23
Bottom of the Barrel Upgrading Strategy in Takreer JCCP International Symposium 21-22 Jan 2015- Tokyo

Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

  • Upload
    others

  • View
    2

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

Bottom of the Barrel UpgradingStrategy

inTakreer

JCCP International Symposium21-22 Jan 2015- Tokyo

Page 2: Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

2

Contents

Item 1

Item 2

Takreer Overview

Main Objective of RR Expansion

Current & Future Capacitiesand Production Pattern

Carbon Black & Delayed Coker ProjectBottom of Barrel Upgrading

1

2

3

4

5 Conclusion

Page 3: Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

RR(E)

RR(W)

ADRD

TRC

HQ

3

(OVERALL)

Abu Dhabi National Oil Refining Company (Takreer)

Refineries

R&D

Page 4: Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

Mission & Objectives of TRC

4

- To support and develop TAKREER core refining activities as well as assist inTechnology Transfer and Human Resources Development in collaboration with localand international Institutes and Universities

TRC

Petroleum Institute (PI)UAE University, Masdar Institute (MI),

Borouge Innovation Centre,Future Upstream Research Centres

Refineries

Mission

Objectives

- To assist in TechnologyTransfer and HumanResources Developmentin collaboration with otherInstitutes and Universities.

- To be a TechnologyProvider for Takreerrefineries by supportingand developing Takreercore refining activities

Vision - To become a leading Research Centre in the field of refiningtechnology, process and product development

Page 5: Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

5

Ruwais – A tiny spot but a big player

Page 6: Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

6

Ruwais first refinery

Page 7: Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

7

Ruwais second refinery

Page 8: Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

8

BB East + BB West = Takreer Strategy

RRWest

RREast

CARBONBLACK &DELAYEDCOKER(CBDC)

VacuumResidue

RFCC Slurry

LPG

Naphtha

UnleadedGasoline

Jet Fuel A-1

Ultra Low SulfurDiesel

LPG

Naphtha

Jet Fuel A-1

Ultra Low SulfurDiesel

Polymer GradePropylene

UnleadedGasoline

Anode Grade CokeCarbon Black

Propylene

Naphtha Gas Oil

Page 9: Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

9

Carbon Black & DelayedCoker Project

Bottom of Barrel Upgradation toderive the Best from the Worst

Page 10: Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

10

(OVERALL)

Slurry Hydro TreaterCarbon Black Unit –Delayed Coker Unit

Distillate Hydro Treater

Hydrogen UnitPropane Dehydrogenation Unit

Coke Calcination UnitLPG Treatment Unit

Associated open-art units, off-sites and utilities.

Integration of above with RR(E), RR (W) & other OPCO’s

FACILITIESPLANNED

MAJOR HIGHLIGHTS OF CBDC PROJECT

Upgrading Bottom ofbarrel such as RFCCslurry and Vacuum

Residue

Minimize Fuel OilProduction

Production of valueadded products like

Carbon Black, Propyleneand Anode Grade Coke

MAIN OBJECTIVE

Page 11: Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

11

BOTTOM OF THE BARREL UPGRADING UNITS INRR-EXPANSION INCLUDING CBDC

RFCC

SlurryHydroTreater

DelayedCoker

CarbonBlack

PDH

Page 12: Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

12

(OVERALL)

WHY DO WE EXPAND OUR FACILITIES??

Page 13: Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

13

EXPANSION PROJECTS IN RUWAISREFINERY – MAIN OBJECTIVE

Increase inADNOC’s Refined

Product share

Bottom of BarrelUpgrading (CBDC)

RR ExpansionProject (RR-West)

Environmental &Quality

Specifications

Meeting stringentproduct quality

leading to harmfulemission reduction

Integrity & Diversity

Production of high valueproducts like Propylene,Carbon Black & Anode

grade Coke

STRATEGIC

INTEGRATION

Page 14: Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

14

(OVERALL)

CURRENT / FUTURE CAPACITIES &PRODUCTION PATTERN

Page 15: Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

15

(OVERALL)

RR (E) • 420,000Barrels/day

ADRD • 90,000 Barrels/day

OtherFacilities

• Power – 660 MW• Water – 14 MM

Gallons/day• Waste Treatment

(BeAAT) – 26KMT/year

TAKREER’s CURRENT REFINING CAPACITY

Page 16: Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

Takre

er

Refi

neri

es

560

5,500

2,600

5,600

5,500

1,100

Day

230,000Barrel /

Day

Day

280,000Barrel /

Day

510,000Barrel / Day

Feedstock forPetrochemical

Industry

Products Usedin

Transportation

Bunker Fuel /Feedstock forManufacturing

Plants

Crude Oil

Condensate

LPG

Naphtha

Gasoline

Jet Fuel

Diesel

Fuel Oil/Residue

Thousand Ton / Year

16

CURRENT REFINERY PRODUCTION

5.3%

Page 17: Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

17

CAPACITY AUGMENTATION POSTEXPANSION

Current Future

Capacity, BPSD 510000 930000

0100000

200000300000

400000500000

600000

700000800000

9000001000000

Cap

acit

y,B

PS

D

Capacity Augmentation, BPSDExpected Capacity

Augmentation by 82%after Ruwais Refinery

Expansion

ONE OF WORLD’SLARGEST REFINERIES

Page 18: Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

10,00010,000

5,6005,600

10,00010,000

11,00011,000

Thousand Ton / Year

1,600

430

40

600

650,000Barrel / Day

280,000Barrel / Day

930,000Barrel / Day

Crude Oil

Condensate

Naphtha

Gasoline

Jet Fuel

Diesel

Propylene

Base Oil

Carbon Black

Coke

Ta

kre

er

Re

fin

eri

es

18

EXPECTED PRODUCTION AFTEREXPANSION (RRE & CBDC)

81%

115%

78%

100%

Fuel Oil/Residue 0

Efficient Bottom of barreltechnology

Page 19: Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

19

(OVERALL)

Carbon Black &Delayed Coker

Project

RFCC Slurryfrom RR (W)

VacuumResidue from

RR (E)

CarbonBlack toBorouge

Propylene

Naphtha

Gas Oil

AnodeGrade Coke

500

370

630

430

FEED PRODUCTSPRODUCTION,

KTPA

CONFIGURATION OF UPCOMING CARBON BLACK &DELAYED COKER PROJECT

N220

N115

27

13

Page 20: Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

20

(OVERALL)

SlurryHDT

(Axens) (Eurotechnia)

CarbonBlack

(Eurotechnia)

DelayedCoker

(FosterWheeler)

HDT (UOP)

CokerDistillate

HDT (UOP)

Calciner(Technip)

Anode GradeGreen Coke 530 ktpa Calcined Coke

430 ktpa

Carbon Black to Borouge27 ktpa - N220 UV Grade13 ktpa - N115 Semi-Conductive40 ktpa - Total

RFCC Slurry8.0 kbd/510 ktpa

Vacuum Residue25 kbd/1350 ktpa

PropaneDehydro-Genation

(UOP)

Propylene500 ktpa

Merox(UOP)

From NewRefinery

[RRE]

From ExistingRefinery[RRD]

FromRRE, GASCO& Borouge

Propane560 ktpa

90 ktpa

Naphtha370 ktpa

HDT Gas Oil530 ktpa

Hy.Coker Gas Oil100 ktpa

HDTSlurry

NaphthaLt. Gas Oil

LPG

CONFIGURATION OF UPCOMING CBDC PROJECT

Page 21: Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

21

(OVERALL)

CONCLUSION

Page 22: Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

22

(OVERALL)

LPG3%

Naphtha26%

Gasoline13%Jet Fuel

27%

Diesel26%

Fuel Oil/Residue5%

Current Slate

Naphtha26%

Gasoline14%

Propylene4%

Jet Fuel25%

Diesel28%

Base Oil2%

Carbon Black0.2%

Coke1% Fuel Oil/Residue

0%

Future Slate

Page 23: Bottom of the Barrel Upgrading Strategy in Takreer · RRE, GASCO & Borouge Propane 560 ktpa 90 ktpa Naphtha 370 ktpa HDT Gas Oil 530 ktpa Hy.Coker Gas Oil 100 ktpa HDT Slurry Naphtha

Thank You

23