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Bottom of the Barrel UpgradingStrategy
inTakreer
JCCP International Symposium21-22 Jan 2015- Tokyo
2
Contents
Item 1
Item 2
Takreer Overview
Main Objective of RR Expansion
Current & Future Capacitiesand Production Pattern
Carbon Black & Delayed Coker ProjectBottom of Barrel Upgrading
1
2
3
4
5 Conclusion
RR(E)
RR(W)
ADRD
TRC
HQ
3
(OVERALL)
Abu Dhabi National Oil Refining Company (Takreer)
Refineries
R&D
Mission & Objectives of TRC
4
- To support and develop TAKREER core refining activities as well as assist inTechnology Transfer and Human Resources Development in collaboration with localand international Institutes and Universities
TRC
Petroleum Institute (PI)UAE University, Masdar Institute (MI),
Borouge Innovation Centre,Future Upstream Research Centres
Refineries
Mission
Objectives
- To assist in TechnologyTransfer and HumanResources Developmentin collaboration with otherInstitutes and Universities.
- To be a TechnologyProvider for Takreerrefineries by supportingand developing Takreercore refining activities
Vision - To become a leading Research Centre in the field of refiningtechnology, process and product development
5
Ruwais – A tiny spot but a big player
6
Ruwais first refinery
7
Ruwais second refinery
8
BB East + BB West = Takreer Strategy
RRWest
RREast
CARBONBLACK &DELAYEDCOKER(CBDC)
VacuumResidue
RFCC Slurry
LPG
Naphtha
UnleadedGasoline
Jet Fuel A-1
Ultra Low SulfurDiesel
LPG
Naphtha
Jet Fuel A-1
Ultra Low SulfurDiesel
Polymer GradePropylene
UnleadedGasoline
Anode Grade CokeCarbon Black
Propylene
Naphtha Gas Oil
9
Carbon Black & DelayedCoker Project
Bottom of Barrel Upgradation toderive the Best from the Worst
10
(OVERALL)
Slurry Hydro TreaterCarbon Black Unit –Delayed Coker Unit
Distillate Hydro Treater
Hydrogen UnitPropane Dehydrogenation Unit
Coke Calcination UnitLPG Treatment Unit
Associated open-art units, off-sites and utilities.
Integration of above with RR(E), RR (W) & other OPCO’s
FACILITIESPLANNED
MAJOR HIGHLIGHTS OF CBDC PROJECT
Upgrading Bottom ofbarrel such as RFCCslurry and Vacuum
Residue
Minimize Fuel OilProduction
Production of valueadded products like
Carbon Black, Propyleneand Anode Grade Coke
MAIN OBJECTIVE
11
BOTTOM OF THE BARREL UPGRADING UNITS INRR-EXPANSION INCLUDING CBDC
RFCC
SlurryHydroTreater
DelayedCoker
CarbonBlack
PDH
12
(OVERALL)
WHY DO WE EXPAND OUR FACILITIES??
13
EXPANSION PROJECTS IN RUWAISREFINERY – MAIN OBJECTIVE
Increase inADNOC’s Refined
Product share
Bottom of BarrelUpgrading (CBDC)
RR ExpansionProject (RR-West)
Environmental &Quality
Specifications
Meeting stringentproduct quality
leading to harmfulemission reduction
Integrity & Diversity
Production of high valueproducts like Propylene,Carbon Black & Anode
grade Coke
STRATEGIC
INTEGRATION
14
(OVERALL)
CURRENT / FUTURE CAPACITIES &PRODUCTION PATTERN
15
(OVERALL)
RR (E) • 420,000Barrels/day
ADRD • 90,000 Barrels/day
OtherFacilities
• Power – 660 MW• Water – 14 MM
Gallons/day• Waste Treatment
(BeAAT) – 26KMT/year
TAKREER’s CURRENT REFINING CAPACITY
Takre
er
Refi
neri
es
560
5,500
2,600
5,600
5,500
1,100
Day
230,000Barrel /
Day
Day
280,000Barrel /
Day
510,000Barrel / Day
Feedstock forPetrochemical
Industry
Products Usedin
Transportation
Bunker Fuel /Feedstock forManufacturing
Plants
Crude Oil
Condensate
LPG
Naphtha
Gasoline
Jet Fuel
Diesel
Fuel Oil/Residue
Thousand Ton / Year
16
CURRENT REFINERY PRODUCTION
5.3%
17
CAPACITY AUGMENTATION POSTEXPANSION
Current Future
Capacity, BPSD 510000 930000
0100000
200000300000
400000500000
600000
700000800000
9000001000000
Cap
acit
y,B
PS
D
Capacity Augmentation, BPSDExpected Capacity
Augmentation by 82%after Ruwais Refinery
Expansion
ONE OF WORLD’SLARGEST REFINERIES
10,00010,000
5,6005,600
10,00010,000
11,00011,000
Thousand Ton / Year
1,600
430
40
600
650,000Barrel / Day
280,000Barrel / Day
930,000Barrel / Day
Crude Oil
Condensate
Naphtha
Gasoline
Jet Fuel
Diesel
Propylene
Base Oil
Carbon Black
Coke
Ta
kre
er
Re
fin
eri
es
18
EXPECTED PRODUCTION AFTEREXPANSION (RRE & CBDC)
81%
115%
78%
100%
Fuel Oil/Residue 0
Efficient Bottom of barreltechnology
19
(OVERALL)
Carbon Black &Delayed Coker
Project
RFCC Slurryfrom RR (W)
VacuumResidue from
RR (E)
CarbonBlack toBorouge
Propylene
Naphtha
Gas Oil
AnodeGrade Coke
500
370
630
430
FEED PRODUCTSPRODUCTION,
KTPA
CONFIGURATION OF UPCOMING CARBON BLACK &DELAYED COKER PROJECT
N220
N115
27
13
20
(OVERALL)
SlurryHDT
(Axens) (Eurotechnia)
CarbonBlack
(Eurotechnia)
DelayedCoker
(FosterWheeler)
HDT (UOP)
CokerDistillate
HDT (UOP)
Calciner(Technip)
Anode GradeGreen Coke 530 ktpa Calcined Coke
430 ktpa
Carbon Black to Borouge27 ktpa - N220 UV Grade13 ktpa - N115 Semi-Conductive40 ktpa - Total
RFCC Slurry8.0 kbd/510 ktpa
Vacuum Residue25 kbd/1350 ktpa
PropaneDehydro-Genation
(UOP)
Propylene500 ktpa
Merox(UOP)
From NewRefinery
[RRE]
From ExistingRefinery[RRD]
FromRRE, GASCO& Borouge
Propane560 ktpa
90 ktpa
Naphtha370 ktpa
HDT Gas Oil530 ktpa
Hy.Coker Gas Oil100 ktpa
HDTSlurry
NaphthaLt. Gas Oil
LPG
CONFIGURATION OF UPCOMING CBDC PROJECT
21
(OVERALL)
CONCLUSION
22
(OVERALL)
LPG3%
Naphtha26%
Gasoline13%Jet Fuel
27%
Diesel26%
Fuel Oil/Residue5%
Current Slate
Naphtha26%
Gasoline14%
Propylene4%
Jet Fuel25%
Diesel28%
Base Oil2%
Carbon Black0.2%
Coke1% Fuel Oil/Residue
0%
Future Slate
Thank You
23