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Canadian Diamond Drilling AssociationVancouver, BCMay 29, 2008
Technically Demanding Cement Grout Applications
Involving Diamond Core Drilling
Peter White, P.Eng
Diamond Core Drilling for Grouting Projects:
• In The Hole
Diamond Core Drilling for Grouting Projects:
• In The Hole• Around The Hole
Diamond Core Drilling for Grouting Projects:
• In The Hole• Around The Hole• Beyond The Hole
Diamond Core Drilling for Grouting Projects:
• In The Hole• Around The Hole• Beyond The Hole• Typically Bad Ground Conditions
Recent Diamond Drilling Contractors with Technical Grouting Projects:
• Boart Longyear (FNX Podolsky)• Forage Orbit Garant (FNX Podolsky)• Major Drilling (Goldcorp & Diavik)• Progressive Drilling (PCS Picadilly)• Hy-Tech Drilling (McArthur River)
Grouting Project Profiles
1. Agnico-Eagle, Finland
2. Goldcorp, Red Lake, Ont.
3. Hsuehshan Tunnel, Taiwan
4. Pan American Silver, Peru
Agnico-Eagle, FinlandKittilä Mine
Ventilation RaiseThrough
Water-Bearing Formations
Problem:
To Seal Water-Bearing Formations
Prior to Vent Raise Excavation
Agnico-Eagle, Finland
Solution:
• Systematic Perimeter Drill Hole Pattern
• Down Stage Cement Grouting
• Grouting Strategy
• Specified Grout Mixtures
• Target Grouting Parameters
Agnico-Eagle, Finland
5 m
25 m
40 m
40 mFractured
Broken
Water-Filled
Overburden
Raise Bore Machine Tent
4 m dia Raise Bore Reamer
Typical Raise Bore Enclosure
Drill Casings for Electrical Cables
Drill Casings for Mine Backfill Pipes
Diamec U6 Drill Rig
Cemix 203 H Colloidal Mixer
Cemag 403 H Agitator Tank
Key Elements for Success:
• Experienced Contractor
• Appropriate Drilling and Grouting Equipment
• Selection of Suitable Cements for Site Conditions
• Appropriate Use of Grouting Additives
• Consistent Range of Grout Formulations
• Target Grout Volumes and Decision Criteria
• Limited Duration Grouting Operations
Agnico-Eagle, Finland
GoldcorpRed Lake Mine
Ventilation RaiseWith
Major Water-Bearing Fracture
Problem:
To Seal Water-Bearing Fault
In Pilot Hole at 400 ft Depth
And Reduce 20 GPM Water Inflow
Before Reaming Raise to 18 ft Dia
Goldcorp, Red Lake Ont.
Solution:
Plug Pilot Hole to Stop Water Inflow
Systematic Perimeter Drill Hole Pattern
Microfine Cement Grouting
Goldcorp, Red Lake Ont.
400 ft
Water-Bearing Fracture
Overburden
20 GPM
15 inch dia Pilot Hole
400 ft
Water-Bearing Fracture
Overburden
Diamond Drill
Inflatable Packer + Internal Valve
HQ Drill Rods +
Safety Cable
400 ftGroutHole
GroutHole
WaterCirculation
40 ft 40 ft
25 ft 25 ft
400 ftGroutHole
GroutHole
DrainWaterColumn
400 ftGroutHole
GroutHole
RemoveInflatablePacker
2 GPM
Foot Clamp & Safety Cable Sheave Wheel
Safety Cable Sheave Wheel
HQ Drill Rods in 15 inch Hole
Vent Raise
at Surface
380
360
340
320
6200 62206240
6260 6280
Hole # 1
Hole # 2
6180400
GoldcorpVent Raise Grouting 2005Grout Hole Survey ResultsP White November 3, 2005
Red solid lines indicate surveyed hole trajectory from surface to approximately 400 ftTan Tag - Tight Hole - zero or low grout consumptionYellow Tag - grout consumption in between tan & green holesGreen Tag - Open Hole - high grout consumptionBlue Circle Numbers indicate grouting sequence
Hole # 4
Hole # 3
37 ft
16 ft
26 ft
33 ft
Hole # 6
Hole # 7
Hole # 5
80 ft Circle 50 ft Circle33 ft
24 ft
26 ft
#1
#2
#3
#4
#5
#6
#7
Vent Raise
at Surface
380
360
340
320
6200 62206240
6260 6280
Hole # 1
Hole # 2
6180400
GoldcorpVent Raise Grouting 2006Drill Hole LocationsP White April 11, 2006
Red solid lines indicate surveyed hole trajectory from surface to approximately 400 ftTan Tag - Tight Hole - zero or low grout consumptionYellow Tag - grout consumption in between tan & green holesGreen Tag - Open Hole - high grout consumptionBlue Circle Numbers indicate grouting sequence
Hole # 4
Hole # 3
25 ft
16 ft
26 ft
16 ft
Hole # 6
Hole # 7
Hole # 5
80 ft Circle
20 ft
24 ft
16 ft
#1
#2
#3
#4
#5
#6
#7
Hole # 11#8
Hole # 10
Hole # 9
Hole # 8
Hole # 12
#9
#10
#11
#12
13 ft13 ft
16 ft
20 ft
Key Elements for Success:
• Innovative Approach to Eliminate Groundwater Movement
• Appropriate Drilling and Grouting Equipment
• Water Pressure Testing To Assess Site Conditions
• Selection of Suitable Cements
• Gyro-Survey to Plot Drill Hole Positions
Goldcorp, Red Lake Ont.
Hsuehshan TunnelTaiwan
Exploration DrillholeIn
Blocky Ground
Problem:
To Drill Long Exploration Holes
In Advance of Tunnel Heading
Previous Contractor Could Not
Drill Beyond 100 m
Hsuehshan Tunnel,Taiwan
Solution:
Controlled Drilling
Fast-Setting, High-Strength Grout
Downstage Grouting Methods
Using Inflatable Packers
Hsuehshan Tunnel,Taiwan
4.8 m DiaPilot TunnelRobbins TBM
Twin 11.72 m DiaRoad Tunnels
Wirth TBM
Hsuehshan Tunnel Project
Tunnel Advance ->
Drill StationExploration Drillhole
Tunnel Portal<- 2,000 m
Hsuehshan Tunnel Project
Challenges:
• Limited Success with Conventional Drilling (P>H>N>B>A)
• Client & Contractors With Limited Grouting Experience
Hsuehshan Tunnel,Taiwan
DrillingDirection
Portion ofDrill Hole
PreviouslyDrilled
andGrouted
DeterioratingDrilling
Conditions
SatisfactoryDrilling
Conditions
DifficultDrilling
Conditions
DrillingDirection
SetInflatablePackerHere
Pump Accelerated Set TimeHigh Strength Cement Grout
Only at Bottom of Hole
Grout Formulation:Low W:C RatioWarm WaterCementCaCl
Key Elements for Success:
• Innovative Drilling Contractor Seeking Solutions
• Grouting Knowledge & Relevant Experience
• Appropriate Drilling and Grouting Equipment
• Fast-Setting High-Strength Cement Grout
Hsuehshan Tunnel,Taiwan
Pan American SilverUnidad Huaron
Peru
Shaft SinkingIn
Water-Bearing Ground
Problem:
To Drill and Grout
In Advance of Shaft Sinking
From Upper Level Access
With High Rates of Water Inflow
Pan American Silver, Peru
Solution:
Controlled Drilling
Controlled Grouting
Downstage Grouting Methods
Using Inflatable Packers
Pan American Silver, Peru
COTA 4207
COTA 4232
COTA 4163
COTA 4112
15 m10 m
Existing Shaft
Zone to Be GroutedPrior to Shaft Sinking
Water-BearingFault Zone
Drill Hole Pattern
Shaft Station &Loading Pocket
Key Elements for Success:
• Innovative Mining Company Seeking Solutions
• Grouting Knowledge & Relevant Experience
• Appropriate Drilling and Grouting Equipment
• Down Stage Drilling & Grouting Methods
Pan American Silver, Peru
Looking ForWater InflowProblems??
www.MULTIURETHANES.com
(800) 663-6633