9
ORIGINAL PAPER Bioprocessing of wheat and paddy straw for their nutritional up-gradation Rakesh Kumar Sharma Daljit Singh Arora Received: 10 May 2013 / Accepted: 15 December 2013 Ó Springer-Verlag Berlin Heidelberg 2014 Abstract Solid-state bioprocessing of agricultural resi- dues seems to be an emerging and effective method for the production of high quality animal feed. Seven strains of white-rot fungi were selected to degrade wheat and paddy straw (PS) under solid-state conditions. Degradation of different components, i.e., hemicellulose, cellulose and lignin was evaluated along with nutritional parameters including; in vitro digestibility, crude protein, amino acids, total phenolic contents (TPC) etc. Effect of nitrogen-rich supplements on degradation of lignocellulosics was eval- uated using two best selected fungal strains (Phlebia brevispora and Phlebia floridensis). The best selected conditions were used to upscale the process up to 200 g batches of wheat and PS. Lignin was selectively degraded up to 30 % with a limited loss of 11–12 % in total organic matter. Finally, the degraded agro-residues demonstrated 50–62 % enhancement in their digestibility. Two–threefold enhancement in other nutritional quality (amino acids, TPCs and antioxidant activity) fortifies the process. Thus the method is quite helpful to design an effective solid-state fermentation system to improve the nutritive quality of agricultural residues by simultaneous production of ligno- cellulolytic enzyme production and antioxidants. Keywords Bioprocessing Lignocellulosic residues Ligninolysis Nutritive value White-rot fungi Introduction Wheat (Triticum aestivum) and paddy (Oryza sativa) are important cereal crops and produce a large quantity of agricultural waste in the form of residual straw. This residual biomass is invariably used in various industries as raw material, but a large amount of the residues left are incinerated or disposed off. Apart from waste disposal and environmental pollution, the crisis of animal feed also exists because of the scarcity of green forage. Different ligno- cellulosic residues are generally fed to animals along with green fodder. As compared to green fodder, cereal straws have higher lignin content, which results in the lower digestibility and nutritive value of these straws, thus limit- ing their use as animal feed. Removal of lignin from the lignocellulose and reduction of the crystallinity of cellulose to loosen the cellulose structure increase the effective contact area of the cellulose with beneficial microorganisms [1]. Degradation of lignin by means of biological treatments has got the potential to upgrade the quality of straw [2]. Unlike fermentation of agro-residues in a landfill and composting, biodegradation using white-rot fungi results in the production of nutritionally rich animal feed by simul- taneous production of industrially important enzymes and other phenolic bioactive compounds [3]. These white-rot fungi are well-known lignin degraders, but simultaneous degradation of other energy-rich poly- saccharide fibers like hemicellulose and cellulose limits the efficiency of treatment because lesser biomass left behind for ruminants. Thus, it necessitates looking for some more selective lignin degrading organisms and the answer lies R. K. Sharma D. S. Arora (&) Microbial Technology Laboratory, Department of Microbiology, Guru Nanak Dev University, Amritsar 143005, Punjab, India e-mail: [email protected] R. K. Sharma e-mail: [email protected] Present Address: R. K. Sharma Department of Microbiology and Biotechnology Centre, The Maharaja Sayajirao University of Baroda, Vadodara 390002, India 123 Bioprocess Biosyst Eng DOI 10.1007/s00449-013-1116-y

Bioprocessing of wheat and paddy straw for their nutritional up-gradation

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Page 1: Bioprocessing of wheat and paddy straw for their nutritional up-gradation

ORIGINAL PAPER

Bioprocessing of wheat and paddy straw for their nutritionalup-gradation

Rakesh Kumar Sharma • Daljit Singh Arora

Received: 10 May 2013 / Accepted: 15 December 2013

� Springer-Verlag Berlin Heidelberg 2014

Abstract Solid-state bioprocessing of agricultural resi-

dues seems to be an emerging and effective method for the

production of high quality animal feed. Seven strains of

white-rot fungi were selected to degrade wheat and paddy

straw (PS) under solid-state conditions. Degradation of

different components, i.e., hemicellulose, cellulose and

lignin was evaluated along with nutritional parameters

including; in vitro digestibility, crude protein, amino acids,

total phenolic contents (TPC) etc. Effect of nitrogen-rich

supplements on degradation of lignocellulosics was eval-

uated using two best selected fungal strains (Phlebia

brevispora and Phlebia floridensis). The best selected

conditions were used to upscale the process up to 200 g

batches of wheat and PS. Lignin was selectively degraded

up to 30 % with a limited loss of 11–12 % in total organic

matter. Finally, the degraded agro-residues demonstrated

50–62 % enhancement in their digestibility. Two–threefold

enhancement in other nutritional quality (amino acids,

TPCs and antioxidant activity) fortifies the process. Thus

the method is quite helpful to design an effective solid-state

fermentation system to improve the nutritive quality of

agricultural residues by simultaneous production of ligno-

cellulolytic enzyme production and antioxidants.

Keywords Bioprocessing � Lignocellulosic residues �Ligninolysis � Nutritive value � White-rot fungi

Introduction

Wheat (Triticum aestivum) and paddy (Oryza sativa) are

important cereal crops and produce a large quantity of

agricultural waste in the form of residual straw. This

residual biomass is invariably used in various industries as

raw material, but a large amount of the residues left are

incinerated or disposed off. Apart from waste disposal and

environmental pollution, the crisis of animal feed also exists

because of the scarcity of green forage. Different ligno-

cellulosic residues are generally fed to animals along with

green fodder. As compared to green fodder, cereal straws

have higher lignin content, which results in the lower

digestibility and nutritive value of these straws, thus limit-

ing their use as animal feed. Removal of lignin from the

lignocellulose and reduction of the crystallinity of cellulose

to loosen the cellulose structure increase the effective

contact area of the cellulose with beneficial microorganisms

[1]. Degradation of lignin by means of biological treatments

has got the potential to upgrade the quality of straw [2].

Unlike fermentation of agro-residues in a landfill and

composting, biodegradation using white-rot fungi results in

the production of nutritionally rich animal feed by simul-

taneous production of industrially important enzymes and

other phenolic bioactive compounds [3].

These white-rot fungi are well-known lignin degraders,

but simultaneous degradation of other energy-rich poly-

saccharide fibers like hemicellulose and cellulose limits the

efficiency of treatment because lesser biomass left behind

for ruminants. Thus, it necessitates looking for some more

selective lignin degrading organisms and the answer lies

R. K. Sharma � D. S. Arora (&)

Microbial Technology Laboratory, Department of Microbiology,

Guru Nanak Dev University, Amritsar 143005, Punjab, India

e-mail: [email protected]

R. K. Sharma

e-mail: [email protected]

Present Address:

R. K. Sharma

Department of Microbiology and Biotechnology Centre,

The Maharaja Sayajirao University of Baroda,

Vadodara 390002, India

123

Bioprocess Biosyst Eng

DOI 10.1007/s00449-013-1116-y

Page 2: Bioprocessing of wheat and paddy straw for their nutritional up-gradation

with Phlebia species [4, 5] which may thus possess the

potential capability for improvement of digestibility of

agro-residues [6, 7].

A part of the work has already been published using

either one substrate or one organism [3, 6, 8–10], while the

present article represents the overall picture including two

substrates and seven fungal treatment finally sorting down

to the best two fungi to make the study more comprehen-

sive and clear.

Materials and methods

Substrate procurement and its preparation

Two agro-residues wheat straw (WS) and paddy straw (PS)

used in the present study were obtained from the fields of

Guru Nanak Dev University, Amritsar (31�380 N 74�520 E),

India. Both the straw samples (WS and PS) were milled

(particle size 2 mm ± 0.5), washed and dried at 90 �C.

Organisms

Seven white-rot fungi including Ceriporiopsis subvermis-

pora (FP-90031), Daedalea flavida (MTCC-145), Phan-

erochaete chrysosporium (BKM-F-1767), Phlebia

brevispora (HHB-7030), Phlebia fascicularia (FP-70880),

Phlebia floridensis (HHB-5325) and Phlebia radiata

(MJL-1198) were selected for the study. All the fungi were

received from Forest Product Laboratories, Madison, USA,

except, D. flavida, which was procured from Microbial

Type Culture Collection, IMTECH, Chandigarh, India. The

cultures were maintained by regular subculturing on yeast

extract glucose agar (YGA) slants and stored at 4 �C.

Experimental setup for lignocellulosic degradation

Biodegradation of agro-residues by white-rot fungi

All the organisms were tested for their ability to degrade

both the agro-residues under solid-state fermentation (SSF)

conditions using 5 g straw (WS or PS) moistened with

25 ml of 0.5 % (w/v) malt extract, sterilized (at 15 lbs for

15 min), inoculated and incubated at 25 �C as described

earlier [6]. The processing of the substrate was carried out

after 30 days of incubation to monitor the biochemical

changes in straw constituents. The contents of each flask

were filtered through a tared filter paper and dried at 90 �C

till constant weight to obtain total organic matter (TOM),

which comprises of degraded WS and fungal biomass. Loss

in TOM was calculated from the difference between the

uninoculated control and inoculated flasks.

Optimization of degradation process using statistical

method

For optimizing the degradation of agro-residues and their

in vitro digestibility (IVD), three independent variables,

i.e., moisture content, one organic and one inorganic sup-

plement on the basis of the results obtained from the pre-

vious experiments [3, 11] were selected. All the three

variables significantly affect the degradation process as

moisture content regulates the production of extracellular

enzymes and its concentration; organic nitrogen source

provides carbon and nitrogen required for initial growth of

fungi, while inorganic nitrogen source is a capital nitrogen

source which further regulates the enzyme production. The

standard concentrations of these variables were obtained

with response surface methodology (RSM) using a Box–

Behnken design. Each variable was studied at three dif-

ferent levels (1, 0, -1). The experimental design included

17 flasks with five central points. Each 250 ml conical flask

contained 5 g of WS, 0–100 mg of supplement and

moistened with 1–12 ml of distilled water per gram of

straw.

The flasks containing straw were sterilized, inoculated

with three mycelial discs and incubated at 27 �C. The

processing was done after 20 days of incubation and the

dried biomass obtained was used to analyze changes in

water solubles, hemicellulose, cellulose, lignin and IVD.

The mathematical relationship of response G (for each

parameter) and independent variables X1, X2, and X3 was

calculated by the quadratic model Eq. 1.

G ¼ b0 þ b1X1 þ b2X2 þ b3X3 þ b11X21 þ b22X2

2

þ b33X23 þ b12X1X2 þ b13X1X3 þ b23X2X3. . . ð1Þ

where, G is the predicted response; b0, intercept; b1, b2,

and b3, linear coefficients; b11, b22 and b33, squared coef-

ficients and b12, b13 and b23 interaction coefficients. MI-

NITAB and statistical software package Design Expert

version 8.0 (Stat ease, Inc, Minneapolis, USA) were used to

obtain optimal working conditions and generate response

surface graphs.

Experimental setup for scaling up

The SSF was scaled up from 5 to 200 g of straw under the

selected conditions. Two hundred grams of straw were

taken in an autoclavable polyethylene bag with selected

concentrations of distilled water and supplements on the

basis of results obtained from above experiments. The

bag was autoclaved, placed inside a surface sterilized

plastic container, inoculated and incubated as described

earlier [3].

Bioprocess Biosyst Eng

123

Page 3: Bioprocessing of wheat and paddy straw for their nutritional up-gradation

Analytical methods for estimation of biochemical

composition of agro-residue

The sequential fractionation of lignocellulosics for esti-

mation of water solubles, hemicellulose, cellulose and

lignin was carried out according to Datta [12] with slight

modifications as described earlier [6]. Ash content,

moisture content, swelling capacity and pH of the sound

straw were determined as described by Dill and Kraepelin

[13].

Analysis of nutritive quality

IVD of sound and degraded straw was estimated according

to Akhter et al. [14], with slight modifications using fecal

inoculum and acidified pepsin. The weight loss in dry

matter during the incubation has been expressed as IVD

[6]. Total nitrogen was estimated by micro-Kjeldahl

method and crude protein of degraded and sound straw was

determined by multiplying total nitrogen content by the

factor 6.25. Total amino acid assay was carried out using

ninhydrin assay and the results were compared with

asparagine standard curve [3]. Total polyphenolic contents

were determined colorimetrically by Folin–Ciocalteu (FC)

method using gallic acid as standard. Antioxidant activity

was assayed using DPPH [3, 15].

Chitin estimation

Chitin content of the fungus and fermented straw was

measured according to Chen and Johnson [16] using Ehr-

lich reagent.

Statistical analysis

The data were represented as mean and analyzed by one-

way or two-way analysis of variance (ANOVA). Pear-

son’s correlation was used to correlate different

parameters.

Results and discussion

White-rot fungi have got the necessary potential to degrade

lignin, which makes them suitable candidates for deligni-

fication of agro-residues. Fungal delignification of such

lignocellulosics not only enhances the digestibility of the

feed, but also improves their nutritional value [17]. The

loss of cellulose and hemicellulose along with lignin from

the feed is not economically desirable because less biomass

then remains available to the animal as feed for energy. P.

chrysosporium a widely studied fungus degrades lignin

efficiently, but also cause a high loss in TOM [18]. To

overcome this problem, selective ligninolysis is of great

importance in feed as well as pulp & paper industry. Cell

wall constituents of straw play an important role in deter-

mining its quality as animal feed. In several studies, lignin

loss enhanced the IVD and selective lignin degradation

minimized the TOM loss [19].

Biochemical analysis of sound (undegraded)

lignocellulosic residues

Both the substrates, i.e., sound WS and PS were analyzed

for their biochemical composition before subjecting them

to degradation studies. In comparison to PS, WS contained

slightly higher hemicellulose and lignin while cellulose

was higher in the former. Crude protein and IVD were

higher for PS as compared to WS (Table 1).

Biodegradation of wheat straw

SSF of WS was carried out using seven white-rot fungi to

find out their potential to degrade different plant cell wall

components. After fungal treatment of WS, loss in TOM,

hemicellulose, cellulose and lignin was analyzed

(Table 2).

During 30 days of incubation, P. chrysosporium grew

vigorously on WS and caused maximum loss in TOM, i.e.,

54 %, followed by D. flavida (22 %). Around 16 % loss in

TOM was caused by P. fascicularia, C. subvermispora, P.

brevispora and P. floridensis, while P. radiata caused a

maximum loss of 9.8 % only (Table 2). Next to P. chry-

sosporium, maximum ligninolysis was caused by P. brev-

ispora (30.6 %), followed by P. radiata (27.9 %) and P.

floridensis (27.5 %). C. subvermispora degraded 25.2 % of

lignin followed by P. fascicularia (23.1 %) and D. flavida

(18.7 %). Other cell wall constituents, i.e., hemicellulose

and cellulose were degraded up to variable extents as

presented in Table 2.

Table 1 Biochemical composition (%) of sound wheat and paddy

straw

Properties Wheat straw Paddy straw

Moisture content 12 ± 0.3 13 ± 0.4

Swelling capacity 12.8 ± 0.5 17.4 ± 0.6

pH 6.2 ± 0.2 5.6 ± 0.2

Water soluble part 10 ± 0.2 12 ± 0.15

Hemicellulose 33 ± 0.4 29 ± 0.2

Cellulose 37 ± 0.5 40.5 ± 0.4

Lignin 20.5 ± 0.2 18.5 ± 0.1

Ash 7.2 ± 0.3 10.2 ± 0.4

Crude protein 1.4 ± 0.04 2.1 ± 0.05

In vitro digestibility 17.2 ± 0.15 18.5 ± 0.2

Bioprocess Biosyst Eng

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Page 4: Bioprocessing of wheat and paddy straw for their nutritional up-gradation

Nutritional value of degraded wheat straw

Undegraded WS had an IVD of 17.2 %, which increased

during SSF. Maximum IVD was observed in the WS

degraded by P. brevispora (28.7 %) and P. fascicularia

(28.4 %), followed by P. floridensis (26.9 %), C. subver-

mispora (25.4 %) and P. radiata (24.5 %) while in P.

chrysosporium it was minimum (21 %). No enhancement

in IVD was observed in WS degraded by D. flavida

(Table 2). Crude protein content of WS significantly

increased during its fungal degradation as compared to

control (1.4 %). Maximum crude protein content (3.7 %)

was observed in WS degraded by P. chrysosporium, while

the crude protein content of WS degraded by all other fungi

ranged between 1.8 and 2 %.

Amino acid content of degraded WS was also maximum

in the case of P. chrysosporium (0.36 %) followed by P.

floridensis and P. brevispora, while in other fungi it ranged

from 0.16 to 0.19 %. As compared to sound WS, total

phenolic content (TPC) was also higher in degraded WS. P.

chrysosporium and P. floridensis produced maximum TPC,

which was almost similar in both the cases (statistically

insignificant P [ 0.05). DPPH assay and TPC showed a

strong positive correlation as the DPPH free radical scav-

enging activity increased along with TPC (Table 2).

The present study is in consonance with earlier obser-

vations on corn stover degradation by P. brevispora which

enhanced the digestibility of the substrate while P. chry-

sosporium degraded maximum lignin along with a large

amount of cellulose [20]. The same study has reported that

P. chrysosporium reduced the digestibility of substrate,

which is in contrast to the current findings, where an

increase from 17.2 to 21 % was observed. Overall, P.

brevispora was more effective for the enhancement of fiber

digestibility as also observed in the present studies. During

the cell wall degradation study on maize, Chen et al. [21]

concluded that P. brevispora also exhibited stronger ability

to degrade cell wall-bound phenolic acids, which might be

a reason for its better degradation ability.

Biodegradation of paddy straw

SSF of PS was carried out with seven white-rot fungi up to

60 days because of the slower growth of fungi on the

substrate. All the tested fungi were able to grow on PS

under the experimental conditions and similar parameters

were used to assay the PS quality as used for WS analysis

(Table 3).

Of the different fungi, P. chrysosporium caused maxi-

mum loss in TOM of 46.4 % during 60 days of incubation.

The organism was fast growing and degraded all the

components up to its maximum extent. D. flavida followed

P. chrysosporium and degraded 17.6 % of TOM, followed

by C. subvermispora (16.8 %) and P. radiata (13.9 %). P.

floridensis and P. fascicularia caused a similar loss of

10.8 %, while P. brevispora caused the lowest loss (9.8 %)

in TOM.

Next to P. chrysosporium, P. radiata degraded a max-

imum of 22.8 % of lignin followed by P. floridensis

(21.8 %), P. fascicularia (21 %), P. brevispora (20 %), D.

flavida (19.4 %) and C. subvermispora (18.8 %), respec-

tively. Variable amount of other cell wall components was

degraded by these fungi as presented in Table 3.

White-rot fungi are known to attack initially the hemi-

cellulose lignin matrix [22], which was also clearly

observed during the present study. The experiments were

designed to study the profile of WS and PS degradation vis-

a-vis their IVD. All the Phlebia spp. degraded higher

amount of lignin selectively during the degradation of WS,

though in PS hemicellulose and lignin both were degraded

simultaneously during initial period, while cellulose was

not degraded during same period and it remained low on

further incubation also. However, hemicellulose and lignin

degradation continued up to the end of the experiment to a

Table 2 Changes in biochemical constituents (%) and nutritive quality of wheat straw during its 30 days solid-state fermentation by white-rot

fungi

Organisms TOM loss Cellulose loss HMCL loss Lignin loss Crude protein Amino acid TPC Antioxidant

potential

IVD

Control WS – – – – 1.40 0.07 0.10 32.4 17.2

C. subvermispora 16.4 25.2 28.5 25.2 1.92 0.19 1.46 65.4 25.4

D. flavida 22.0 20.9 40.7 18.7 1.94 0.16 0.96 66.7 15.8

P. chrysosporium 54.0 59.2 67.2 47.6 3.70 0.36 2.04 78.6 21.0

P. brevispora 16.3 29.1 16.9 30.6 1.83 0.25 1.68 66.1 28.7

P. fascicularia 16.7 29.4 22.2 23.1 1.87 0.17 1.06 57.2 28.4

P. floridensis 16.3 17.1 22.6 27.5 2.05 0.28 1.86 70.8 26.9

P. radiata 9.8 19.2 26.3 27.9 1.99 0.17 1.38 65.2 24.5

TOM total organic matter, HMCL hemicellulose, TPC total phenolic contents, IVD in vitro digestibility, WS wheat straw

Bioprocess Biosyst Eng

123

Page 5: Bioprocessing of wheat and paddy straw for their nutritional up-gradation

reasonable extent [9]. During 60 days of PS degradation,

both the fungi P. chrysosporium and P. brevispora

enhanced the maximum IVD from 18.5 (control) to 25 %

with a respective loss of 39.4 and 20 % lignin (Table 3).

Nevertheless, P. chrysosporium was non-selective in lig-

ninolysis and degraded all the cell wall constituents

simultaneously which resulted in more holocellulose loss

and thus degraded a large amount (46.4 %) of TOM. On

the other hand, P. brevispora degraded only 9.8 % TOM

during the fermentation process thus accounting for its

more selective ligninolytic ability and leaving behind a

sufficient amount of TOM. Thus, a reasonable amount of

easily digestible degraded biomass is available to the ani-

mal as feed. For practical purposes, higher TOM loss

severely limits the use of P. chrysosporium, which is in

consonance with earlier observations [18].

Nutritional value of degraded paddy straw

P. chrysosporium and P. brevispora maximally enhanced

the IVD of degraded PS from 18.5 to 25 %, while the IVD

ranged from 23 to 25 % for remaining fungi, during

60 days of incubation period. Crude protein and amino

acids content increased at least 1.4-fold in PS degraded by

different fungi. TPCs and antioxidant activity also

increased significantly ranging from three to ninefold in

degraded PS. Except TPC and antioxidant activity, P.

chrysosporium favored the other nutritional factors, but a

huge biomass loss (TOM) was the limiting factor for its use

(Table 3).

During the present study, D. flavida degraded lignin

efficiently and enhanced protein content, but was unable to

enhance the IVD. Similarly, earlier study on solid-state

cultivation of the white-rot fungus Lentinula edodes on

wheat bran demonstrated that total and insoluble dietary

fiber and crude protein content increased with fungal

growth while the in vitro dry matter enzyme digestibility

decreased [23]. In another report, about 50 % of the white-

rot fungal strains decreased the in vitro substrate digest-

ibility during screening experiments carried out using WS

as substrate [24]. Barahona et al. [25] reported that despite

high nitrogen content in most of the tropical legumes, IVD

estimates were low, which was also found true in the case

of straw degraded by D. flavida during present study.

Optimization of degradation of lignocellulosics

and IVD using response surface methodology

The data obtained from the design were analyzed by

applying multiple regression analysis method based on

Eq. 1 and found to be significant. It is verified by F value

and the analysis of variance (ANOVA) by fitting the data

of all independent observations in response surface qua-

dratic model. Lack of fit was insignificant in all the cases

and R2 value for all the responses was [85 %, which

showed suitable fitting of the model in the designed

experiments. The obtained concentration of each variable

was validated by repeating the experiment in duplicate

flasks.

The selected variables on the basis of results obtained

from above experiments were studied at three different

levels (1, 0 and -1). Each 250 ml conical flask contained

5 g of straw, inorganic and/or organic nitrogen-rich sup-

plement (0–100 mg) and 1–10 ml of distilled water/g of

substrate [3]. The flasks were sterilized, inoculated, incu-

bated and processed as described in ‘‘Materials and meth-

ods’’. Whole experiment was repeated and validated using

optimized concentration of supplements as predicted by the

RSM.

Effect of different variables on WS degradation

by P. brevispora and P. floridensis

Maximum TOM loss (18.8 %), ligninolysis (29.5 %) and

IVD (28 %) occurred at lowest concentration of NH4Cl and

highest concentration of malt extract and at a moisture

Table 3 Changes in biochemical constituents (%) and nutritive quality of paddy straw during its 60 days solid-state fermentation by white-rot

fungi

Organisms TOM loss Cellulose loss HMCL loss Lignin loss Crude protein Amino acid TPC Antioxidant

potential

IVD

Control PS – – – – 2.10 0.13 0.14 21.2 18.5

C. subvermispora 16.8 28.7 30.8 18.8 2.99 0.26 0.62 46.8 24.0

D. flavida 17.6 12.5 14.2 19.4 3.02 0.25 0.80 51.4 18.8

P. chrysosporium 46.4 50.9 52.0 39.4 3.55 0.32 0.44 35.7 25.4

P. brevispora 9.8 12.8 8.7 20.0 4.08 0.38 0.98 54.7 25.2

P. fascicularia 10.7 19.6 10.3 21.0 2.84 0.25 0.92 52.9 23.7

P. floridensis 10.8 18.8 11.4 21.8 3.25 0.33 1.34 60.8 23.2

P. radiata 13.9 21.6 13.4 22.8 3.64 0.32 0.86 50.7 24.8

TOM total organic matter, HMCL hemicellulose, TPC total phenolic contents, IVD in vitro digestibility, PS paddy straw

Bioprocess Biosyst Eng

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level of 5.5 ml/g of WS degraded by P. brevispora [3]

(Fig. 1a).

As predicted by the RSM plot, during WS degradation

by P. floridensis, maximum TOM loss (14 %) was sup-

ported by a moisture content of 7 ml, malt extract 90 and

10 mg NH4Cl/g of WS. Lignin degradation was well

optimized under the experimental conditions, i.e., 8 ml of

moisture content, 55 mg of malt extract and 50 mg of

NH4Cl/g of WS (Fig. 1b). A maximum of 29 % lignin was

degraded over 20 days of incubation period. The optimized

conditions for the maximum enhancement in IVD required

7 ml of moisture, a minimum concentration of NH4Cl and

a maximum concentration of malt extract [11].

Effect of different variables on PS degradation

by P. brevispora and P. floridensis

As predicted by the RSM plot, maximum TOM loss (8 %)

was supported by moisture content 8 ml, maximum amount

of peptone (100 mg) and lowest NH4Cl (0–10 mg), during

PS degradation by P. brevispora. Lignin degradation was

well optimized under the experimental conditions, i.e.,

6.5 ml of moisture content, 60 mg of peptone and 75 mg of

NH4Cl/g of PS (Fig. 2a). IVD was also well optimized by

the model. The optimized conditions for the maximum

increase in IVD from 18.5 (sound PS) to 26 % required

mid level of moisture content (6–7 ml), 70 mg of NH4Cl

and 20 mg of peptone (Fig. 2b).

During PS degradation by P. floridensis, Maximum

TOM loss (8 %) occurred at 6 ml of moisture, minimum

concentration of NH4Cl and a maximum concentration of

soya bean meal (100 mg/g of PS). Lignin was degraded

optimally at a moisture level of 6.5 ml/g of PS, 50 mg of

NH4Cl and 60 mg of soya bean meal. Maximum

enhancement in IVD (from 18.5 to 26 %) required 6.5 ml

of moisture, a minimum concentration of NH4Cl (10 mg)

and a maximum concentration of soya bean meal

(90–100 mg) per gram of substrate [26].

The experiment was scaled up from 5 to 200 g of straw

under optimized conditions for 20 days as described in

‘‘Materials and methods’’. Each substrate was subjected to

degradation by the fungus under optimized conditions as

above giving maximum enhancement in IVD and

NH4Cl (mg)

NH4Cl (mg)

0.00 25.00 50.00 75.00 100.000.00

25.00

50.00

75.00

100.00

22

23

23

24

24

25

25

26

27

Mal

t ext

ract

(m

g)

0.00 25.00 50.00 75.00 100.000.00

25.00

50.00

75.00

100.00

24

26

26

28

30

Mal

t ext

ract

(m

g)

(a)

(b)

Fig. 1 Contour plots showing a maximum IVD, hold value moisture

6 ml, b optimum lignin degradation, hold value moisture 7.5 ml,

during 20 days of SSF of WS by P. brevispora

2.00 4.00 6.00 8.00 10.000.00

25.00

50.00

75.00

100.00

3

4

45

6

Moisture (ml)

Moisture (ml)

NH

4C

l (m

g)

2.00 4.00 6.00 8.00 10.000.00

25.00

50.00

75.00

100.00

20

22

22

24

26

NH

4C

l (m

g)

(a)

(b)

Fig. 2 Contour plots showing a optimum lignin degradation, hold

value peptone 60 mg, b optimum IVD, hold value peptone 20 mg,

during 20 days of SSF of PS by P. brevispora

Bioprocess Biosyst Eng

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Page 7: Bioprocessing of wheat and paddy straw for their nutritional up-gradation

minimum loss in TOM. Different biochemical analyses

along with nutritive quality were done before and after the

degradation of straw (Table 4).

Scaling up of wheat straw biodegradation

To scale up the experiment, 200 g of straw was taken in an

autoclavable plastic bag along with the optimized con-

centrations of supplements, i.e., 5 ml distilled water, 20 mg

NH4Cl and 75 mg malt extract/g of WS for P. brevispora

and 5.5 ml distilled water, 25 mg NH4Cl and 60 mg ME/g

of WS for P. floridensis, keeping in mind minimum loss in

TOM and enhancement in IVD.

Both the organisms caused about 10.5 % loss in TOM.

P. brevispora caused 29 % loss in lignin with a concomi-

tant rise in the IVD from 17.2 to 28 %, thus resulting in

62 % enhancement in IVD. Total amino acid content

increased almost four times as compared to control. About

fivefold enhancement in TPC was observed accompanied

by twofold enhancement in antioxidant activity [3].

P. floridensis caused a lignin loss of 24 % and increased

the IVD from 17.2 to 24.6 % (43 % enhancement).

Enhancement in crude protein (1.5-folds), total amino acid

(3.4-folds) and TPC (threefold) accompanied by propor-

tionate enhancement in antioxidant activity was recorded

(Table 4).

The up scaling of SSF was conducted successfully. SSF

is an advantageous method to degrade lignin and improve

the digestibility of lignocellulosics. Fungi grown under

these conditions perform better ligninolysis and the addi-

tion of fungal mycelium contributes to the total protein

content of the feed [27]. The results also demonstrated the

increase in amino acid content, TPC and antioxidant

property of the fungal degraded straw, thus reflecting an

enhancement in nutritional qualities. Enhancement in

antioxidant activity has been earlier reported during the

SSF of some agricultural residues by Rhizopus stolonifer

[28]. Thus, the strategy may be used for upgrading low

quality agro-wastes to develop healthy animal feed sup-

plements [15, 29]. The use of lignocellulosic residues for

the production and extraction of bioactive phenolic com-

pounds has been well studied and reviewed recently [30].

Scaling up of paddy straw biodegradation

During PS degradation by P. brevispora, 5 ml distilled

water, 70 mg NH4Cl and 25 mg peptone/g of PS were

used. The fungus degraded 8 % TOM accompanied by 6 %

lignin loss and increased the IVD from 18.2 to 26 %, thus

resulting in 45 % enhancement in IVD. Total amino acid

contents increased up to twofold and TPC up to threefold,

while antioxidant property increased by twofold.

During up scaling of PS degradation by P. floridensis,

5.5 ml distilled water, 80 mg NH4Cl and 25 mg soya bean

meal/g of PS were used. It influenced a loss in TOM of 6 %

accompanied by lignin loss of 6.2 % with a concomitant

enhancement in the IVD from 18.2 to 25.8 %, thus

resulting in 42 % enhancement in IVD. Enhancement in

TPC (sixfold), total amino acid (threefold) and antioxidant

activity (threefold) was observed [26] (Table 4).

The fermented straw is a mixture of straw and fungal

biomass. Estimation of the fungal biomass in fermented

straw is very difficult as the experiment was performed

under solid-state, which did not allow separating the fungus

Table 4 Biochemical and nutritional properties (%) of wheat and paddy straw after 20 days of SSF under optimized conditions

Properties Wheat straw Paddy straw

Controla P. brevispora P. floridensis Controla P. brevispora P. floridensis

TOM loss – 10.5 ± 0.3 10 ± 0.5 – 8 ± 0.6 6 ± 0.4

Water solubles 10 ± 0.5 15 ± 0.4 9 ± 0.4 12 ± 0.4 11.5 ± 0.5 11 ± 0.3

Hemicellulose loss – 13.6 ± 0.4 9.5 ± 0.5 – 6.5 ± 0.3 5.8 ± 0.4

Cellulose loss – 12 ± 0.2 8.7 ± 0.4 – 3.2 ± 0.4 4.7 ± 3

Lignin loss – 29 ± 0.4 24 ± 0.3 – 6 ± 0.3 6.2 ± 0.3

Ash content 7 ± 0.3 7.6 ± 0.2 10 ± 0.2 10.2 ± 0.4 10.8 ± 0.2 11.6 ± 0.2

IVD 17.2 ± 0.4 28 ± 0.5 24.6 ± 0.5 18.2 ± 0.3 26 ± 0.4 25.8 ± 0.4

Protein content 1.4 ± 0.05 1.88 ± 0.08 2.01 ± 0.08 2.1 ± 0.07 2.5 ± 0.08 3.05 ± 0.08

Total Amino acid 0.07 ± 0.003 0.27 ± 0.01 0.24 ± 0.01 0.08 ± 0.003 0.15 ± 0.005 0.22 ± 0.005

TPC 0.1 ± 0.04 0.55 ± 0.02 0.3 ± 0.015 0.12 ± 0.01 0.37 ± 0.015 0.73 ± 0.015

Antioxidant activity 32.4 ± 0.1 68 ± 0.61 65.4 ± 0.5 21.2 ± 0.5 58 ± 0.6 61.4 ± 0.8

Fungal biomass ND 6.6 ± 0.15 6.8 ± 1 ND 6.4 ± 0.1 5.8 ± 1

TOM total organic matter, IVD in vitro digestibility, TPC total phenolic content, ND not detecteda Undegraded straw

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Page 8: Bioprocessing of wheat and paddy straw for their nutritional up-gradation

from the straw. Roche et al. [31] have proposed a method

to measure the fugal biomass by estimating the chitin

content. The idea was adopted to calculate the fungal

biomass present in the degraded straw and found to be

helpful, which revealed that finally the total degraded

biomass comprised 6–7 % of fungal biomass (Table 4).

During microbial processes for conversion of lignocel-

lulosic wastes into feed, at least one of the three objectives

must be achieved: an increase in the digestibility of the

lignocellulosic material, an increase in the protein level and

an improvement in the dry product palatability, although

the last factor can be easily improved by ensiling or mixing

the substrate with other more palatable foods [32]. As

evident from the present study, first two important objec-

tives were achieved successfully. P. brevispora and P.

floridensis were the best organisms to provide a practically

promising approach in selective ligninolysis and enhance-

ment of IVD of WS and PS (Fig. 3).

Conclusions

It can be concluded that the selected strains, i.e., P. brev-

ispora and P. floridensis will be useful in value-addition of

the agro-wastes, towards their utilization as healthy feed

supplements in animal husbandry. Furthermore, the

enrichment of the substrates, particularly in protein content

and antioxidant activities may reduce the level of fortifi-

cation in the preparation of animal feeds as it is done at

present, thereby reducing the cost of producing the feeds.

Thus, the study is an effort to provide a strategy and use of

eco-friendly system to convert a large amount of agricul-

tural residues, like wheat and PS into nutritive animal feed.

The major benefits can be summarized as pollution-free

environment, waste management and finally to provide a

natural, effective, economical and safe feed for the

ruminants.

Acknowledgments Rakesh Kumar Sharma is thankful to CSIR,

India for the award of Senior Research Fellowship, File No. 09/254

(0226)/2110-EMR-I.

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P. brevispora P. floridensis

(% e

nhan

cem

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Undegraded straw Before optimization After optimization

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