Bus Bar -Good Article

7/26/2019 Bus Bar -Good Article

http://slidepdf.com/reader/full/bus-bar-good-article 1/35

Busbar Systems 160...800 A



KO-II



Compact Busbar Distribution System800...6300 A

Plug-in Busbar Distribution System160...800A

Small Power Plug-in Busbar Distribution System100-160-225A

Plug-in Busbar Distribution System40-63A

Multi-Conductor Lighting Busbar System25-32-40A

Lighting Busbar System25-32-40A

Multi Conductor Trolley Busbar System

35...250A

Underfloor Ducting Systems

Raised Floor Energy Distribution Systems25...63A

CableTray Systems

E-LINE KB

E-LINE KO

E-LINE MK

E-LINE KAP

E-LINE DL

E-LINE KAM

E-LINE TB

E-LINE DK

E-LINE DKY

E-LINE UK

Compact Busbar Distribution System630...6300 A

E-LINE KX



ME 04

ISO9001

14001

N TAL E M M A N N O A R G I E V M N

E E N

D T

N S A

Y Y S T

I T L E A M U S Q

Catalogue 13-Eng. / 05 1000 Pcs 21/10/2013

EAE has full right to make any revisions or changes on this catalogue without any prior notice. ATA LTD. / F.A./ www.atamatbaa.net

www.eae.com.tr

EAE Elektrik A.Ş. Akcaburgaz Mahallesi,

119. Sokak, No:10 34510Esenyurt-Istanbul-TURKEY

Tel: +90 (212) 866 20 00

Fax: +90 (212) 886 24 20

T EIEC 60439-2 s



Introduction

Design

Order Code System

Technical Characteristics

Standard Components

Elbows

Standard Components

Feeder Boxes

Selection Of Feeder Boxes

Panel Connections

Tap-off Boxes

Fixing Elements

Vertical and Horizontal Busbar Applications

Expansion Modules Application

Fire Barrier

Determination of Special Length

Installation of End Closer

Mounting Instructions for Joints

EC Declaration Of Conformity

Certificates

Product Overview

Project Design Form

E L E K T R İ K

E-LINE KO-II

CONTENTS

2-3

4

5

6

7

8-11

12-13

14-15

16

17

18-20

21-22

23-24

25

26

26

27

27

28

29

30

31-32



5 5 N m

2

-E KOLINE

Introduction

E-Line KO- Busbar System distributes electrical power,

both vertically and horizontally at premises where there

is a need for electrical power 160 A and 800 A.

It provides a prefabricated and flexible electrical

distribution system for all factories engaged in massproduction, like automobile plants, textile plants,

furniture factories and for buildings where there is a

need for a reliable power supply such as business centres,

hotels, hospitals, warehouses and

all high rise buildings.

Modern Appearance

Other than its functional advantages E-Line KO-

busbar system also creates a modern appearance in

buildings where it is used.

Lower Life Cycle Cost

Busbar components can be added, removed or

relocated after the initial installation, saving time

and money.

Tap-off PointsPower can only be supplied by E-Line KO- tap-off boxes. Where necessary the unused tap-off points canbe restricted by sealing. Dust covers protect the systemfrom any accidental contact and also prevents the ingress

of pollutants from the environment.

Fast, Flexible Engineering

The large number tap-off points makes it possible to

engineer the power supply systems at an early stage,

even before the final distribution of loads is known.

Fast and Easy MountingPower is easily supplied to machines by E-Line KO- .

The installation of the system does not require any

expertise. Supports and accessories are available for

mounting the system either from the ceiling or the wall.

Safe Power Distribution and Transportation

E-Line Busbar Systems increase personnel safety

by their special features.

Lower Total Installed Cost

Total Busbar material and installation costs are often

equal to or less than cable and conduit .

Flexible Power Supply

Tap-off points at short intervals make electrical power

available in all locations, the power supply can be

adapted to different production processes simply

by relocating the tap-off units.

Being built up of basic elements, it can at any time

be extended, modified, dismantled and re-used.

Conductors

- Copper and Aluminium conductors are tin plated

along their length.

- Cross-section of neutral conductor is the same as

the phase conductors.

- Upon request the KO- range can also be

manufactured with 5 conductors.

Safe Power Take Off

The earth of the tap-off box makes contact with

the busbar first and ensures the safety, of the

box andthe system that’s been fed.



a= ......

a= ......

a= ......

a= ......

a= ......

a= ......

a= ......

a= ......

a= ......

a= ......

a= ......

a= ......

a= ......

a= ......

h = . . . . . .

h = . . . . . .

h = . . . . . .

h = . . . . . .

h = . . . . . .

h =

. . . . . .

h = . . . . . .

h = . . . . . .

h = . . . . . .

h = . . . . . .

h = . . . . . .

h = . . . . . .

h = . . . . . .

P

P

P

P

P

PP

PP

P

P

P

P

P

14

13

12

11

10

9

8

7

6

5

4

3

2

1

4

A

B

-E KOLINE

1. Basement

2. Basement

Ground Floor

3. Basement

While designing an electrical distribution

system with E-Line KO- a few approximate

details will be necessary.

Location, number, type and approximate

ratings of loads,

Transformer rates and short-circuit capacities, Utilization factor = a System co-ordination with other distribution

systems (heat, water, etc.)

Determining the route of E-Line KO- on layouts,

Deciding on suitable supports,

If necessary, co-ordination of E-Line KB

and E-Line MK-KAP with E-Line KO- runs.

Rated Current

The current is calculated using the following

equation.

Busbar Current rating is chosen as equal to or

higher then the calculated I current.

After the voltage drop calculation if the chosen

current rating is too low, a higher rating

should be selected.

Applications

Diversity Factor (a)

B

B

P.a

Ö3.U.cos jI =

BI

P

U

= Operating Current (A)

= Installed Load (W)

= Utilization Factor

= Supply Voltage

Location and dimensions of the shaft

where busbar will be installed,

Number, height and ceiling thickness of each storey,

Connected load for each storey,

Supply type to the vertical line (Busbar or Cable).

(h=)

(a=)

(p=)

The diversity factor(a) depends on the type and number of loads.

It is usually around 0.7 or lower. The diversity factor of a line

supplying electric motors and lighting systems is usually 0.6 It is

as low as 0.5 in welding shops of car factories,

(a) can be 1 in lines where only one big load is supplied.

As each building’s structure is different from another for

vertical and horizontal applications special projects have to be

designed.

The details on this page briefly explain the necessary

information required for designing a vertical application project.

The details below should be sent to our Project and Design

Department for Pre-Project design and cost analysis.

Vertical Distribution

Pre-Project Design and cost Analysis

a

Design

T a p - o f f P o i n t

Fire

Barrie

r

Plug-İn Tap-off Box ( H ) H e i g h t o f s t o r e y m e a s u r e d f r o m c

e i l i n g ( m m )

( a ) Ceili

ng

Thickness

(mm)

1. Plug-in Point

3. Plug-in Point

S p e c i a l L e n g t h B u s b a r

S t a n d a r d L e n g t h B u s b a r

E x p a n s i o n U n i t

2.Floor

3.Floor

4.Floor

9.Floor

8.Floor

7.Floor

6.Floor

5.Floor

10.Floor

End Of Line

Figure 1

Vertic

al

Supp

ort

Vertic

al

Supp

ort

1.Floor



KO A 06 5 B5 - - - DDT

IP 55 5

-B

160

250

315

400

500

600

250

315

400

600

800

01

02

03

04

05

06

02

03

04

06

08

6x20

6x25

6x30

6x50

6x62,5

6x75

6x20

6x25

6x30

6x50

6x75

L1 L2 L3 N

45

6

7

9

5

-E KOLINE

Aluminium ACopper C

UNPAINTED

PAINTED

Busbar Type

Conductor Type

Busbar Code

Protection Degree

Paint

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

CONDUCTOR CONFIGURATION

UNPAINTED / PAINTED

COMPONENT

Busbar

Rated Current

A l u m i n i u m

C o p p e r

Busbar

Code

CodePE

½

PECPE

½CPE

PE(Housing)

Number of

Conductors

Conductor Configuration

Configuration

4 wire5 wire

4 ½ wire

5 wire (CPE)

4 ½ wire (CPE)

Order Code System

Plug-in Standard LengthPlug-in Special LengthFeeder Standard LengthFeeder Special Length

Right ElbowLeft ElbowDownwards ElbowUpwards Elbow

Right Upwards CombinedLeft Upwards CombinedRight Downwards CombinedLeft Downwards CombinedUpwards Right CombinedUpwards Left CombinedDownwards Right CombinedDownwards Left Combined

Upwards Vertical OffsetDownwards Vertical OffsetRight Horizontal Offset

Left Horizontal Offset

“T” ComponentCrossReductions

End CloserHorizontal Expansion

Vertical ExpansionFlexible

Feeder Box 1Feeder Box 2Central Feeder Box 1

Central Feeder Box 2

Panel ConnectionsPanel Connections

STD X FTDFX

RLA

Y

KRUKLUKRDKLDKURKULKDRKDL

UV DV RH

LH

TDRD

S YDTDDTF

B1B2BO1

BO2

P10P11

Components



mm²

mm²

kg/m

kg/m

mm²

mmxmm

mm²

V

V

Ue

Ui

mW /m

mW /m

kA

Icw

kA

Icw

kA

Ipk

kA

Ipk

W/m1²3I R

kA

Ipk

AIn

kA

rmsIcw

20 mW /m

mW /m

mW /m

R

mW /m

f Hz

IP

01 02 03 04 05 06

120 150 180 300 375 450

120 150 180 300 375 450

7,0 7,5 8,0 10,0 11,0 12,0

7,3 8,0 8,7 11,0 12,0 13,0

583 593 603 643 668 693

60 75 90 150 187,5 225

1000

6x20 6x25 6x30 6x50 6x62,5 6x75

10,2 15,3 15,3 36 36 44,1

10,2 15,3 15,3 36 36 44,1

6 9 9 18 18 21

6 9 9 18 18 21

23,58 48,75 64,05 62,08 84,41 104,68

10 15 15 30 30 35

160 250 315 400 500 600

17 30 30 63,5 63,5 73,5

0,242

0,286

0,205

0,193

0,246

0,183

0,161

0,204

0,165

0,097

0,125

0,118

0,077

0,109

0,103

0,064

0,094

0,088

0,333

0,965

1,100

0,319

0,901

1,030

0,270

0,847

0,961

0,182

0,614

0,825

0,157

0,572

0,709

0,135

0,516

0,687

1000

50 / 60

55

0302 04 06 08

150120 180 300 450

11,010,0 12,5 16,0 18,0

12,511,0 14,0 19,0 21,0

593583 603 643 693

7560 90 150 225

6x256x20 6x30 6x50 6x75

0,2350,254

0,954

1,042

0,915

0,959

0,207

0,793

0,911

0,144

0,597

0,779

0,110

0,453

0,691

50,3335,36 70,92 86,19 133,56

150120 180 300 450

10,810,8 15 21 21

10,810,8 15 21 21

21,621,6 30 44,1 44,1

21,621,6 30 44,1 44,1

0,1540,173 0,144 0,117 0,083

3636 52,5 73,5 73,5

315250 400 600 800

1818 25 35 35

0,1200,150 0,100 0,060 0,040

0,1640,180 0,144 0,078 0,068

-E KOLINE

IEC 60439-2

1R

1X

1Z

0-ph-N

0-ph-PE

Z

Z

L

S I

S

DU

L

I

R1X1

Cosj

DU= Ö3.L.I.(R .Cosj+X .Sinj) 1011-3

V

S

L1, L2, L3, N

Power loss at rated current

Measures For Protection Against Electric Shock

PHASE CONDUCTORS

Zero empedance at 20°C

Zero empedance at 20°C(Housing)

(1)Fault condition ;

Measurements and calculations of fault-loop circuit is done according to EN 60439-2 appendix N2a.

= Supply Point

Aluminium Conductor (KOA) Copper Conductor (KOC)

Technical Characteristics

Rated Current

Standards

Busbar Code

Rated Operational Voltage

Rated Insulation Voltage

Rated Frequency

Protection Degree

Rated Short-time WithstandCurrent (1 sec)

Rated Short-timewithstand Current (N)

Rated Short-timeWithstand Current (PE)

Rated Peak WithstandCurrent (N)

Rated Peak WithstandCurrent (PE)

Rated Peak WithstandCurrent

The Mean Ohmic Resistanceat 20°C and at In

Mean Ohmic Resistance at the Steady

State Operation Temp. (q1) and at In Mean Ohmic Reactance at the SteadyState Operation Temp. (q1) and at In Mean Ohmic Impedance at the SteadyState Operation Temp. (q1) and at In

Pollution Degree

Housing Material

PE (for 5 conductors)

Weight - 4 Conductors

Weight - 5 Conductors

Housing Cross Section (Steel Sheet)

PE (for 4 ½ conductors)

Conductor Size

SECTIONS

Voltage Drop Calculation

Generally Voltage drop of a busbar system can becalculated with the following formula.

= Voltage Drop (V)

= Load Distribution Constant

= Line Length (m)= Line Current (A)

= Resistance (mW /m)

= Inductive Reactance (mW /m)

= Load Factor

Basic protection (HD 60364-4-41,clause A1)

Pregalvanized sheet metal or epoxy polyester painted pregalvanized sheet metal RAL 7038

(1)

6



(A) (A)mm

(A)mm

180

L1

L2

L3

N

PE

-707580-

100125

707580

100112

125-

160250315400500

600800

625 500

500375 500 500

3000

500 625

500 500 500 375

3000

X

X

7

3000

-E KOLINE

L1L2

L3NPE

L1L2

L3NPE

L1

L2L3

NPE

STD

FTD

KO - - -

-

-

L1

L2

L3NPE

X

FX

Current Aluminium Copper

Please call us for non-standard components.

Busbar cross-section dimensions

Electrical Power up to 400A can be suppliedfrom the busbar by Tap-off boxes.

E-Line KO- Busbar is manufactured in 3mlengths as standard, special lengths can bemanufactured on request.

Plug-inStandard Length

Standard Components

FeederStandard Length

Minimum special length that canbe manufactured is 350 mm.

X SpecialStraight Length

(mm)

X SpecialStraight Length

(mm)

Plug-inSpecial Straight Length

FeederSpecial Straight Length

Sample Order:250 A, Aluminium, Plug-in,IP 55, 4 Conductors

KOA 0254- -STD

Sample Order:400 A, Copper, Plug-in,IP 55, 850 mm. 5 Conductors

KOC 0455- -85

Sample Order:315 A, Aluminium, Feeder,IP 55, 5 Conductors

KOA 0355- -FTD

Sample Order:160 A, Aluminium, Feeder,IP 55, 600 mm, 4 Conductors

KOA 0154- -60

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE


UNPAINTED / PAINTED

COMPONENT



KOA 0254 - - R

KOC 0655 - - L

KOA 0454 - - A

KOC 0655 - - Y

R

L

A

Y

L1

L1

L1

L1

L2

L2

L2

L2

L3

L3

L3

L3

N

N

N

N

PE

PE

PE

PE

KO - - -

-E KOLINE

160250315400500600

250

315400600800

180185190210222235

180

185190210235

145147150160166172

145

147150160172

200200200200200200

200

200200200200

290290290290290290

290

290290290290

A B C D


Sample Order:

250 A, Aluminium, IP 55, 4 Conductors

Sample Order:600 A, Copper, IP 55, 5 Conductors

Sample Order:



Left Elbow

Downwards Elbow

Upwards ElbowCurrent

A l u m i n i u m

C o p p e r

Elbows

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE


UNPAINTED / PAINTED

COMPONENT

Right Elbow

8

B

A

B

A

C

D

C

D

A B

A

B

C D

D

C



C D

Y

Y

B

A

C

D

B A

X

A

B

AB

X

L1

L2

L3NPE

L1

L2L3

NPE

L1

L2

L3NPE

L1

L2L3

NPE

UV

DV

RH

LH

KOA 0254 - - UV

KOC 0455 - - DV

KOA 0355 - - RH

KOA 0154 - - LH

9

-E KOLINE

KO - - -

160250315400500600

250

315400600800

180185190210222235

180

185190210235

145147150160166172

145

147150160172

200200200200200200

200

200200200200

290290290290290290

290

290290290290

A B C D

Right HorizontalOffset

Left HorizontalOffset

Upwards VerticalOffset

Downwards Vertical Offset

Sample Order:

315 A, Aluminium, IP 55,

5 Conductors

Sample Order:


4 Conductors

Current

A l u m i n i u m

C o p p e r


Sample Order:

250 A, Aluminium, IP 55,4 Conductors

X= min. 200 mm.

Sample Order:400 A, Copper, IP 55,

5 Conductors

Y= min. 150 mm.

X= min. 200 mm.

Y= min. 150 mm.

Elbows

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE


UNPAINTED / PAINTED

COMPONENT



L1

L2

L3NPE

L1

L2L3

NPE

L1

L2

L3NPE

L1

L2L3

NPE

Y

B

A

X

X

Y

B A

B A

B

A

KRU

KLU

KRD

KLD

KOA 0254 - - KRU

KOC 0455 - - KLU

KOA 0355 - - KRD

KOA 0154 - - KLD

10

KO - - -

-E KOLINE

160250315400500600

250

315400600800

180185190210222235

180

185190210235

145147150160166172

145

147150160172

200200200200200200

200

200200200200

290290290290290290

290

290290290290

A B C D

Right DownwardsCombined Offset

Left DownwardsCombined Offset

Right UpwardsCombined Offset

Left UpwardsCombined Offset

Sample Order:


4 Conductors

Sample Order:

400 A, Copper, IP 55,

5 Conductors

Sample Order:


5 Conductors

Sample Order:


4 Conductors


Elbows

Y= min. 200 mm.

Y= min. 200 mm.

X= min. 200 mm.

X= min. 200 mm.

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE


UNPAINTED / PAINTED

COMPONENT

Current

A l u m i n i u m

C o p p e r



B

B

A

A

Y

Y

C

B

A

D

A

B

C

C

X

X

D

D

DC

L1

L2

L3NPE

L1

L2L3

NPE

L1

L2

L3NPE

L1

L2L3

NPE

KUR

KUL

KDR

KDL

KOA 0254 - - KUR

KOC 0455 - - KUL

KOA 0355 - - KDR

KOA 0154 - - KDL

11

KO - - -

-E KOLINE

160250315400500600

250

315400600800

180185190210222235

180

185190210235

145147150160166172

145

147150160172

200200200200200200

200

200200200200

290290290290290290

290

290290290290

A B C D

Downwards RightCombined Offset

Downwards LeftCombined Offset

Upwards RightCombined Offset

Upwards LeftCombined Offset

Sample Order:250 A, Aluminium, IP 55,

4 Conductors

Sample Order:400 A, Copper, IP 55,

5 Conductors

Sample Order:


5 Conductors

Sample Order:160 A, Aluminium, IP 55,

4 Conductors


Elbows

Y= min. 200 mm.

Y= min. 200 mm.

X= min. 200 mm.

X= min. 200 mm.

Current

A l u m i n i u m

C o p p e r

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE


UNPAINTED / PAINTED

COMPONENT



“T” Component

Cross

Reduction

RD

D

T

A B

160250315400500600

250

315400600800

290295300320332345

290

295300320345

145147150160166172

145

147150160172

Reduction

Is used to change the busbarcross section.

12

KO - - -

-E KOLINE

Sample Order:


4 Conductors

KOA 0254 - - T

Sample Order:


4 Conductors

KOA 0654 - - D

Sample Order:

400-250 A, Aluminium,IP 55,5 Conductors

KOA 0455 - - RD2

Reducers Table

- -

- -

-

- -

- -

-

- -

- -

-

- -

- -

- -

-

-

-

-

KOA - Al KOC - Cu

Conductor Conductor

Rated

Current

Reduced Busbar Current Reduced Busbar Current

160 250 315 400 6002 50 3 15 4 00 5 00

250 315

315 400

400 600

500 800

600

1 1

22

NOTE:

The selection of the reduction unitand the lower side protection is the

responsibility of the customer.


Current

A l u m i n i u m

C o p p e r

Standard Components

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE


UNPAINTED / PAINTED

COMPONENT

Rated

Current

A A

L1L2

L3NPE

640

L1

L2L3

NPE

A B

L1L2

L3

NPE



KOC 0255 - - S S

100

13

KO - - -

-E KOLINE

KOA 0254 - - YDT YDT

1000

L1

L2L3

NPE

KOC 0255 - - DDT DDT700

L1

L2

L3NPE

KOA 0454 - - F55 F

Z

L(mm)

Standard Components

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE


UNPAINTED / PAINTED

COMPONENT


* Please indicate X, Y, Z and ø measurement on order.

End Closer

Horizontal Expansion

Flexibles

Vertical Expansion


Sample Order:


Sample Order:400 A, Aluminium, 4 Conductors 550 mm.

Sample Order:

250 A, Copper, IP 55, 5 Conductors

End Closer

Is used to close the end of busbar run.

Horizontal Expansion

For long horizontal runs and forcrossing the building expansions.(See page no.25 for application)

Vertical Expansion

For vertical applications inmulti- storey buildings.(See page no.25 for application)

Flexibles

Are used for panel-busbarconnections.



B2

B1

L1

L2

L3

NPE

Y Y

X

X

X

X

D

A

B

B

C

A C D X Y B

160 550 350 350 180 85 55

550

550

350

350

350

350

180

180

85

52,5

52,5

85

550 350 350 180 85 50

550 350 350 180 85 40

550 350 350 240 85 65

550 350 350 240 85 57,5

550 350 350 180 5585

550 350 350 180 5085

550 350 350 180 4085

550 350 350 240 57,585

250

315

400

500

600

250

315

400

600

800

210

210

200

200

KOC 0255 - - B1

KOA 0254 - -B2

L1

L2

L3

NPE

KO - - -

-E KOLINE

Feeder Box sample equipped with MCCB

Please call us for special applications or for applications with MCB's

Feeder Box 1

Feeder Box 2

Current

A l u m i n i u m

C o p p e r

Sample Order:

250 A, Copper, IP 55,5 Conductors

Sample Order:

250 A, Aluminium IP 55,

4 Conductors

Feeder Boxes

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE


UNPAINTED / PAINTED

COMPONENT

14



KOA 0654 - - BO1

KOA 0654 - - BO2 BO2

BO1

600

210

210

365

365

6 0 0

L1

L1

L2

L2

L3

L3

N

N

PE

PE

230

600

210

210

6 0 0

230

15

-E KOLINE

KO - - -

3 6 5

1 4 5

2 7 0

107,5

N L3 L2 L1

PE

Central

Feeder Box BO 1

Central

Feeder Box BO 2

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE


UNPAINTED / PAINTED

COMPONENT

Feeder Boxes

(Central Feeder Box BO)

Please call us for special applications or for applications with MCCB's

Sample Order:

600 A, Aluminium, IP 55,4 Conductors

Sample Order:

600 A, Aluminium IP 55,

4 Conductors



L 1

L 2

L 3

N P E

B1

B1

B2

B2

B2

B1

-E KOLINE

L1L2

L3NPE

1 5 0 m m .

1 5 0 m m

.

150 mm.

In vertical installation the neutralconductor should be on the right side.It is important for tap-off box connections.

Selection of Feeder Boxes

Application of

Tap-off Boxes for

Horizontal Lines

Application of Tap-off Boxesfor Vertical Lines

FRONT

In horizontal installation the neutralconductor is situated as shown above.

Ceiling

Wall

2. Plug-in Point1. Plug-in Point

S p e c i a l L e n g t h B u s b a r

V e r t i c a l E x p a n s i o n

S t a n d a r d L e n g t h B u s b a r

Fire

Barrie

r

Vertic

al

Suppo

rt

Ceiling



L1 L2

L3N PE

2 0 0

4 1

0

KOA 0655 - - P11

KOA 0655 - - P10

A A

A

A

y y

y y

x

x x

øz

øz øz

øz

t

160250315400500600

250315400600800

2025305062,575

2025305075

404040404040

4040404040

202020202020

2020202020

91111

13,513,513,5

91111

13,513,5

-----

40

----

40

122334

12234

x y z t

KO - - -

-E KOLINE

70707065

180

2 6 0 2

1 0

50 4 1 0

1 5

1 5

1 0 0

1 0 0 1

5 0

400

145

460

145 15140

P11

P10

L1 L2

L3N PE

2 0 0

4 1

0

A

Panel Connections

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE


UNPAINTED / PAINTED

COMPONENT

Figure 1 Figure 2

Figure 3 Figure 4

Busbar Feeder

Panel Feeder

Sample Order:600 A, Aluminium, IP 55, 5 Conductor

Sample Order:600 A, Aluminium, IP 55, 5 Conductor

Panel Feeder

Busbar Feeder

A

l u m i n i u m

C o p p e r

Current Figure

Panel ConnectionPlate

E-Line KO-Busbar

Note: 230x460mm flange plate

dimensions are standard forall busbar types.

Opening on the panel board

PanelConnectionPlate


1 5 0 ± 3

17



KOP 1651-S

KOP 2551-S

KOP 4051-S

A

B

B

B

A

A

-E KOLINE

L1L2L3N

L1L2L3N

L1L2L3N

A30 30

5 0

KOP 160

KOP 250

KOP 400

A mm A

B mm

C mm

RP2

RP3

RPK1370

480

625

300

380

380

195

245

255

49795

49797

95053

NH 00

NH 1

NH 3

KYA

KYA

SYK


KO

BUSBAR TYPE

BOX TYPE

BOX RATINGPROTECTIONDEGREE

FUSEDSWITCHES TYPE

IP 55 5

S- STANDARD SYK

B- EMPTY

15P

160 A - 16250 A - 25

400 A - 40

Cable Gland Plates

Tap-Off Boxeswith Fused Switches (SYK)

Mat.Cable

Gland TypeOrderCode

InnerDiameter

(mm)SheetMetal

RP0----

SheetMetal

RP1 25M32

M40SheetMetal

RP2 32

SheetMetal

RP3 63Special

AL RP4 632xSpecial

RP5 18

RP6 25

RP7 32

RP8 25

AL 4xM25

AL 4xM32

AL 4xM40

AL 8xM32

Fused Switches (SYK)

Tap-off boxes are equipped withEAE syk fused switches that;

Can operate under load, Are equipped with NH fuse holders, Have Interlock mechanism Padlock applicable

Tap-off boxes can be equipped withother brand of fused switches on request.

Tap-off boxes are painted in redas standard.Continuous current of tap-off boxeswith fused switch should not exceed 80% of tap-off box current rating.

Gland Plate

s

(on tw

o sides)

Gland

Plates

(on th

ree si

des)

Gland

Plates

(on th

ree si

des)

CURRENT CableGland

5W

Order No.

Fused

Switches

FuseSize

18



KOP 1651-B1KOP 1651-M1

KOP 4051-B1KOP 4051-M1

KOP 2551-B1KOP 2551-M1

KOP 160

KOP 250

KOP 400

A mm A

B mm

C mm

RPK3

RP3

RPK2

19

-E KOLINE

A

B

C

A30 30

A

B

C

L1L2L3N

A

B

C

L1L2L3N

L1L2L3N

5 0

420

500

675

300

300

300

220

220

220

35484

35486

35504

KO

BUSBAR TYPE

BOX TYPE


FUSEDSWITCHES TYPE

IP 55 5

15P

160 A - 16250 A - 25

400 A - 40

Cable Gland Plates

Special Cable Gland Plates

G l a

n d P l a

t e s

( o n

t h r

e e s i d

e s )

G l a n d

P l a t e s

( o n

t h r e

e s i d e

s )

G l a

n d P l a

t e s

( o n

t h r

e e s i d

e s )

Mat. CableGland Type OrderCode

InnerDiameter

(mm)

SheetMetal

RP0---- ----

SheetMetal

RP1 25M32

M40SheetMetal

RP2 32

SheetMetal

RP3 63Special

AL RP4 632xSpecial

AL RP5 184xM25

AL RP6 254xM32

AL RP7 324xM40

AL RP8 258xM32

Mat.Cable

Gland Type

SheetMetal

----

SheetMetal

M25

M32

M40

1xSpecial

SheetMetal

Sheet

Metal

SheetMetal

OrderCode

InnerDiameter

(mm)

RPK0 ----

RPK1 18

RPK2

RPK3

RPK4

25

32

63

Tap-Off Boxesfor MCCB’s


* EAE tap-off boxes can be designed for allbrands of MCCB’s.

5WOrder No.

Current Cable

Gland



1

KOP 0851-B1

KOP 045 -B1

KOP 0451-B2

KOP 0851-B2

KOP 0451 - B1

KOP 0451 - B2

1 3 5

1 8 1

1 0 5

2 3 0

20

1 9 0

30

330

290

2 3 0

20

1 9 0

30

330

1 4 6

1 9 2

1 0 5

290

-E KOLINE


KO 15P

BUSBAR TYPE

BOX TYPE


SWITCH TYPE

IP 55 5

B1 -Transparent hinged lid / Empty tap off box

B2 -Transparent fixed lid / Empty tap off boxW -Equipped with MCB

40 A - 04 80 A - 08

3x6 A

3x10 A3x16 A

3x20 A3x25 A

3x32 A3x40 A

3x50 A3x63 A

3x80 A

Tap-Off Boxes

Sample Order:40 A, IP 55, 5 wire, transparenthinged lid, suitable for MCB,empty tap off box

Sample Order:40 A, IP 55, 5 wire, transparentfixed lid, suitable for MCB,empty tap off box

20



ASU2A

KO-UT

KO-UT

KO-UT

KO-UT

L

21

-E KOLINE

40

40

L

L

4

(A) (A)mm

(A)mm

-707580-

100125

707580

100112125

-

160250315400500600800

31,5

46

2

ExtensionPart

ThreadedRod

Steel Nut

Washer

Fixing Elements

ThreadedRod

ThreadedRod

Current Aluminium Copper

EAEPull-off

Dowel

Diameter of thehole to be drilled

Busbar cross-section dimensions

UAS-K4L Support

M8.......Ø12

M10.....Ø14

Tray Supports

Tray Supports

CodeL(mm)

ASU2A-1

ASU2A-2

ASU2A-3

ASU2A-4

ASU2A-5

Description

CodeL(mm)

UAS-K4 SUPPORT (1)

UAS-K4 SUPPORT (2)

UAS-K4 SUPPORT (3)

UAS-K4 SUPPORT (4)

UAS-K4 SUPPORT (5)

UAS-K4 SUPPORT (6)

UAS-K4 SUPPORT (7)

UAS-K4 SUPPORT (8)

UAS-K4 SUPPORT (9)

Description

200

250

300

350

400

500

600

700

1100

135

250

500

1000

2000

Connection Parts

CodeL(mm)

BRA 11-05 Threaded Rod (M8)

BRA 11-10 Threaded Rod (M8)BRA 12-05 Threaded Rod (M10)

BRA 12-10 Threaded Rod (M10)

Description

500

1000500

1000

BRA 10 Extension Part (M8)

BRA 13 Extension Part (M10)

BRA 9 EAE Pull-off Dowel (M8)

BRA 9 EAE Pull-off Dowel (M10)

M8 Steel Nut

M10 Steel Nut

M8 Washer

M10 Washer

-

-

-

-

-

-

-

-

Flatwise

application sample

Flatwiseapplication sample

Edgewise

application sample

Edgewise

application sample

3005333

3005332

3005331

3005330

3005329

3005328

3005327

3005326

3005325

3008589

3008587

3008585

3008583

3008168

5000039

50000385000037

5000032

1004313

1004312

5000033

5000023

1000521

1000522

1000502

1000504



-E KOLINE

TMP 8

ASU2A

KT

A

TS

2 5

1 1 x

1 6

7 x 1 6

A

4

1 3 5

7,5 1 2

2 5

125155

1 0 5

Ø10

14x20

15x35

12x20

70

7 5

9 0

1 0 x 3

0

9 0

1 3 x 3 5

1 0 , 5 x 3 5

3 0

A

2 3 5

A

9 0

Ø13Ø11Ø9

Ø1010x20

42,5

35

22

Fixing Elements

Vertical Support SetWall Type

Vertical Support Set(Z) Type

Vertical Support Set(VS) Type

Code

Vertical Support Set Wall Type

Description

Code

Vertical Support Set (Z) Type

Description

CodeCurrent A(mm)

KOA - 1 UT Clamp

KOA - 2 UT Clamp

KOA - 3 UT Clamp

KOA - 4 UT Clamp

KOA - 5 UT Clamp

KOA - 6 UT Clamp

KOC - 2 UT Clamp

KOC - 4 UT Clamp

KOC - 6 UT Clamp

KOC - 8 UT Clamp

Description

160

250

315

400

500

600

250

400

600

800

115

120

125

145

157

170

115

125

145

170

Code

Vertical Support Set (VS)-40

Vertical Support Set (VS)-60

Description

A(mm)

40

60

KO-UTClamp

KT 200 Tray Support

KT 250 Tray Support

KT 300 Tray Support

KT 400 Tray Support

KT 500 Tray Support

KT 600 Tray Support

TS 200 Tray Support

TS 200 Tray Support

TS 200 Tray Support

TS 200 Tray Support

TS 200 Tray Support

TS 200 Tray Support

TMP 8 Ceiling Support Unit

Coupling

A(mm)

235

285

335

435

535

635

205

255

305

405

505

605

-

-

Coupling

CodeDescription

1004275

1004278

1004274

1004277

1004265

1004276

1004275

1004274

1004277

1004276

3025371

3025376

3025379

3025378

3008567

3008565

3008563

3008561

3008559

3008264

3008551

3008549

3008547

3008545

3008543

3005828

3008382

1004310



-E KOLINE

1 0 0

100

1 0 0

1 0 0

100

100

1 0 0

5 0

BUSBAR

INTERNAL KO-II FIREBARRIER MODULE

200 (min.)

100

L1

L2

L3

NPE

L1

L1

L2

L2

L3

L3

N

N

PE

PE

L1

L2

L3

NPE

L1 L2 L3 N PE L1 L2 L3 N PE


SLAB

W A L L

FIGURE-1 FLATWISE POSITION

SLAB

B E A M

FIGURE-4 CROSSING UNDER A BEAM HORIZONTAL POSITION

BUSBAR (FLATWISE POSITION)

SLAB

W A L L

FIGURE-2 FLATWISE POSITION

BUSBAR-1

BUSBAR-2

SLAB

W A L L

FIGURE-3 EDGEWISE POSITION

BUSBAR-1 BUSBAR-2

The dimensions given above are minumum values .

W A L L

JOINT POINT

HOLE

FIGURE-6 STANDARD WALL CROSSING

BUSBAR

W A L L

HOLE

FIGURE-5 SAMPLE WALL CROSSING WITH FIRE BARRIER

EXTERNAL FIRE BARRIERMATERIAL



-E KOLINE

2 0

FRONT WALL

200 1

0 0

1 3 0

C

B

150

2 0 0

2 0 0

A

B

C

A= B+C+330

= Min distance from front wall

= Distance to open the cover of Tap off box

= Depth of Tap off box

L1

L1L1

L1L2

L2L2

L2L3

L3L3

L3N

NN

NPE

PEPE

PE

Application of Tap off

box on vertical lines

Neutral conductor position inhousing should be on rightsidefrom front view at vertical lines.

FRONT

L1 L2 L3 N PE

B + 1 0 0

A


SLAB

B E A M

FIGURE-7 CROSSING UNDER A BEAM EDGEWISE POSITION

BUSBAR (EDGEWISE POSITION)

BACK WALL - CURTAIN CONCRETE

W A L L

BOXES

FIGURE-8 MINIMUM DIMENSIONS BETWEEN 2 TAP-OFF BOXES

TAP-OFFBOXES

TAP-OFF

S L A B

FIGURE-9MINIMUM DIMENSIONS ON SHAFT APPLICATIONS

V E

R T I C A L E X P A N S I O N

C O

M P O N E N T

P L U G - I N B U S B A R

S L A B

W A L L

All dimensions are given in mm.The dimensions given above are minumum values .

NOTE : To determine the busbar layout

in correct shaft measurement



-E KOLINE

BL=39m

BL=40-60m

BL>51m

BL>78m

B

B

L>60m

L<39m L<39m L<39m L<39m

FIXED

HANGER

FIXEDHANGER

2 0 0 m m

2 0 0

m m

B U S B A R

Horizontal And Vertical Expansion Modules Application

Horizontal expansion module ( YDT ) application

Vertical expansion modüle (DDT) application

It is used for longer horizontal runs as per the pictures shown below (Picture-1)

It is essential that a YDT is used if busbar runs cross a building expansion joint

Feeding point

Line end

Expansion module

1-) DDT is used for vertical lines of multistorey buildings .

2-) DDT is used between two fixed supports at every floor crossing.

150cm

BUILDING EXPANSION

FIGURE-3 DDT APPLICATION

FIGURE-2 YDT BUILDING EXPANSION APPLICATION

FIGURE-1 YDT APPLICATION

S L A B

S L A B

V E R T I C A L

E X P A N S I O N

C O M P O N E N T

W A L L

B E A M

B E A M



-E KOLINE

26

Fire Barriers

Fire barriers are used to prevent the transition of flame and smokefrom one zone to another in case of fire. The fire barriers prevent thechimney effect of air insulated busbar.

Dimensioning of Fire Barrier

When placing an order for fire barriers to be installed in the KO- busbar,the following information is required :

1- Thickness of floor or wall in cm. (A mm)

2- Centreline dimension of the fire barrier should be measured from the sidewithout the block joint. (Y mm)

3- There will be no plug-in points at the fire barrier location.

4- EAE Supplies a 300 mm thick fire barrier as standard when wall or floorthickness is not stated.

5- 0 mThe minimum length for these special elements with fire barrier is 60 m.

FloorSample Order:250 A, Copper, IP 55, 5 ConductorsFire Barrier

KOC 0255- -STD-150-40InternalFireBarrier

Block Joint

Please call us for more information.

Fire Barriers

After the installation of standard 3m lengths, special lengths shorter than 3m may be required.

The minimum length for these special lengths is 350 mm. Please measure these special lengths as shown below.

Determination of Special Lengths

A

A (mm): Thickness of Fire Barrier Y (mm): Centreline of Fire Barrier

KO B

BUSBAR TYPE

CONDUCOR TYPE

BUSBAR CODE

PROTECTION DEGREE

NUMBER OF CONDUCTORS

UNPAINTED / PAINTED

COMPONENT

Y DIMENSION

A DIMENSION

Measure “A” length in cm, to determine the length of

special busbar subtract 12 from “A”.

X=A-120 (mm) X=Length of Special Busbar

Fire B

arrie

r

1

2

A

Y

External fireresistance sealantby customer

N



-E KOLINE

3

8

55 Nm (40lbft)

7

65

21

2a

1a

1a

4

1

4

2

1

2

3

4

5 1

2

3

4

3

1

2

3

4

6

1- Remove joint top cover plate, joint sidecover plate and the screws from non-block

joint bolt. (Pieces marked as 1a should be

thrown away.)

2- Introduce bolted and non-bolted ends ofthe busbar into each other carefully, until the

cover plate screws can be put in.

3- Fix the joint side cover of the block joint.

4- Tighten the double headed

nut untill upper nut is broken.

7- Ensure that the insulationplates of the joint, are notcrackedor broken.

8- If removal is required for any reason,tighten the nut using a calibrated torque

wrench adjusted to 55 Nm (40 lbft) after

re-fitting the block joint set.

6- Install top and bottom joint cover plates. Check the joint

before fitting the last joint side cover plate. Fit the joint coverside plate and tighten the screws. Check the position of theearth conductor when installing KO-II with five conductors.

5- Take away the broken nut

and plastic seperator.

Figure 3

KO- Installation of End Closer

KO- Mounting instructions for Joints



E L E K T R İ K

EAE Elektrik A.Ş.Date

30.12.2006

-E KOLINEDeclaration

CE DECLARATION OF CONFORMITY

Product Group

Standard :

Manufacturer

E-Line KO-II Busbar Energy Distribution System

IEC 60439-1

IEC 60439-2

EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.

EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.

This is to attest, under our sole responsibility, that the aforementioned products conforms with

the determined regulations,guidelines and the below standards.

CE - Directive

2006/95/EC “Low Voltage Directive”

Akcaburgaz Mahallesi, 119. Sokak, No:10 34510 Esenyurt-IstanbulTel: +90 (212) 866 20 00 Fax: +90 (212) 886 24 20 www.eae.com.tr

Akcaburgaz Mahallesi, 119. Sokak,No:10 34510 Esenyurt-Istanbul

Type Tests include verification of;

1- Temperature-rise Limits (8.2.1)

2- Dielectric Properties (8.2.2)

3- Short-circuit Strength (8.2.3)

4- The Effectiveness of The Protective

Circuit (8.2.4)5- Clearances and Creepage Distances (8.2.5)

6- Mechanical Operation (8.2.6)

7- Degree of Protection (8.2.7)

8- The Resistance of Insulating Materials to

Abnormal Heat and Fire (8.2.9)

9- Structural Strength (8.2.10)

10- Crushing Resistance (8.2.12)

11- Resistance of Insulating Materialsto Abnormal Heat (8.2.13)

12- Resistance to Flame Propagation (8.2.14)

13- Fire Resistance in Building

Penetration (8.2.15)

28



-E KOLINE

Certificates



-E KOLINE

Product Overview

160A 800A BUSBAR SYSTEM

PRODUCT OVERVIEW (E-LINE KO-II)

Standards & Certification:- Busbar system shall be designed and manufactured as per IEC 60439-2 standard. Each individual rated busbar shall have separate type test certificate from an independentinternationally accredited laboratory.

-- Busbar system shall have CE marking.- Each product shall have a “Type Label”, which indicates the brand, type of the unit, conductor number and electrical details.

Manufacturing facility of busbar systems shall have ISO 9001 and ISO 14001 certification.

Joint Structure:- Electrical and mechanical connection shall be made at joints by “single bolt” joint construction and each joint shall have two “Belleville” washers.- Insulators of the joint shall be manufactured of glass-reinforced polyester.- Joints shall be realized by a torque spanner (wrench) set at 55 Nm.

- To prevent the joints from transportation damages, they shall be protected by metal caps, which shall be removed before installation.- Joint bolt shall be locked from both sides (Bolt head and nut).

Tap Off Boxes:- Rating of plug-in tap off boxes shall be up to and including 400A. Plug-in tap off boxes shall be installed, when the busbar line is energized.- Tap off boxes shall have an electrical interlock mechanism, which ensures that plug-in tap off box cannot be removed mechanically from the busbar, when the switch is at “ON”position. Mechanical interlock mechanism shall prevent the cover of the box from opening, when the switch is at “ON” position.- When the switch is at “OFF” position and the cover is open, tap off box shall provide IP2X protection level. (There shall not be any accessible live part in the box).- Tap Off boxes shall be suitable for any brand of MCB.- Contacts of plug-in tap off box shall be silver-plated copper.- While inserting the contacts of Plug-in tap off boxes, earth contact shall make first contact.- Tap off boxes up to 80A shall be manufactured of (850 GLW) type plastic material. Tap off boxes from 160A up to 400A shall be manufactured of sheet steel and epoxy painted

RAL 3020.

Installation and Commissioning:- Busbar systems shall be installed as per single-Line drawings respect to required ampere rates and manufacturer installation guide (torque values, lockers, etc.).Electrical installer shall run an insulation test after installation according to manufacturer's test procedures. The results of the test shall be reported to the manufacturer.Minimum insulation value shall be 1Mohm.

Housing and Structure:- Busbar system shall be of air insulated type. The bars shall be supported by insulators installed into the housing at every 25 cm.- On a three meter standard length busbar the distance between the plug-in points on one side shall be 50cms. The points shall be on both sides of the busbar making theaverage distance of plug-in points 25cm.- To prevent wrong alignment of the phase sequence during installation there shall be mechanical barriers on the joint that shall ensure correct mounting.- IP Plug-in covers of the busbar system should be hinged.Plug-in windows shall have automatic shutter system. This shutter shall open automatically when the earth contact oftap-off box is inserted.- Busbar system shall have all necessary accessories (elbows, offsets, panel-transformer connections, reductions, etc). Manufacturer shall supply special dimensioned units inshort time, if the project conditions requires.- For horizontal runs, a horizontal expansion unit shall be used at every 40m and expansion points of the building.- For vertical applications, a vertical expansion unit shall be used at every floor. Busbar system shall be rigidly fixed by supports at every floor.

General Structure of Products:- Busbar system shall be Air-Insulated and Plug-in type. Aluminium or Copper conductors shall be tin plated along the entire length. Housing shall be galvanized steel or if requiredRAL 7038-Electrostatic painted.

Electrical Characteristics:- Busbar systems nominal insulation voltage shall be 1000V.- As per ampere rates, minimum short circuit values shall be like below;- Temperature rise shall be maximum 50K over 40°C ambient temperaturefor both tin plated Aluminium and Copper conductor busbars.

Conductors:- Busbar system shall have Nickel and Tin-plated 6101 class aluminium conductors (160-600A). / Busbar system shall have Tin-plated Electrolytic copper conductors (250-800A).- Busbar system shall have below number of conductors and phase configuration;

a) 4 Conductors:(4 full size conductors + Housing ( earthing )b) 4 ½ Conductors :(4 full size conductors + ½ earth conductor + Housing)c) 5 Conductors :( 5 full size conductors + Housing (earthing) )d) 5 Conductors :( 5 full size conductors, 5th bar shall be used as clean earth + Housing).

- Neutral conductor shall have the same cross-section (100%) of phase conductors.

Insulation:- Busbars shall have air-insulation system.- Rated insulation voltage of the system shall be 1000 V.

Protection:- Protection degree of the busbar system shall be minimum IP55.

1-

2-

2.1-

2.2-

2.3-

2.4-

2.5-

2.6-

3-

4-

1sec/rms-10kA, Peak-17kA1sec/rms-15kA, Peak-30kA1sec/rms-30kA, Peak-63kA1sec/rms-35kA, Peak-73,5kA

160A:250 and 315A:400 and 500A:

600A and above:

30



E L E K T R İ K

-E KOLINE

Q u a n t i t y

C o m p o n e n t

C o m p o n e n t L i s t

I t e m

Project Design Form

P l e a s e d u p l i c a

t e

t h i s p a g e f o r y o u r o w n u s e .

N a m e

:

D a t e

:

S i g n a t u r e :

P r e p a r e d b y C o m p a n y

:

P r o j e c t

:

P r o j e c t N o

:



E L E K T R İ K

-E KOLINE

Q u a n t i t y

C o m p o n e n t

C o m p o n e n t L i s t

I t e m

Project Design Form

P l e a s e

d u p

l i c a

t e t h i s p a g e

f o r y o u r o w n u s e .

N a m e

:

D a t e

:

S i g n a t u r e :

P r e p a r e d b y C o m p a n y

:

P r o j e c t

:

P r o j e c t N o

:

Documents

Bus Bar -Good Article