specify Port Sizes: 1/2" N.P.T. and 4-Way (*CV-3) 1

2 102-8752-2 "0" Ring 74" x 1" (*OR-0875-1) 1 3 102-8752-3 Ball Bearing (*P-21.) 1 4 102-8752-4 Relief Valve Spring (*P-16) 1 5 102-8752-5 Adjustment Screw (*P-54) 1 6 102-8752-6 Valve Stem Stop (*P43) 6 7 102-8752-7 Valve Stem Spring (*P-17) 3 8 Washer S.A.E. %," (* 3 9 Hex Head Cap Screw 54 6 18 N.C. x 54" (* 3

10 102-8752-10 Spring Clamp (*P-66) 3 11 Hex Head Cap Screw 34 16 N.C. x 1 3/4" (* 3 12 Not Used 13 Not Used 14 102-8752-12 Valve Stem.— 4-Way for Double-Action Hydraulic

System (Not Illustrated) (*P-60) 15 102-8752-13 "0" Ring 54" x 1/2" (Not Illustrated) (*OR-0375-0500) 1 16 102-8752-14 "0" Ring %" x L Y16 " (Not Illus.) (*OR-0500) 1

*Part numbers are Energy Mfg. Co., Inc. — Monticello, Iowa part numbers. •

ittSpecify Quantity, Part Number and Description When Ordering EX REX CHAINEELT INC.

PRIM T ED IN U.S. A .

Specify Quantity, Part ltiumber and Description When Ordering . . •

Always Give Serial Number of Machine 429A-50

HYDRAULIC STEERING CYLINDER REX PART NO. 102-3459-1

CROSS MFG: CO. #225095WSD

Item No.

Part Number Description No.

Reced.

1 102-3459-2 Tube Assembly (*1C4581) 1 2 102-3459-3 Rod (*1C458) 1 3 102-3459-4 Headcap (*1C1548) 1 4 102-3459-5 Head (*1C1550) 1 5 102-3459-6 Piston (*1C4578) 1 6 102-3459-7 Nut (*1A0146) 1 7 102-3459-8 Seal Kit Consisting of: 1

Seal Wiper (*1A0014) 1 Seal "T'' Ring (*1A0109) 1 "0" Ring (*1A0058) 1 "0" Ring (*1A0051) 1 Seal — C.', Ring (*1A0056) 4

8 298-5112-92 Ball — Stud A........ ,••■•■■■•••*.W.....1.•

2

* Cross Manufacturing Co:, - Iftc; Parts Numbers.

Rim orlArktritex INC

PRINTED A.

23 .

17

C,

24. 25

26 29 3 3

3

11

22

Tr4

33

35 34

.•••••••]-:-..,- •

7,7

429A-51 Always Give Serial Number of Machine

9 8

•See Page 429•A— 35 for machines with Ser. No. HG 407 thru 461 7

4

16

,111

12 1 . 15

14

NOTE USED WITH AND WITHOUT PORTABILITY OPTION.

Eff. Ser. No. HG-462, Up HYDRAULIC STEERING VALVE FOR REXROL 5 & 6

GRESEN MFG. PART NO. SPT-Z4 REX PART NO. 298-15.0-53

Item No.

' - 'P art Number Description -No....

. Req'd..

1 102-8503-1 Rubber Bonnet (*967) :: 1, 2 102-8503-2 Stop Disc Snap'Ring (* i9i4) 1 3 102-8503-3 Stop Disc (*912) ' • 1

• 4 102-8503-4 Spring Assembly Bolt (*510) " 1 ' 5 102-8503-5 Centering 'Spring Lock Washer (*2529) 1 6 102-8503-6 Stop Collai (*911A) ' iE"; 1 7 102-8503-•7 Centering, Spririg (Std.),(*913) 1 8 102-6416-10 Heavy Centering Spring (*986 .) 1 9 102-6416-11

102-8503-8 Light Centering Spring (*988)

•10 Stop Washer (9202) 1 1

11 102-8503-9 • Spool Seal (*9.32) 2 12 102-8503-16 Check Plug (*278j) . , 1 13 102-8503-17 Check Plug "p" Ring (*114 11) 1 14 102-8503-18 Check poppet (*2781.) 1 15 102-8503-10 Valve Housing .-L 1 Spool (*2701) 1 16 102-8503-11 2-Way Port Plug (*947) 2

REX CHAINSIELT INC.

SnPrifV Ourantitv_ Part Number and Descrintion Mien rirrip.rina PRINTED IN U.S.A.

HYDRAULIC STEERING VALVE FOR REXROL 5 & 6

GRESEN MFG. PART NO. SPT-Z4 REX PART NO. 298-150-53

Eff. Ser. No. HG-462, Up

Item No.

Part Number

• Description No. Reed.

17 162-8503-12 4-Way Spool (Z) Metering (**2891) 1 18 Not Used 19 102-6208-10 Handle Link Assembly (*928) 1 20 Not Used - 21 Not Used - 22 102-8563-14 Handle Link Cotter Pin ( 9929) 2- 23 102-8027-1 Relief Cartridge Kit — Consisting of

Items 24 dim .35 1 24 102-8503-19 Relief Valve Seat "0" Ring (*2706) 1 25 102-6416-1 . 2 Relief Seat Plug — H.P. (*2785) 1 .26 102-6416-13 Relief Ball 14, (*071) 1 27 102-6416-14 Spring Guide (*994) I 28 102-6416-15 Relief Spring 290-2000 P.S.I. (*922) 1 29 102-6416-16 Spacer. Washer (*1213) 1 30 • 102-8503-21 Relief. Body Gasket ( 4'923) 1 31 1026416-17 Relief Body (*924) 1 32 102-6416-18 Adjusting Screw "0" Ring (*926) 1 33 102-6416-20 Adjusting Screw (*925) 1 34 . 102-6416-19 Adjusting Screw Jam Nut (*973) 1 . 35 102-6416-21 Acorn Cap (*974) 1

. .*Gresen Mfg. Co. — Minneapolis, Minn. 55418 part. numbers. **Housing and spools cannot be ordered as separate items.

All spools are fitted to individual housing by select hone process at factory. .

Ripe 1004"114110,1iLT INC..

!AMITE!, IN U.S. A• Specify Quantity, Part Number and Description When Ordering

R., "w/o • ■••• e1.41 & a 11, 611 219,1.• %Oa 4 ,11....C41.1.UG •

Pe6ifY 'art - and D6scription When Ordering REX CHAINBELY INC.

PRINTED IN

•

18

FRAME — GUARDS — SPRINKLER — COCOA MATS AND SCRAPER — REXROL 5 AND 6 (Cont'd.)

46

Previous to HG-432 . •

Part Number

502-5466-80 502-5852-80

102-1755-1 :102-1309-1 502-5507-80

• 298-33-47 298-34-47

{102-2677-1

502-17.12-80

102-1847-1

502-3717-80

1502-5464-80 298-5537-68

i, 298-102-47 102-1406-1

11298-49-47 1502-103-80

102-1409-1 298-50-47 102-1301-1 -----

•.{502-547040 , .

T.98729747-

j58124A1 158124A3 1024874-1.

{ X6860 8608 60190

502-3729-80 502-3730-80 102-2811-1 102-2812-1 102-4200-1

• 102-13041

Description

Floor Plate 1 Main Frame Hex Head Cap Screw 1/2" x 11/4" w/L.W., C.W. & Nut (U.N.C.) 14

Hex Head Cap Screw 1/2" x 1 1/2" w/L.W., C.W. & Nut (U.N.C.) 4

Mounting Pad (Welded to Main Frame) 1 Pad (Weldment) — For Transmission 1 Hood 1 Pipe Plug 1/4" 2 Pipe Plug 3/4 " 1 Cap Screw 3/8 " x 3/4" w/L.W. & C.W. (N.C.) 10 Filler Cap Filler Cap 1 Cover — Gear Shield 1 Cap Screw 3/8 " x 1" with Nut (N.C.) •1 1

Guard — Bull Gear Pipe Plug 11/2" 1 Cap Screw 1/2" x 1" w/Nut & L.W. (N.C.) 6 Lock Bar 2 Hex Head. Cap Screw % x 1" w/L.W., C.W. & Nut (U.N.C.) 4

Frame (For Deck) 1 Cover 1 Strip — Channel Rubber 1 Plug Button 1 Gasket 1 Seat 1 Seat Support 1 Drilled Rivet Pin 1 Pin — Spring Lock 1 Button for Door 1 Tap Stud 34," x PA" with L.W. 1 Wing Nut 34" 1 'AcCeE.4s- Cover 1 DOcir — Opposite Transmission Side 1 Cap Screw 54," x 3/4" with Nut & L.W. 2 Hood Lock • 2 Round Head Mach. Screw *10/24 x . 1/2" w/Nut & L.W. 4 Fastener (1 134," Shaft) 4 Fastener (1 %" Shaft) 2 Fastener (Button Type) 2 Spring (For 58124A1 Fastener) 4 Spring (For 102-1874-1 Fastener) 2 Spring (For 58124A3 Fastener) 2 Cut Washer %" 4 Cotter Pin 1/8 " x 3/4" 4 Side Hood (Opposite Gear Case Side) (Rexrol 5 only) 1 Side Flood (Opposite Gear Case Side) (Rexrol 6 only) 1 Side Hood (Gear Case Side) (Rexrol 5 only) 1 Side Hood (Gear Case Side) (Rexrol 6 only) 1 Cover (Gear Side) (Rexrol 5 only) 1 Tde - 2

Item No.

1

2

3

. 4

6

• 8

!; 9

10

11

12

13 14

15 .

16

17

18

19

20

21

22 23

24

25

26

No. Req'd.

FRAME — GUARDS — SPRINKLER — COCOA MATS AND SCRAPER — REXROL 5 AND 6

Previous to HG-432

FilEX CHAINJOE11-T INC. •

PRINTED IN U.S.A. Specify Quantity, Part Number and Description When Ordering

FRAME — GUARDS SPRINKLER — COCOA MATS AND SCRAPER — REXROL 5 AND 6 (Cont'd.)

Previous to HG-432

Item No.

Part Number Description No.

Req'd.

28 Galvanized Pipe Nipple 1/4" x 11/2" T.O.E. 2 29 102-1305-1 Sprinkler Pipe 4 30 Pipe Cap 'V (Brass) 4 31 298-5513-68 Water Hose 2 32

{298-39-47 298-36-47

Hose Clamp Pipe Clamp

4 6

33 502-1704-80 Frame (Mat) 2 34 {102-2669-1

298-123-47 . Cocoa Mat • Hog Ring

2 22

35 58124A3 Fastener Clip 6 36 Cut Washer 34" 6 37 Cotter Pin 146 " x 3/4" 6

502-1709-80 Lower Scraper — Drive Roll 1 38 Cap Screw Y2" x 4" (U.N.C.) 8

298-2010-71 Lock Nut 1/2" (U.N.C.) 16 39 102-1308-1 Stud

Carriage Bolt 1/2" x 6" (U.N.C.) 6 2

40 Cut Washer 1/2" 6 41 Hex Nut Y2" (U.N.C.) 6 42 102-1311-1 . Spring 8 43 502-1716-80 Front Scraper (Guide Roll) 1 44 502-1713-80 Rear Scraper (Guide Roll) 1 45 502-1718-80 Scraper — Upper — Drive Roll 1 46 {502-5469-80

- - - ..

, Door -- Transmission Side Cap Screw 546 " x 3/4" with Nut & L.W.

1 2

47 298-121-47 Double Tube Clip (For Hydraulic Hoses) Vinyl Plastic Coated for 3/4" O.D. Tube .050" thick x 3/4" wide — "4 2 " dia. hole 1'4" from center of first tube (Kickhaefer #CN-144) (Not Must.) 3

REX 014AINekLrie-440: .•

Specify Quantity, Part Number and Description When Ordering • PRIPITItei PH U.S.A.

1 ,

Elf. Ser. No. HG-312, Up INSTRUMENT CONSOLE

—"7-

Item Part No. Number Description No.

Reced.

502-4452-80 Instrument Console — Eff: HG-312 . that HG-406 1

1 - 502-4517-80 Instrument Console, a weldment & part of Hood, Engine Compartment ;-- Elf: AG-407 1

-502-4516-80 2 Instrument Panel — Eff: HG-407 1 3 - - - -- - Round Eld: Mach. Screw 54:5 " x '4" 4 4 '1024030-1 Identification Plate 1 5 102-7957-3 Choke Cable 1 6 102-8029-.1 Throttle Cable 1 7 298-6067-17 Starter Button -- Cole Hersee Co.

#9216 1 8 298-6068-17 Ignition Switch — 12V — Cole Hersee

. Co., 95522A. Key No. 83357 . . . 9 ' 298-6058-17 Light Switch — 3 way — Cole Hersee

Co. #24054 — STK • 10 298-5688-68 Rubber Channel Strip % 6 " x 3/8 " x 9'/2 "

Atlantic India Rubber Wks. •#X243 — Eff: HG-312 — HG-406 1

11. 102-4375-1 Instrument Cluster, Items 12 thru 16 1 12 *SW440343 Ammeter Ga. - 1 13 *SW444553 Oil PreSsure Ga. 1 14 *SWG442681 Water Temperature Ga. 1

. 1.5 298-300247 Hour. Meter 1 16 _ *SWG441207 Fuel Gauge • • 1 .

.102-8134-1 • Identification Plate — Eff: HG-312 — •17 - . HG-406 . 1

_102-8335-1 • Identification Plate — Eff: HG-407 1 18 - 298-5000-34 Drive Rivets — Eff: HG-407 4 19 203027-1 Instrument Cluster Wire (not Illus.) 3 20 203027-2 Instrument cluster Wire (not Illus.) 1

* Stewart Warner Part Numbers

REX' aiAtie

. PfUNTED IN U.S:A. Specify Quantity; Part Nurnher and Description When Ordering

c. REX CHAINBECF INC,

Specify Quantity, Part Number and Description When Ordering PRINTED 94 U.S.A.

.0

c

p

M.

z

tai

5

0

0

Iteni No.

Part Number

Description No. Req'd.

1502-5852-80 Main Frame . 1 Hex Head Cap Screw V2 . " x 1%' w/L.W.,.C,W. & Nut (U.N.O.) 14

1 I Hex Head Cap.. Screw 1/2 " x 1 1/2" w/L.W,, C.W. & Nut (U.N.C_) • 4

102-1755-1 Mounting Pad (Welded to Main Frame) 1 102-1309-1 Pad (Weldment) - For Transmission 1

2 502-5466-80 Floor Plate 1

502-6018-80 Hood - Engine Compartment Eff.

3 .502-6123-80 HG-407 thru HG-461, as Illustrated

Hood - Engine Compartment Eff. HG-462, up (Not Illus.) 1

4 502-4469-80 Access Cover 1

5 298-49-47 502-103-80

Seat Seat Support

1 .

1 6 298-50-47 Pin ,-Spring . Lock 1 7 102-1409-1 Drilled Rivet Pin 1

-102-1301-1 Button for Door 1 8 - Tap Stud V x 1 34" with L.W. 1

_ Wing Nut %" 1

9 172-5470-80 Door - Opposite' Transmission Side

Cap Screw 54 6 " x 34" with Nut & L.W. 1 2

r502-3729-80 Side Hood (Opposite Gear. Case Side)

10 502-3730-80 (Rexrol 5 only)

Side Hood (Opposite Gear Case Side) 1

(Rexrol 6 only) 1 11. - - -. - - Cotter Pin 18" x 3/4 " 4

12 58124A1 58124A3

Fastener (1 1345 " Shaft) ' Fastener (1 14" Shaft)

4 2

13 102-1874-1 Fastener (Button Type) 2 X6860 Spring (For 58124A1 Fastener) 4

14 8608 Spring (For 102-1874-1 Fastener) 2 60190 Spring (For 58124A3 Fastener) 2

15 Cut Washer 39" 4

Item No.

Part Number Description No.

Req'd.

502-4452-80 Instrument Console - Eff. HG-312 thru HG-406 (See Sep. Illus.) 1

16 502-4517-80 Instrument Console, a weldment and • part of Hood - Engine Compartment Eff. 1LIG-407, up (See Sep. Illus.) 1

17 502-5469-80 Door - `Transmission Side Cap Screw 54," x 3/,, " with Nut & L,W.

1 2

[102-2811-1 Side Hood (Gear Case Side) . 18 -I (Rexrol 5 only)

Side Hood (Gear Case Side) 1

L102-2812-1 (Rexrol 6 only) 1

19 102-4200-1 Cover (Gear Side) (Rexrol 5 only) 1 298-29-47 Hood Lock 2

20 Round Head Mach. Screw 10/24 x 1/2" w/Nut & L.W. 4

21 502-2893-80 Outside Scraper - Guide Roll 1 22 502-1716-80 Front Scraper - Guide Roll 1 23 Cut Washer 1/2" 6 24 . Hex Nut 1/2" (U.N.C.) 6 25 102-1311-1 Spring 8

26 11-102- 1308- 1 Stud Carriage Bolt V?" x 6" (U.N.C.)

6 2

27 402-1540-1 REX Name Plate 2 r102-1847-1 Lock Bar 2

28 - - - - Hex Head Cap Screw %" x 1" w/L.W., 1. - C.W. & Nut (U.N.C.) 4

29 102-1406-1 Gasket 1 30 502-3717-80 Frame (For Deck) 1 31 58124A3 Fastener Clip 6 32 Cotter Pin %," x 3/" 6 33 Cut Washer 3a" 6 34 502-2894-80 Outside Scraper - Drive Roll 1 35 502-1704-80 Frame (Mat) 2

36 ir 1 d 2 - 2 6 6 9 4 298-123-47 t

Cocoa Mat Hog Ring

2 22

Eff. Ser. No. HG-432, Up FRAME - GUARDS - COCOA MATS AND SCRAPER - REXROL 5 AND 6

Item No.

Part Number

No. Req'd. Description

49 298-2511-68 Gasket 50 Rd. Hd. Mach. Screw 10-32 x 1/2 "

w/L.W. 51 298-33-47 Filler Cap 52 298-121-47 Double Tube Clip (For Hydraulic

Hoses) Vinyl Plastic Coated for 3/4" O.D. Tube .050" thick x 3/4" wide -23/ 2 '" dia. hole 1 1/4" horn center of first tube (Kickhaefer ;CN-144) (Not Illust)

53 102-8230-1 Oil Level Plate (Not Illus.) 54 Nut 54," 'w/C.W. and L.W. Cad. Plated 55 298-5688-68 Rubber Channel Strip %." x 34" x 9'4"

Atlantic India Rubber Works #X243 56 502-2889-80 Cover - Water Tank 57 102-8369-2 Tape 'A" x 1" x 201/22" 58 102-8369-3 Tape 1/4" x 1" x 24" 59 Cap Screw 3/8 " x II/2" w/L.W. 60 102-8413-1 "WARNING" Plate

1

5 1

1 4

1 1 2 2

14 1

Item No..

Part Number

. Description No.

Req'd,

37.

38.

39

40

41 42 43 44

. 4S

40-i

41 48

-502-1709-80 -

259082-_2107110217810

- - - .- - {

L - - - - 11u1-2o77-1

r'5.02- .6109-80

. .

102-1282-1 102-7103-1 102-3771-1 298-34-47

. ,..59:4,42384c0.•

298-2083-56 .

Lower Scraper - Drive-Roll Cap Screw 1/2" x 4" (U,N.C.) GLuock ardNut B1/2"

-Bull Gear ear

Pipe Plug 11/2" - Cap $crew 1/2" x 1" w/Nut & L.W. (N.C.) Cover - Gear Shield Cap Screw•%" x 1" with Nut (N.C.)

• Hood- Drive Roll .,..__ .; Pipe' Plug 1/4" .) • Pipe Plug 3/4" .

'Cap Screw 3/8 " x 34" w/L.W. & C.W. (N.C.) Serial and Model No. Plate Hyd. Oil Plate - Mobil #MF300 . Operating Instructions Plate • Filler Cap Fuel Tank - (Eff. • HG432) Cotton Webbing 14" x 2" x 17" (Eff. HG472) .

.Cap Screw 34" .x 2" w/C.W. & Locknut Fuel Level Unit .- Stewart Warner Corp. Similar to 390 C.L. Arm to be 12" long..

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Eff. Ser. No. HG-432, Up FRAME - GUARDS - COCOA MATS AND SCRAPER - REXROL 5 AND 6 :

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429A-61 Always Give Serial Number of Machine

RBX CHAINRIELT INC

EX Specify Quantity, Part Number and Description When Ordering PRINTED IN U.S.A . .

Eff. Ser. No. HG-432, Up

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OPTIONAL GRAVITY FEED SPRINKLER SYSTEM

Eff. Ser. No. HG-432

Item. No.

Part Number Description No.

Req'd.

- - - -. - Sprinkler Bar Assembly — Items 2, 3, 4 & 5 Assembled

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2 102-82234 Tee 34" — Galv. 3 Pipe Nipple. '/" T.O.E. — Galv. 4 102,1305-1 Sprinkler Pipe 3%" — Galv. 5 , . Pipe Cap 34" Brass 6 102-1342-1 Valve Lever 7 102-1343-1 Valve•Rod 8 102-3781-1 Tube 9 Nett 1/a" .(Not Illustrated)

10 102-8224-1 . Hose 11 X7820 HoSe Clamp 12 298-16-93 ShOUlder Bolt — Soc. Hd. 1/2" x 1/2"

w/ 34" :16 U.N.C. - 2A Thread 13 298-6520-86 Union Elbow 34" Ground Joint #1283 14 298-2044-62 Valve — Crane *71/2, %" Std. Pipe

Thread 15 Tube Clip — Kiekhaefer #COV-1109 16 298-5512-68 Grommet — N. L. Kuehn #1204 17 102-1510-1 Pipe Clamp 18 102-8224-2 Hose 19 298-4017-436 Male Connector — Weatherhead

#8205 X 10 X 6 20 Street Elbow 34" -45° — Galv. 21 Close Nipple 34" — Galv. 22 Pipe Tee 3/4" — Galv. 23 Reducing Bushing 34" x 34" — Galv. 24 Pipe Nipple 34" x 1 1,4" T.O.E. — Galv. 25 Cut Washer 3R" (Not Illustrated) 26 Cap Screw 1/4" x '4" w/C.W. & L.W. 27 Cotter Pin %2 " x 1/2" 28 298-1008-4 U-Bolt w/L.W. & Nut 29 298-10-17 Button Plug — United Carr Fastener

ASS-50727 (Not Illustrated)

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OPTIONAL PUMP FEED FOG SPRAY SYS'DIM

(OPTIONAL EQUIPMENT) REX ASSEMBLY NO. 602-2356 Previous to HG-432

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OPTIONAL PUMP FEED FOG SPRAY SYSTEM

Previous to HG-432

(OPTIONAL EQUIPMENT) REX ASSEMBLY NO. 602-2356

Item No.

Part Number Description No.

Req'd.

1 102-3170-1 Bar — Spray 4 2 102-6440-1 Pump — Water (See separate illustration

for details) 1 3 298-19019-86 'Sediment Separator 1 4 298-9006-86 Strap — Pipe 3/4" 4 5 Hex Head Cap Screw 1/4" x 1" (U.N.C.) 4 6 Hex Nut 1/4" (U.N.C.) 4 7 Lock Washer 1/4" 4 8• X7820 Hose Clamp 6 9 Nipple — Galvanized T.O.E. 34" x 1 1/2" , 4

1Q Close Nipple — Galvanized 34" 3 11 Street Ell — Galvanized 34" x 90° 1 12 Tee — Galvanized %" 1 13 102-1512-3 Hose Assembly J 1 14. 102-1512-9 Hose Assembly 1 15 102-1512-6 Hose Assembly 1 16 Street Ell — Galvanized 34" x 90° 3 17 102-6438-1 Nozzle — Spray 16 18 Reducing Bushing — Galvanized 3/4" x 34" 1 19 Reducing Bushing — Galvanized 1/2" x 34" 2 20 298-46-98 Valve 1 21. 298-6116-17 Switch 2 22 Hex Head Cap Screw 1/4" x 3,4" (U.N.C.) 4 23 Hex Nut 1/4" (U.N.C.) 4 24 Lock Washer 1/4" 4 25 502-1799-81 Wire Assembly 1 26 502-1799-83 Wire Assembly 2 27 298-26038-17 Terminal Eye 1 28 N.P.T. Pipe Cap — Galvanized 3/4" 4 29 Pipe Tee — Galvanized 34" x 3/4" x %" 2 30 Nipple T.O.E. — Galvanized 34" x 1 1/2"

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19 Eff. Ser. No. HG-432, Up

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OPTIONAL PUMP FEED FOG MIST SPRINKLER SYSTEM

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1 Item No.

Part Number

Description No. Reci'd.

1 Spray Bar Assembly — Items 2, 3, 4, 5 8r, 6 Assembled 2

2. 102-3170-1 Spray Bar - 9

3 Pipe Cap 3/4" Galv. 2 4 Pipe Tee %" x %" x 34" Galv. 1 5 102-6438-1 Spray Nozzle 8 6 Nipple 34" x 1 le T.O.E. — Galv. 1 7 502-1799-83 Wire Assembly 1

I 1 8 102-6440-1 Water Pump — "Jabsco" (See Separate Illustration) 1

9 102-8224-2 Hose 54" I.D. x 38" 1 10 • 102-8224-4 . Hose %" I.D. x 124" 1 11 102-8224-7 . Hose 54" I.D. x 11" 1 12 298-19019-86 Sediment Separator 34" — Crane .4% -

988% 1 13 298-46-98 Solenoid Valve ',/2" N.P.T. — A.S.C.O.

#8210-B-94 1 14 298-6114-17 Toggle Switch — Cutler-Hammer

#8815-K-6 1 15 298-26038-17 Terminal Eye '3'32 " I.D. Whitaker #1827 1 16 X7820 Hose Clamp 6 17 Nipple 3/8 " x 11/2" T.O.E. — Galv. 4 18 Close Nipple 34" — Galv. 3 19 Street Elbow 34" -- 90-= Galv. 4 20 Pipe Tee 34" — Galv. 1 21 Reducing Bushing 3/4" x %" — Galv. 1 22 Reducing Bushing 1/2" x 34" — Galv. 1 23 502-1799-83 Wire (Not Illustrated) 1 24 298-10-17 Button Plug — United Carr Fastener

iSS-50727 1 25 Drive Screw #10 x './4" Type "U" 2 26 102-8134-1 Identification Plate i 1 27 298-1008-4 . U-Bolt w,/L. 8:. Nut I 4

WATER PUMP JABSCO — "MINI-PUPPY" #8860

12. VOLT D.C. REX PART NO 102-6440-1

Item Part No. Number Description No.

Req'd.

1 102-6440-11 2 102-6440-12 3 102-6440-13 4 102-6440-14 5 102-6440-15 6 102-6440-16 7 102-6440-17 8 102-6440-18 9 102-6440-19

10 102-644.0-20 11 102-6440-21 12 102-6440-22

Screw (*513 1002-09) End Cover — Mod. 8860 (*8865) . Gasket (*7828) Impeller (*1414-37) Screw — Cam (*SP1002-01) Cam (*8089) Seal (*SP3000-10) Body (*7824) Slinger (*6342) Screw (Body to Motor) (*SP8019-02) Motor — Mod. 8860 (*SP8012-62) Service Kit — Consists of Impeller, Seal, Gasket and 31 End Cover Screws (*8860-SK92)

3 1 1 1 1 1 1

2 1

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*Part numbers are Jabsco — Costa Mesa, California part numbers.

Specify . Quantity, Part Number and Description When Ordering

REX CHAINBELT INC

PRINTED IN U.S.A. •

FRONT LIOHT

OPTIONAL LIGHTING SYSTEM DIAGRAM

Item Part No. Description No. Number Read.

1 298-12014-17 Combination Flood & Tail Light (12V) 2

• 2 298-12016-17 Lamp Assembly — 12V (Right Hand)

3 298-12015-17 Lamp Assembly — 12V (Left Hand) 1

4 298-6058-17 3 Way Switch 1

5 102 -9103 -1 Wire Set i 1

6 502-104-80 Wire Assembly 1

7 298-26029-17 Terminal — Bullet Nose 4

8 298-59-47 Clamp 2

9 Sheet Metal Screw 8 x 34," Long 2

REX 4.:HAINEELT INC.

PAIN TED IN U.S.A. Specify Quantity, Part Number and Description When Ordering L EX

AIN B E PLANT Chicago, •ili. porton, Ill pOwners Los 4n

lie,' Milwaukee, Wis. Madison , Ipci: Springfield, Mas,t. Warren; Penn.,: Wergt Mi. vaukee clicgc tet, Mass. TN-a