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VOLTAGE REGULATOR

BGM 12v AC/DC regulator instruction manual

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Instruction manual as included with the BGM 12v AC/DC regulator from Jet200 Performance

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Page 1: BGM 12v AC/DC regulator instruction manual

V O L T A G E R E G U L A T O R

Page 2: BGM 12v AC/DC regulator instruction manual

BGM VOLTAGE REGULATOR – 4-plug 12V AC/DC

Thank you for purchasing our bgm Pro regulator. For full customer support, please find included these fitting instructions. To show the basic principle we have chosen some common electrical setups and included the wiring diagrams.

APPLICATIONSThe bgm Pro regulator is the most versatile and powerful on the market. Thanks to AC and DC output it can be used for all Lambretta and Vespa scooters equipped with 12 V electronic ignitions. Additionally it can be used as a high quality replacement for most common Twist & Go scooters. To ease up your life in the workshop the connections of the regulator are shown at the back.

FEATURESAC-AC (alternating current): IN for the current delivery of the stator plate and OUT for the regulated AC current for the wiring loom.

Sense: To use the regulator the AC IN and OUT has to be bridged. The special wiring loom is included in the delivery of every bgm Pro regulator. This so-called SENSE function checks the power OUT against a reference value and keeps it stable. So the power output is constant even with alternating load.

DC (direct current): OUT with DC for charging the battery. With ignition systems capable of high power output, consumers can be fed directly without a battery used (e.g. Satnav systems, water pumps, rev counters, speedos and all sort of other toys).

www.bgm-tuning.com

Page 3: BGM 12v AC/DC regulator instruction manual

Earth: Can be taken easily from the old existing regulator. If there wasn’t an Earth connection, you should install one. Use the Earth out of the regulator and connect it to the frame of the scooter. Make sure this is fitted to a bare metal part of the frame. Ideally you should additionally wire the earth to the body of the regulator as well.

On the next pages you’ll find wiring diagrams for the most common setups. These examples show the basic principle and can be helpful to see how to connect it to any other scooter.

Lambretta• MB Developments loom• Casa Lambretta loom• Original type AC loom with 12 V electronic ignition• Original type DC loom with 12 V electronic ignition• Varitronic/Casa Lambretta

Vespa• Vespatronic/Parmakit• Vespa 3-Pin regulator• Vespa 5-Pin regulator

For questions or general technical support contact [email protected]

www.bgm-tuning.com

Page 4: BGM 12v AC/DC regulator instruction manual

Lambretta• MB Developments loom

for reference:Sticky page 280

www.bgm-tuning.com

stoplight switch

12V AC power supply

ignition cut out wire

rear lamp

stator

spark plug

CDI box

green

greenred

white

Page 5: BGM 12v AC/DC regulator instruction manual

www.bgm-tuning.com

Lambretta• Casa Lambretta loom

stoplight switch

12V AC power supply

ignition cut out wire

rear lamp

stator

spark plug

CDI box

for reference:Sticky page 281

green

greenred

white

Page 6: BGM 12v AC/DC regulator instruction manual

Lambretta• Original type AC loom, 12 V electronic ignition

www.bgm-tuning.com

stoplight switch

junction box

Back view of junction box. All connec-tions are bridged for AC power supply. Only green (ignition circuit) stays separate.

rear lamp

stator

spark plug

CDI box

green

greenred

white

for reference:Sticky page 266

Page 7: BGM 12v AC/DC regulator instruction manual

www.bgm-tuning.com

Back view of junction box. All con-nections are bridged for AC power supply. Only green (ignition circuit) and red (DC) stay separate.

Lambretta• Original type DC loom, 12 V electronic ignition

stoplight switch

junction box

rear lamp

stator

spark plug

CDI box

green

greenredw

hite

for reference:Sticky page 267

Page 8: BGM 12v AC/DC regulator instruction manual

Lambretta• Varitronic/Casa Lambretta

www.bgm-tuning.com

AC 12V output to lights/horn (brown on Casa simplified loom)

DC 12V output to battery (if fitted)

to ignition cut-out circuit leave disconnected

= white

red/white (battery charge)

yellow/white (AC out)blue (earth)

red/black (ign)

HT to spark plug

HT coil

4-pole-stator

for reference:Sticky page 281

Page 9: BGM 12v AC/DC regulator instruction manual

Vespa• Vespatronic/Parmakit

www.bgm-tuning.com

AC 12V output to lights/horn

DC 12V output to battery (if fitted)

to ignition cut-out circuit leave disconnected

= white

red/white (battery charge)

yellow/white (AC out)blue (earth)

red/black (ign)

HT to spark plug

HT coil

4-pole-stator

Page 10: BGM 12v AC/DC regulator instruction manual

Vespa• Vespa 3-Pin regulator

www.bgm-tuning.com

G G +B M

12V

OU

T

stat

or

stat

or

Page 11: BGM 12v AC/DC regulator instruction manual

www.bgm-tuning.com

Vespa• Vespa 5-Pin regulator

G G +B C M

12V

OU

T

stat

or

stat

or

batt

ery

leav

e di

scon

nect

ed

Page 12: BGM 12v AC/DC regulator instruction manual

MORE BGM STUFF!SHOCK ABSORBERS 1. Lambretta front, anodized silver/grey 2. Lambretta front, chrome 3. Lambretta rear „Black Edition“

CABLE SETS 4. Teflon lined, braided inners, for Lambretta. Also available for Vespa P range.

TAILLIGHTS 5. Taillight-LED 12V, Lambretta STICKYS MANUAL #2 Complete Spanner’s Manual Lambretta, 2nd Edition, by Sticky

www.bgm-tuning.com

2

1

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Page 13: BGM 12v AC/DC regulator instruction manual

www.bgm-tuning.com

IGNITIONS 6. bgm Pro stators, ultra reliable ignition systems for Lambretta and Vespa

FUEL/AIR MIXTURE SCREWS 7. Extended air screws for easy adjustment, available for most common carbs

VOLTAGE REGULATORS 8. Multi pupose High Power Output AC and DC regulator. For all electronic Lambretta and Vespa ignitions.

CARBURATORS 9. bgm Pro PWK 30mm. Small and neat, perfect for road applications. Check for more carbs online. Range goes from 17.5mm PHVA up to 30mm PWK versions.

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CHECK ONLINEFOR MORE!

Page 14: BGM 12v AC/DC regulator instruction manual

MORE BGM STUFF!CYLINDER HEADS 10. bgm Pro V2 head for Runner, Dragster 172-180cc 2stroke, also available for long stroke crankshaft. Check online!

STAYS 11. Stay bgm Pro, 2-strike, Piaggio 125-180cc WATER PUMPS 12. Water pump bgm Pro, universal, 12V, flow rate 8l/h

BEARING & OIL SEAL SETS 13. European or Japanese quality bearings are used for these kits. Available for nearly all Vespa and Automatic scooters.

CRANKSHAFTS 14. bgm Evolution 2 crank, 55mm stroke, 110 mm con rod. Check for complete scooter crankshaft range online.

WATCH OUT FOR MORE: www.bgm-tuning.com

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Page 15: BGM 12v AC/DC regulator instruction manual

WATCH OUT FOR MORE: www.bgm-tuning.com

SHOCK ABSORBERS 15. bgm Pro, front, anodized silver/grey, Rally, Sprint, VNA-VBB type

16. bgm Pro, front, chrome, Rally, Sprint, VNA-VBB type

CYLINDER HEADS 17. Cylinder head bgm Pro, Vespa 207-210cc, available for 57mm and 60mm stroke.

MAIN JET SETS18. Handy main, idle and needle sets for Mikuni, Dellorto and PWK > Check online for full listing!

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CHECK ONLINEFOR MORE!

Page 16: BGM 12v AC/DC regulator instruction manual

bgm main distributors:

United Kingdom

Mainland Europe

www.scooter-center.com

Italy

Northern America