Basics of Automobile 2

Embed Size (px)

Citation preview

  • 8/19/2019 Basics of Automobile 2

    1/51

    SAE COLLEGIATE CLUB

     Presents... Workshop on

    BASIC MECHANICAL

  • 8/19/2019 Basics of Automobile 2

    2/51

     

    Screw and bolt

    Bearing

    Spring

    Gears

    Belt and pulley

    Chain and sprocket

    Cam

  • 8/19/2019 Basics of Automobile 2

    3/51

  • 8/19/2019 Basics of Automobile 2

    4/51

    Fasteners characterized by a helical ridge,known as an external thread or just thread,wrapped around a cylinder.

    Bolt threads are designed to mate with acomplementary thread, known as aninternal thread, often in the form of a nut.

    Uses: To hold objects together and toposition objects

  • 8/19/2019 Basics of Automobile 2

    5/51

  • 8/19/2019 Basics of Automobile 2

    6/51

  • 8/19/2019 Basics of Automobile 2

    7/51

    BEARING

    Machine element that constrainsrelative motion and reduces friction

    between moving parts to only thedesired motion. 

    1) Ball bearing2) Roller bearing3) Thrust bearing

    •Bearing is a device that is used to enable rotatlinear movement, while reducing friction and hstress•Bearings that are designed to handle a specificload and different amounts of weight,

  • 8/19/2019 Basics of Automobile 2

    8/51

     

    TYPES OF BEARING

    •Ball bearing are extremely common because they can handand thrust loads, but can only handle a small amount of weigh

    •Roller bearings are designed to carry heavy loads—the pria cylinder, which means the load is distributed over a larger a

    bearing can handle primarily radial loads, but is not suited to

    •Thrust bearing  is a particular type of rotary rolling-elemenother bearings they permit rotation between parts, but they arsupport a predominately axial load.

    https://en.wikipedia.org/wiki/Rolling-element_bearinghttps://en.wikipedia.org/wiki/Axis_of_rotationhttps://en.wikipedia.org/wiki/Axis_of_rotationhttps://en.wikipedia.org/wiki/Rolling-element_bearinghttps://en.wikipedia.org/wiki/Rolling-element_bearinghttps://en.wikipedia.org/wiki/Rolling-element_bearing

  • 8/19/2019 Basics of Automobile 2

    9/51

    SPRING IS AN ELASTIC OBJECT USED TO MECHANICAL ENERGY.

    TYPES OF SPRINGS: HELICAL OR COILED

    SPIRAL LEAF SPRING

  • 8/19/2019 Basics of Automobile 2

    10/51

    #Made up of a coil or heli

  • 8/19/2019 Basics of Automobile 2

    11/51

     Made from flat strip or wire

    coiled up in the manner of thegroove

  • 8/19/2019 Basics of Automobile 2

    12/51

      #A leaf spring takes the form of aslender arc-shaped length ofspring steel of rectangular cross-section.

    USES:- As suspension in heavyvehicles

  • 8/19/2019 Basics of Automobile 2

    13/51

    Chain and sprockets  Gears

     Belt and ropes

  • 8/19/2019 Basics of Automobile 2

    14/51

  • 8/19/2019 Basics of Automobile 2

    15/51

    TYPES OF GEARS

    (a) Spur gear, (b) helicDouble helical gear oherringbone gear, (dgear , (e) Rack and p

    Straight bevel gear, (bevel gear, (h) Hypogear , (i) worm gear Spiral gear

  • 8/19/2019 Basics of Automobile 2

    16/51

    SPUR GEARS ARE SIMPLEST TYPE OFGEAR.

    BIGGER ONE ISGEAR.

    SMALLER ONE ISPINION.

  • 8/19/2019 Basics of Automobile 2

    17/51

  • 8/19/2019 Basics of Automobile 2

    18/51

    •SPUR GEARS ARE SIMPLEST TYPE OF GEAR. SPUR GEARS ARSIMPLEST TYPE OF GEAR.

    EDGE OF EACH TOOTH IS STRAIGHT AND ALIGNED PARALTO THE AXIS OF ROTATION

  • 8/19/2019 Basics of Automobile 2

    19/51

    Helical gears offer a refine

    spur gear. They have teeth inclined to

    Hence for the same width,are longer than spur gears higher load carrying capac

    The helix angle also introduceson the shaft.

    One use of double helical gavoid axial movement durmotion.

  • 8/19/2019 Basics of Automobile 2

    20/51

    It Efficiency and precision ithat of spur gear.

    It operate smoother and qu

    It has gradual point contact

    It has axial thrust on the sh

    More contact area so high

    It has higher efficiency and precision .

    It is noisy.

    This has line contact.

    No axial component.

    Less contact area.

    HELICAL GE

  • 8/19/2019 Basics of Automobile 2

    21/51

    One use of double heli

    to avoid axial movememotion.

    Two axial thrusts oppoother and nullify. Hencis free from any axial fo

    Though their load capavery high, manufacturidifficulty makes them than single helical gear

  • 8/19/2019 Basics of Automobile 2

    22/51

    THE ANGLE BETWEEN

    SHAFTS CAN BE ANYTHINGEXCEPT ZERO AND 180DEGREES.

    APPLICATIONS: USEDIN AUTOMIBILESDIFFERENTIALS.

  • 8/19/2019 Basics of Automobile 2

    23/51

    1. STRAIGHT BEVEL GEAR- USED FOR TRANSMITTING POWER BETWEEN

    SHAFTS. STRAIGHT BEVEL GEARS ARE USED FOR TRANSMITTING POWER BINTERSECTING SHAFTS

    2. SPIRAL BEVEL GEAR-SPIRAL- BEVEL GEARS ARE ALSO USED FOR TRAN

    BETWEEN INTERSECTING SHAFTS. BECAUSE OF THE SPIRAL TOOTH, THE CO

    MORE AND CONTACT RATIO IS MORE. THEY OPERATE SMOOTHER THAN ST

    GEARS AND HAVE HIGHER LOAD CAPACITY. BUT, THEIR EFFICIENCY IS SLIGH

    STRAIGHT BEVEL GEAR.

    TYPES OF BEVEL GEARS

  • 8/19/2019 Basics of Automobile 2

    24/51

    THESE GEARS ARE ALSO USED FOR RIGHT ANGLE DRIVE IN WHICH T

    INTERSECT. THIS PERMITS THE LOWERING OF THE PINION AXIS WH

    ADVANTAGE IN AUTOMOBILE IN AVOIDING HUMP INSIDE THE AUTO

    LINE POWER TRANSMISSION.

    THE NON –

     INTERSECTION INTRODUCES A CONSIDERABLE AMOUNAND THE DRIVE REQUIRES GOOD LUBRICATION TO REDUCE THE FR

    WEAR.

    THEIR EFFICIENCY IS LOWER THAN OTHER TWO TYPES OF BEVEL G

  • 8/19/2019 Basics of Automobile 2

    25/51

  • 8/19/2019 Basics of Automobile 2

    26/51

    In these gears, annular wheehaving teeth on the inner

    periphery. This makes the drive very co

    .

    In these drives, the meshing

    and annular gear are runninsame direction

    Applications of these gears cseen in planetary gear driveautomobile automatic

    transmissions

  • 8/19/2019 Basics of Automobile 2

    27/51

    RACK AND PINION

    Used in automobiles steering.

    type of linear actuator thatcomprises a pair of gears whichconvert rotational motion into linearmotion. 

  • 8/19/2019 Basics of Automobile 2

    28/51

    WORM GEAR

    One way motion transfer

    Locking

    Application-To open lock

    gates  The sliding action prevalent

    in the system while resultingin quieter operation produces

    considerable frictional heat

  • 8/19/2019 Basics of Automobile 2

    29/51

    WORM GEAR ANIMATION

    SPIRAL GEAR

  • 8/19/2019 Basics of Automobile 2

    30/51

    SPIRAL GEAR:Spiral gears are also known as crossed helicalgears,

    They have high helix angle and transmit powerbetween two non-intersecting non-parallel shaft

    They have initially point contact under theconditions of considerable sliding velocitiesfinally gears will have line contact

    Their precision rating is poor.

  • 8/19/2019 Basics of Automobile 2

    31/51

  • 8/19/2019 Basics of Automobile 2

    32/51

  • 8/19/2019 Basics of Automobile 2

    33/51

  • 8/19/2019 Basics of Automobile 2

    34/51

    1. Gear drive

    2.  chain drive

    3. Belt drive

  • 8/19/2019 Basics of Automobile 2

    35/51

    Used when power is transmittedover a small distance.

    For meshing

    Circular pitch of both gear should

    be sameAnd centre to centre distanceshould be summation of both pitchradius=no of teeth/circular pitch

  • 8/19/2019 Basics of Automobile 2

    36/51

  • 8/19/2019 Basics of Automobile 2

    37/51

  • 8/19/2019 Basics of Automobile 2

    38/51

  • 8/19/2019 Basics of Automobile 2

    39/51

    Inversions of Single Slider Crank Chain

  • 8/19/2019 Basics of Automobile 2

    40/51

     

    Inversions of Single Slider Crank Chain

    As there are four links, fixing each link in turn, finversions can be obtained.

    In the first inversion, where the link with one repair and one prismatic pair is fixed.

    Example: 1) I.C. Engine mechanism, in which the

    link piston is the input and the crank is output. 2) Incompressor, in which the second link crank is the inppiston is the output.

    Crank and Slotted Lever Qui

  • 8/19/2019 Basics of Automobile 2

    41/51

     

    Crank and Slotted Lever Qui

    Return Mechanism

  • 8/19/2019 Basics of Automobile 2

    42/51

    RATCHET AND PAWL

  • 8/19/2019 Basics of Automobile 2

    43/51

    RATCHET AND PAWLRATCHET is a device that allows rotary or linear m

    one direction. It can be used to move a toothed whe

    at a time. The part which is used to move the ratchethe PAWL. Motion developed by a ratchet is intermi

    They are also used in the freewheel mechanism of b

    clocks, screwdrivers, jacks, and hoists.

    ESCAPEMENTS are generally used in clocks with mmotions. In clocks the escapement controls the sprin

    clock mechanism such that it moves in regulated ste

    by a pendulum or an oscillating arm.

  • 8/19/2019 Basics of Automobile 2

    44/51

     •  Animation of Ratchet and Pawl Mechanism

  • 8/19/2019 Basics of Automobile 2

    45/51

     

     • Indexing Mechanisms

  • 8/19/2019 Basics of Automobile 2

    46/51

      Indexing Mechanisms•  A simple index mechanism consists

    • of a hold or a hook that catches a pin on an index wheel. The Clutch s

    until a solenoid pulls the hold away,• which frees the wheels to turn.

    Geneva Mechanisms are often used in machine tools. They are capab

    • of indexing or partially rotating some part of a machine. In cinema proj

    Geneva stop is used to move the film on one frame at a time.

    •  

  • 8/19/2019 Basics of Automobile 2

    47/51

      Animation of Indexing Mecha

    External Geneva Wheel Internal Genev

    •   Animation Contd… 

  • 8/19/2019 Basics of Automobile 2

    48/51

     

  • 8/19/2019 Basics of Automobile 2

    49/51

    Ashish jangra 4th mechanic

    (Secretary) (+91896085578

    Akshay shrivastava 3rd metallur

    (Joint secretary) (+9194538269

    Shrishti shukla 2nd  mechan(Joint secretary) (+9191201668

    Akash gupta 3rd mining

    (+9172752976

  • 8/19/2019 Basics of Automobile 2

    50/51

    Suspension , chassis and SteeringIc Engine and Transmission

    Introduction of RC car

    •Computer Aided Design(CAD)

  • 8/19/2019 Basics of Automobile 2

    51/51

    Carbibles.comHowstuffworks.com

    Youtube.com/engineeringexplained

    Thank You!