RVGenSett Parts ManualBGM
Printed in U.S.A.
965-0267 9-98 (Spec A-H)Replaces 7-97 (Spec A-G)
To avoid errors or delay in filling your parts order, always
give the MODEL, SPEC NO. and SERIAL NO. from the Onan nameplate.
For handy reference, insert your nameplate information in the
spaces below.
The following symbols are used in Onan manuals to alert users to
the potentially dangerous conditions relating to maintenance of
equipment and replacement of parts. Please read and observe.This
symbol warns of immediate hazards which will result in severe
personal injury or death. This symbol refers to a hazard or unsafe
practice which can result in severe personal injury or death. This
symbol refers to a hazard or unsafe practice which can result in
severe personal injury or product or property damage.
MODEL AND SPEC NO.
SERIAL NO.
DIGITAL CONTROL SOFTWARE VERSION AND DATE (IF APPLICABLE)
Service and repair of Onan equipment must be performed by
trained, experienced personnel only. Improper service or repair may
result in property damage, severe personal injury or death. Do not
use this catalog as a guide to servicing your equipment. Read and
follow the IMPORTANT SAFETY INSTRUCTIONS in the Service Manual
appropriate for the equipment you are working on.
Contact with USED ENGINE OILS has been identified by a United
States federal agency and some USA state agencies as causing CANCER
or REPRODUCTIVE TOXICITY. When checking or changing engine oils
take all necessary precautions not to ingest, breathe the fumes or
contact the used oil.
Contact with ASBESTOS has been identified by a United States
federal agency and some USA state agencies as causing CANCER or
REPRODUCTIVE TOXICITY. When handling engine gaskets take all
necessary precautions not to ingest, breathe or contact the dust
from the gaskets! Use adequate ventilation and wear protective
gloves, masks and clothing!
Contact with BENZINE and LEAD, found in gasoline, fuel additives
and solvents has been identified by a United States federal agency
and some USA state agencies as causing CANCER or REPRODUCTIVE
TOXICITY. When checking, draining or adding gasoline and fuel
additives or using solvents take all necessary precautions not to
ingest, breathe the fumes or contact the liquids. Use adequate
ventilation and wear protective gloves, masks and protective
clothing!PSP-1
IntroductionThis manual applies to the standard Recreational
Vehicle Generator Set as listed in the Generator Set Data Table.
Parts are arranged in groups of related items and each illustrated
part is identified by a reference number corresponding to the same
reference number in the parts list. Parts illustrations are
typical. Using the model and specification number from your
generator set nameplate, select parts that apply to your set. Right
and left sides are determined by facing the engine end (front) of
the set.
Generator Set Data TableELECTRICAL DATA VOLTS HERTZ WIRE 120 120
60 60 2 2
MODEL** 5BGMFA/* 5.5BGMFA/
WATTS 5000 5500
PHASE 1 1
* The diagonal line (/) in the model and specification number
separates generator set characteristics from the specification
number and letter. The specification number denotes customer
requested options of deviations from a standard (26105A) model. The
specification letter advances (A to B, B to C, etc.) with major
manufacturing changes.
** See Back of Book for W/D Information.
1
2
IndexActuator, Governor, 17 Adapter, Air Cleaner, 19 Adapter,
Generator, 27 Adapter, Oil Drain, 26 Adapter, Oil Fill Tube, 25
Adapter, Oil Filter, 23 Adapter, Preheater, 19 Backplate, Air
Housing, 33 Baffle, Breather Valve, 7 Ball, Gearcase Bearing, 14
Ball, Governor, 10 Base, Oil, 24 Bearing, Camshaft, 9 Bearing,
Crankshaft, 7, 9 Bearing, Generator Rotor Ball, 37 Bearing,
Governor Shaft Needle, 14 Block, Cylinder, 7, 9 Block, Generator
Brush, 37 Block, Terminal, 39 Board, PC, 39 Bracket, Cable Adjust,
16 Bracket, Choke Mounting, 19 Bracket, Diaphragm Mounting, 19
Bracket, Fuel Pump, 31 Bracket, Fuse Holder, 39 Bracket, Governor,
16 Bracket, Ignition Coil, 27 Bracket, Ignition Control, 27
Bracket, Oil Fill Tube Support, 25 Bracket, Relay, 39 Bracket,
Resistor Mounting, 22 Bracket, Voltage Regulator, 39 Breaker,
Circuit, 39 Brush, Generator, 37 Bushing, Fuel Tank Reducer, 35
Bushing, Isolator, 31 Cable, Governor Flexible Adjust, 16 Cable,
Spark Plug, 27 Cable, Starter, 21 Camshaft (Begin Spec B), 11
Camshaft (Spec A), 10 Cap, Air Inlet Rod Vinyl, 19 Cap,
Intake/Exhaust Valve, 7 Cap, Oil Fill, 24 Cap, Starter Drive, 21
Capacitor, 27 Carburetor, 19 Clip, Air Housing Moulding, 33 Clip,
Choke Housing Tube Retaining, 19 Clip, Control Rod Retaining, 16
Clip, Diaphragm Mounting U, 19 Clip, Fuel Line Retainer, 31 Clip,
Fuse, 39 Clip, Preheater Hose, 19 Clip, Spark Plug Wire, 33 Clip,
Throttle Rod, 17 Coil, Ignition, 27 Components, Carburetor, 20
Connector, Conduit, 37 Connector, Fuel Tank Barbed Hose, 35
Connector, Hose, 19 Control, 39 Control, Ignition, 27 Controller,
Governor, 31 Coupling, Fuel Tank Hose, 35 Cover, Air Housing
Cylinder, 33 Cover, Air Housing Top, 33 Cover, Air Inlet, 19 Cover,
Breaker Box Opening, 7 Cover, Brush Block Access, 37 Cover, Choke,
19 Cover, Choke Housing, 19 Cover, Control, 39 Cover, Governor
Access, 33 Cover, Switch, 39 Cover, Tailpipe Access, 29 Cover,
Underfloor Housing Rear Panel, 34 Cover, Valve, 7 Crankshaft, 12
Cup, Governor, 10 Cup, Oil Pickup, 24 Diaphragm, Pulloff, 19 Diode,
43 Drain, Oil Filter, 23 Elbow, Carburetor, 19 Elbow, Hose, 19
Element, Air Cleaner, 19 Element, Thermostat, 19 Exhaust Options,
29 Extension, Oil Drain, 26 Fan, Generator, 37 Filter, Breather
Tube, 7 Filter, Fuel, 19 Filter, Oil, 23 Fitting, Vacuum, 19
Flange, Exhaust Manifold, 29 Float Package, 20 Fuse, Control Panel,
39 Fuse, Engine Harness, 41 Gasket, Air Horn, 19 Gasket, Bearing
Plate, 7 Gasket, Breaker Box Opening, 7 Gasket, Carburetor
Mounting, 19 Gasket, Cylinder Head, 7 Gasket, Exhaust Manifold, 28
Gasket, Gearcase (Begin Spec B), 15 Gasket, Gearcase (Spec A), 14
Gasket, Intake Manifold, 19 Gasket, Oil Base, 24 Gasket, Oil Drain
Adapter, 26
3
IndexGasket, Oil Filter Adapter, 23 Gasket, Side/Bottom Exhaust
Tube, 28 Gasket, Valve Cover, 7 Gear, Camshaft (Begin Spec B), 11
Gear, Camshaft (Spec A), 10 Gear, Crankshaft, 12 Gearcase (Begin
Spec B), 15 Gearcase (Spec A), 14 Generator, 37 Governor (Begin
Spec B), 17 Governor (Spec A), 16 Grommet, Fuel Pump, 31 Grommet,
Generator Stator Housing, 37 Grommet, Underfloor Housing, 34 Guide,
Valve, 7 Hanger, Exhaust, 29 Harness, AC Output, 39 Harness,
Adapter, 48, 49 Harness, Engine (Begin Spec B), 41 Harness, Engine
(Spec A), 40 Harness, Fuel Pump, 39 Harness, Generator, 39 Harness,
PC Board, 42 Harness, Remote (Begin Spec G), 48 Harness, Remote
(Spec AF), 44 Harness, Remote Panel (Switch Only) (Begin Spec G),
45 Harness, Remote Panel (Switch/Hourmeter) (Begin Spec G), 46
Harness, Remote Panel (Switch/Voltmeter) (Begin Spec G), 47
Harness, Voltage Regulator, 39 Head, Cylinder, 7 Holder, Control
Panel Fuse, 39 Holder, Engine Harness Fuse, 41 Hose, Fuel, 19, 35
Hose, Oil Drain, 26 Hose, Preheater, 19 Hose, Vacuum, 19 Housing,
Air, 33 Housing, Air Cleaner, 19 Housing, Breather, 7 Housing,
Choke, 19 Housing, Generator Stator, 37 Housing, Underfloor, 34
Hub, Governor Cup, 10 Indicator, Oil Fill Tube, 25 Insulation,
Exhaust Tube, 28 Insulator, PC Board, 39 Isolator, Vibration, 31
Jet, Idle, 20 Jet, Power, 20 Joint, Governor Ball, 16 Key, Blower
Wheel, 13 Key, Camshaft Woodruff (Begin Spec B), 11 Key, Camshaft
Woodruff (Spec A), 10 Key, Crankshaft Gear, 12 Kit, Carburetor
Repair, 20 Kit, Choke Bimetal, 20 Kit, Choke Breaker, 20 Kit, Choke
Shaft, 20 Kit, Engine Gasket, 50 Kit, Oil Pump Gasket, 50 Kit,
Piston Ring, 7 Kit, Remote Panel (Spec AF), 43 Kit, Remote Panel
(Switch Only) (Begin Spec G), 45 Kit, Remote Panel
(Switch/Hourmeter) (Begin Spec G), 46 Kit, Remote Panel
(Switch/Voltmeter) (Begin Spec G), 47 Kit, Starter Drive, 21 Kit,
Valve Grind Gasket, 50 Labels, 50 Line, Fuel, 19 Link, Governor
Spring, 14 Linkage, Choke, 19 Linkage, Diaphragm Pulloff, 19 Lock,
Valve Spring, 7 Manifold, Exhaust, 28 Manifold, Intake, 19 Meter,
Battery Condition, 43 Meter, Hour, 46 Meter, Time Totalizing, 43
Meter, Voltage, 47 Muffler, 28 ORing, Generator, 37 ORing, Oil
Drain Valve, 24 ORing, Oil Fill Cap, 24 ORing, Oil Fill Tube, 25
ORing, Oil Fill Tube Adapter, 25 ORing, Preheater Hose, 19 Paint,
50 Pan, Drip, 31 Panel, Air Housing Front, 33 Panel, Remote (Begin
Spec G), 45, 46, 47 Panel, Remote (Spec AF), 43 Panel, Underfloor
Housing, 34 Pin, Bearing Stop Drive, 7 Pin, Camshaft Center, 10
Pin, Gear Cover Aignment, 9 Pin, Gearcase Alignment (Begin Spec B),
15 Pin, Gearcase Alignment (Spec A), 14 Pin, Piston, 7 Piston, 7
Plate, Bearing, 7 Plug, Air Cleaner Housing, 19 Plug, Camshaft
Opening Welch, 7 Plug, Core Hole, 9 Plug, Gearcase, 15 Plug,
Governor Adjust Access, 33 Plug, Intake Manifold Hex Head, 19 Plug,
Spark, 27
4
IndexPlunger, Bypass Valve, 7 Plunger, Camshaft, 11 Pump, Fuel,
19 Pump, Oil, 9 Rectifier, 39 Reed, Breather Valve, 7 Regulator,
Voltage, 39 Relay, Engine Harness, 41 Relay, Start Solenoid, 39
Relay, Stop Latch, 39 Resistor, Battery Charger, 37 Resistor,
Fixed, 22 Resistor, Fuel Pump, 37 Resonator, Exhaust, 29 Retainer,
Governor PushOn, 16 Ring, Camshaft Retaining, 10 Ring, Choke
Housing Retaining, 19 Ring, Collector, 37 Ring, Crankshaft
Retaining, 12 Ring, Piston Pin Retaining, 7 Ring, Tolerance, 37
Rod, Air Inlet, 19 Rod, Connecting, 9 Rod, Governor Control (Spec
A), 16 Rod, Throttle Control (Begin Spec B), 17 Rotor, Generator,
37 Rotor, Ignition, 27 Seal, Crankshaft Oil (Begin Spec B), 15
Seal, Crankshaft Oil (Spec A), 14 Seal, Crankshaft Rear Oil, 7
Seal, Drip Pan Air Outlet, 31 Seal, Governor Shaft Oil, 14 Seal,
Muffler Support, 28 Seal, Oil Fill Tube, 25 Seal, Valve, 7 Sealant,
Thread, 50 Seat, Valve, 7 Shaft, Governor, 14 Shield, Fuel Pump, 19
Shield, Starter Lead, 21 Shim, Crankshaft, 7 Spring, Air Inlet, 19
Spring, Breather Valve, 7 Spring, Bypass Valve, 7 Spring, Generator
Brush, 37 Spring, Governor, 16 Spring, Plunger, 11 Spring, Throttle
Rod, 17 Spring, Valve, 7 Starter, 21 Stator, Generator, 37 Strap,
Ground, 31 Support, Muffler, 28 Switch, Low Oil Pressure, 23
Switch, On/Off, 39 Switch, On/Off (Remote Panel), 43, 45, 46, 47
System, Exhaust (Side/Bottom), 28 System, Fuel, 19 Tank, Fuel, 35
Tappet, Valve, 7 Tube, Breather, 19 Tube, Choke Housing, 19 Tube,
Cylinder Block Oil, 9 Tube, Elbow Exhaust, 28 Tube, Extended Oil
Fill, 25 Tube, Oil Fill, 25 Tube, Straight Exhaust, 29 Valve,
Exhaust, 7 Valve, Fuel Solenoid, 19 Valve, Intake, 7 Valve, Oil
Base Drain/Shutoff, 24 Valve, Shutoff, 35 Wheel, Blower, 13 Yoke,
Governor Shaft (Spec A), 14
5
Cylinder Block1 2 3 4 5 21 6 7 8 9 22 23 24 11 12 5 11 12 13 14
60 33 34 17 16 15 32 35 18 19 20 29 31 28 30 36 27 26 25 1 2
5 10
59 55 54 32 58 57 56 53 51 52 38
37 39 41 42 40 49 50
46 47 48
43 44
45
6
BGM/9650267
Cylinder BlockREF NO. 1 2 3 4 5 6 7 8 9 10 PART NO. 8000009
5260063 1231649 1231871 1103709 1231174 5260018 1231175 1231173
1150006 115000602 115000605 1103511 1103510 1103487 1200398 1200140
5260066 8010049 1103485 5090289 1103527 1103526 110187901 8000004
7401004 160134501 1601368 5090041 101043901 QTY USED 1 2 1 1 3 1 1
1 1 4 4 4 8 4 4 1 1 1 1 4 2 2 2 1 2 2 1 1 1 1 PART DESCRIPTION
Screw, Hex Head Cap (1/420 x 11/2) Washer, Copper Flat (1/4)
Housing, Left Side Breather Filter, Breather Tube Gasket, Valve
Cover Spring, Breather Valve Washer, Flat (1/4) Reed, Breather
Valve Baffle, Breather Valve Tappet, Valve Standard .002 Oversize
.005 Oversize Lock, Valve Spring Cap, Valve Washer, Valve
SpringRetg Plunger, Bypass Valve Spring, Bypass Valve Washer,
Copper Flat (3/8) Screw, Hex Head Cap (3/824 x 7/8) Spring, Valve
Seal, Intake Valve Guide, Valve Exhaust Intake Cover, Right Side
Valve Screw, Hex Head Cap (1/420 x 5/8) Washer, Flat (M6) Cover,
Breaker Box Opening Prime Painted Gasket, Breaker Box Opening Seal,
Crankshaft Rear Oil Plate, Rear Bearing Shim, Crankshaft (Use as
Required) .005 .003 Bearing, Rear Crankshaft (Includes Thrust
Washer) Standard .002 Undersize .010 Undersize .020 Undersize .030
Undersize Washer, Thrust (Special) Gasket, Bearing Plate Pin,
Bearing Stop Drive Plug, Camshaft Opening Welch (15/8) REF NO. 34
35 8500050 5260402 36 8000575 8000051 37 1100197 110019710 38
1101824 110182402 110182405 110182410 110182425 1103479 1103515
1103181 1103509 1103508 5260122 8000571 2 2 2 2 2 2 2 2 1 1 18 18 2
2 5 5 5 5 PART NO. 8030071 QTY USED 2 PART DESCRIPTION Screw, Set
Socket (3/816 x 5/8) Washer Specs AB Lock (3/8) Begin Spec C Flat
(.385) Screw, Cap Flanged Head (Special) (Specs AB) Hex Head (3/816
x 11/4) (Begin Spec C) Seat, Intake Valve Standard .010 Oversize
Seat, Exhaust Valve Standard .002 Oversize .005 Oversize .010
Oversize .025 Oversize Valve, Intake Valve, Exhaust Gasket,
Cylinder Head Head, Cylinder Right Side Left Side Washer, Flat
(5/16) Screw, Hex Head Cap (Special) 2 Long Kit, Piston Ring Spec
AB Standard .005 Oversize .010 Oversize .020 Oversize .030 Oversize
Begin Spec C Standard .005 Oversize .010 Oversize .020 Oversize
.030 Oversize Piston (Includes Pin and Retaining Rings) Standard
.005 Oversize .010 Oversize .020 Oversize .030 Oversize Pin, Piston
Ring, Retaining
11 12 13 14 15 16 17 18 19 20
39 40 41 42
43 44 45
21 22 23 24 25 26 27 28
1130314 113031405 113031410 113031420 113031430 1130310
113031005 113031001 113031002 113031003 46 1120264 112026405
112026401 112026402 112026403 1120229 5180311
2 2 2 2 2 2 2 2 2 2
1040776 104077601 29 1010804 101080402 101080410 101080420
101080430 1040575 1010809 5160072 517004801
1 1
30 31 32 33
1 1 1 1 1 2 1 2 1
47 48
2 2 2 2 2 2 4
7
BGM/9650267
Cylinder Block1 2 3 5 6 8 9 10 11 12 5 11 12 14 60 33 34 13 17
16 15 32 35 18 19 20 29 31 28 30 36 27 26 4 21 7 5 22 23 24 25 1
2
59 55 54 32 58 57 56 53 51 52 38
37 39 41 42 40 49 50
45
43 44 48 47 46
8
BGM/9650267
Cylinder BlockREF NO. 49 1140397 114039710 114039720 114039730
1140392 8700302 8700533 1201320 2 2 2 2 4 4 4 1 PART NO. QTY USED
PART DESCRIPTION Rod, Connecting (Includes Bolt and Nut) Standard
.010 Undersize .020 Undersize .030 Undersize Bolt, Connecting Rod
(Special) Nut SelfLocking (5/1624) Hex Flange Tube, Cylinder Block
Oil Bearing, Front Crankshaft (Flanged) Standard .002 Undersize
.010 Undersize .020 Undersize .030 Undersize REF NO. 54 55 56 57 58
59 60 PART NO. 5160141 5170067 1200491 7401004 8000007 1010405 QTY
USED 2 1 1 2 2 2 1 PART DESCRIPTION Pin, Gear Cover Alignment Plug,
Core Hole Pump, Oil (Components Not Sold Separately) Washer, Flat
(M6) Screw, Hex Head Cap (1/420 x 1) Bearing, Camshaft Block,
Cylinder (See Short Block Catalog #9320109)
50 51
52 53
1010805 101080502 101080510 101080520 101080530
1 1 1 1 1
9
BGM/9650267
Camshaft Spec A
5 6 3 2 1 9 4
7
8
REF NO. 1 2 3 4 5
PART NO. 1500078 1501519 1501520 5100015 1050700
QTY USED 1 1 1 10 1
PART DESCRIPTION Ring, Retaining Hub, Governor Cup Cup, Governor
(Includes Bushing) Ball, Governor Gear (Includes Spacer and
Plate)
REF NO. 6 7 8 9
PART NO. 1050541 5150001 1050637 1500075
QTY USED 1 1 1 1
PART DESCRIPTION Washer, Thrust Key, Woodruff Camshaft (Includes
Center Pin) Pin, Center
10
BGM/9650267
Camshaft Begin Spec B
4 2 3
1
5 6
REF NO. 1 2 3
PART NO. 1050677 1050700 1050541
QTY USED 1 1 1
PART DESCRIPTION Camshaft Gear (Includes Spacer and Plate)
Washer, Thrust
REF NO. 4 5 6
PART NO. 5150001 1050058 1050059
QTY USED 1 1 1
PART DESCRIPTION Key, Woodruff Plunger, Camshaft Spring,
Plunger
11
BGM/9650267
Crankshaft
1
5
4
3
2
REF NO. 1 2 3
PART NO. 1041735 5150001 1040032
QTY USED 1 1 1
PART DESCRIPTION Crankshaft Key, Gear Gear
REF NO. 4 5
PART NO. 1040043 5180014
QTY USED 1 1
PART DESCRIPTION Washer, Gear Ring, Retaining
12
BGM/9650267
Blower Wheel
1
2
3 4 5
REF NO. 1 2 3
PART NO. 1344705 5150263 5260017
QTY USED 1 1 1
PART DESCRIPTION Wheel, Blower Key, Blower Wheel Washer, Flat
(7/16 x 1/4THK) Special
REF NO. 4 5
PART NO. 5260356 1040170
QTY USED 1 1
PART DESCRIPTION Washer, Flat (7/16 x 1/8THK) Special Screw
(Special)
13
BGM/9650267
Gearcase Spec A6 4 5 7 3 2 8 9 10
1
11
15 12 16
14 13
REF NO. 1 2
PART NO. 1030804 8150046
QTY USED 1 2
PART DESCRIPTION Gearcase Assy (Includes Parts Marked *) (Spec
A) *Screw, Pan Head Machine Cross Recessed (#832 x 3/8) *Yoke *Nut,
SelfLocking (#1032) *Washer, Conical Disc Spring *Shaft, Governor
*Screw, Governor Adjust Guide (Special) *Link, Governor Spring
*Seal, Oil
REF NO. 10 11 12 13 14 15 16
PART NO. 5100013 5160130 5100014 5090040 1030810 5260065 1140022
8000592
QTY USED 1 1 1 1 1 5 4 1
PART DESCRIPTION *Bearing, Needle *Pin, Alignment *Ball, Bearing
*Seal, Crankshaft Front Oil Gasket, Gearcase Washer, Copper Flat
(5/16) Screw, Hex Head Cap 5/1618 x 13/4 5/1618 x 31/4
3 4 5 6 7 8 9
1501187 8700328 8510031 150200204 1502300 1501998 5090008
1 1 1 1 1 1 1
* Parts Included in Gearcase Assy.
14
BGM/9650267
Gearcase Begin Spec B
4
3 6 5 7
1 2
8
6 9REF NO. 1 2 3 4 5 PART NO. 1030813 5090040 5160051 5170293
8000545 QTY USED 1 1 1 1 1 PART DESCRIPTION Gearcase Assy (Includes
Seal and Plugs) Seal, Crankshaft Front Oil Plug Plug, Expansion
Screw, Hex Head Cap (5/1618 x 23/4) REF NO. 6 7 8 9 PART NO. QTY
USED 5 2 1 4 PART DESCRIPTION Washer, Flat (5/16) Pin, Alignment
Gasket, Gearcase Screw, Hex Head Cap (13/4 Lg.)
5260065 5160141 1030810 800003201
15
BGM/9650267
Governor Spec A
10 9
8
5
4 2 3 6 1
1 7
REF NO. 1 2 3 4 5
PART NO.
QTY USED 2 1 1 1 1
PART DESCRIPTION Nut, ET Hex (#1032) Stud, Governor Adjusting
Spring, Governor Bracket, Governor Clip, Retaining
REF NO. 6 7 8 9 10
PART NO. 1501957 1500939 1502294 1502295 5180582
QTY USED 1 1 1 1 1
PART DESCRIPTION Rod, Governor Control Joint, Ball Cable,
Flexible Adjust Bracket, Cable Adjust Retainer, PushOn
8700131 1500096 1501612 150229801 5180006
16
BGM/9650267
Electronic Governor Begin Spec B
2 6 3
5
4
1
REF NO. 1 2 3 4
PART NO. 1502424 1502425 1502426 1510701
QTY USED 1 1 1 1
PART DESCRIPTION Rod, Throttle Control Clip, Throttle Rod
Spring, Throttle Rod Actuator, Governor (K2)
REF NO. 5 6
PART NO.
QTY USED 2 2
PART DESCRIPTION Screw, Pan Head (#1032 x 15/8) Screw, Pan Head
(#1032 x 21/8)
815078301 815078302
17
BGM/9650267
Fuel System
2
4
5 6
7
8
9
10
1 3 67 66 64 63 58 56 51 52 50 54 53 45 47 46 48 27 49 42 38 41
39 40 35 34 32 30 37 36 28 31 29 43 26 55 57 44 15 53 59 60 61 62
13 14 17 16 18 19 20 21 65 12 11
22 , 23 , 24 25
33
18
BGM/9650267
Fuel SystemREF NO. 1 2 3 4 5 6 7 1450707 1450704 5260002 1200140
5170223 8000017 5260021 1401894 140288301 1402379 1530557 1530556 1
1 1 1 1 1 1 1 1 1 1 1 PART NO. QTY USED 1 1 1 1 1 1 PART
DESCRIPTION Clamp, Hose Tube, Breather Adapter, Preheater Clamp,
Hose Hose, Preheater Clip, Preheater Hose (Spec AB) Rod, Air Inlet
Spec AE Begin Spec F Washer, Flat (#6) Spring, Air Inlet Cap, Vinyl
Screw, Hex Head Cap (1/420 x 31/2) Washer, Flat (1/4) Housing, Air
Cleaner Spec AC Begin Spec D Element, Air Cleaner Bracket, Choke
Mounting (Spec AC) Housing, Choke (Spec AC) (Includes Choke Shaft,
Insulating Washer and Retainer Ring) (H1) Ring, Retaining (Spec AC)
Clip, Choke Housing Tube Retaining (Spec AC) Tube, Choke Housing
(Spec AC) Element, Thermostat (Spec AC) Cover, Choke (Spec AC)
(Includes Hex Nuts, Washers, Heater Coil Spider and Choke Heater
Element) Washer, Flat (#6) (Spec AC) Washer, IT Lock (#6) (Spec AC)
Nut, Brass Hex (632) (Spec AC) Cover, Choke Housing (Spec AC) Nut,
Nylon Acorn Cap (#632) (Spec AC) Screw, Hex Washer Head Thread
Forming (Spec AC) (#832 x 13/8) Hose, Fuel Clamp, Hose Connector,
Hose Pump, Fuel (E3) (Begin Spec G) Elbow, 90 Hose Elbow, 90 Street
Valve Outlet Shield, Fuel Pump Nut, ET Hex (#1032) REF NO. 36 37
PART NO. 5021107 5260115 5260115 1492267 5020054 3071279 3072756
3072788 5010550 1492279 1492341 1530558 8150591 5021108 QTY USED 1
3 3 1 1 1 1 1 1 1 1 1 2 1 PART DESCRIPTION Elbow, 90 Barbed Inlet
Washer, Flat Spec A (.344) Begin Spec B (.3125) Pump, Fuel (E3)
(Spec AF) Elbow, 90 Street Outlet Valve, Fuel Solenoid (E4) Spec A
Spec B,C Spec D Line, 30 Flexible Fuel Filter, Fuel Spec AF Begin
Spec G Linkage, Choke (Spec AC) Screw, Hex Washer Head Cap Thread
Forming(1/410 x 3/4) Elbow, 90 Street Carburetor (See Separate Page
for Components) Spec A Spec BC Begin Spec D (Includes Gaskets)
Gasket, Mounting Spec A Begin Spec B Manifold, Intake Spec AF Begin
Spec G Gasket, Intake Manifold Washer, Flat (M8) Screw, Hex Head
Cap (5/1618 x 2) Plug, Hex Head Pipe (Begin Spec D) Clamp, Hose
(Spec AC) Fitting, 90 Flow Vacuum (Spec AC) Screw, Hex Flange Head
Cap (5/1618 x 1) Hose, Vacuum (3/16 ID x 6) (Spec AC) Bracket,
Diaphragm Mounting (Spec AC) Diaphragm, Pulloff (Spec AC) Clip,
Diaphragm Mounting U (Spec AC) Linkage, Diaphragm Pulloff (Spec AC)
Nut, Hex (5/1618) Gasket, Air Horn Adapter, Air Cleaner Screw, Hex
Head Machine (#1032 x 7/16) Cover, Air Inlet Plug, Button (Begin
Spec D) ORing (Begin Spec C)
5031133 1231852 140191950 5030183 5031351 5180459
38 39 40
8 9 10 11 12 13
41 42
43 44 45 46
14 15 16
1460455 1460528 1460664 47 1410281 1410958 48 1542447 1543026
1542495 7401006 8000033 5020028 5030813 5021105 8150587 503125201
1530561 1530614 5180450 1530577 8620015 1402308 1403093 8150590
1450561 5170320 5090313
1 1 1
17 18 19 20 21
5180387 5180466 1530578 1530554 1530555
1 1 1 1 1
1 1 1 1 1 4 4 1 2 1 2 1 1 1 1 1 1 1 1 3 1 1 1
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
22 23 24 25 26 27
5260047 8540006 8710006 1530579 8700421 8150592
2 2 2 1 1 2
28 29 30 31 32 33 34 35
5032041 5030731 5020395 149233103 5020313 5020020 1220345
8700131
1 2 1 1 1 1 1 2
19
BGM/9650267
Carburetor Components
1
1
2 3 Begin Spec D
Spec AC
4 , 5 , 6, 7
REF NO.
PART NO. 1460455 1460528 1460664
QTY USED 1 1 1 1 1 1 1
PART DESCRIPTION Carburetor Spec A (Includes Mounting Gaskets)
Spec B,C Begin Spec D (Includes Mounting Gaskets) Float Package
(Includes Float, Pin and Valve) Jet, Idle (Spec AC) Jet, Power
(Spec AC) Kit, Choke Bimetal (Includes Compl. Bimetal Holder,
Thermostat Cover Assy, Bimetal Set Plate, Bimetal Case Set
Screw)
REF NO. 5
PART NO. 1460589
QTY USED 1
PART DESCRIPTION Kit, Choke Breaker (Includes Choke Piston Rod,
Link Washer, Snap Pin, Choke Opener Assy Kit, Choke Shaft (Includes
Choke Shaft Assy, Choke Collar, Choke Arm Return Spring, Choke
Valve, Valve Set Screw, Choke Lever Assy) Kit, Repair (Includes
Gasket Package, Float Valve, Idle Adjust Needle and Spring,
Mounting Gaskets, Adjust Limit Caps, Throttle Stop Screw and
Spring) (Spec AC)
6
1460592
1
1 2 3 4
1460453 1460449 1460450 1460588
7
1460457
1
20
BGM/9650267
Starter
6 5 7 8 6 4
2
2 1 4 9 3
11
10
REF NO. 1 2 3 4 5 6
PART NO. 1912158 8000052 3372435 8500050 8500040 8620001
QTY USED 1 2 1 2 1 2
PART DESCRIPTION Starter (B1) Screw, Hex Head Cap (3/816 x 11/2)
Cable (Spec A) Washer, Spring Lock (3/8) Washer, Spring Lock (1/4)
Nut, Hex (1/420)
REF NO. 7 8 9 10 11
PART NO.
QTY USED 1 1 2 1 1
PART DESCRIPTION Lead, Starter (Includes Shield) Shield Nut, Hex
(3/816) Cap, Drive Kit, Drive (Includes Retainers, Washers, Spring,
Cover, Roll Pin, Pinion Gear, Drive Clutch)
226345701 1220345 8620003 1912186 1912187
21
BGM/9650267
Resistor Spec AF
5 6
4
3
7
2 9 1
8
REF NO. 1 2 3 4 5
PART NO. 8700196 3040015 3040818 3040773 8150583
QTY USED 1 1 1 1 1
PART DESCRIPTION Nut, Insulation (#8) Washer, Centering
Resistor, Fixed 1.4 Ohms 50 Watts Bracket, Resistor Mounting Screw,
Hex Head Cap (#832 x 4.75)
REF NO. 6 7 8
PART NO. 8150770 3040772 8150261
QTY USED 1 1 1
PART DESCRIPTION Screw, Hex Washer Head Thread Form (#1032 x
1/2) Bracket, Resistor Mounting Screw, Hex Washer Head Thread
Cutting (1/420 x 1/2) Washer, Flat (.184)
9
5080321
1
22
BGM/9650267
Oil Filter
7 5 6 8
1
4 2
3
REF NO. 1 2
PART NO. 1220814 8150340
QTY USED 1 2
PART DESCRIPTION Adapter, Oil Filter (Includes Screws) Screw,
Hex Head Cap Thread Forming with ET (#1032 x 3/8) Drain, Oil Filter
Filter, Oil Washer, Copper Flat (5/16)
REF NO. 6 7 8
PART NO.
QTY USED 2 1 1 1
PART DESCRIPTION Screw, Hex Head Cap (5/1618 x 1) Gasket, Oil
Filter Adapter Switch, Low Oil Pressure (S2) Spec A Open to Close
at 59 PSI Begin Spec B Close to Open at 59 PSI
800002801 1220771 3090322 3090615
3 4 5
122036055 1220645 5260065
1 1 2
23
BGM/9650267
Oil Base
1
8
9
3
4 2 6
7 10 5
REF NO. 1 2
PART NO. 1021387
QTY USED 1 1 1 1 1 1 1
PART DESCRIPTION Gasket, Oil Base Base, Oil Spec AF Begin Spec G
Cup, Oil Pickup Cap, Oil Fill Valve, Drain/Shutoff Spec AF Begin
Spec G
REF NO. 6 7 8 9 10
PART NO.
QTY USED 1 2 4 4 1
PART DESCRIPTION ORing (11/4 ID) ORing (3/8 ID) (Spec AF)
Washer, Flat (3/8) Screw, Hex Head Cap (3/816 x 11/2) ORing (1/2ID)
(Spec AF)
3 4 5
1021359 102145701 1231616 1232092 5040164 5040150
5090246 5090247 5260251 800005201 5090291
24
BGM/9650267
Extended Oil Fill Tube
10
11
6 2 8 7
9 1
5
3 4
REF NO. 1 2 3 4 5
PART NO. 123204150 3323213 1232039 5090246 5090269
QTY USED 1 1 1 1 1
PART DESCRIPTION Tube, OIl Fill Clamp, Coated Adapter Assy
(Includes Adapter and ORing) ORing, Adapter Seal, Oil FIll Tube
REF NO. 6 7 8 9 10 11
PART NO. 1232042 5090142 155294302 8210010 8700212 5260029
QTY USED 1 1 1 1 1 1
PART DESCRIPTION Indicator Assy (Includes ORing) ORing,
Indicator Bracket, Tube Support Screw (1/420 x 1/2) Nut (1/4 x 20)
Washer, Flat (3/8)
25
BGM/9650267
Oil Drain Extension
4
1
5
3
2
REF NO. 1 2 3 4
PART NO. 1021394 5031195 5030183 1021391
QTY USED 1 1 1 1
PART DESCRIPTION Adapter, Oil Drain Hose, Oil Drain (3/4 ID x
24) Clamp, Hose Gasket, Oil Drain Adapter
REF NO. 5
PART NO. 8150261
QTY USED 3
PART DESCRIPTION Screw, Hex Washer Head Cap Thread Forming
(1/420 x 1/2)
26
BGM/9650267
Generator Adapter1 2 12
3 13 6 4 11 5 15 14
16 10
6
7
8 9
REF NO. 1
PART NO. 1660770 1660771 8150650
QTY USED 1 1 2
PART DESCRIPTION Nut, Hex Flange M4 x 0.7 Positive Terminal M5 x
0.8 Negative Terminal Screw, SelfLocking Hex Washer Head Thread
Forming (1/420 x 1) Coil, Ignition (T1) Spec A,B Spec C S/N
G923938483 & Below Begin Spec C, S/N G923938484 & Above
Bracket, Ignition Coil Spec A,B Spec C S/N G923938483 & Below
Begin Spec C S/N G923938484 & Above Screw, SelfLocking Hex
Washer Head Thread Forming (1/420 x 5/8)
REF NO. 6
PART NO. 8150770
QTY USED 3
PART DESCRIPTION Screw, SelfLocking Hex Washer Head Thread
Forming (#1032 x 1/2) Connector Bracket, Ignition Control Control,
Ignition (S3) Nut, SelfLocking (#1032) Capacitor (C4) Cable, Spark
Plug 9 23 Plug, Spark Rotor, Ignition Screw, Hex Flange Head Cap
(3/816 x 11/8) Adapter, Generator
2
3 1660761 1660820 4 166078901 1660747 5 8150290 1 1 2 1 1
7 8 9 10 11 12
3323198 1660793 1660821 8700328 3120256 167162501 167162502
1670272 1660842 800057501 231038101
1 1 1 2 1 1 1 2 1 4 1
13 14 15 16
27
BGM/9650267
Exhaust System (Side or Bottom)
2 3
1 18 17 6
4 1 6 7 8 16
5
9 15 10 13 12 11 14
REF NO. 1 2 3 4 5 6 7 8 9 10
PART NO. 1344770 8700048 5260122 8160140 8620014 7401006 8000730
1552428 1542765 1552477
QTY USED 2 2 2 2 2 6 2 1 2 1
PART DESCRIPTION Insulation, Exhaust Tube Nut, SelfLocking
(5/1618) Washer, Flat (.34) Bolt, Carriage (5/1618 x 11/4) Nut, Hex
(5/1618) (Stainless Steel) Washer, Flat (M8) Screw, Hex Head Cap
(5/1618 x 1) Tube, Exhaust Gasket, Exhaust Tube Muffler,
Exhaust
REF NO. 11
PART NO. 8150261
QTY USED 4
PART DESCRIPTION Screw, Hex Washer Head Cap Thread Forming
(1/420 x 1/2) Washer, Flat (1/4) Support, Muffler Seal, Muffler
Support Screw, Hex Flange Head Spec AF (3/816 x 3/4) Begin Spec G
(3/816 x 1) Gasket, Exhaust Manifold Screw, Socket Head (5/1618 x
3/4) Manifold, Exhaust
12 13 14 15
5260018 1552558 1552415 8210029 815089001 1542746 8020053
1542784
4 2 2 4 4 2 4 1
16 17 18
28
BGM/9650267
Exhaust Options
9 8
6 7
2
1
5 3 4REF NO. 1 1552610 1552424 1540945 8000730 5260115 1552402
1552174 1 1 1 2 2 2 PART NO. QTY USED PART DESCRIPTION Tube,
Exhaust 3 7 Flange, Exhaust Manifold (1/4Thk) (Steel Plate) Screw,
Hex Head Cap (5/1618 x 1) Washer, Flat (5/16) Cover, Tailpipe
Access Hanger, Exhaust (11/2) REF NO. 7 8 9 PART NO. QTY USED 2 1
PART DESCRIPTION Cover, Tailpipe Access Resonator, Exhaust Clamp,
Exhaust 1 11/8 11/4 13/8 11/2 15/8
155240102 1552449 1551255 1551256 1551257 1551015 1551239
1551135
2 3 4 5 6
29
BGM/9650267
Drip Pan
12 14
18 17 16 15 3
19
20 13 12 5 21 5 12
9 8 11 9 8
10 5
5 1 2 4 3 3 6
7
30
BGM/9650267
Drip PanREF NO. 1 2 3 PART NO. QTY USED 1 1 PART DESCRIPTION
Pan, Drip Bushing, Isolator Screw, SelfLocking Hex Flange Head
(1/420 x 1/2) Spec AF Begin Spec G Screw, Hex Head Cap Thread
Forming (3/816 x 23/4) Isolator, Vibration Washer, Flat (13/32 ID x
229/64 OD x 1/8 Thk) Screw, SelfLocking Hex Flange Head (1/420 x
3/4) Clip, Fuel Line Retainer Nut, SelfLocking Hex (1/420)
Controller, Governor (Begin Spec B) Screw, Pan Head Torx (#1032 x
1/2) REF NO. 12 13 PART NO. 8560008 8210016 8150236 14 149232102
149256902 5080307 5260012 8500030 8670028 8700131 8150610 3372434
1344745 1 1 3 3 3 1 1 1 1 1 QTY USED 5 1 1 PART DESCRIPTION Washer,
EIT Lock (5/16) Screw SelfLocking Hex Flange Head (5/1618 x 3/4)
Hex Head Thread Cutting (5/1618 x 5/8) Bracket, Fuel Pump Spec AF
Begin Spec G Grommet, Fuel Pump (Neoprene) (Spec AF) Washer, Flat
(#10)(Spec AF) Washer, Lock (#10) (Spec AF) Nut, Hex (#1032) Spec
AF Begin Spec G Screw, Hex Head Cap Thread Forming (1/420 x 1)
Strap, Ground Seal, Air Outlet
403289302 4020629
4
8210010 8210010 8150657
7 9 4
5 6
4020624 5260325
4 4
15 16 17 18
7 8 9 10 11
8210015 5180515 8700212 1510752 815078303
2 2 4 1 1
19 20 21
31
BGM/9650267
Air Housing1 2
3 12 11 5 4
2
10
6
9 7 8 6
2
32
BGM/9650267
Air HousingREF NO. 1 2 3 PART NO. QTY USED PART DESCRIPTION
Cover, Governor Access Screw, Hex Washer Head (1/420 x 3/4) Cover,
Top (Includes Insulation and Indented Nut Listed Below) Insulation,
Top Nut, Push On Cover, Left Side Cylinder (Includes Indented Parts
Listed Below) Insulation, Cylinder Head Nut, Flex Lock Nut, Push On
(Round Shaped) Cover, Tailpipe Access Clip (1/420) Access Cover
Screw, Torx Drive (1/420 x 1/2) Access Cover Insulation, Muffler
Box (Lower) Insulation, Muffler Box (Upper) Cover, Cylinder Head
Inner Clip, Spark Plug Wire Screw, Hex Washer Head Cap Thread
Forming (1/420 x 1/2) REF NO. 7 134496150 134492450 8210014 1344939
1 1 2 1 PART NO. QTY USED PART DESCRIPTION Backplate Spec A Begin
Spec B Screw, SelfLocking Hex Washer Head (5/1618 x 1/2) Cover,
Right Side Cylinder (Includes Indented Parts Listed Below)
Insulation, Cylinder Head Nut, Flex Lock Nut, Push On Cover,
Cylinder Head Inner Insulation, Muffler Box Panel, Front (Includes
Insulation and Indented Parts Listed Below) Cover, Tailpipe Access
Opening Clip (1/420) Access Cover Screw, Torx Drive Access Cover
(1/420 x 1/2) Nut, Push On Insulation Clip, Moulding Plug, Governor
Adjust Access
134475302 1 8150889 31 1345163
8 9
4
1345146 5180581 1344890
1 3 1
1345061 8700468 5180581 134477150 5180574 8150815
1 1 6 1 4 4
10
1345060 8700468 5180581 134479150 1344831 1344888
1 1 5 1 1 1
134477150 5180574 8150815 5180581 1344997 5180570 5170278
1 4 4 5 1 9 1
1344837 1344832 134479350 5180618 8150261
1 1 1 1 7
11 12
5 6
33
BGM/9650267
Underfloor Housing
6 5 6 11 10
5
9 1 4 3 2 8 5
5 6
6
5
7
6
5
REF NO. 1 2 3 4 5
PART NO. 4054662
QTY USED 1 1 2 2 16
PART DESCRIPTION Panel, Rear (Includes Insulation) Cover, Panel
Rear Washer, Spring Lock (#10) Screw, Round Head Machine (#1032 x
3/8) Screw, Hex Head Cap (5/1618 x 3/4)
REF NO. 6 7 8 9 10 11
PART NO. 5260122 4054663 8560008 4054237 5080071 5080055
QTY USED 22 1 2 1 3 1
PART DESCRIPTION Washer, Flat (5/16) Panel, Left Side (Includes
Insulation) Washer, EIT Lock (5/16) Panel, Right Side (Includes
Insulation) Grommet, Rubber (5/8) Grommet, Rubber (11/2)
405466801 8500030 8130098 8000026
34
BGM/9650267
Fuel Tank
3 4
2
1
7 8
5
6REF NO. 1 2 3 4 5 PART NO. 4150511 5050007 5040169 5020395
5030708 QTY USED 1 1 1 1 1 PART DESCRIPTION Tank, Fuel (6 Gallon)
Bushing, Reducer (1/4 x 1/8) Valve, Shutoff (1/8) Connector, Barbed
Hose (1/8) Hose, Fuel (1/4 ID x 14) REF NO. 6 7 8 PART NO. 5030731
5020397 5020398 QTY USED 4 1 1 PART DESCRIPTION Clamp, Hose
Coupling, Quick Disconnect Female Coupling, Quick Disconnect
Male
35
BGM/9650267
Generator
20 21 24 23 22 18 19
17 18 15 14 16 13 12
26 27
25
10 9 11
28 8 2 3 7
29
5 4
1 6
36
BGM/9650267
GeneratorREF NO. 1 201338803 201350901 5100099 2040134 5180460
2050165 8620003 8021038 3310536 5080272 2121284 2121285 2121286
2140103 8150788 212127603 3040810 1 1 1 1 1 1 4 1 1 2 1 1 1 2 2 2 1
PART NO. QTY USED PART DESCRIPTION Rotor, Generator (Includes Parts
Marked *) Spec A,B Begin Spec C *Bearing, Ball *Ring, Collector
*Ring, Tolerance *Fan, Generator Nut, Hex (3/816) Screw, Socket
Head (7/1614 x 107/32) Connector, Conduit (Begin Spec D) Grommet,
Nylon Cover, Brush Block Access Block, Generator Brush (Includes
Parts Marked #) #Block, Brush #Brush, Generator Screw, Torx Pan
Head (#1032 x 7/8) #Spring, Generator Brush Resistor, Fuel Pump
(R7) Screw, Torx Drive Thread Forming Hex Head (#1032 x 21/2) Specs
A,B Pan Head Shakeproof (#1032 x 41/2) Begin Spec C REF NO. 18 19
PART NO. 3040015 QTY USED 4 PART DESCRIPTION Washer, Centering
(7/32) Resistor, Battery Charge (R1) (Spec AF) 25 Watts, 5 Ohms 50
Watts, 1.2 Ohms Screw, Lock Head (3/816 x 1) Washer, EIT Lock (3/8)
Housing, Generator Stator Spec A Begin Spec BG Screw, Hex Head Cap
(3/816 x 11/2) Washer, Spring Lock (3/8) Clamp, Stator Screw, Hex
Washer Head Thread Forming (1/420 x 5/8) Stator, Generator ORing
Housing, Push On Connector
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
20 21 22
3040794 3040818 8210030 8560010 220443801 220453201 8000052
8500050 232295502 8150290
1 1 1 1 1 1 4 4 3 3
23 24 25 26
27 28 29
220413504 5090196 3320819
1 1 2
* Parts Included in Generator Rotor. # Parts Included in
Generator Brush Block
8150660 815080801
2 1
37
BGM/9650267
Control
5 7 10 6 1 2 9 3 5 4 11 8 16 31 17 15 12 13 14 7
32 33 34
27 28 29 30 2928 27
18
19
20 26 25 22 21
46
35 36 40 41 42 39 44 38 37 43 45
23 24
38
BGM/9650267
ControlREF NO. 1 2 3 4 321032302 321035702 815069202 305082502
8150664 3050826 1 1 2 1 2 1 PART NO. QTY USED 4 1 2 PART
DESCRIPTION Screw, Pan Head (#632 x .312) Clamp, Conduit Screw, Pan
Head Thread Forming (#1032 x 1/2) Bracket, Fuse Holder Spec AF
Begin Spec G Screw, Machine Pan Head Torx Drive (1/420 x 1)
Bracket, Voltage Regulator Screw, Torx Drive Thread Forming (1/420
x 3/8) Regulator, Voltage (Includes Cap and Pins) (VR1) Cap,
Connector 12 Place (P4) Pin, Contact Screw, Torx Drive (1/420 x
1/2) Harness, Voltage Regulator (Includes Socket and Plug) Socket,
Contact Plug, Connector 12 Place (J4) Screw, Pan Head (#632 x 3/8)
Breaker, AC Output Circuit (CB1,CB2) Spec 26105 30A 20A Spec 11578
(30A) Insulator, PC Board (Begin Spec B) Board, Printed Circuit
(Includes Parts Marked ) (A1) Spec A Spec BF Begin Spec G Clip,
Fuse Screw, Pan Head Thread Forming (#1032 x 1/2) Fuse (F1) 5 Amp
Spec A 10 Amp Begin Spec B Holder, Fuse (For Spares) REF NO. 23 24
PART NO. 3080949 3190762 319123801 319123802 3080996 3080995
3322112 8680002 8500045 3072570 3382058 8150803 815069101 QTY USED
1 1 1 1 1 1 2 2 2 1 1 1 1 PART DESCRIPTION Cover, Rubber Switch
Cover, Control Spec A Begin Spec B Spec 26105 Spec 11578 Cover,
Hard Plastic Switch Switch, On/Off (A1S1) Insulator, Terminal Nut,
Jam Hex (5/1624) Washer, Spring Lock (5/16) Relay, Start Solenoid
(K1) Harness, AC Output Screw, Torx Pan Head (#1032 x 1)(Spec AF)
Screw, Pan Head Torx Drive Thread Forming (#1032 x 3/8) Block,
Terminal (TB1) Screw, Round Head Machine (#1032 x 1/4) Bracket,
Relay Harness, Generator (Includes Parts Marked +) +Pin, Contact
Nut, Hex (#1032)(Spec AF) +Relay, Stop Latch Fuel Pump (K5, K6)
+Rectifier, Bridge Fuel Pump Power (CR10) (Spec AF) +Rectifier,
Stop Latch Fuel Pump (CR8, CR9) Screw, Round Head Machine (#1032 x
3/4) Harness, Fuel Pump (F22, TB1L0 to J5, R6) Housing, Push On
Connector Spec AF Begin Spec G Connector (B1 to H11, J11 and B2 to
H12, J17)
815055001 232326502 8150661
5 6 7 8 9 10 11 12 13 14 15 16
25 26 27 28 29 30 31 32 33
3231315 1 3231199 12 815077701 1 3382476 1 3231200 3231314
8150791 7 1 4
34 35 36 37 38 39 40 41 42 43 44 45
332285902 8130096 3072695 3382465 3231440 8700131 3071886
3050718 3570067 8130103 3382533
1 2 1 1 2 1 2 1 2 1 1
17 18
3201323 3201683 3201323 3323075
1 1 2 1
19 20 21
3003950 3003764 3004902 3210271 8150661
1 1 1 1 2
46
3320819 3320556 3231298
1 1 2
22
3210298 3210146 3210295
1 1 2
+ Parts Included in 3382465 Wiring Harness. Parts Included in
Printed Circuit Board.
39
BGM/9650267
Engine Harness Spec A
3 2 1
REF NO. 1 2 3
PART NO. 3382481 3231329 3231440
QTY USED 1 1 2
PART DESCRIPTION Harness, Wiring Engine to Control (Includes
Housing and Contact Pins) Housing (J3) Pin, Contact
40
BGM/9650267
Engine Harness Begin Spec B
7
6 5
1 2 4 3
REF NO.
PART NO.
QTY USED
PART DESCRIPTION Harness, Engine Wiring (Includes Connector and
Wedge) Spec B S pec C Begin Spec D (Also Includes Fuse Holder, Fuse
and Relay) Connector, Receptacle
REF NO. 2 3 4 5 6 7
PART NO. 3231501
QTY USED 1 1 1 1 1 1
PART DESCRIPTION Wedge, Receptacle Use with 3231505 Connector
Holder, Fuse Fuse (10A) Relay (K4) Wedge, Plug Use with 3231505
Connector Connector, Plug Use with 3231505 Connector
3382585 338258501 3382888
1 1 1
321032201 321032106 3071886 3231500 3231504
1
3231505
1
41
BGM/9650267
PCB Harness
1 2 3 12 11 4 5
6 9 8 10 7
REF NO.
PART NO. 3382040 3382584
QTY USED 1 1 1 1 1 1 1 8 3
PART DESCRIPTION Harness, PCB Spec A (Includes Parts Marked #)
Spec B (Includes Parts Marked +) Spec C (Includes Parts Marked +)
Spec DF (Includes Parts Marked +) Begin Spec G (Includes Parts
Marked S) S+Housing, Connector 12 Connections S+Connector,
Receptacle S+Socket, Contact S+Terminal, Pin
REF NO. 5 6 7 8 9 10 11 12
PART NO. 3231502 3231200 3231312 3231440 3231743 3231741 3231708
3231712
QTY USED 1 1 1 5 1 1 3
PART DESCRIPTION S+Wedge, Receptacle Use with 3231494 Connector
S#+Socket, Contact #Housing (J1) (8 Pin) #Pin, Contact SConnector,
Plug (8 Pin) SHousing, Lock SSeal, Cable SPlug, Cavity
338258401 3382887 338347801 1 2 3 4 323148703 3231494 3231486
3231491
# Parts Included in 3382040 Wiring Harness. + Parts Included in
3382584, 338258401, and 3382887 Wiring Harnesses. S Parts Included
in 338347801 Wiring Harness.
42
BGM/9650267
Remote Panel Spec AF
1
2 6 4 8 10 7 3
5 4 9 3 5
REF NO. 1
PART NO. 3002313
QTY USED 1
PART DESCRIPTION Kit, Standard Remote Starting Control (Includes
Parts Marked *) (A3) Kit, Deluxe Remote Starting Control (Includes
Parts Marked +) (A2) Screw, Wood Oval Head Cross Recessed (#5 x
1/2) * Standard Control + Deluxe Control
REF NO. 4 5
PART NO. 3080341 3013566 3013606 3020885 3020888 3590034 8150385
8600006
QTY USED 1 1 1 1 1 1 2 2
PART DESCRIPTION +*Switch, Rocker (S1) Panel, Control * Standard
Control + Deluxe Control +Meter, Time Totalizing (M2) +Meter,
Battery Condition (M1) +Diode +Screw, Round Head Machine (#632 x
1/2) +Nut, Hex (#632)
2
3002314
1
3 8150380 8150380 2 4
6 7 8 9 10
43
BGM/9650267
Remote Harness Spec AF
3 6 2 9 3 10 11 8 1 4
3 7
6
12 5 14 13
REF NO. 1 2 3 4 5 6 7 8 9 10
PART NO. 3381082 3230500 3320941 3230400 3382046 3231304 3231199
3382137 3231199 3230488
QTY USED 1 5 1 1 1 1 5 1 5 5
PART DESCRIPTION Harness, Wiring 6 (Includes Parts Marked *)
*Pin, Contact +#*Tie, Cable *Housing, Connector (6 Place) Harness,
Wiring 6 (Includes Parts Marked #) +#Housing, Connector (6 Place)
#Pin, Contact Harness, Wiring 6 (Includes Parts Marked +) +Pin,
Contact +Socket, Connector
REF NO. 11 12
PART NO. 3230440
QTY USED 1
PART DESCRIPTION +Housing, Connector (6 Place) Harness, Wiring
(Includes) Housing and Pins) Ten Foot Thirty Foot Pin, Contact
Housing, Connector (6 Place) (J2)
13 14
338226001 338226002 3231199 3231304
1 1 5 1
* Parts Included in 3381082 Wiring Harness # Parts Included in
3382046 Wiring Harness + Parts Included in 3382137 Wiring
Harness
44
BGM/9650267
Remote Switch Panel Begin Spec G
2
1
3
4
5
REF NO. 1 2 3
PART NO. 3004936 8150910 3081062 3383510
QTY USED 1 2 1 1
PART DESCRIPTION Kit, Switch Only Remote Panel Screw, Wood
Mounting (#6 x 1) Switch, Rocker Harness, Remote Panel (Includes
Pins and Plug)
REF NO. 4 5
PART NO. 3231291 3231199
QTY USED 1 4
PART DESCRIPTION Plug (9 Pin) Pin, Contact
45
BGM/9650267
Remote Switch/Hourmeter Panel Begin Spec G
2 1 3
4
5 6
REF NO.
PART NO. 3004937
QTY USED 1 2 1
PART DESCRIPTION Kit, Switch/Hourmeter Remote Panel Screw, Wood
Mounting (#6 x 1) Switch, Rocker
REF NO. 3 4 5 6
PART NO. 3022002 3383466 3231304 3231199
QTY USED 1 1 1 4
PART DESCRIPTION Meter, Hour Harness, Remote Panel (Includes
Pins and Plug) Plug (6 Pin) Pin, Contact
1 2
8150910 3081062
46
BGM/9650267
Remote Switch/Voltmeter Panel Begin Spec G
4, 5 , 6 , 7
2 1
3
8
9
10REF NO. 1 2 3 4 5 6 PART NO. 3004938 8150910 3081062 3021641
5260409 5260049 8710010 QTY USED 1 2 1 1 2 4 4 PART DESCRIPTION
Kit, Switch/Voltmeter Screw, Wood Mounting (#6 x 1) Switch, Rocker
Meter, Voltage Washer, Nylon Washer, Flat Nut, Hex Brass Machine
(1032) REF NO. 7 8 9 10 PART NO. 8500030 3383507 3231304 3231199
QTY USED 2 1 1 4 PART DESCRIPTION Washer, Lock Harness, Remote
Panel (Includes Pins and Plug) Plug (6 Pin) Pin, Contact
47
BGM/9650267
Remote Harness Begin Spec G
2
6 5
4
9 7 8
10
3 1
REF NO. 1 2
PART NO. 3004946
QTY USED 1
PART DESCRIPTION
REF NO. 6 7 8 9 10
PART NO. 3231708 3231707 3231741 3231200 3231342
QTY USED 5 5 1 1 1
PART DESCRIPTION
3 4 5
338348901 338348902 3383572 3231744 3231712
1 1 1 1 3
Harness, Remote (Includes Parts Marked *) Harness, Remote Panel
(Includes Parts Marked +) 10 30 Harness, Adapter (Includes Parts
Marked #) +*Connector, Receptacle (8 Pin) +*Plug, Cavity
+*Seal, Cable *Pin, Contact +*Housing, Lock +#Socket, Contact
+#Cap, Connector
* Parts Included in Remote Harness (3004947). + Parts Included
in Remote Panel Harness (3383490). # Parts Included in Adapter
Harness (3383573).
48
BGM/9650267
Adapter Harness
1 5
9
7 4
8 , 12
3 , 10 6
11 13
2
REF NO. 1
PART NO. 3383513
QTY USED
PART DESCRIPTION
REF NO. 8 9 10 11 12 13
PART NO. 3231342 3231200 3231743 3231709 3231304 3231199
QTY USED 1 1 1 5 1 5
PART DESCRIPTION *Cap, Connector (6 Pl) *Socket, Contact
+Connector, Plug (8 Pin) +Socket, Terminal +Cap, Connector (6 Pl)
+Pin, Contact
2
3383514
3 4 5 6 7
3231744 3231708 3231707 3231712 3231741
1 5 5 3 1
Harness, Adapter Wiring New Set to Old Panel (Includes Parts
Marked *) Harness, Adapter Wiring Old Set to New Panel (Includes
Parts Marked +) *Connector, Receptacle (8 Pin) +*Seal, Cable *Pin,
Contact +*Plug, Cavity +*Housing, Lock
* Parts Included in Remote Harness (3383513). + Parts Included
in Remote Panel Harness (3383514).
49
BGM/9650267
Labels, Kits, Paint and Thread SealantREF NO. PART NO. 98610502
98610503 985335 98658602 986566 98737101 98737105 98661801 98661802
98638802 98640202 1 1 1 1 QTY USED 1 1 1 1 1 PART DESCRIPTION
Label, Air Cleaner (Spec A) Label, Air Cleaner (Spec A) Label, Air
Cleaner Begin Spec B Label, Battery Negative Label, Fuse Label,
Model Identification 5.0kW 5.5kW Label, Oil Fill White Background
Black Background Label, Phone Info. Label, Warning Service/
Maintenance REF NO. PART NO. 98607402 986088 986041 QTY USED 1 1 1
PART DESCRIPTION Label, Warning Provide Support Label, Warning Fire
or Fumes Label, Warning Hazardous Voltage, Exhaust Gas Kit, Gasket
Valve Grind Engine Kit, Oil Pump Gasket Loctite, Bottle (250cc)
Paint, Black Flat Enamel (16 oz. Pressurized Spray Can) Sealant,
Thread (50cc Bottle)
1680189 1680192 1200161 5180347 5250394
1 1 1 1 1
5180452
50
BGM/9650267
Wiring Diagram Information
Spec Number
A
Wiring Diagram Number B/C D/E/F
G
11578 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6111240 26105 . . . . . . . . . . . . . . . . . . . . . . . . . . .
6111196 . . . . . . . 6111219 . . . . . . . . 6111240
51
Numerical Index
Part No. 0985335, 50 0986041, 50
Page
Part No.
Page
Part No.
Page
Part No.
Page
104077601, 7 1041735, 12 1050058, 11 1050059, 11 1050541, 10, 11
1050637, 10 1050677, 11 1050700, 10, 11 1100197, 7 110019710, 7
1101824, 7 110182402, 7 110182405, 7 110182410, 7 110182425, 7
110187901, 7 1103181, 7 1103479, 7 1103485, 7 1103487, 7 1103508, 7
1103509, 7 1103510, 7 1103511, 7 1103515, 7 1103526, 7 1103527, 7
1103709, 7 1120229, 7 1120264, 7 112026401, 7 112026402, 7
112026403, 7 112026405, 7 1130310, 7 113031001, 7 113031002, 7
113031003, 7 113031005, 7 1130314, 7
113031405, 7 113031410, 7 113031420, 7 113031430, 7 1140022, 14
1140392, 9 1140397, 9 114039710, 9 114039720, 9 114039730, 9
1150006, 7 115000602, 7 115000605, 7 1200140, 7, 19 1200161, 50
1200398, 7 1200491, 9 1201320, 9 1220345, 19, 21 122036055, 23
1220645, 23 1220771, 23 1220814, 23 1231173, 7 1231174, 7 1231175,
7 1231616, 24 1231649, 7 1231852, 19 1231871, 7 1232039, 25
123204150, 25 1232042, 25 1232092, 24 1344705, 13 1344745, 31
134475302, 33 1344770, 28 134477150, 33 134479150, 33
134479350, 33 1344831, 33 1344832, 33 1344837, 33 1344888, 33
1344890, 33 134492450, 33 1344939, 33 134496150, 33 1344997, 33
1345060, 33 1345061, 33 1345146, 33 1345163, 33 1401894, 19
140191950, 19 1402308, 19 1402379, 19 140288301, 19 1403093, 19
1410281, 19 1410958, 19 1450561, 19 1450704, 19 1450707, 19
1460449, 20 1460450, 20 1460453, 20 1460455, 19, 20 1460457, 20
1460528, 19, 20 1460588, 20 1460589, 20 1460592, 20 1460664, 19, 20
1492267, 19 1492279, 19 149232102, 31 149233103, 19 1492341, 19
098607402, 50 0986088, 50 098610502, 50 098610503, 50 098638802,
50 098640202, 50 0986566, 50 098658602, 50 098661801, 50 098661802,
50 098737101, 50 098737105, 50 1010405, 9 101043901, 7 1010804, 7
101080402, 7 101080410, 7 101080420, 7 101080430, 7 1010805, 9
101080502, 9 101080510, 9 101080520, 9 101080530, 9 1010809, 7
1021359, 24 1021387, 24 1021391, 26 1021394, 26 102145701, 24
1030804, 14 1030810, 14, 15 1030813, 15 1040032, 12 1040043, 12
1040170, 13 1040575, 7 1040776, 7
52
Numerical Index
Part No.
Page
Part No. 1551239, 29 1551255, 29 1551256, 29 1551257, 29
1552174, 29
Page
Part No. 2121285, 37 2121286, 37 2140103, 37
Page
Part No. 3072788, 19 3080341, 43 3080949, 39 3080995, 39
3080996, 39
Page
149256902, 31 1500075, 10 1500078, 10 1500096, 16 1500939, 16
1501187, 14 1501519, 10 1501520, 10 1501612, 16 1501957, 16
1501998, 14 150200204, 14 1502294, 16 1502295, 16 150229801, 16
1502300, 14 1502424, 17 1502425, 17 1502426, 17 1510701, 17
1510752, 31 1530554, 19 1530555, 19 1530556, 19 1530557, 19
1530558, 19 1530561, 19 1530577, 19 1530578, 19 1530579, 19
1530614, 19 1540945, 29 1542447, 19 1542495, 19 1542746, 28
1542765, 28 1542784, 28 1543026, 19 1551015, 29 1551135, 29
220413504, 37 220443801, 37 220453201, 37 226345701, 21
231038101, 27 232295502, 37 232326502, 39 3002313, 43 3002314, 43
3003764, 39 3003950, 39 3004902, 39 3004936, 45 3004937, 46
3004938, 47 3004946, 48 3004947, 48, 49 3013566, 43 3013606, 43
3020885, 43 3020888, 43 3021641, 47 3022002, 46 3040015, 22, 37
3040772, 22 3040773, 22 3040794, 37 3040810, 37 3040818, 22, 37
3050718, 39 305082502, 39 3050826, 39 3071279, 19 3071886, 39, 41
3072570, 39 3072695, 39 3072756, 19
155240102, 29 1552402, 29 1552415, 28 1552424, 29 1552428, 28
1552449, 29 1552477, 28 1552558, 28 1552610, 29 155294302, 25
160134501, 7 1601368, 7 1660747, 27 1660761, 27 1660770, 27
1660771, 27 166078901, 27 1660793, 27 1660820, 27 1660821, 27
1660842, 27 1670272, 27 167162501, 27 167162502, 27 1680189, 50
1680192, 50 1912158, 21 1912186, 21 1912187, 21 201338803, 37
201350901, 37 2040134, 37 2050165, 37 212127603, 37 2121284, 37
3081062, 45, 46, 47 3090322, 23 3090615, 23 3120256, 27 3190762,
39 319123801, 39 319123802, 39 3201323, 39 3201683, 39 3210146, 39
3210271, 39 3210295, 39 3210298, 39 321032106, 41 321032201, 41
321032302, 39 321035702, 39 3230400, 44 3230440, 44 3230488, 44
3230500, 44 3231199, 39, 44, 45, 46, 47, 49 3231200, 39, 42, 48, 49
3231291, 45 3231298, 39 3231304, 44, 46, 47, 49 3231312, 42
3231314, 39 3231315, 39 3231329, 40 3231342, 48, 49 3231440, 39,
40, 42 3231486, 42 323148703, 42
53
Numerical Index
Part No. 3231491, 42 3231494, 42 3231500, 41 3231501, 41
3231502, 42 3231504, 41 3231505, 41
Page
Part No. 3382887, 42 3382888, 41 3383466, 46
Page
Part No.
Page
Part No. 5180014, 12 5180311, 7 5180347, 50 5180387, 19 5180450,
19 5180452, 50 5180459, 19 5180460, 37 5180466, 19 5180515, 31
5180570, 33 5180574, 33 5180581, 33 5180582, 16 5180618, 33
5250394, 50 5260002, 19 5260012, 31 5260017, 13
Page
503125201, 19 5031351, 19 5032041, 19 5040150, 24 5040164, 24
5040169, 35 5050007, 35 5080055, 34 5080071, 34 5080272, 37
5080307, 31 5080321, 22 5090008, 14 5090040, 14, 15 5090041, 7
5090142, 25 5090196, 37 5090246, 24, 25 5090247, 24 5090269, 25
5090289, 7 5090291, 24 5090313, 19 5100013, 14 5100014, 14 5100015,
10 5100099, 37 5150001, 10, 11, 12 5150263, 13 5160051, 15 5160072,
7 5160130, 14 5160141, 9, 15 517004801, 7 5170067, 9 5170223, 19
5170278, 33 5170293, 15 5170320, 19 5180006, 16
338347801, 42 338348901, 48 338348902, 48 3383490, 48, 49
3383507, 47 3383510, 45 3383513, 49 3383514, 49 3383572, 48
3383573, 48 3570067, 39 3590034, 43 4020624, 31 4020629, 31
403289302, 31 4054237, 34 4054662, 34 4054663, 34 405466801, 34
4150511, 35 5010550, 19 5020020, 19 5020028, 19 5020054, 19
5020313, 19 5020395, 19, 35 5020397, 35 5020398, 35 5021105, 19
5021107, 19 5021108, 19 5030183, 19, 26 5030708, 35 5030731, 19, 35
5030813, 19 5031133, 19 5031195, 26
3231707, 48, 49 3231708, 42, 48, 49 3231709, 49 3231712, 42, 48,
49 3231741, 42, 48, 49 3231743, 42, 49 3231744, 48, 49 3310536, 37
3320556, 39 3320819, 37, 39 3320941, 44 3322112, 39 332285902, 39
3323075, 39 3323198, 27 3323213, 25 3372434, 31 3372435, 21
3381082, 44 3382040, 42 3382046, 44 3382058, 39 3382137, 44
338226001, 44 338226002, 44 3382465, 39 3382476, 39 3382481, 40
3382533, 39 3382584, 42 338258401, 42 3382585, 41 338258501, 41
5260018, 7, 28 5260021, 19 5260029, 25 5260047, 19 5260049, 47
5260063, 7 5260065, 14, 15, 23 5260066, 7 5260115, 19, 29 5260122,
7, 28, 34 5260251, 24 5260325, 31 5260356, 13 5260402, 7 5260409,
47 7401004, 7, 9 7401006, 19, 28 8000004, 7 8000007, 9 8000009, 7
8000017, 19
54
Numerical Index
Part No. 8000026, 34
Page
Part No.
Page
Part No. 8700302, 9
Page
Part No.
Page
815069202, 39 8150770, 22, 27 815077701, 39 815078301, 17
815078302, 17 815078303, 31 8150788, 37 8150791, 39 8150803, 39
815080801, 37 8150815, 33 8150889, 33 815089001, 28 8150910, 45,
46, 47 8160140, 28 8210010, 25, 31 8210014, 33 8210015, 31 8210016,
31 8210029, 28 8210030, 37 8500030, 31, 34, 47 8500040, 21 8500045,
39 8500050, 7, 21, 37 8510031, 14 8540006, 19 8560008, 31, 34
8560010, 37 8600006, 43 8620001, 21 8620003, 21, 37 8620014, 28
8620015, 19 8670028, 31 8680002, 39 8700048, 28 8700131, 16, 19,
31, 39 8700196, 22 8700212, 25, 31
800002801, 23 800003201, 15 8000033, 19 8000051, 7 8000052, 21,
37 800005201, 24 8000545, 15 8000571, 7 8000575, 7 800057501, 27
8000592, 14 8000730, 28, 29 8010049, 7 8020053, 28 8021038, 37
8030071, 7 8130096, 39 8130098, 34 8130103, 39 8150046, 14 8150236,
31 8150261, 22, 26, 28, 33 8150290, 27, 37 8150340, 23 8150380, 43
8150385, 43 815055001, 39 8150583, 22 8150587, 19 8150590, 19
8150591, 19 8150592, 19 8150610, 31 8150650, 27 8150657, 31
8150660, 37 8150661, 39 8150664, 39 815069101, 39
8700328, 14, 27 8700421, 19 8700468, 33 8700533, 9 8710006, 19
8710010, 47
55
Onan Corporation 1400 73rd Avenue N.E. Minneapolis, MN 55432
1-800-888-ONAN 612-574-5000 International Use Telex: 275477 Fax:
612-574-8087Onan is a registered trademark of Onan Corporation
