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    13 1Copyright 2010 Pearson Education, Inc. Publishing as Prentice Hall.

    ForecastingForecasting

    13

    ForFor Operations Management, 9eOperations Management, 9ebyby

    Krajewski/Ritzman/MalhotraKrajewski/Ritzman/Malhotra 2010 Pearson Eduation 2010 Pearson Eduation

    !omework" 2# 12#!omework" 2# 12#

    1$# 1% &omit a'(1$# 1% &omit a'(

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    ForecastingForecasting

    Forecasts are critical inputs to business plans,annual plans, and budgets

    Finance, human resources, marketing, operations,and supply chain managers need forecasts to

    plan: output levels, purchases of services andmaterials, workforce and output schedules,inventories, and long-term capacities

    Forecasts are made on many different variables

    Forecasts are important to managing bothprocesses and managing supply chains

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    ForecastingForecasting

    arely perfect because of randomness

    Forecasts more accurate for groups vs!individuals

    "ccuracy decreases as time hori#on increases

    I see that you will

    get an A this seester.

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    Demand PatternsDemand Patterns

    " time seriesis the repeated observationsof demand for a service or product in theirorder of occurrence

    %here are five basic time series patterns&ori#ontal

    %rend

    'easonal

    (yclical

    andom

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    Demand PatternsDemand Patterns

    *uantity

    %ime

    +a &ori#ontal: ata cluster about a hori#ontal line

    Figure 13!1 .atterns of emand

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    Demand PatternsDemand Patterns

    *uantity

    %ime

    +b %rend: ata consistently increase or decrease

    Figure 13!1 .atterns of emand

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    Demand PatternsDemand Patterns

    *uant

    ity

    onths

    +c 'easonal: ata consistently show peaks and valleys

    ear 1

    ear 2

    Figure 13!1 .atterns of emand

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    Demand PatternsDemand Patterns

    *uant

    ity

    ears

    +d (yclical: ata reveal gradual increases anddecreases over e5tended periods

    Figure 13!1 .atterns of emand

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    Types of ForecastsTypes of Forecasts

    7udgmental8ses sub9ective inputs

    %ime series8ses historical data assuming the future will be like the past

    "ssociative models8ses e5planatory variable+s to make a forecast regarding a dependent variable

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    Judgment MethodsJudgment Methods

    ;ther methods +casual and time-series re

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    Judgment MethodsJudgment Methods

    arket research is a systematic approach todetermine e5ternal customer interest throughdata-gathering surveys

    elphi method is a process of gaining consensus

    from a group of e5perts while maintaining theiranonymity

    8seful when no historical data are available

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    Linear RegressionLinear Regression

    " dependent variable is related to one or moreindependent variables by a linear ecause? the results observed in the past

    'imple linear regression model is a straight line

    Y@ aA bX

    where

    Y@ dependent variableX@ independent variablea @ Y-intercept of the lineb @ slope of the line

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    Linear RegressionLinear Regression

    -ependentva

    riable

    Bndependent variable

    X

    Y

    =stimate ofY fromregressione

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    Linear RegressionLinear Regression

    %he sample correlation coefficient, r easures the direction and strength of the relationship

    between the independent variable and the dependentvariable!

    %he value of rcan range from 1! E rE 1!

    %he sample coefficient of determination, r2

    easures the amount of variation in the dependentvariable about its mean that is e5plained by theregression line

    %he values of r2range from ! E r2E 1!

    %he standard error of the estimate, syx easures how closely the data on the dependent variable

    cluster around the regression line

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    Using Linear RegressionUsing Linear Regression

    =".D= 13!1%he supply chain manager seeks a better way to forecast thedemand for door hinges and believes that the demand is relatedto advertising e5penditures! %he following are sales andadvertising data for the past ) months:

    onth 'ales +thousands of units "dvertising +thousands of G

    1 2/$ 2!)

    2 11/ 1!3

    3 1/) 1!$

    $ 11 1!

    ) 26 2!

    %he company will spend G1,0) ne5t month on advertising forthe product! 8se linear regression to develop an e

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    Using Linear RegressionUsing Linear Regression

    ';D8%B;HIe used .; for Iindows to determine the best values of a, b,the correlation coefficient, the coefficient of determination, andthe standard error of the estimate

    a@

    b@r@

    r2@

    syx@

    %he regression e

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    Using Linear RegressionUsing Linear Regression

    %he regression line is shown in Figure 13!3! %he rof !64suggests an unusually strong positive relationship betweensales and advertising e5penditures! %he coefficient ofdetermination,r2, implies that 6/ percent of the variation insales is e5plained by advertising e5penditures!

    1! 2!

    "dvertising +G

    2)

    2

    1)

    1

    )

    'ales+:::units,

    Jrass oor &inge

    ata

    Forecasts

    Figure 13!3 Dinear egression Dine for the 'ales and "dvertising ata

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    Linear Regression OutputLinear Regression Output

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    Linear Regression AssumptionsLinear Regression Assumptions

    !ariations around the line are rando "e#iations around the line norally

    distributed

    Predictions are being ade only within therange o$ obser#ed #alues

    %or best results&

    Always plot the data to #eri$y linearity Chec' $or data being tie(dependent

    )all correlation ay iply that other #ariables

    are iportant

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    Time Series MethodsTime Series Methods

    Bn a naive forecast the forecast for the ne5tperiod e

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    Simple Moing AeragesSimple Moing Aerages

    t@ actual demand in period t

    Ft@ forecast for period t

    =t@ forecast error in period t

    n @ total number of periods in the average

    t Ft =t

    Ieek ate .i##as 3-wk " "bs

    1 2(*un +0

    2 (*un -+

    1-(*un +2/ 2(*un +- ++.- 0.

    + 0(*un ++ +.- 2.-

    - (*ul -0 +/. +.-

    +.00

    ean 2.

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    !eighted Moing Aerages!eighted Moing Aerages

    Ieights are givenK e5ample +!), !3, !2

    t Ft =t

    Ieek ate .i##as 3-wk wt! " "bs

    1 2(*un +0

    2 (*un -+

    1-(*un +2

    / 2(*un +- ++.+0 0.+0

    + 0(*un ++ +-.-0 1.-0

    - (*ul -0 +/.0 +.0 +.0

    ean 2./

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    "#ponential Smoothing"#ponential Smoothing

    Ft= Ft1

    +(Dt1

    Ft1)

    Ft+1 = Ft + (Dt1 Ft1)

    Ft+1 = Dt +(1 )Ft

    t =t

    Ieek ate .i##as Ft "bs

    1 2(*un +0 +0.00

    2 (*un -+ +0.00

    1-(*un +2 -.+0

    / 2(*un +- +.1+ 2.+

    + 0(*un ++ ++.2 0.2

    - (*ul -0 ++.0 /.

    +.+1

    ean 2.

    alpha 0.

    t =t

    Ieek ate .i##as Ft "bs

    1 2(*un +0 +0.00

    2 (*un -+ +0.00

    1-(*un +2 +.00

    / 2(*un +- +2.0 .20

    + 0(*un ++ +.// 1.+-

    - (*ul -0 +.+ -.2+

    ++.00

    ean .-

    alpha 0.2

    3 Premise((4he ost recent obser#ations ight ha#e the highest predicti#e#alue.

    4here$ore, we should gi#e ore weight to the ore recent tie periods when$orecasting.

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    "#ponential Smoothing"#ponential Smoothing

    %he emphasis given to the most recent demandlevels can be ad9usted by changing the smoothingparameter

    Darger $values emphasi#e recent levels of

    demand and result in forecasts more responsiveto changes in the underlying average

    'maller $values treat past demand moreuniformly and result in more stable forecasts

    =5ponential smoothing is simple and re

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    %ncluding a Trend%ncluding a Trend

    " trend in a time series is a systematicincrease or decrease in the average of theseries over time

    %he forecast can be improved bycalculating an estimate of the trend

    %rend-ad9usted e5ponential smoothingre

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    %ncluding a Trend%ncluding a Trend

    For each period, we calculate the average and thetrend:

    At@ $+emand this period

    A +1 L+"verage A %rend estimate last period

    @ $DtA +1 $+At1A Tt1

    Tt@&+"verage this period "verage last period

    A +1 &+%rend estimate last period

    @&+AtAt1 A +1 &Tt1

    FtA1@AtA Tt

    whereAt@ e5ponentially smoothed average of the series in periodtTt@ e5ponentially smoothed average of the trend in period t

    @ smoothing parameter for the average, with a value between and 1@ smoothing parameter for the trend, with a value between

    and 1FtA1@ forecast for period tA 1

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    Using Trend'Ad(usted "#ponentialUsing Trend'Ad(usted "#ponentialSmoothingSmoothing

    =".D= 13!$ edanalysis, Bnc!, provides medical laboratory services

    anagers are interested in forecasting the number of bloodanalysis re

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    3!2 A 2!4 @ 33 blood tests

    Using Trend'Ad(usted "#ponentialUsing Trend'Ad(usted "#ponentialSmoothingSmoothing

    ';D8%B;H

    Bf the actual number of blood tests re

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    Using Trend'Ad(usted "#ponentialUsing Trend'Ad(usted "#ponentialSmoothingSmoothing

    3!2 A 2!4$ @ 33!$

    $3!2

    3)!23

    2!4$

    3!24

    24! A 3! @ 31!

    3)!23 A 3!24 @ 34!)1

    34!21 A 3!22 @ $1!$3

    $!1$ A 2!6/ @ $3!1

    $)!4 A 3!3/ @ $4!$$

    $/!3) A 2!6$ @ $6!26

    )!43 A 3!2) @ )$!4

    ))!$/ A 3!)2 @ )4!64

    )$!66 A 2!02 @ )0!01

    )0!10 A 2!/2 @ )6!06

    )4!/3 A 2!34 @ /1!1

    )6!21 A 2!2 @ /1!23

    /!66 A 1!60 @ /2!6/

    /2!30 A 1!4/ @ /$!23

    1!6/

    1!)1

    /!$3

    6!6

    1!$$

    0!01

    /!62

    16!64

    2!01

    )!06

    6!1

    1!23

    2!6/

    1!00

    34!21

    $!1$

    $)!4

    $/!3)

    )!43

    ))!$/

    )$!66

    )0!10

    )4!/3

    )6!21

    /!66

    /2!30

    //!34

    3!22

    2!6/

    3!3/

    2!6$

    3!2)

    3!)2

    2!02

    2!/2

    2!34

    2!2

    1!60

    1!4/

    2!26

    %"JD= 13!1 F;=("'%' F; ="H"D'B' 8'BHN %&= %=H-"78'%= =.;H=H%B"D ';;%&BHN ;=D

    (alculations to Forecast "rrivals for He5t Ieek

    Ieek "rrivals'moothed"verage

    %rend"verage

    Forecast for %his Ieek Forecast =rror

    24 24! 3!

    1 20

    2 $$

    3 30

    $ 3)

    ) )3

    / 34

    0 )0

    4 /1

    6 36

    1 ))

    11 )$

    12 )2

    13 /

    1$ /1) 0)

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    Using Trend'Ad(usted "#ponentialUsing Trend'Ad(usted "#ponentialSmoothingSmoothing

    Week (t) Dt Change At Tt Ft

    0 28 28.00 3.00

    1 27 -1 30.20 2.84 31.00

    2 44 17 35.23 3.28 33.04

    3 37 -7 38.21 3.22 38.51

    4 35 -2 40.14 2.96 41.43

    5 53 18 45.08 3.36 43.10

    6 38 -15 46.35 2.94 48.44

    7 57 19 50.83 3.25 49.29

    8 61 4 55.46 3.52 54.08

    9 39 -22 54.99 2.72 58.9910 55 16 57.17 2.62 57.72

    11 54 -1 58.63 2.38 59.79

    12 52 -2 59.21 2.02 61.02

    13 60 8 60.99 1.97 61.24

    14 60 0 62.37 1.86 62.96

    15 75 15 66.38 2.29 64.23

    Smoothing

    Parameters

    Alpha 0.2 3.13

    Beta 0.2

    Smoothing Constants

    Tt=estimate of the trend for period t

    At=expoetiall! smoothed average of the series i period t

    expoetiall! smoothed fore"ast

    #t=TA-$% #ore"ast for period t

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    1 2 3 $ ) / 0 4 6 1 11 12 13 1$ 1)

    4

    0

    /

    )

    $

    3 .atientar

    rivals

    Ieek

    "ctual bloodtest re

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    Application )*+,Application )*+,

    %he forecaster for (anine Nourmet dog breath freshenersestimated +in arch the sales average to be 3, cases soldper month and the trend to be A4, per month! %he actualsales for "pril were 33, cases! Ihat is the forecast for ay,assuming $@ !2 and&@ !1O

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    Seasonal PatternsSeasonal Patterns

    'easonal patterns are regularly repeatedupward or downward movements indemand measured in periods of less thanone year

    "ccount for seasonal effects by using oneof the techni

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    1! For each year, calculate the average demand for

    each season by dividing annual demand by thenumber of seasons per year

    2! For each year, divide the actual demand for eachseason by the average demand per season,resulting in a seasonal inde5 for each season

    3! (alculate the average seasonal inde5 for eachseason using the results from 'tep 2

    $! (alculate each seasonMs forecast for ne5t year

    Multiplicatie Seasonal MethodMultiplicatie Seasonal Method

    ultiplicative seasonal method, whereby seasonalfactors are multiplied by an estimate of the averagedemand to arrive at a seasonal forecast

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    %he manager wants to forecast customer demand for each

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    Using the Multiplicatie SeasonalUsing the Multiplicatie SeasonalMethodMethod

    U i h M l i li i S l

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    Using the Multiplicatie SeasonalUsing the Multiplicatie SeasonalMethodMethod

    Year1 Year2 Year3 Year4 Yr5Foreast

    &1 45 70 100 100 132.82

    &2 335 370 585 725 843.62

    &3 520 590 830 1160 1300.03

    &4 100 170 285 215 323.52

    Totals 1000 1200 1800 2200 2600A'era(e 250 300 450 550 650

    SFYr1 SFYr2 SFYr3 SFYr4 AvgSF

    &1 0.18 0.23 0.22 0.18 0.20

    &2 1.34 1.23 1.30 1.32 1.30

    &3 2.08 1.97 1.84 2.11 2.00

    &4 0.40 0.57 0.63 0.39 0.50

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    Measures of Forecast "rrorMeasures of Forecast "rror

    Et2

    n'= @

    Et

    n" @

    +EtPDt+1n".= @

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    Measures of Forecast "rrorMeasures of Forecast "rror

    Simple Moving Average Weighted Moving Average

    Exponential Smoothing Exponential Smoothing

    MAD Results

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    Measures of Forecast "rrorMeasures of Forecast "rror

    Simple Moving Average Weighted Moving Average

    MSE Results

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    Measures of Forecast "rrorMeasures of Forecast "rror

    MAPE Results

    Simple Moving Average Weighted Moving Average