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Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of Product Strategy Howden Group www.howden.com [email protected]

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Page 1: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

Communication of Results within Industry& experience of Industrial Placements !

Richard P. Smith

STR - Director of Product Strategy

Howden Group

www.howden.com

[email protected]

Page 2: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 2

• Fans, heat exchangers,

compressors & steam turbines

• Sales in 2017 – $1.4bn

• Associates – 6,000 approx

Howden is a subsidiary of Colfax Corporation, as is ESAB.

Company overviewCompany relationships

• Welding and cutting equipment

• Sales in 2017 – $1.9bn

• Associates – 8,000 approx

ESAB Howden

Page 3: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 3

Founded in 1854 by James Howden

(1832 – 1913) in Glasgow as a marine

engineering firm, designing and

building steam boilers and engines.

• Moved into the power and other heavy process

industries supplying fans and heat exchangers.

• Increased international presence in the decade

1988 to 1997 through acquisitions.

• Became part of Colfax in January 2012.

• Now a leading global player for industrial air

and gas handling equipment.

HistoryCompany origins and development

Page 4: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

Power 49%

Oil, gas, petrochem

17%

Mining11%

Industrial17%

Europe 16%

N America21%

China19%

Africa14%

Other Asia18%

RoW12%

By industry By region

New equipment plus aftermarket

Organisation & Markets

4

Global Presence

Page 5: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 5

The commercialisation

of screw compressors in the

1940s and development of oil

injected screw compressors.

Development of the forced

draught system for boilers

(1882), dramatically reducing

fuel consumption.

Development of the rotary

regenerative air preheater

in conjunction with Frederik

Ljungström of Sweden in

the 1920s.

• Invention of the ‘Sirocco’ fan with forward curved blades.

• Invention of the diaphragm compressor by H Corblin.

• The development of the aerofoil bladed centrifugal fan.

Other technical firsts

HistoryTechnical pedigree

Page 6: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 6

HistoryAcquisition timeline – The growth of the Howden organisation

Airscrew

Turbowerke

Meissen (TMH)

(1898)

KWCA / Howden

Ventiladores

Burton

Corblin (1884) Aeolus (Brazil)

Thomassen

Compression

Systems

TLT-Babcock

Alphair

ČKD

Kompresory

Fläkt Woods

GII Division

JAMES

HOWDEN

Carter Stork

Canadian Blower

Ventilateurs Neu

American Blower

Berry

Westinghouse

Davidson ‘Sirocco’

(1898)

Sturtevant

(1860)

Buffalo Forge

(1878)

Voith Novenco

Aerex

Engart

Sheldon

Nordisk Ventilator

‘Variax’ (1947)

Joy Green

(New Philadephia)

(1904)

Bryan Donkin

(1803)

AustCold Covent Fans Roots Blowers

Simsmart

Technologies

1854 1971 1974 1988 1991 1993 1995 1997 2008 2010 2011 2012 2013 2015 2017

Siemens Turbo

Equipment

Chasm

Consulting

Page 7: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 7

Our global footprint covers our major markets and potential markets.

OrganisationGlobal locations

Doncaster

Næstved & Helsingoer

Hengelo

Heidenheim

Weihai

Beijing

Sydney

Paris/Nogent

& Massy

Coswig

Chesterfield

Buffalo

Mexico City

Sao PaoloJohannesburg

Port Elizabeth

Taipei

Cartagena

ShanghaiWuhan

Xi’an

Guangzhou

Hong Kong

Glasgow/Renfrew

Moscow

New

Delhi Chengdu

Bangkok

Lille

Dubai

Sales office

Rheden

Sasolburg

Plymouth Meeting

Singapore

Pune

Montreal

Site with no manufacturing Site with manufacturing

Santiago

Bangalore

Medina

Winnipeg

Map key

Prague

Kolkata

Chennai

Mumbai

EspooVaxjo

Madrid

Chalon &

Meyzieu

Fairfield

Budapest

Nancy &

Brussels

Nantes &

Vitroles Korea

Connersville

Skelmersdale

Houston

Tokyo

Ho Chi Minh City

Frankenthal

Mornago

Springfield

Istanbul

Page 8: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 8

We use our applications knowledge to leverage these strengths to

focus on market opportunities:

Our strengths

Brand - Quality and reliability Products and technology People

Project Management Capability Global Footprint Applications Engineering

Page 9: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 9

High integrity fans, heat exchangers, compressors and steam turbines for

key industries which demand the highest levels of efficiency, reliability

and availability.

Products and servicesProducts

Centrifugal fan Axial fan Rotary heat exchanger

Compressor Cooling fan Steam turbine

Digital solutions

Special & local products

Page 10: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 10

Our extensive installed base demonstrates our experience and

underpins our applications knowledge.

Products and servicesInstalled base

Product Number

Centrifugal fans 25,000

V.P Axial fans 4,000

Cooling fans 100,000

Heat exchangers 4,000

Screw compressors 40,000

Reciprocating compressors 12,500

Turbo compressors 15,000

Roots blowers 150,000

Steam turbines 20,000

Page 11: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 11

Services to install, service & maintain plant through extended lifetimes.

Plant refurbishment & upgrades to enhance performance & efficiency.

Products and servicesServices

Erection Spare parts supply Retrofitting

Commissioning Servicing Plant upgrades

Page 12: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 12

We operate in a wide range of industries, which underpin today's

modern industrial society.

MarketsMajor utility and process industries

Power generation Oil & gas/ petrochemical Iron and steel

Mining Waste water treatment Cement manufacture

Page 13: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 13

We operate in a wide range of industries, which underpin today's

modern industrial society.

MarketsGeneral industrial

Tunnel ventilation Pulp and paper Transport and vehicles

Refrigeration Industrial gases Defense

Page 14: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

Power Products and Services

Page 15: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

C-85.6, Worlds Largest API 618 Compressor

15

Page 16: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

Howden ČKD Compressors

15 MPa CO2 Compressor for an Urea Plant

Page 17: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 17

CCS Activities

17

• Equipment provided for Worldwide CCS Project demonstrations:

• Karlshamn Gas Fired CCGT with PC Sweden

• Ferrybridge Conventional Coal Fired with PC UK

• Donguaan IGCC China

• Hua Dian Conventional Coal Fired with PC China

• Kemper County IGCC (585MW) USA

• Six Howden 7000HP Coal drying Fans

• Six Howden 900HP Coal Mill Feed Fans

• One Howden 1630HP Combustor Air Fan

• One Howden 450HP Stack Gas blower

• One Howden 3100HP Cooling Air Blower

• Eight Howden 4000HP refrigeration Screw compressors.

Installed Total 84,500HP (63.4 MW)

Page 18: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 1818

Communication of Results within Industry

& experience of Industrial Placements !

Page 19: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 1919

Communication of Results within Industry

& experience of Industrial Placements !

ACADEMIA HEAVY INDUSTRY

THEORY PROVEN RELIABILITY

SCIENCE EFFICIENCY, PERFORMANCE

RESEARCH SOLUTIONS / APPLICATIONS

INNOVATION

CORPORATE VALUES

RESPECT CUSTOMER ENGAGEMENT

ESTEEM COMMERCE

PROFIT

Page 20: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 2020

Communication of Results within Industry

& experience of Industrial Placements !

ACADEMIA HEAVY INDUSTRY

OPPORTUNITIES

GENERATE VALUE UNDERSTANDING

DIFFERENT PERSPECTIVE

COMMERCIAL APPLICATIONS

INSPIRATION

Technology Companies provide promises but rarely deliver.

Academia remote from direct commerce, but foundation of opportunity.

Page 21: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 2121

• Carbon Capture Process Technologies existing

• The issue - Realities of scale!

• Need for Industry to influence process conditions based upon

practicality, reliability, efficiency and experience.

• Parasitic losses focus of attention

• Fan and Compression – matter of efficiency and pressure.

• Heat Recovery could play a major component if incorporated

Coal Fired Power

Gas Fired Power

Energy Conservation

Water Conservation

CO2 Adsorption

RAM – Rotary Adsorption Machine

• Interaction and Networking

Communication of Results within Industry

& experience of Industrial Placements !

Page 22: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 2222

• Engage with Tutor – Develop how their work can provide foundation

to create potential benefit.

• Usually a component of a major defined agenda – research program

and funding.

• Expand understanding and interactions of the wider field: -

• Global Climate Change

• Carbon Emissions

• Power Generation, Steel Production, Cement

• Emission Reductions, Carbon Capture

• Air & Gas Handling. . . . . .

• A leading global Balance of Plant (BOP) supplier for Energy

Intensive Industries

Communication of Results within Industry

& experience of Industrial Placements !

Page 23: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 2323

• Industry Preference – Concise Presentations

• Simple Illustrations

• Slides that have simple Recognition of “interest”

• Initial Retention Opportunity – less than 3 seconds

• Detail absorbed if initial interest retained

• Greater Impact with Less Text

• Don’t read it – your Words explain it !

• Detailed Reports

• Formal Report has to primarily satisfy tutor & exam board

• Engage with Tutor – Develop how their work can provide

foundation to create potential benefit to industry.

• Develop Executive Summary – Targeting Industry

Communication of Results within Industry

& experience of Industrial Placements !

Page 24: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 2424

• Work Experience / Industrial Placements

• Often difficult to accommodate

• Sufficient level to satisfy & Interest student

• Specific Project that does not require the constant input of

experience for guidance

• Helicopter

• Deep Dive Detail

• Benefit for “good ideas” but never find the time or priority

• Innocent Open Mind to the Task !

Communication of Results within Industry

& experience of Industrial Placements !

Page 25: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 2525

• Academic Arena - Mutual Gains – Low Cost Entry

• Information

• Challenges

• Enthusiasm

• Diversity

• Creativity

• Innovation

COMMERCIALISATION

Communication of Results within Industry

& experience of Industrial Placements !

Page 26: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 26

Howden CompressorsRange & Legacy Names

Desig

n

API 619

Standard

API 619 &

StandardStandard API 618

Standard

API 618

Standard

API 618

API 617

API 672

Standard

Standard

API 673API 617 API 617 API 617

Standard

API 617

Flo

w

16,000 m3/hr 28,500 sm3/hr

10,710 m3/hr

(Small)

120,000 m3/hr

(Large)

34 000 m³/hr 1,600 m³/hr 1,200 m3/hr600,000

Nm3/hr160 m3/sec

480.000 m3/hr

Roots

340 000 m³/hr

CKD

22 000 m³/hr 130,000 Nm3/h 20,000 m3/hr

Pre

ssu

re

15 bar

21 bar XRV

50 bar WRV

75 bar GTV

15 psig (Small)

35 psig (Large)

28” Hg

(Vacuum)

600 bar 450 bar 3,000 bar

Pressure ratio

up to 3.5

Inlet Pressure

up to 25bar

1 bar rise40 bar

5 bar A rise200 bar 200 bar(a) 350 bar

Oth

er

4,000 kW

15,000 rpm

7.5 MW

5,000 rpm XRV

4500 rpm WRV

3600 rpm GTV

Custom design

for higher

performance

Lub and Oil

free

33 MW

1,800 kN

Rod load

Lub and Oil

free

1.3MW

750 rpm

Up to 14MW &

500m/s

Tip 450 m/s

1 stage

-

2, 3, 4 Stages

High efficiency

Isothermal

construction

available

25 MW1 – 8 Stages

Variable speed

Variable Speed

1000-6000 rpm

Bra

nd

s

Howden Howden Roots

Thomassen

CKD

Burton Corblin

CKD

Burton Corblin Burton Corblin

Howden SG

Roots

Donkin

KK&K SF ST SL

HV Turbo

ExVel

KK&K SCHIELE

CKD

RootsCKD CKD Periflow

Oil-free

Screw

Oil-flooded

Screw

Lobe

Blowers

Piston

API 618

Piston

VerticalDiaphragm

Horizontally

Split

Rotary Reciprocating

Positive

Displacement

Dynamic

Centrifugal

Single Stage

Turbo Blower

Turbo

Fans

Single Shaft Multistages

Multistage Integrally Geared

Peripheral

Compression

Performance values are indicative. Consult Howden and get equipment performance based on your specific site operating conditions.

Vertically

Split

Page 27: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 27

Howden HeatersRange & Legacy Names

Use • Power Flue Gas Heating

Before Tail End SCR.

• Iron & Steel Flue Gas

Heating Before Tail End

SCR in Sinter Plant

• Power Flue Gas Reheat

after FGD plant.

• Iron & Steel Flue Gas

Reheat after FGD in

Sinter Plant

• Industry-Iron Steel-

Refinery Air for

combustion

• Power (heat recovery)

• Industry-Iron Steel-

Refinery Air for

combustion

• Power (heat recovery)

• Gas & oil fired

• Coal firing Main & Mill

• Bio-Gas & Waste

(All > 100MW)

• Coal fired plant PA & SA

streams combined in one

heater

• Coal fired plant PA at high pressure bounded by SA sectors on each side.

• Oxy-firing applications with oxygen in the centre

Feature Very large diameter deep

heaters – air heater

temperatures with various

fouling potential conditions.

(Usually Single Stream)

Large diameter shallow

heaters for highly corrosive

environment – sulphuric acid

or sulphuric acid + seawater

Single Stream

Flue gas mass flow from 50

to 200 Tons/hr

Flue gas mass flow from 50

to 200 Tons/hr

Twin or Single Stream

(1000MW & 600MW

respectively)

Twin or Single Stream

(1000MW & 600MW

respectively)

Twin or Single Stream

(1000MW & 600MW

respectively)

Design Vertical

Cold end at Bottom or at Top

Vertical

Cold end at Bottom or at Top

Flake Glass lining

Pre-engineered and

pre-assembled

Vertical

Pre-engineered and

pre-assembled.

Horizontal

Vertical Up to 37 (24m Dia) Cold end at Bottom

Horizontal 28 max (10m Dia)

Size Up to 37 (24m Dia) Up to 37 (24m Dia) Size Range 15-21.5 (5-10m) Size Range 15-21.5 (5-10m) Up to 37 (24m Dia) Up to 37 (24m Dia) Up to 37 (24m Dia)

Elements 2 deep tiers of HC or NCU

Possibly HCP deep

enamelled CE

Single tier of HC / HS8 or

possibly HCP

All enamelled

1 or 2 tiers of HC or NCU for

gas firing.

1 or 2 tiers of HC or NCU for

gas firing.

2 – 3 tiers of typically HC.

NCU for gas firing

2 – 3 tiers of typically HC 2 – 3 tiers of typically HC

Cleaning Fully or Semi retractable

steam sootblowers

On-load Cold End HPWW

Off-load Hot End LPWW

Fully retractable multi fluid

(air or steam and LP & HP

water) sootblowers

All on-load except LP water

Fully or Semi retractable

steam sootblowers

Offload LP water fixed pipe

Fully or Semi retractable

steam sootblowers.

Offload LP water fixed pipe

Fully or Semi retractable steam sootblowers

On-load Cold End HP Water Washing (Enerjet)

Off-load Hot End LP Water Washing

Leakage

Reduction

Labyrinth multiple seals

Actuated HE sectorplates

VN Sealing, Purge and

Scavenge Leakage

Reduction Systems,

Single or double radial &

double axial seals

(Non-Actuated)

Single or double radial &

double axial seals

(Non-Actuated)

Labyrinth multiple seals

Optional actuated HE sectorplates

Labyrinth multiple seals

Optional actuated HE

sectorplates

Fire Fire Detection & Fighting None Required Fire Detection & Fighting

(if required)

Fire Detection & Fighting

(if required)

Fire Detection & Fighting

Drive Type Centre drive system with

inverter speed control

Centre drive system with

inverter speed control

Central or Peripheral Central or Peripheral Centre drive system with inverter speed control

Gas Gas Heater

GGH

Air Pre Heater

APH

APH Tri-

sector

APH Quad-

sector

Heater

APH Bi-sectorTail End SCR

GGH

Packaged

Vertical

Packaged

Horizontal

FGD

GGH

Page 28: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 28

Howden HeatersElement Types – Howden Surepack Elements® HS, HC ElementTM, HCP ElementTM & NCU ElementTM

CARBON STEEL - LOW ALLOY CORROSION RESISTANT STEEL (CORTEN) - ENAMEL COATED STEEL

Enamelled versions for corrosion resistance, also the smooth surface reduces the adhesion of surface deposits and helps their removal.

Howden profiles can perfectly replace any existing profile in the market such as

2.5 DU, 3.5 NP, 5.5 NP, 3.5 NU, 5.5 NU, UNFoe, AFNC, 12/3 CU, 9.5/3 CU

Model

HS6 NF6

HS6e NF6e

(Enamelled)

HS7 2.78 DU

HS8 2.8 DU

HS8e 2.8 DUe (Enamelled)

HS9 9.5/3 CU

HS9e 9.5/3 CUe

(Enamelled)

HS20 FNC NCU Element TM HC7 Element TM

HC9 Element TM

HC11 Element TM

HC12 Element TM

HC15 Element TM

HC Element TM Enamelled

HCP Element TM

Label Notched flat (NF) Double Undulated (DU)Corrugated Undulated

(CU)

Flat Notched Crossed

(FNC)

Notched Crossed

Undulated (NCU)HC HCP

Use

Cold end applications

in APHs

Hot and Cold end APHs

& GGHs (2.8DUe)

HS7 was main standard

element before HC was

developed.

HS7 cannot be enamelled.

Cold end in APHs

Cold end elements in

heaters prone to cold end

fouling.

Hot and Cold end in

APHs particularly gas

fired or applications

with reduced fouling.

Hot and Cold end in

APHs particularly gas

fired or clean Tail End

SCR applications

downstream of

ESP/FGD with almost

zero fouling potential

Hot and Cold end APHs

& GGHs (enamelled)

Dual profile element combining

cold end and intermediate

elements profile in a one tier

element.

Suitable for air preheaters with

severe CE fouling and gas-gas

heaters

Construction

Combination of notched

plate with a flat plate

Combination of notch-undulated

with an undulated sheet.

HS8 & HS8e have more

rounded notches – primarily to

enable enamelling.

Combination of a

corrugated sheet with an

undulated sheet.

Combination of a two

notched sheets with the

notches crossing over,

(no undulations).

Combination of a two

notched sheets with the

notches crossing over,

Optimised undulations

between notches.

Transverse herringbone pattern of

undulated sheet paired with a

corrugated sheet. The higher the

number the larger the

corrugations and more cleanable.

Corrugated sheet paired with a

sheet with two different profiles.

Hot end of the sheet transverse

herringbone, CE castellated flats.

Thermal

Low performance HS8 High performance

HS7 marginally higher perf. vs

HS8

Medium performance Higher thermal

performance

Highest thermal

performance

High performance High performance (but lower than

HC for same depth)

Pressure drop

Minimum pressure drop HS8 High pressure drop

HS7 Little higher drop vs HS8

Medium pressure drop High pressure drop High pressure drop High pressure drop for smaller

numbers i.e. HC7 & HC9

High pressure drop (but lower

than HC for same depth)

Fouling

Propensity

Totally closed channels

in the profile, highly

cleanable.

Undulations running in one

direction creates cold corner

problems and skew flow within

each container. This

exaserbates fouling. However

cleanable with steam

sootblowing and Enerjet.

Ease of cleaning

Corrugation allow

penetration of soot blower

jets and Enerjet.

No clear path through

the elements – not

good for high fouling

applications.

No clear path through

the elements – not

intended for fouling

applications.

Eliminates cold corner problems

and skew flow within each

individual channel, (hydraulically

closed).

Superior fouling and pluggage

resistance – highly cleanable.

Benefits of HC but with an even

more cleanable CE for severe CE

fouling applications.

Even higher cleanability than HC.

Page 29: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 29

Howden Axial FansRange & Legacy Names

Use

Power & Process

Air Cooled Condensers (ACC)

Cooling towers (CT)

Air Cooled Heat Exchangers (ACHE)

Climate control systems (HVAC)

Power Primary Air (PA)

Booster

FGD fans

Boiler draught

Wind Tunnels

Air Handling Units

Wind tunnels

Tunnel ventilation

Fumes exhaust

Cooling

Rolling Stock

General Ventilation

Roof Units

Light industrial

Equipment ventilation & extraction

Oil & Gas Pressurized rooms & ventilation,Offshore

Shipboard Ventilation

Offshore Ventilation

Boiler draught

Mine ventilation

Industrial Ventilation,

Cooling, Extraction

Ventilation, Cooling, Offshore

Low noise

High efficiency specs

Sites with ultra low noise

specification

Mine, Tunnel and Smoke Extraction

General ventilation

Roof Ventilator

Mine, Tunnel and General ventilation

Roof Ventilator

Smoke Extraction

Fumes Exhaust

Power Nuclear Fans

Transport (Trains, Marine)

Shock/ Non Shock

Power Nuclear Fans

Transport (Trains, Marine)

General Ventilation

HVAC Supply and Exhaust

Flo

w

E-series

10 to 2800m3/s

D-series

400 to 1000m3/s

SX-Fans

2 to 1500m3/s

FPX-Fans

2 to 70m3/s

Up to 1600m3/s

Up to 30kPa

Up to 25MW

Up to 2600m3/s

Up to 10kPa

Up to 20MW

Up to 400m3/s, 2MW

Up to 28m3/s

1.68kPA

Up to 56kW

1 to 9000kW

Tip

max E-Series 70m/s

D-Series 65m/s45m/s 180m/s 160m/s 120m/s - -

Flu

ids

Air

-20 to 65°C

Air & Gas

Ambient air,

Process Air & Flue gas

Dust content up to 250 mg/Nm3

Up to 200°C continuous

250°C / 4h

Air & Fumes

Ambient air, Fumes & Process air

250°C / 4h

Smokes 300°C

Air, Smokes & Fumes

Ambient air, Fumes & Process air

increase 6kPa

–20 /300°C

Air & Fumes

Ambient air, Fumes & Process air

Air

Ambient air, Fumes

Dia

mete

r

E-series: 4-48 feet

(1219 to 14630mm)

D-series: 6-38 feet

(7 925 to 11 582mm)

SX: 28” to 36 feet

(710 to 10973mm)

FPX: 28“ to 108“

(710 to 2 743mm)

1300 to 5500mm

Single stage and two stagesUp to 13000mm 315 to1600mm

500 to

1600mmUp to 5000mm

Nam

es D-series

E-seriesSX

FPX

Variax® Fans

PF AXICENTAmerican Fan Joy Series 1000/ 2000

Varafoil JM

UMAF, Alphair (Jetstream)

AXICENT , AXICO

APA & APR Jet fans

AAWT & CWT fans

Varofoil, Majax, FumaxAmerican Fan,

Joy Series 1000/ 2000 JMG,

VAN

FUMAX JETAX,

Donkin

Axipal® BziAmerican Fan Joy Series 66

American Fan, A, XA

Centraxial

American Fan MXP, Mixed flow “Plus

Standard

Low Noise

Ultra Low Noise

Fixed Pitch Mixed Flow

Cooling

Fans

Axial

Fans

Axial Fans

Variable Pitch

AdjustablePitch

Military Grade High

Pressure Fixed Pitch

Performance values are indicative. Consult Howden and get equipment performance based on your specific site operating conditions.

Page 30: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 30

Howden Centrifugal FansRange & Legacy Names

Use

API 673

MVR

Chemical

Sulphuric Acid Plants

Sulphur Recovery Units

Tail Gas Treatment Units

Chemical Plants

Power and steel

Cement

Mining

Other industries

Construction & Facility

Vehicles

Navy ships

Submarines

Rail transportation

All industries

ISO/EN /IEC motor

Aeration, Forced draft,

Exhaust, Air handling,

Process cooling, Clean

room, Explosion proof

process, General HVAC,

Filtration systemsAMCA / ASME

IEEE / OSHA / NEMA motor

Fume exhaust,

General ventilation

Air curtains

Dryers

Freezers

High temperature

Kilns, 0vens

Product cooling

Recirculation

Spray booths

Material handling

Dust collection

Exhaust applications

Standard

design according

API 617 or API 673

on demand

API, ATEX

Oil & Gas

Petrochemicals

Nuclear

Other industries

Air pollution control, Dust collection, Drying

applications, Pneumatic conveying, Combustion

air, Moisture blow off

All industriesASME

IEEE / OSHA / NEMA motor

All industriesASME

IEEE / OSHA / NEMA motor

All industriesASME

IEEE / OSHA / NEMA motor

Flo

w

160m3/s600 – 360,000 m³/h

Up to 560m3/s

Up to 50kPa

Up to 12MW

Up to 50m3/s

Up to 25kPa

Up to 500kW

Up to 50m3/s

Up to 25kPa

Up to 200kW

Up to 47m3/s

Up to 100 IWG

Up to 300 BHP

Up to 2.3 m3/s Up to 42.4m3/s Up18.8m3/s

Tip

max 277m/s

(1000km/h)Up to 300 m/s 260 m/s 130 m/s 130 m/s

122 m/s

(400 ft/s)- - -

Flu

ids Air

1 bar rise

1 stage construction

Process Gas

(SO2, Chlorine, Tail Gas)

Air

Air

(Chemicals, Dust, Liquid

droplets, Solid particles )

Temperature up to

1000°C

Air

(Chemicals, Dust, Liquid

droplets, Solid particles )

Temperature up to

700°C

Air

(Chemicals, Dust, Liquid

droplets, Solid particles )

Temperature up to

350°C

Air

(Chemicals, Dust, Liquid

droplets, Solid particles )

Temperature up to 540°C

Air

SMB – Up to 82°C

SC - Up to 49°C

Up to 1 kPa

Air

Up to 1093°C

Up to 3kPa

Air

Up to 538°C

Up to 5.7kPa

Dia

mete

r

- 300-2200 mm 800 to >5000mm 250 to 1600mm315 to 1600mm as per

Eurovent series203 mm to 1676 mm 96 mm to 381 mm 191 mm to 2384 mm 309 mm to 1461 mm

Nam

es

ExVel KK&K Schiele

Core Range

Technopal

Covent,TLT range

Rotorique

Donkin, VRE

Centripal, Fougal

µPal,Technopal

Carbon Fiber Wheels

VR, Donkin

Solyvent

Centripal EU

American FanN OVP BC AVP Turbo

Pressure

AF Cast Aluminum

RB Fan

BCS , BCA Backward

Inclined

American Fan SC,

SMB

Donkin BCC/HBC

American Fan , PBCA,

PBCS

Garden City RF2,

FF, PF2

Donkin BCC/HBC

American Fan, IEAH

, IEMH

Donkin

RB/HRB/HPLV

Heavy duty &

Core process

Centrifugal Fans

Turbo

Fans

Engineered

Fans

Configured

Fans

OEMMedium duty &

Auxiliary ProcessAerofoil

Europe

Codes & Standards

North AmericaCodes & Standards

General

Blowers

Plug

Fans

Industrial

Exhausters

Performance values are indicative. Consult Howden and get equipment performance based on your specific site operating conditions.

Air applicationProcess Gas and

special applications

Page 31: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 31

Howden Steam TurbinesRange & Legacy Names

Ap

plicati

on

Mechanical Drive

Power Gen

For local packaging

Power Gen Mechanical DriveMechanical Drive

Power Gen

Mechanical Drive

Power GenPower Gen

Power Gen

Gas Expansion

Organic Rankine Cycle

Mechanical Drive

Power Gen

Arr

an

gem

en

tP

ow

er

Ran

ge

Up to 6’000 kWUp to 1’000 kW Up to 750 kW Up to 6’000 kW Up to 7’000 kW Up to 12’000 kW Up to 3’000 kW Up to 14’000 kW

Nam

es

KK&K Steam Turbine KK&K Steam Turbine KK&K Steam Turbine KK&K Steam Turbine KK&K Steam Turbine KK&K Steam Turbine KK&K Steam Turbine KK&K Steam Turbine

CORE

Steam Turbines

Pre-Designed

Turbines

Engineered

Turbines

OEMBASE

PowerGenAerofoil

BASE

mechDriveMONO TWIN TRI

ENG

COMBI

Performance values are indicative. Consult Howden and get equipment performance based on your specific site operating conditions.

ORC

EXP

G PG/P

G/P

GP

GG

Page 32: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 32

Howden SolutionsRange & Legacy Names

Drivers Conveyors Turnkey solutionsAir quality Silencers

Performance values are indicative. Consult Howden and get equipment performance based on your specific site operating conditions.

Cyclonic collectors and dust Extractors

Cyclonic for Power generation – Cyclonic dry dust

for General industry – Engart dust scrubber for

Mining - Wet Set dust particulates & pollutants

from a furnace flue gas & other gas stream

Engart, Multicyclone, Wet Dust

Donkin Circular/Rectangular Silencers

Maintain noise control performance during

operations

Donkin

Steam Turbines for mechanical drives up to 7MW

and as tubogenerator up to 12MW

Biomass, Heat Recovery, CHP / Cogen, Waste to

Energy (WtE), Mechanical Drive of rotary

equipment

KK&K Steam Turbines

Water filled, twin-strand round link chain conveyor

designed to collect, quench, de-water and

transfer furnace bottom ash to ash storage bunker

or secondary conveyor system

SCC's for Utility Power Generation & Industrial

market coal and solid fuel-fired boiler bottom ash

Howden

Ice water or solid ice as required during a 24-hour

period, making major electricity demand savings

possible on mine cooling systems

Packaged refrigeration compressor sets, process

chillers with S&T or plate heat exchangers, with

capacities up to 10,580m3/h

Howden

Steam TurbineSubmerged Chain Conveyors

(SCC)Ice plant 6 Chiller plantDust collector

Circular/Rectangular

Silencers

Submerged Motor, drive and

generatorsDry Chain Conveyors (DCC) Flue gas coolingBag House

Attenuator

Reactive silencers

Application requirements where emissions below

10mg/m3 are required..

Automotive - Cement and lime. ▸ Iron and steel.

▸ Melt-shop de-dusting.▸Mining. ▸ Oil and gas. ▸Paper and pulp. ▸ Petrochemical. ▸ Power

generation plant. ▸ Sugar

Howden

Used where dust/moisture affect the attenuation

properties of conventional absorptive silencers

, ▸ Induced draught fan system. ▸ Contaminated

corrosive & Saturated gas streams.

▸ High temperatures.▸ Steam vent systems ▸Mine ventilation

Howden

Synchronous and asynchronous motors -

DC motors – Generators

1 and 50MW, 100 to 3000rpm. Synchronous &

asynchronous motors for compressors, pumps

and generators. Direct current motors for

elevators and rolling mills

Howden CKD motors

Applications where air has to be pre-cooled

before being introduced to a fabric filter plant.

Automotive.▸Cement and Lime. ▸ Iron and Steel.

▸ Melt-shop De-dusting. ▸ Mining. ▸ Oil and Gas.▸Paper and Pulp. ▸ Petrochemical.

▸ Power Generation Plant.

Howden

IncineratorsAsh extractor Flue Gas conditioning

Plunger Ash Extractor (PAX) and WTE

Waste To Energy (W-T-E) boilers; The PAX

collects, quenches, and dewaters grate ash via a

slow moving, back and forth, hydraulically-

operated ram.. Used exclusively in the Municipal

Solid Waste (MSW) industry.

Howden

Optimises performance of existing furnace

electrostatic precipitators (ESPs) injecting

controlled doses of Sulphur Trioxide (SO3)..

Automotive.▸Cement and Lime. ▸ Iron and Steel.

▸ Melt-shop De-dusting. ▸ Mining. ▸ Oil and Gas.▸Paper and Pulp. ▸ Petrochemical.

▸ Power Generation Plant.

Howden

Thermal destruction of a number of different

waste streams

General waste, medical and hazardous waste,

veterinary waste including animal carcasses,

liquid waste, and gaseous waste

Howden

Transformer Oil cooler

DCC's for Utility Power Generation and Industrial

market coal and solid fuel-fired boiler hot, dry ash

Collect and transfer hot dry ash from pulverized

coal fired boiler back-pass, economizer, air

heater, and precipitator/baghouse hoppers and

bed drains ash from circulating fluid bed boilers.

Howden

Power transformer Oil cooler

Designed to run under the most stringent

operating conditions such as temperature,

corrosive atmospheres, dust, sand, rain & snow.

▸ Power Generation.Nuclear

Howden

Page 33: Communication of Results within Industry & experience of ... · Communication of Results within Industry & experience of Industrial Placements ! Richard P. Smith STR - Director of

© Howden Group 2018 33

Howden Digital SolutionsRange & Legacy Names

UPTIME

Smart connectivity for

optimising performance and

providing a unique foundation

for maintaining and

enhancing operational

excellence

Solysmart ©

On-board real time diagnosis

system

VentSim™ CONNECT

Ventilation control with

human intervention

VentSim™ CONTROL

Ventilation optimization with

no human intervention.

VentSim™ DESIGN

3D Mine Simulation

Training & safety

management software3D Pump Simulation

UPTIME is a digital

performance analytics

platform allowing compilation,

interpretation and analysis of

equipment data by

benchmarking against its

“Digital Twin”. An exact digital

representation of the physical

equipment-set built upon

actual equipment geometry

which continuously calculates

expected performance.

This leads to a deep

understanding of the delta

between ‘actual’ and

‘engineered’ equipment-

performance and will serve

as an input to enable

predictive and prescriptive

performance management

Thanks to vibration (and other

physical values) monitoring

and recording together with

some engineering knowledge

embedded in its hardware,

Solysmart permanently scans

vital parameters and tells the

user what is the defect if any,

and what action shall be taken

to remove the defect.

Specific control for each type

of fan

• Vibrations from 2Hz to

10kHz

• Bearings temperature

• Rotation speed control

• …

Affordable solution adapted

for the current VentSim

DESIGN users that provides

a manual control of the

ventilation.

By using an intelligent

interface, this solution offers

a simple on-off fan switching.

VentSim CONNECT is a

manual control with an easy

to configure interface to the

whole ventilation system.

Formerly SmartEXEC

Software provides ventilation

design capabilities which can

be used for control and

optimization.

Optimizing safety and

production while reducing

operating costs.

Allows the ventilation to be

managed to match normal

working schedules. Fans are

automatically switched on and

off according to shift changes

or planned events such as

blasting.

Schedules and events can be

added easily, or overridden to

accommodate one-off or

unplanned incidents.

Ensures correct modeling,

simulation and analysis of

mine ventilation

Ventsim™ is an underground

mine ventilation simulation

software package designed to

model and simulate

ventilation, airflows, pressures,

heat, gases, financials, radon,

fire, and many other types of

ventilation data from a model

of tunnels and shafts.

Integrated suite of module-

based training, safety and

personnel management

software. It is designed for

any business with safety and

training management needs,

with a focus on heavy

industries such as mining,

construction, shipping and

machinery.

- Assist in meeting OHS

compliance standards

- Manage and mitigate

workplace risks and

hazards

- Streamline safety and

training procedures

Fully interactive 3D pumping

and compressed air and gas

software package suitable

for mining, processing,

construction an agriculture.

Design, optimize and

simulate pump and liquid

reticulation systems.

All Howden products Industrial Fans Mining Ventilation Mining Ventilation Mining Ventilation

Mining

Construction

Shipping

Machinery

Mining

Processing

Construction

Agriculture

Digital Solutions

IoT Software

UPTIME Solysmart ©VentSim ™

CONNECT

VentSim ™

CONTROL

VentSim ™

DESIGNCSafe ™ Pumpsim ™