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Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter White, P.Eng

Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

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Page 1: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Canadian Diamond Drilling AssociationVancouver, BCMay 29, 2008

Technically Demanding Cement Grout Applications

Involving Diamond Core Drilling

Peter White, P.Eng

Page 2: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Diamond Core Drilling for Grouting Projects:

• In The Hole

Page 3: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Diamond Core Drilling for Grouting Projects:

• In The Hole• Around The Hole

Page 4: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Diamond Core Drilling for Grouting Projects:

• In The Hole• Around The Hole• Beyond The Hole

Page 5: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Diamond Core Drilling for Grouting Projects:

• In The Hole• Around The Hole• Beyond The Hole• Typically Bad Ground Conditions

Page 6: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Recent Diamond Drilling Contractors with Technical Grouting Projects:

• Boart Longyear (FNX Podolsky)• Forage Orbit Garant (FNX Podolsky)• Major Drilling (Goldcorp & Diavik)• Progressive Drilling (PCS Picadilly)• Hy-Tech Drilling (McArthur River)

Page 7: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Grouting Project Profiles

1. Agnico-Eagle, Finland

2. Goldcorp, Red Lake, Ont.

3. Hsuehshan Tunnel, Taiwan

4. Pan American Silver, Peru

Page 8: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Agnico-Eagle, FinlandKittilä Mine

Ventilation RaiseThrough

Water-Bearing Formations

Page 9: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Problem:

To Seal Water-Bearing Formations

Prior to Vent Raise Excavation

Agnico-Eagle, Finland

Page 10: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Solution:

• Systematic Perimeter Drill Hole Pattern

• Down Stage Cement Grouting

• Grouting Strategy

• Specified Grout Mixtures

• Target Grouting Parameters

Agnico-Eagle, Finland

Page 11: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

5 m

25 m

40 m

40 mFractured

Broken

Water-Filled

Overburden

Raise Bore Machine Tent

Page 12: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

4 m dia Raise Bore Reamer

Page 13: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Typical Raise Bore Enclosure

Page 14: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 15: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 16: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Drill Casings for Electrical Cables

Page 17: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Drill Casings for Mine Backfill Pipes

Page 18: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Diamec U6 Drill Rig

Page 19: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Cemix 203 H Colloidal Mixer

Page 20: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Cemag 403 H Agitator Tank

Page 21: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 22: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Key Elements for Success:

• Experienced Contractor

• Appropriate Drilling and Grouting Equipment

• Selection of Suitable Cements for Site Conditions

• Appropriate Use of Grouting Additives

• Consistent Range of Grout Formulations

• Target Grout Volumes and Decision Criteria

• Limited Duration Grouting Operations

Agnico-Eagle, Finland

Page 23: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

GoldcorpRed Lake Mine

Ventilation RaiseWith

Major Water-Bearing Fracture

Page 24: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Problem:

To Seal Water-Bearing Fault

In Pilot Hole at 400 ft Depth

And Reduce 20 GPM Water Inflow

Before Reaming Raise to 18 ft Dia

Goldcorp, Red Lake Ont.

Page 25: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Solution:

Plug Pilot Hole to Stop Water Inflow

Systematic Perimeter Drill Hole Pattern

Microfine Cement Grouting

Goldcorp, Red Lake Ont.

Page 26: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

400 ft

Water-Bearing Fracture

Overburden

20 GPM

15 inch dia Pilot Hole

Page 27: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

400 ft

Water-Bearing Fracture

Overburden

Diamond Drill

Inflatable Packer + Internal Valve

HQ Drill Rods +

Safety Cable

Page 28: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

400 ftGroutHole

GroutHole

WaterCirculation

40 ft 40 ft

25 ft 25 ft

Page 29: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

400 ftGroutHole

GroutHole

DrainWaterColumn

Page 30: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

400 ftGroutHole

GroutHole

RemoveInflatablePacker

2 GPM

Page 31: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 32: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 33: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 34: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 35: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 36: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 37: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 38: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 39: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 40: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Foot Clamp & Safety Cable Sheave Wheel

Page 41: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Safety Cable Sheave Wheel

HQ Drill Rods in 15 inch Hole

Page 42: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Vent Raise

at Surface

380

360

340

320

6200 62206240

6260 6280

Hole # 1

Hole # 2

6180400

GoldcorpVent Raise Grouting 2005Grout Hole Survey ResultsP White November 3, 2005

Red solid lines indicate surveyed hole trajectory from surface to approximately 400 ftTan Tag - Tight Hole - zero or low grout consumptionYellow Tag - grout consumption in between tan & green holesGreen Tag - Open Hole - high grout consumptionBlue Circle Numbers indicate grouting sequence

Hole # 4

Hole # 3

37 ft

16 ft

26 ft

33 ft

Hole # 6

Hole # 7

Hole # 5

80 ft Circle 50 ft Circle33 ft

24 ft

26 ft

#1

#2

#3

#4

#5

#6

#7

Page 43: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Vent Raise

at Surface

380

360

340

320

6200 62206240

6260 6280

Hole # 1

Hole # 2

6180400

GoldcorpVent Raise Grouting 2006Drill Hole LocationsP White April 11, 2006

Red solid lines indicate surveyed hole trajectory from surface to approximately 400 ftTan Tag - Tight Hole - zero or low grout consumptionYellow Tag - grout consumption in between tan & green holesGreen Tag - Open Hole - high grout consumptionBlue Circle Numbers indicate grouting sequence

Hole # 4

Hole # 3

25 ft

16 ft

26 ft

16 ft

Hole # 6

Hole # 7

Hole # 5

80 ft Circle

20 ft

24 ft

16 ft

#1

#2

#3

#4

#5

#6

#7

Hole # 11#8

Hole # 10

Hole # 9

Hole # 8

Hole # 12

#9

#10

#11

#12

13 ft13 ft

16 ft

20 ft

Page 44: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Key Elements for Success:

• Innovative Approach to Eliminate Groundwater Movement

• Appropriate Drilling and Grouting Equipment

• Water Pressure Testing To Assess Site Conditions

• Selection of Suitable Cements

• Gyro-Survey to Plot Drill Hole Positions

Goldcorp, Red Lake Ont.

Page 45: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Hsuehshan TunnelTaiwan

Exploration DrillholeIn

Blocky Ground

Page 46: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Problem:

To Drill Long Exploration Holes

In Advance of Tunnel Heading

Previous Contractor Could Not

Drill Beyond 100 m

Hsuehshan Tunnel,Taiwan

Page 47: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Solution:

Controlled Drilling

Fast-Setting, High-Strength Grout

Downstage Grouting Methods

Using Inflatable Packers

Hsuehshan Tunnel,Taiwan

Page 48: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 49: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 50: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

4.8 m DiaPilot TunnelRobbins TBM

Twin 11.72 m DiaRoad Tunnels

Wirth TBM

Hsuehshan Tunnel Project

Page 51: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 52: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 53: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 54: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 55: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 56: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 57: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Tunnel Advance ->

Drill StationExploration Drillhole

Tunnel Portal<- 2,000 m

Hsuehshan Tunnel Project

Page 58: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Challenges:

• Limited Success with Conventional Drilling (P>H>N>B>A)

• Client & Contractors With Limited Grouting Experience

Hsuehshan Tunnel,Taiwan

Page 59: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 60: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 61: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 62: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 63: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

DrillingDirection

Portion ofDrill Hole

PreviouslyDrilled

andGrouted

DeterioratingDrilling

Conditions

SatisfactoryDrilling

Conditions

DifficultDrilling

Conditions

Page 64: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

DrillingDirection

SetInflatablePackerHere

Pump Accelerated Set TimeHigh Strength Cement Grout

Only at Bottom of Hole

Grout Formulation:Low W:C RatioWarm WaterCementCaCl

Page 65: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Key Elements for Success:

• Innovative Drilling Contractor Seeking Solutions

• Grouting Knowledge & Relevant Experience

• Appropriate Drilling and Grouting Equipment

• Fast-Setting High-Strength Cement Grout

Hsuehshan Tunnel,Taiwan

Page 66: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Pan American SilverUnidad Huaron

Peru

Shaft SinkingIn

Water-Bearing Ground

Page 67: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Problem:

To Drill and Grout

In Advance of Shaft Sinking

From Upper Level Access

With High Rates of Water Inflow

Pan American Silver, Peru

Page 68: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Solution:

Controlled Drilling

Controlled Grouting

Downstage Grouting Methods

Using Inflatable Packers

Pan American Silver, Peru

Page 69: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 70: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

COTA 4207

COTA 4232

COTA 4163

COTA 4112

15 m10 m

Existing Shaft

Zone to Be GroutedPrior to Shaft Sinking

Water-BearingFault Zone

Drill Hole Pattern

Shaft Station &Loading Pocket

Page 71: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 72: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 73: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 74: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 75: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 76: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Key Elements for Success:

• Innovative Mining Company Seeking Solutions

• Grouting Knowledge & Relevant Experience

• Appropriate Drilling and Grouting Equipment

• Down Stage Drilling & Grouting Methods

Pan American Silver, Peru

Page 77: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

Looking ForWater InflowProblems??

Page 78: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 79: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 80: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter
Page 81: Canadian Diamond Drilling Association Vancouver, BC May 29, 2008 Technically Demanding Cement Grout Applications Involving Diamond Core Drilling Peter

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