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Slide 1 of 38 CHOREN Industries Company Presentation Purdue University Spring 2008 Christopher Peters CHOREN USA, Houston, TX Trademarks SUNDIESEL® and SUNDIESEL®-Logo are registered trademarks by Volkswagen Aktiengesellschaft in the European Community and additional Countries and are used under license of Volkswagen Aktiengesellschaft

CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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Page 1: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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CHOREN IndustriesCompany Presentation

Purdue University

Spring 2008

Christopher Peters

CHOREN USA, Houston, TX

Trademarks SUNDIESEL® and SUNDIESEL®-Logo are registered trademarks by Volkswagen Aktiengesellschaft in the

European Community and additional Countries and are used under license of Volkswagen Aktiengesellschaft

Page 2: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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CHOREN

and its

Vision

Page 3: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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Vision – Fuels, Chemicals or Power from Biomass

Page 4: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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BTL Biomass Sources

Energy crops Straw

Timber

Page 5: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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BTL Biomass Sources

Forest residues Saw mill residues

Agricultural residues

Page 6: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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BTL Biomass Sources

Municipal solid waste

MRF (Material RecoveryFacility)

Construction & demolitiontimber

Plastics Yard clippings

Page 7: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

7

….combined with biomass feedstocks

Gasification - old technology…

clean power

chemicals

synthetic fuels

hydrogen

alcoholsBiomass - renewables

Page 8: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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CHOREN: Fact Sheet

C-Carbon, H-Hydrogen, O-Oxygen, REN-Renewable → CHOREN

Private Company in partnership with Shell, Daimler and Volkswagen (minority shareholders)

Based in Germany in Freiberg, Saxony with offices in Hamburg, Beijing, Houston

Founded 1990 by Dr. Bodo Wolf and 3 employees from DBI

1997 company starts focusing on gasification as core competence(SynGas Producer) and builds pilot plant

CHOREN Industries GmbH founded in 2000. Today over 230 employees.

Founder: Bodo Wolf

Page 9: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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The Road to Gasification…

CHOREN develops proprietary biomassgasification technology called Carbo-V®

Since 1998 gasification pilot plant α(Freiberg)

Since 2002 gasification pilot plant β(Freiberg)

Beginning 2008 commercial facility (β, extended) for the production of 15,000 tpa SunDiesel® (Freiberg)

First project in China, 2*500MW coal gasifiers 2008

Process application opportunities in Biomass and/or Coal to –Liquids, Energy, -Chemicals

β

α

Page 10: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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The Road to Synthetic Fuels…

Alpha Plant :BTE with Caterpillar / Zeppelin

Alpha Plant: Methanol/Sud Chemie

Alpha Plant : Fischer Tropsch (FT) diesel(Volkswagen)

Operation of Beta plant gasifier : 2004

2005: Shell minority stake in Choren; provides SMDS FT technology (bankable!)

2008: β to be the first commercial plant worldwide for the production of syntheticfuel from biomass

The future: Σ scale facilities....

Page 11: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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Beta plant – CarboV® in operation (2004)

Page 12: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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45 MW thermal 75.000 tpa biomass 18 Mio. liter SunFuel

Beta Plant in Freiberg

Biomass logisticscommissioned

Completion of gas production and gas conditioning: Fall 2007

Opening Ceremony with Chancellor Merkel, Rob Routs Shell, in April of

2008

SunDiesel® production in 2008

CHOREN β–PlantOctober 2007

Page 13: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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CHOREN β–PlantOctober 2007

Biomass Receiving,

Handling, Prepping

Power GenGasification

FT-Synthesis

Gas-Cleaning

O2, Fuel Storage,

Compressors

α-Plant

Page 14: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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Daimler and Volkswagen

Fuel testing

Lobbying

Fuel marketing

Shell

Fischer Tropsch Technology

Upgrading Technolgy

Fuel marketing and sales

Others

Renault, Volvo, BASF among

others: cooperation underdifferent EU research projects

Our Partners

Page 15: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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CHOREN Group Structure

CHOREN CNOOC JV

CHOREN Industries GmbH

Subsidiary companies

Project Companies

CHORENBiomassGmbH

CHORENNordGmbH

CHOREN FuelLubminVerwaltungs-GmbH

CHOREN Fuel FreibergVerwaltungs-GmbH

CHORENTechnologiesGmbH

CHORENComponentsGmbH

CHOREN ExportGmbH

Others arebeing planned

CooperationCHOREN USALLC

CHOREN Fuel

LubminGmbH & Co. KG

CHOREN Fuel

FreibergGmbH & Co. KG

Page 16: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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SunFuel

Page 17: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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Synthetic Fuels

Feed

sto

cks

Nat.Gas Coal

Transesterification

Fermen-tation

BiodieselFAME

Bio-ethanol

Cellulosic-ethanol

BTL GTL CTLGTL CTL

Biofuels

1. Generation 2. Generation

soy-oil,anim.fats

sugarcane,-beat, corn

Straw

Plant-oils/fats

Sugarplants

BiomassLigno-cellulose

Pro

cess

Pro

du

ct

* simplified; other process/product combinations possible

Gasification, FT-Synthesis,Product upgrading

Enzymat.Hydrolysis,

Fermentation

energy plants,bio-waste, wood, straw, ...

Source: Shell

Biofuels/Synthetic Fuels*

Page 18: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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Comparison of Biofuels

Distance driven with the yield from 1 hectare (3rd-party evaluation)

Rapeseed Oil

Bio Diesel

Bio Ethanol

•Assuming bio-methane production from residue products: rape seed cake, straw, etc

Page 19: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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V-Power® Diesel – Winner Le Mans 2006/7

Courtesy of Shell

NEWS: SHELL announced that they will provide the 2008 LeMans race with CHOREN‘s SunFuel - the first ever application of BtL Fuels in Racing History

Page 20: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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CHOREN Processes

and

Gasification Applications

Page 21: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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NETL Gasification Overview

Page 22: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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Why Carbo-V®?

Tar free syngas due to high operatingtemperature ���� high

availability of downstream

equipment

High quality syngas: no

methane, no hydrocarbons

Scale-up: no moving parts

Page 23: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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NTV – Low Temperature Gasifier

Biomass

Char/coke

NTV- Gas (tar rich)

Steam, Oxygen

1st Step of Gasification: Pyrolysis

Page 24: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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• Stationary equipment

• Pressurized 5 bar, suppressing methane formation

• Design expertise from coal gasification - slag protected refractory

• Cracking of tars separate to char – tar-free SynGas

• Scale-up α to β 30 times

HTV ~ HT Gasifier with Chemical Quench

Page 25: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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NTV ~ Low Temperature Gasifier

1998 - 1 MW Alpha Plant – air/O2

2003 - 15 MW Beta Plant - air

* 15 scaleup

2005 - 30 MW Beta Plant – O2

*2 scaleup

Page 26: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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CHOREN Workshop (TAF)

Page 27: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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HTV – High Temperature Gasifier

2nd and 3rd Step of Gasification: Cracking and Quenching

Page 28: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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The Carbo-V® - Process

Fischer-Tropsch & Hydrocracking

Three Phase Gasification

Gas Treatment

Page 29: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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Biomass-to-Electricity (BtE)

Carbo-V®

Gasification

Gas Cleanup and

Compression

SynGas

Turbine Heat Recovery Boiler

and Steam Turbine

ElectricityBiomass

CO2-Neutral (Pro-Rated) Electricity via Biomass Integrated Combine Cycle (BIGCC)

Natural Gas

Page 30: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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CHOREN SynGas Co-Feed

Three Phase Gasification

Gas Cleaning

Biomass Over-the-Fence

SynGas Co-Stream

Page 31: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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CHOREN SNG Process

MethanationThree Phase Gasification

Gas Treatment

Biomass

SNG

Page 32: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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CCG – CHOREN Coal Gasifier

Advantages:

Slaging gasifier: protective temperature-controlled slag layer

High ash content flexibility

High quality synthesis gas no condensates

Dry dust gasifier advantages

Technical Specs:

Up to 1,500 t/d per unit

Up to 93% CO + H2

Up to 35% ashcontent

Ash melting points of 1,400°C (2550°F) or higher without fluxing agents

Burner lifetime up to 4 years (yearly inspections)

Cooling screen lifetime up to 10 years

First Project Awarded:

Yankuang, China – Ammonia reformer repowering 2*500MW CCG gasifiers

Page 33: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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Biomass and Coal SynGas Co-Feed (BCtX)

Three Phase Gasification

Gas Cleaning

Biomass

ElectricitySynthetic Diesel

Synthetic Kerosene

Chemicals

Coal

Page 34: CHOREN Presentation B Purdue May 2008 · Slide 9 of 38 The Road to Gasification… CHOREN develops proprietary biomass gasification technology called Carbo-V® Since 1998 gasification

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DISCLAIMER

The document is incomplete without reference to, and should be viewed

solely in conjunction with the oral briefing provided by CHOREN.

Certain statements that are included in this presentation are forward-looking in nature. There are associated risks and uncertainties inherent in such statements and actual results may differ materially from those expressed or implied by the forward-looking statements. CHOREN doesn’t assume any liability for those statements. There is no requirement or obligation for CHOREN to update these forward looking statements.

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