CATALOGUE - Vrtačky MAXION · CATALOGUE Made in Germany A passion for perfection 2013/14. Made in Germany 2 Company MAXION Jänsch & Ortlepp GmbH Our company MAXION Jänsch & Ortlepp

Drilling machinesTapping machinesDrilling-Milling Machines

CATALOGUE

M a d e i n G e r m a n y w w w . m a x i o n . d e

A passion for perfection

2013

/14

M a d e i n G e r m a n y

2

Company

MAXION Jänsch & Ortlepp GmbH

Our company MAXION Jänsch & Ortlepp GmbH is an owner managed company and is situated near the

city of Jena in the east of Thuringia. We are 68 employees with an own apprenticeship training, to secure a

base of skilled workers for years.

The company has a wide – ranging manufacturing profile with a big level of vertical integration.

The biggest segment is our manufacture of drilling- and customer-specific special purpose machines

up to 50 mm drilling diameter.

The machines are sold throughout whole Europe via a diversified dealer network.

A quick – growing division is our commission processing sector with its specialization on

deep – hole drilling with CNC – milling machines. The most important automotive manufacturers

as well as their sub – contractors are numbered among our key account.

In addition we are manufacturing special purpose machines for the furniture fitting industry and for

railtrack technology. Our traditional assortment of vices, accessories for portable drilling machines and

further hand tools is carried on.

By means of determined development work our company is aimed to stand for technical progress

with high standard. Via target – oriented investments we want to consolidate and extend our location

in Pößneck furthermore.

We make sure, that you can trust in our products as well as in our skills

“Made in Germany”.

Hartmut Ortlepp Nobert Jänsch

Managing Director Managing Director

Contents

Technical Information ...................................................4–5

Bench Drilling Machines .............................................6–9

Column Drilling Machines ................................... 10–13

Drilling-Milling Machines ..............................................14

Benchings ................................................................................15

Tapping Machines..................................................... 16–19

Flow Drilling Machines ...................................................19

Customer-Specific Special Solutions............. 20–21

Coordinate Drilling Machines .....................................22

Accessories .............................................................................23

Options .....................................................................................24

Service & Delivery ..............................................................25

microtap/jobtap ..................................................................18

Quality by MAXIO

N

MADE IN GERMANY

w w w . m a x i o n . d e

3

Contact PersonsBusiness Divisions

Contact Persons

Drilling Machines, Special Solutions

Mr Winfried Müller

Sales Manager

? +49 3647 4106-12

) +49 3647 415800

( [email protected]

Mrs Peggy Gerboth

Sales

? +49 3647 4106-34

) +49 3647 415800

( [email protected]

Mrs Silke Dommke

Sales

? +49 3647 4106-16

) +49 3647 415800

( [email protected]

Hand tools, Systemic machines

Mrs Kerstin Däubner

Service

? +49 3647 4106-18

) +49 3647 415800

( [email protected]

Deep Hole Drilling/Commission Processing

Mr Norbert Jänsch

Quotations

? +49 3647 4106-25

) +49 3647 415800

( [email protected]

Mr Danny Schmidt

Data Entry and Editing

? +49 3647 4106-32

) +49 3647 4106-33

( [email protected]

Mr Marco Hirt

Date Setting, Organization

? +49 3647 4106-48

) +49 3647 4106-33

( [email protected]

Quality Assurance

Mr Ingo Walter

Representative

? +49 3647 4106-44

) +49 3647 415800

( [email protected]

Business Divisions

Manufacturing of Chuck Tool

• pneumatic clamps

• drill rigs

• machine vices

• angle grinder rigs

Deep Hole Drilling and Commission Processing

Deep hole drilling as commission processing on

IXION-AUERBACH-deep hole drilling machines:

• deep hole drilling of prismatic components

with max. weight 10 t,

drill diameter from 2 up to 32 mm

• max. drilling depth from one side 1,800 mm

• angular drillings in two angles

• connection thread and countersink

• easy milling machining

• deep drilling of Rota-components from

2.0 up to 10 mm, max. drilling depth 350 mm

external diameter max. 40 mm

CNC-Milling: vertical 500 x 2,000 mm

horizontal 800 x 630 mm

CNC-Turning: Ø 250 x 600 mm

OD-Grinding: Ø 200 x 800 mm

Manufacturing of Drilling- and Customer-

specific Special Purpose Machines

• Bench Drilling Machines

• Column Drilling Machines

• Drilling-Milling Machines

• Benchings

• Tapping Machines

• Flow Drilling Machines

• Customer-specific Special Solutions


4

Technical Information

Intermediate gear GV/GLV

By fitting an intermediate gear and a 0.75 kW

motor, the tapping capacity of models 15G and

15GL is increased to M 16.

Main speed range:

160 - 280 - 500 - 800 rpm.

Further speeds can be achieved by appropriate

changing of 2 V-belts:

210; 360; 620; 1,000; 1,600 and 3,000 rpm.

Machine labelling

Motor electric supply 230 V

T-slot widhts

T-slot widths in machine table respectively in

machine base.

Intermediate gear V 17085

Tapping capacity M 3 - M 16

Threads per hour 1,600

Standard drilling capacity 20 mm

Not possible for H 15 GL

V

Manufactured size

BT 13, UNIMAX 1 FREQUENZ 10 mm

BT 6, BT 18, BTB 18, BS 18, BR 18

12 mm

BT 25, BT 35 BS 20, BS 25, BS 35 BS 40, BS 50, UNIMAX 2, UNIMAX 3, UNIMAX 4,BRK 18, BRK 35

14 mm

Experience, quality and reliability

Because of using hefty steel tubes for the

columns and the robust dimensioning of all

components the deflection, even under high

drilling pressure, stays slight.

The spindles up from installation size 15/18 are

embedded in ball casters.

The quills are secured against contortions due

to self-adjusting channels.

Large, dynamically balanced v-belt pulleys

guarantee a secure power transmission

even in the lower rotation speeds

and a calmer run.

According to the EU – machine directive

2006/42/EG our machines are equipped

with electrical drill guard.

Quality by MAXIO

N

MADE IN GERMANY

BT Bench drilling machine

BS Column drilling machine

25 Installation size according to drilling performance

ST Rotation speed adjustment stepless variable

AV Electromagnetic feed (automatic feed)

PV Pneumatic feed

AVST Electromagnetic feed/Rotation speed stepless variable

G Tapping unit

GL Tapping with leadscrew

GLE Tapping with leadscrew and rapid feed

F Drilling and milling machine

FST Drilling and milling machine stepless variable

FL Flow drilling machines


5

Technical Information

Star knob control

The feeds are connected by light lateral pressing

of on of the the feed-levers, very easy and most

favourable arranged.

The stop is released by the same lever or

automatically after reaching the programmed

drilling depth.

For drilling machines equipped with a tapping

unit, the direction of rotation will be changed

by lateral pressing of the feed lever..

ST Stepless drives

The stepless drives are operating very calm and

are especially low-maintenance. They are easily

adjustable and have, due to the speed reduction

between intermediate gear and spindle pulley,

even in the lower rotation speeds sufficient

power reserves. (see graph)

Only cross-stabilised high performance v-belts

with a long durability are used. The rotation

speed reading is carried out on a graduated

collar with good accuracy even in the lower

range or on the digital rotation speed display.

A rotation speed variation up to ca. 10 % is

possible due to tolerances in the

motor dimensioning.

Drilling depth gauge

Drilling depth gauge for

UNIMAX 1, UNIMAX 2

and UNIMAX 3.

AV Automatic feed gear

The automatic feed gears are constructed in

four different sizes for drilling performances

from 25 up to 50 mm. All are equipped with

electromagnetic couplings for changing gears

and as overload protection.

G Tapping unit

From installation size 18 on the machines can

be equipped with a modern tapping unit G

(approx. 8 threads/min at medium rotation

speed). For machines with automatic feeds

changes the function of the feed levers by using

the tapping mode: by means of a lateral

pushing the rotating direction will be changed,

which admits comfortable successive tapping

even for ifficult material.

Attention:

Therefore option 4 is required!

The tapping unit is always combined with an

emergency push button.

Each machine is equipped with an depth stop.

There to different types are available. The main

switch is lockable with a padlock.

The release spring is adjustable to

the tool weight.

10 11 38

A I

2 7 9

Options

Packing/Delivery

9 10 11

A I

1 2 7

38

Options

Packing/DeliveryA I

7 11 38

Options

Packing/Delivery

1) Option

6

Constant capacity 14 mm

Standard capacity 15 mm

Spindle MT 2

Spindle travel 70 mm

Spindle to column 180 mm

Spindle to table up to 380 mm

Spindle to base 529 mm

Table surface 250 x 220 mm

Column diameter 65 mm

Total height 890 mm

Weight 63 kg

Pole changing motor 0.5/1.0 kW

400 V/50 Hz

Digital rotation speed display

Table adjustment via rack and pinion

ECOMAX 14 M00012

Stepless rotation speeds 420 - 2,100 rpm

Constant capacity in St 60 13 mm


Spindle B 16 or MT 2 (1)







Total height 855 mm

Weight 65 kg

BT 13 20582

Motor 0.55 kW

5 rotation speeds 480 - 4,000 rpm

BT 13 P 20584



BT 13 ST 20586



BT 13 W 21224

Pole changing motor 0.75 kW


Motor protection 14137

Spindle MT 2 14145

Table adjustment via rack and pinion 14147

Star feed lever | Column longer by 200 mm 14148 | 14149

Reverse switch right/left 51422

BT 13

Precise, smooth running drilling machine, high accuracy and quality.

(Image with option quick clamp device)

UNIMAX 1 FREQUENZ

Precise, smooth running standard drilling machine, high accuracy and quality. Table adjustment via rack and rotatable around column. Motor protection, star lever. Electric connection 230 V.

ECOMAX 14

Precise, smooth running and newly designed standard drilling machine, many options already included. Motor protection.



Spindle MT 2






Total height 910 mm

Weight 80 kg

Reversing switch clockwise/counterclockwise rotation for tapping

Frequency-controlled 3-phase AC motor 1.1 kW

UNIMAX 1 FREQUENZ M00001


Drill Package 1 58288

1 drill chuck taper MT 2/B 16

1 drill socket MT 2/MT 1

1 machine vice MSP 80

1 self clamping chuck 13 mm/B 16

If required, for tapping with key type chuck

38

When ordering please indicate your desired rotation speeds range if several are mentionend in the catalogue.For pictured machines with special equipment additional prices are applied!

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10 11 38

A I

2 7 9

Options

Packing/Delivery

1) Option

4 5 7

11 14

B

39

II

1 2 3

8 9 10

Options

Packing/Delivery

4 5 7

11 14

B

39

II

1 2 3

8 9 10

Options

Packing/Delivery

7

BTB 18

Sturdy precision drilling machine. Intermediate table with adjustment via rack. Motor protection, cross lever.

BT 18

Sturdy precision drilling machine. Headstock precisely adjustable to optimal working height. Motor protection, cross lever.

UNIMAX 1 TAP

Very powerful, universal bench drilling machine with integrated tapping unit and programmable digital display. Motor protection, Star lever. Electric connection 230 V.

Constant capacity 15 mm


Tapping capacity M 8

Spindle MT 2






Total height 910 mm

Weight 80 kg

Integrated tapping unit

Frequency-controlled 3-phase AC motor 1.1 kW

UNIMAX 1 TAP M00017

Inclusive Tapping unit


Rotation speeds for tapping 200 - 700 rpm



Tapping capacity M 16 (1)

Spindle MT 2



Spindle to table to 360 mm




Total height 1,050 mm

Weight 100 kg


BTB 18 66405


BTB 18 ST 66406


BTB 18 ST 66407





Spindle MT 2



Spindle to table 150 bis 450 mm



Total height max. 950 mm

Weight 85 kg


BT 18 66402


BT 18 ST 66403


BT 18 ST 66404


Column longer by 200 mm 14154

Please provide an breakout for dipping the column in the base frame.

Drill Package 18 M00005





If required, for tapping with key type chuck.

39Drill Package 1 58288






38

Digital display for rotation speeds for BT 18 ST and BTB 18 ST as standard.


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6 7 8

14 40

C III

2 4 5

10 12 13

Options

Packing/Delivery

6 7 8

13 14

C

40

III

2 4 5

9 10 12

Options

Packing/Delivery

39

B II

2 7 10

Options

Packing/Delivery

1) Option

8

UNIMAX 2T

Powerful and precise universal bench drilling machine to cover large operative range. Vertical setting and clamping from front side. Headstock rotatable through 360°. Reverse switch for tapping. Adjustment of speed by potentiometer.

BT 25

Powerful and precise universal bench drilling machine with large operative range. Headstock vertically adjustable, rotatable around column by 360°. Motor protection, cross lever.

BT 25 AV

Powerful and precise universal bench drilling machine for production, electro-magnetic clutch for feed. Headstock vertically adjustable, rotatable around column by 360°. Motor protection. Cross lever.




Spindle MT 2



Spindle to table 60 to 440 mm



Total height 955 mm

Weight 110 kg

Frequency-controlled 3-phase motor 1.5 kW

UNIMAX 2T 44667

Stepless rotation speeds

Range A 100 - 2,000 rpm

Range B 200 - 4,000 rpm





Spindle MT 3






Total height max. 1,200 mm

Weight 215 kg


BT 25 50632


BT 25 70728


BT 25 70729


BT 25 ST 50633


BT 25 ST 70736


BT 25 ST 70737






Spindle MT 3

Automatic feed 0.1 - 0.16 - 0.25 mm/turn







Weight 235 kg


BT 25 AV 61979


BT 25 AV 70730


BT 25 AV 70732


BT 25 AVST 61980


BT 25 AVST 70734


BT 25 AVST 70735










39

For UNIMAX 2, BT 25 ST, BT 25 AVST digital display for rotation speeds as standard.

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1

12

7 9 10

A I

2 6

Options

Packing/Delivery

6 7 8

14

C III

2 4 5

10 12 13

Options

Packing/Delivery

6 7 8

14

C III

2 4 5

10 12 13

Options

Packing/Delivery

1) Option

9

BT 35

Solid, multi-purpose bench drilling machine. Headstock vertically adjustable, rotatable through 360°. Motor protection, cross lever.

BT 35 AV

Solid and precise universal bench drilling machine for production, electro-magnetic clutch for feed. Headstock vertically adjustable, rotatable through 360°. Motor protection. Cross lever.

BT 6

Sensitive precision drilling machine, extremly smooth running. In particular suitable for precision and electronic engineering. Motor protection.




Spindle MT 4







Weight 250 kg


BT 35 66944


BT 35 66945


BT 35 ST 66947


BT 35 ST 66948






Spindle MT 4

Automatic feed 0,1 - 0.2 - 0.3 mm/turn







Weight 265 kg


BT 35 AV 66949


BT 35 AV 66950


BT 35 AVST 66951


BT 35 AVST 66952




Drilling capacity in St 60 0.5 - 6 mm

Spindle B 12 or MT 1 (1)






Total height max. 800 mm

Weight 73 kg


BT 6 66391


BT 6 66392


BT 6 66393

8 rotation speeds 1.080 - 12,000 rpm

Albrecht Super Chuck 6 mm

Chuck range up to 6 mm 44052

Spindle MT 1 47291


For BT 35 ST, BT 35 AVST digital display for rotation speeds as standard.

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1) Option

40 41

C III

7 10

Options

Packing/DeliveryC II

7 10 39

Options

Packing/Delivery

5 7 8

14 39

C II

1 3 4

9 10 11

Options

Packing/Delivery

10

BS 18

Light, but efficient column drilling machine. Table adjustable 350 mm via rack and pinion, rotatable around column.Motor protection, cross lever.

UNIMAX 2S

Powerful and precise column drilling machine with large operative range. Table adjustable via rack and pinion, rotatable around column.Reverse switch for tapping. Adjustment of speed via potentiometer.

UNIMAX 3

Powerful and precise column drilling machine with large operative range, drilling table adjustable via rack and pinion, rotatable around column. Reverse switch for tapping. Emergency push button. Motor protection. Star lever.




Spindle MT 2







Weight 125 kg


BS 18 66408


BS 18 ST 66409


BS 18 ST 66410





Spindle MT 2







Weight 170 kg


UNIMAX 2S 44668


Range A 100 - 2,000 rpm

Range B 200 - 4,000 rpm




Spindle MT 3







Weight 250 kg


UNIMAX 3 37704


Range A 80 - 1,440 rpm

Range B 180 - 3,200 rpm

Drill Package 3 37705


2 reduction insert MT 3/MT 2, MT 3/MT 1




40

Mill Package 37706

1 fine feed 1 compound table MF 3

1 clamping for quill 1 milling chuck taper MT 3

1 draw-in rod 3 collets 8, 10, 12 mm

41







39 Drill Package 2 45105






39

For BS 18 ST, UNIMAX 2S, UNIMAX 3 digital display for rotation speeds as standard.

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1) Option, 3) also available as bench drilling machine

7 8 10

16 40

C III

4 5 6

12 13 14

Options

Packing/Delivery

7 8 9

14 16

C

40

III

4 5 6

10 12 13

Options

Packing/Delivery

13

C III

4 7 10

Options

Packing/Delivery

11

UNIMAX 3 AV(3)

Modern and precise column drilling machine for manu-facturing according to the succesful concept of Unimax 3 with stepless variable feed drive, automatic tool ejector and chip breakage control as standard. Feed, rotation speeds as well as drilling depth are shown in digital dis-play. Reversing switch clockwise/counterclockwise rotati-on for tapping. Emergency push button. Motor protection.

BS 25

Powerful and precise column drilling machine with large operative range, drilling table adjustable via rack and pinion, rotatable around column.Machine base without T-slots.Motor protection, cross lever.

BS 25 AV

Powerful and precise production column drilling machine. Electromagnetic clutch for feed. Table adjustable via rack and pinion, rotatable around column. Machine base without T-slots.Motor protection.



Spindle MT 3

Feed stepless variable within the range

30 - 400 mm/min

Programmable drilling depth 125 mm






Weight 280 kg


UNIMAX 3 AV M00003



Range B 180 - 3,200 rpm




Spindle MT 3







Weight 260 kg


BS 25 50641


BS 25 70742


BS 25 70743


BS 25 ST 50644


BS 25 ST 70746


BS 25 ST 70747





Spindle MT 3

Automatic feed 0.1-0.16-0.25 mm/turn







Weight 275 kg


BS 25 AV 50674


BS 25 AV 70740


BS 25 AV 70741


BS 25 AVST 50675


BS 25 AVST 70744


BS 25 AVST 70745



For UNIMAX 3, UNIMAX 3 AV, BS 25 ST, BS 25 AVST digital display for rotation speeds as standard.


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7 8 10

16

C IV

4 5 6

12 13 14

Options

Packing/Delivery

44

7 8 10

16

C IV

4 5 6

12 13 14

Options

Packing/Delivery

44

13 16

D V

7 10 12

Options

Packing/Delivery

44

12




Spindle MT 4







Weight 350 kg


BS 35 66931


BS 35 66934


BS 35 ST 66935


BS 35 ST 66936



Electric coolant equipment in base-plate with T-slots.

26441



Spindle MT 4

Automatic feed 0.1 - 0.2 - 0.3 mm/turn







Weight 365 kg


BS 35 AV 66938


BS 35 AV 66939


BS 35 AVST 66940


BS 35 AVST 66941



Electric coolant equipment in base-plate with T-slots

26441

BS 35

Powerful column drilling machine for universal application. Drilling table with T-slots, adjustable in height via rack and pinion. Table and headstock rotatable. Machined base plate with t-slots.Motor protection. Cross lever.

BS 35 AV

Strong and precise column drilling machine for production. Electromagnetic clutch for feed. Worktable adjustable via rack and pinion, rotatable around column. Base plate with T-slots.Motor protection. Cross lever.

UNIMAX 4 Basic

Universal and very modern column drilling machine with MT 4, tapping unit, enormous capacity and good price-performance ratio. Digital rotation speeds and drilling depth display.Cross lever. Chip breakage.




Spindle MT 4

Automatic feed stepless variable 20 - 400 mm/min

Drilling depth programmable 175 mm

Distance spindle/table 70 - 830 mm

Distance spindle to column 300 mm




Weight 450 kg

Pole-changing motor 1.5/3.0 kW

Operating voltage 400 V

Frequency 50 Hz

Power fuse 16 A

UMIMAX 4 Basic M00014

Tapping unit included

stepless rotation speeds:

Range A 120 - 2,500 rpm

Range B 60 - 1,250 rpm

Functions Chip breakage

Option Chip removal M00015

Option Free-cutting device M00016

For BS 35 ST, BS 35 AVST digital display for rotation speeds as standard.



3 reduction insert MT 4/3, MT 4/2, MT 4/1

44 1 machine vice MSP 140



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7 8 10

16

E VI

4 5 6

12 14 10

Options

Packing/DeliveryD V

7 10 16

Options

Packing/Delivery Packing/Delivery on request

44

13




Spindle MT 4

Feed rate 30 - 1,650 mm/min

Automatic feeds freely programmable







Weight 450 kg


UNIMAX 4 52508


Quick-change tapping chuck. Chuck with MT3 and length compensation on tension.

M 3 - M 14 59031

M 4.5 - M 24 56484

M 14 - M 36 59032

Insert for quick change tapping chuck, available without overload clutch. Please name required insert when ordering.

M 3 - M 14 59034

M 4.5 - M 24 59033

M 14 - M 36 59035



Spindle MT 4 or MT 5 (1)

Automatic feeds 4



Spindle to table 80 bis 675 mm




Weight 670 kg


BS 50 AVST 66957


with auto feed 0.1-0.18-0.28-0.45 mm/turn

BS 50 AVST 66958



BS 50 AVST 66959



Spindle MT 5 51890

UNIMAX 4

Powerful, universally applicable column drilling machi-ne with stepless programmable feeds and rotation speeds. As simple as a conventional one, but with functions of a controlled machine. Adapted user interface for workshop needs, input via touchscreen.

UNIMAX 4 Revolver

In addition to machining centers or as stand-alone for production of parts in small or medium quanti-ties this easy-to-use column drilling machine is designed with a revolving drilling head.

A complete processing cycle can be program-med in this machine and run automatically at a keystroke.

For each of up to 6 spindles can be freely programmed: rotation speeds – rapid feed – working feed – clockwise/counterclockwise rotation – chip removal or chip breakage – bridging voids in profiles – coolant on/off – change of rotational direction.

Revolver drilling heads for different maximum diameters can be offered on request.

BS 50 AVST

High performance drilling machine. Electromagnetic clutch for feedStepless rotation speeds. Train of gear wheels in 2 steps. Recirculating oil lubrication system. Table adjustment on frontside. Motor protection. Cross lever.

For BS 50 AVST digital display for rotation speeds as standard.


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1) Option, 2) DIN 2079

12 13 22

26 36

D

44

VI

5

4

6 7

23 24 25

Options

Packing/Delivery

12 13 22

4

26 36

D

40

IV

5 6 7

23 24 25

Options

Packing/Delivery

7 12 20

39

C III

4 5 6

21 25 26

Options

Packing/Delivery

14

Spindle MT 2

Drawbar M 10

Quill stroke 75 mm



Spindle/Compound table max. 480 mm


Long/cross traverse 240/160 mm


Weight 220 kg



BT 18 F 67112


BT 18 FST 67113


BT 18 FST 67114


Spindle MT 3 or SK 30 (1)

Drawbar M 12

Quill stroke 100 mm



Spindle/Compound table 80 to 450 mm




Weight 340 kg



BT 25 F 61935

10 rotation speeds 80 - 1.400 min-1

BT 25 F 70750


BT 25 F 70751


BT 25 FST 61909

Stepless rotation speeds 80 - 1.400 min-1

BT 25 FST 70752


BT 25 FST 70753


Spindle SK 30 (2) | 3 feeds 53736 | 14263

Spindle MT 4 or SK 30 (1)

Drawbar M 16 or M 12

Quill stroke 130 mm



Spindle/Compound table 60 to 430 mm




Weight 500 kg



BT 35 F 73734


BT 35 F 73733


BT 35 FST 68795


BT 35 FST 68116


Spindle SK 30 (2) 68134

3 Feeds 14230

BT 18 F

Small but highly efficient drilling and milling machine with a wide working range. Smooth drive and perfect quill locking ensure a good surface finish when milling. Tightening of milling tools from inside. The compound table guide and adjustment are precise. Increments 0.05 mm, clamping for both axes.Motor protection.

BT 25 F

An accurate and handy drilling and milling machine with a wide working range. The extremly smooth drive and proper quill locking ensure a good surface finish when milling. Headstock adjustable in height, can be swivelled to either side. The compound table guide and adjustment are precise. Increments 0.05 mm, clamping in both axes. Motor protection.

BT 35 F

Solid, precise drilling and milling machine with a wide working range. A very smooth running drive and perfect quill locking ensure a good surface finish when milling. Headstock can be swivelled to either side. The compound table guide and adjustment are precise. Increments 0.05 mm,Clamping in both axes. Motor protection.

BT 25 F, BT 35 F are illustrated with additional equipment. Please ask for additional prices.

Information All Drilling-milling machines on floor unit.

For BT 18 FST, BT 25 FST, BT 35 FST digital display for rotation speeds as standard.

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E EPacking Packing

15

Distance between units 370 mm

Height of table 860 mm

Length of table = number of heads x 370 mm

Depth of table 460 mm

Throat working depth 340 mm

Alternative heads:

BT 6, BT 18, BT 15 G, BT 15 GL, BT 15 GLE

For PV empty location necessary.

The total cost of a BRK 18 multi-head unit is calculated from the required base, i.e. table bed and cast pedestals, plus the relevant individual prices of the units mounted.

Base BRK 18/3 61931

Base BRK 18/4 61990

Base BRK 18/5 61991

Base BRK 18/6 61992

Electrical coolant equipment 60 l best price.

14247

Extra charge for each connected unit 14248

Distance between units 450 mm

Height of table 860 mm

Length of table = number of heads x 450 mm

Depth of table 680 mm

Throat working depth 460 mm

Alternative heads:

BT 23 GL, BT 25, BT 25 AV, BT 30 GL, BT 30 GLE, BT 35, BT 35 AV

The total cost of a BRK 35 multi-head unit is calculated from the required base, i.e. table bed and cast pedestals, plus the relevant individual prices of the units mounted.

Base BRK 35/3 61993

Base BRK 35/4 61994

Base BRK 35/5 61995

Base BRK 35/6 61997

Electrical coolant equipment 60 l base price

14246

Extra charge for each connected unit 14248

BRK 18

The BRK 18 multi-head units are mounted on box-type stands and can be supplied with 3, 4, 5 or 6 units. Each box-type stand has two storage shelves. The heavy, torsionresistant cast-iron table has two T-slots.The electrical equipment is clearly laid out in a central terminal switch-box.

BRK 18, BRK 35 From 2 units on the machine is serially equipped with emergency push button at the sliding operator panel.


BRK 35

The BRK 35 multi-head units are mounted on box-type stands and can be supplied with 3, 4, 5 or 6 units. Each box-type stand has two storage shelves. The heavy, torsionresistant cast-iron table has two T-slots. Units can be pivoted over table top.The electrical equipment is clearly laid out in a central terminal switch-box.

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3) both as bench and column drilling machines available

14 27 28

35 37

B II

2 6 12

29 32 33

Options

Packing/Delivery

14 27 28

35 37

C III

2 6 12

29 32 33

Options

Packing/Delivery

14 27 28

37

B II

2 6 12

29 33 35

Options

Packing/Delivery

16


Threads per hour 500


Spindle MT 2

Depth of thread 80 mm



Table surface BT 15 G 220 x 285 mm


Total height BT 15 G max. 950 mm

Weight BT 15 G 90 kg

Special motor 0.55 kW

BT 15 G as bench machine 66415


BS 15 G as column machine 66417

Mechanical equipment like BS 18 (see page 10)

Column longer by 200 mm for BT 14154

Tappet for fine adjustment for depth of thread

14198




Spindle MT 2




Table surface BT 15 GL 220 x 285 mm


Total height BT 15 GL max. 950 mm

Weight BT 15 GL 95 kg


BT 15 GL as bench machine 66418


BS 15 GL as column machine 66420

Mechanical equipment like BS 18 (see page 10)

Leadscrew 115

Leadscrew < 0.5 mm and/or left-hand threads

116

Bottoming release switch 14210

Force ventilated motor 14216

Column longer by 200 mm for BT 14154




Spindle MT 3








Weight 270 kg



5 rotation speeds 100 - 900 rpm







Leadscrew 119

Leadscrew < 0.7 mm and/or left-hand threads 120



Column longer by 200 mm for BT 23 GL 14167

Note GL-machines can, if required, also be used without lead screw for drilling or tapping.

BT 15 G(3)

High performance tapping machine. Manual feed until the tool begins to cut. Automatic shift in rotating direction. Cross lever.Programme for drilling single and continuous cycles.

BT 15 GL(3)

High performance tapping machine with leadscrew and optimum safety arrangement for prevention of tool breakage. Programme for drilling single and continuous cycles. Electronically controlled motor braking for single cycle operation.Simple replacement of leadscrew by means of quick coupling. Detachable feed lever supplied.

BT 23 GL(3)

High performance tapping machine with leadscrew and optimum safety arrangement for prevention of tool breakage. Programme for drilling single and continuous cycles. Electronically controlled motor braking for single cycle operation. Easy change of leadscrew by means of quick coupling. Detachable feed lever supplied.

Tapp

ing

Mac

hine

s

1) Option, 3) both as bench and column drilling machines available

32 33 35

B I

27 28 29

37

Options

Packing/Delivery

16 28 29

37

E VI

6 12 14

32 33 35

Options

Packing/Delivery

16 27 28

35 37

C III

6 12 14

29 32 33

Options

Packing/Delivery

17




Spindle MT 4








Weight 365 kg










Leadscrew 119




Column longer by 100 mm for BS 30 GL 14179




Spindle MT 4 or MT 5 (1)








Weight 680 kg


BS 50 GL 67464

Stepless rotation speeds 35 - 530 rpm

BS 50 GL 67465

Stepless rotation speeds 50 - 750 rpm

Leadscrew 131


132



Spindle MT 5 59333

Coolant equipment in baseplate 26452



Spindle MT 2



H 15 GL 13476


Leadscrew 115


116

Foot switch 44960



BS 30 GL(3)

High performance tapping machine with leadscrew and optimum safety arrangement for prevention of tool breakage. Programme for drilling single and continuous cycles. Electronically controlled motor braking for single cycle operation. Easy change of leadscrew by means of quick coupling.

BS 50 GL(3)

Heavy, high-performance tapping machine. Operating mode as for BS 30 GL. Additional equipment: Return stroke at double speed (dR). Stepless rotation speeds. Toothed reduction transmission in two stages. Recirculating oil lubrication system. Table adjustment in front.

H 15 GL

High performance tapping machine as horizontal unit, tip height 125 mm, with leadscrew and optimal protection device against tool breakage. Programme for drilling single and continuous cycles.Electronically controlled motor braking for single cycle operation. Easy change of leadscrew by means of quick coupling.


Tapp

ing

Mac

hine

s

4) On request, 5) Not for workshop model MAXION jobtap

D IPacking/Delivery

18

MMS

Tapping perfor-mance

X5CrNi189/1,4435 M 1 - M 5 M 2.5 - M 8 M 3.5 - M 12 M 4 - M 14

9sMn28/1,0715 M 1 - M 6 M 2.5 - M 10 M 3.5 - M 11 M 4 - M 18

AlCuMgPb/3,1645 M 1 - M 6 M 2.5 - M 12 M 3.5 - M 16 M 4 - M 20

MICROTAP/JOBTAP G5 G8 G14 G16

Max. tapping depth/stroke 45/65 mm 75/85 mm 75/85 mm 75/85 mm

Insert holder quick change system SWS 0 SWS 1 SWS 2 SWS 3

inkl. 5 inserts inkl. 6 inserts inkl. 7 inserts inkl. 9 inserts

Insert holder/spindle B 10 B 12 B 12 B 12

Distance tool holder/worktable 0 - 280 mm 0 - 400 mm 0 - 400 mm 0 - 400 mm

Torque range Mz (stepless) 5 - 220 Ncm 50 - 700 Ncm 120 - 1,680 Ncm 150 - 2,100 Ncm

Spindle speed range (stepless) 250 - 2,200 rpm 300 - 3,000 rpm 125 - 1,250 rpm 100 - 1,000 rpm

Width 323 mm 312 mm 312 mm 312 mm

Depth 510 mm 530 mm 544 mm 544 mm

Height 780 mm 930 mm 930 mm 930 mm

Weight net 51.4 kg 61.7 kg 63.3 kg 63.3 kg

Column (adjustable with hand wheel) 600 mm 750 mm 750 mm 750 mm

Base plate 280 x 475 x 50 mm 280 x 475 x 50 mm 280 x 475 x 50 mm 280 x 475 x 50 mm

2 x T-slot M 12 x 14 M 12 x 14 M 12 x 14 M 12 x 14

Mains voltage 230 V~/ 50 - 60 Hz 230 V~/ 50 - 60 Hz 230 V~/ 50 - 60 Hz 230 V~/ 50 - 60 Hz

Power consumption 300 W 2,900 W 2,900 W 2,900 W

Options/Accesories

microtap/jobtap

ZAP Z-axis controlled pneumatic feeding system

MMS controllable minimum quantity lubricant unit

SWS & SZS quick change tool holder system & optional-fixed collet holder system (4)

DSK double spindle head adapter

SHV & HVS column special size & horizontal adjustment (4)

LSM spindle motor air seal

MLM magnetic machine light

SSB/ASL security key/audible signal light

microtap

QND serial printer for qualitiy report

MPT integrated manual positioning XY-table

SSW customer-specific software for handling actuations (4)

WinPCA TAP analysing PC software for comparison, evaluation of series of measurement and their storage

microtap/jobtap

Reliable tapping units for quality-orientated tapping respectively thread moulding M 1 to M 18, screw in of thread inserts(5), rethreading and postforming as well as checking already manufactured threads.

Thanks to the menu guided operation the machine parameters can be entered fast and uncomplicated. For each particular machining process the ideal rota-tion speeds, drilling depth as well as the minimum

and maximum tapping torque can be entered. If the machine leaves these parameters, the thread will be identified as defective. By means of an integrated piece counter an overview of already processed workpieces is provided everytime.

For analysis and control of the tapping processes the machine can be connected to a PC or optional to a log printer (5).

Tapp

ing

Mac

hine

s

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

4000

3600

3000

21602000

1000

BTB 18 FL

BS 25 FL

Not possibleLimit rangen (rpm)

Ø (mm)

6) Also available as BT 18 FL and BS 18 FL.

10 12 13

B II

5 6 9

35 40

Options

Packing/Delivery

5 9 10

B II

1 2 3

11 35 39

Options

Packing/Delivery

27 28 29

37

E V

6 12 14

32 33 35

Options

Packing/Delivery

19

BT 30 GLE

High performance tapping machine with leadscrew feed and pneumatic rapid feed for nonoperational spindle travel. Safety device against tool breakage.Double return speed dR. Blind hole control.Pole changing brake motor, forced air ventilated. Bottoming release. Floor cabinet.Maintenance device.Also available as BT 15 GLE.

BTB 18 FL(6)

Sturdy precision flow drilling machine. Intermediate table with adjustment via rack. Motor protection, Cross lever.

BS 25 FL

Powerful and precise column flow drilling Machine with big application area. Table adjustable via rack and pinion, rotatable around column. Machine base without T-slots.Motor protection, Cross lever.



Spindle MT 4

Operating stroke 90 mm

Rapid feed stroke max. 80 mm






Weight 370 kg

Pole changing brake motor 1.3/2.4 kW

BT 30 GLE 67098


BT 30 GLE 67099


Leadscrew 119



Spindle MT 2








Weight 100 kg

Motor 2 kW

BTB 18 FL 67104


Tapping unit including separately driven fan

33264

Spindle MT 3







Weight 260 kg

Motor 3 kW

BS 25 FL 61981


Tapping unit including separately driven fan

33809



Tapp

ing

& F

low

Dri

lling

Mac

hine

s


20

Customer-Specific Special Solutions

Translation table

Translation table, position of index under

spindle centre of units, low-abrasive

recirculating ball bearing guide.

For BRK with 3 to 6 units.

Throat enlargement

Special design for enlargement of

usable throat between spindle

and column.

Price on request.

Rail units

Benchings BRK 3 to 6 with, on recirculating ball

bearing guides, laterally smooth-running

moveable units.

Clamping manually in operating position.

Applicable to drill long workpieces.

BRK for 3-sided machining

Rotary transfer machine UNIMAX 1 PV 12 with rotating axis

BRK for several spindles and multilateral machining


21

Out of our machine components

we offer special solutions relating

to your workpiece.

Customer-Specific Special Solutions

Rotary transfer machine Special purpose machine for multilateral machining

Benching with horizontal tapping unit Fully automated tapping

Automated drilling of sheet-metal parts left and right Automated flow drilling and thread moulding

354 5 25

Options

12 13 354 5 9

Options

Prices on request.Prices on request.

22 Coordinate Drilling Machines



Spindle MT 3

Motor perfomance 0.8/1.5 KW


Distance spindle/table 60 to 320 mm



Maximal table load 75 kg

Traverse paths x = 340/y = 160 mm

Number of T-slots 3 pcs. DIN 650 12 mm

Rapid traverse speed (x/y-Achse) 6 m/min

Rapid traverse speed (z-Achse) 1.5 m/min

Positioning accuracy of table +/- 0.02 mm

Repeat accuracy of table +/- 0.01 mm

Automatic drill feed stepless within the range

30 - 400 mm/rpm

MAXBOMAT 3 AVG M00013

Stepless rotation speeds:


Range B 180 - 3,200 rpm

Quotations only on request with specified machining task.

MAXBOMAT 3 AVG

automatedMAXBOMAT 3 AVG – An all-purpose computerised coordinate drilling machine.Easy programming of cross table by using accusto-med Windows user interface, there is no need of CNC-knowledge. Predefined hole patterns like e.g. rows of holes, hole circles or breadboards are assuring short programming times.The profile rail-guided cross table is moved via servo motor and a backlash-free ballscrew with high accuracy and dynamics.

MAXBOMAT L

automatedFully automated drilling unit for drilling of bar stocks.Determination of zero point at end of bar via laser measurement (optional).Easy programming of rows of holes without any CNC-knowledge. Dialogue control assures a short programming time.

max. length of bars, x-direction x = 6 m

manual movement in Y y = possible up to 150 mm (optional)

The following MAXION table drilling machines can be installed as drilling units: BT 25, BT 25 AV, BT 35, BT 35 AV

Quotations only on request with specified machining task.

Programming Entered data is immediately apparent on the display.On the basis of only a few data for example the exact position of pitch circle drillings or specific hole patterns is calculated automatically and the progress of the machining is shown.

Once generated programmes can be saved to a data medium and be modified if necessary.

23

Drum-Stop Revolver-Stop

6 different drilling depths adjustable, mechanicalFor drilling machines 43552For tapping machines 67915(Only for installation sizes 18, 25 and UNIMAX 3 with special drill guard)

Drill Chucks

Machine Lamps

Drilling Heads

Revolving drilling heads Multi spindle heads(on request) (on request)

Compound tables

Feed units

Hydro-pneumatical feed unit for semi-automatic production drilling up to 12, 16 or 20mm drilling capacity. Stepless adjustable feed rates, optional also with final stop retardation and chip breakage control. Also possible for retrofitting of older machines.Working cycle: 1. rapid feed to workpiece 2. drilling with constant, stepless feed rate 3. rapid return to start position

Electrical Drill Guard

Protective device for covering the tool with electrical fuse protection equipped as standard.Drill guard is height adjustable for all drilling and tapping machines.

Key type drill chuck Self-cocking drill chuck Drill chuck taper

1 - 13 mm 14274 1 - 13 mm 14277 MK 1, MK 2, MK 3,

3 - 16 mm 14275 3 - 16 mm 19505 MK 4 and MK 5

Lamp LED-Lamp Spot lamp

230 V, max. 60 W 230/12 V, 3 W 230/12 V, 20 W

For BT 6 - 20 64059 (on request) HALOFLEX 34012

For BT 25 - BS 50 64058 WALDMANN 14270

MF-0 for BT 13 and UNIMAX 1 28261



Weight 16 kg

MF-2 for BT 6 and BT/BTB 18 15424



Weight 57 kg

MF-3 for BT/BS 18, BS 20, UNIMAX 2 and UNIMAX 3 15397



Weight 74 kg

MF-4 for BT/BS 35, BS 40, BS 50 and UNIMAX 4 15421



Weight 110 kg

6 longitudinal feeds available for MF 3 and MF 4

Technical data PV 12 PV 16 PV 20

max. spindle travel 78 mm (UNIMAX 1) 78 mm (BT 15/18/20) 120 mm (UNIMAX 3)

70 mm (BT 13) 100 mm (BS/BT 25)

max. feed rate 3,000 rpm 2,300 rpm 2,000 rpm

max. compound power at 5 bar 2,100 N 3,300 N 3,900 N



Repetition accuracy of the spindle 0.1 mm 0.1 mm 0.1 mm

Air consumption 1.2 l/pass 1.8 l/pass 3.0 l/pass

Options: Final stop retardation and chip breakage control. Foot switch to start feed.

Accessories

Machine vices

Plug-in locking handle and 1 kit clamping screws included. Jaw width x span opening:

MSP, Heavy Machine Vices

MSP 80, 80 x 80 mm, Weight 5 kg 22620

MSP 100, 100 x 90 mm, Weight 7 kg 22621

MSP 120, 120 x 115 mm, Weight 11,5 kg 22622

MSP 140, 140 x 155 mm, Weight 13,5 kg 22623

MSW, Angle Tightener

MSW 100, Angle tightener MSW 100 30971

MSD, Pneumativ Vices

MSD 100, Pneumatic vice MSD 100 36888

MSD 140, Pneumatic vice MSD 140 45757

23 24

Drilling depth with fine adjustment1

Fine feed8

Flanged quill14

Chip tray25

Foot impulse switch28 Two-hand start29

Lead screw32

Swivelling table

310 x 220 mm, with protractor scale and height adjustment via rack.(only for BTB/BS 18)

3 Tapping unit4

Digital display

Display for rotation speeds for ST-machineIncluding drilling depth indicatorMachines with automatic feed, programmable

5 Motorised height adjustment

Including safety stop in finalpositions, manual clamping

6

Security against torsion

for drilling tables or headstocks standard accuracy ± 0.1 mm at the spindle

12

Die holder

For dies MT 2 or MT 3, correspondent die holder necessary!

37

Tap holder

GSIP-0 M 3 to M 10, GSIP-1 M 8 to M 18GSIP-2 M 14 to M 30

33

Electric cooling unit

With provided 20 liter coolant tank, including pump, pipe connections, flexible outlet and shut-off valve

7

Cooling unit

With T-slots in baseplate for BS 35, BS 40, BS 50 and UNIMAX 4 (controlled)

16

PV feed units

Drilling capacity 12, 16 or 20 mm

9 Compound table

For dimensions and allocation see page “Accessories”

10

TTV

Height adjustment on front side

13MKF Quick clamping device

MKF 65/65 Z, MKF 75 Z

11

Floor units

Without door:BT 13/UNIMAX 1 (225 x 380 x 660 mm, 15 kg)With door:UNIMAX 2T (345 x 602 x 730 mm, 45 kg)BT 25/35 (400 x 690 x 720 mm, 65 kg)BT 6/18/15 (300 x 470 x 760 mm, 40 kg)ECOMAX 14* (600 x 700 x 840 mm, 60 kg)

2

Milling chuck taper BF 16

Clamping range 2 - 16 mm

20

Milling cutter chuck HW 3-25

With 16 collet chucks 4 - 25 mm in handy box

24Milling cutter chuck ER 32


22

Digital display table axes

for both table axes

26

Milling package

only for UNIMAX 3, see page 10

41

3 feeds AV

for BT 25 F, BT 35 F

36Minimum quantity lubrication system

Including 1.2 l storage tank and activation, unmounted, detached as a module for retrofitting machines.

35

Fine adj. cam for tapping depth27

Collet chuck BF 16


21

Collet chuck ER 32


23

Options

*) without illustration


25

Feel free to ask for spare parts for your

MAXION and IXION machines.

We maintain for you an extensive stock of

spare parts.

[email protected]

+49 3647 4106-18

Service & Delivery

Service stations

Scheidt

Maschinen- und Eisen GmbH & Co. KG

Helmholtzstraße 13/14 & 19

D-10587 Berlin

? +49 30 39041218

) +49 30 3938872

Michael Schlicker

Bahnhofstraße 72a

D-42551 Velbert

? +49 201 6162-997

) +49 201 6162-998

Zimmer Maschinen GmbH & Co. KG

Planckstraße 5

D-71691 Freiberg/Neckar

? +49 7141 2774-0

) +49 7141 2774-44

Landt, Technische Dienste

Hegholt 56

D-22179 Hamburg

? +49 40 386615-28

P +49 176 53078383

MAXION Jänsch & Ortlepp GmbH

Rosa-Luxemburg-Str. 5

D-07381 Pößneck

? +49 3647 4106-0

) +49 3647 415800

Shipment & Delivery

Shipping standards

Delivery conditions and warranty

We are delivering according to VDW S02, latest edition, and to our standard business conditions.

Non-obligatory guide prices, VAT and packing excluded. Delivery ex works.

Warranty period two years, apart from wearing parts. Changes and errors excepted.

Freight chart

3

1

0

9

87

6

5

4

2

Delivery classes I II III IV V VI

Delivery region postal codes up to 100 kg up to 200 kg up to 300 kg up to 400 kg up to 500 kg up to 700 kg

0/9 A 1 A 2 A 3 A 4 A 5 A 6

1/3/8 B 1 B 2 B 3 B 4 B 5 B 6

5/6/7 C 1 C 2 C 3 C 4 C 5 C 6

2/4 D 1 D 2 D 3 D 4 D 5 D 6

CE Following EU-Machinery Directive

Colour Machine grey RAL 7037, machine cover blue RAL 5012, special colour against additional charge

Electricity 230/400 V 50 Hz 3-/5- conductor net. Special electrical system against additional charge.

All machines with capacity up to 3 kW are delivered with a 3 m connecting cable and CE-plug-5 pole/shock-proof plug.

Drill guard All machines are serially equipped with a drill guard.

Safety Machines with staged feeds are serially equipped with automatic spindle-stop and restart protection.

Distribution of delivery classes, for regions

(see freight chart)

Service stationsA

A

A

B

D

D

C

C

E

E

B

Subject to alterations.

Version 08/2014M a d e i n G e r m a n y

Quality by MAXIO

N

MADE IN GERMANY

Neustadt

Kolba

Läusigsberg

Kurzackerstraße

Rosa-Luxemburg-Straße

Neustädter Straße

Pößneck

Pößneck

281

281

A9E51E49

towardsLeipzig, Erfurt

exitTriptis

towardsNuremberg

Pößneck/Thüringen

Jänsch & Ortlepp GmbH

Rosa-Luxemburg-Str. 5

D-07381 Pößneck/Thüringen

Phone +49 3647 4106-0

Fax +49 3647 415800

[email protected]

www.maxion.de

Sales

Phone +49 3647 4106-12 Sales Manager

Phone +49 3647 4106-16 Sales

Phone +49 3647 4106-34 Sales

[email protected]

QN -

09.20

14 -

quat

trone

t.de

UNIMAX 1 TAP

UNIMAX 4 Cam stop

Pneumatic Feed

QN -

09.20

14 -

quat

trone

t.de

Seite 1 (Titelseite)im Druckbogen

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CATALOGUE - Vrtačky MAXION · CATALOGUE Made in Germany A passion for perfection 2013/14. Made in Germany 2 Company MAXION Jänsch & Ortlepp GmbH Our company MAXION Jänsch & Ortlepp