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8/19/2019 Basics of Automobile 2
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SAE COLLEGIATE CLUB
Presents... Workshop on
BASIC MECHANICAL
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Screw and bolt
Bearing
Spring
Gears
Belt and pulley
Chain and sprocket
Cam
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Fasteners characterized by a helical ridge,known as an external thread or just thread,wrapped around a cylinder.
Bolt threads are designed to mate with acomplementary thread, known as aninternal thread, often in the form of a nut.
Uses: To hold objects together and toposition objects
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BEARING
Machine element that constrainsrelative motion and reduces friction
between moving parts to only thedesired motion.
1) Ball bearing2) Roller bearing3) Thrust bearing
•Bearing is a device that is used to enable rotatlinear movement, while reducing friction and hstress•Bearings that are designed to handle a specificload and different amounts of weight,
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TYPES OF BEARING
•Ball bearing are extremely common because they can handand thrust loads, but can only handle a small amount of weigh
•Roller bearings are designed to carry heavy loads—the pria cylinder, which means the load is distributed over a larger a
bearing can handle primarily radial loads, but is not suited to
•Thrust bearing is a particular type of rotary rolling-elemenother bearings they permit rotation between parts, but they arsupport a predominately axial load.
https://en.wikipedia.org/wiki/Rolling-element_bearinghttps://en.wikipedia.org/wiki/Axis_of_rotationhttps://en.wikipedia.org/wiki/Axis_of_rotationhttps://en.wikipedia.org/wiki/Rolling-element_bearinghttps://en.wikipedia.org/wiki/Rolling-element_bearinghttps://en.wikipedia.org/wiki/Rolling-element_bearing
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SPRING IS AN ELASTIC OBJECT USED TO MECHANICAL ENERGY.
TYPES OF SPRINGS: HELICAL OR COILED
SPIRAL LEAF SPRING
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#Made up of a coil or heli
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Made from flat strip or wire
coiled up in the manner of thegroove
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#A leaf spring takes the form of aslender arc-shaped length ofspring steel of rectangular cross-section.
USES:- As suspension in heavyvehicles
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Chain and sprockets Gears
Belt and ropes
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TYPES OF GEARS
(a) Spur gear, (b) helicDouble helical gear oherringbone gear, (dgear , (e) Rack and p
Straight bevel gear, (bevel gear, (h) Hypogear , (i) worm gear Spiral gear
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SPUR GEARS ARE SIMPLEST TYPE OFGEAR.
BIGGER ONE ISGEAR.
SMALLER ONE ISPINION.
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•SPUR GEARS ARE SIMPLEST TYPE OF GEAR. SPUR GEARS ARSIMPLEST TYPE OF GEAR.
EDGE OF EACH TOOTH IS STRAIGHT AND ALIGNED PARALTO THE AXIS OF ROTATION
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Helical gears offer a refine
spur gear. They have teeth inclined to
Hence for the same width,are longer than spur gears higher load carrying capac
The helix angle also introduceson the shaft.
One use of double helical gavoid axial movement durmotion.
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It Efficiency and precision ithat of spur gear.
It operate smoother and qu
It has gradual point contact
It has axial thrust on the sh
More contact area so high
It has higher efficiency and precision .
It is noisy.
This has line contact.
No axial component.
Less contact area.
HELICAL GE
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One use of double heli
to avoid axial movememotion.
Two axial thrusts oppoother and nullify. Hencis free from any axial fo
Though their load capavery high, manufacturidifficulty makes them than single helical gear
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THE ANGLE BETWEEN
SHAFTS CAN BE ANYTHINGEXCEPT ZERO AND 180DEGREES.
APPLICATIONS: USEDIN AUTOMIBILESDIFFERENTIALS.
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1. STRAIGHT BEVEL GEAR- USED FOR TRANSMITTING POWER BETWEEN
SHAFTS. STRAIGHT BEVEL GEARS ARE USED FOR TRANSMITTING POWER BINTERSECTING SHAFTS
2. SPIRAL BEVEL GEAR-SPIRAL- BEVEL GEARS ARE ALSO USED FOR TRAN
BETWEEN INTERSECTING SHAFTS. BECAUSE OF THE SPIRAL TOOTH, THE CO
MORE AND CONTACT RATIO IS MORE. THEY OPERATE SMOOTHER THAN ST
GEARS AND HAVE HIGHER LOAD CAPACITY. BUT, THEIR EFFICIENCY IS SLIGH
STRAIGHT BEVEL GEAR.
TYPES OF BEVEL GEARS
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THESE GEARS ARE ALSO USED FOR RIGHT ANGLE DRIVE IN WHICH T
INTERSECT. THIS PERMITS THE LOWERING OF THE PINION AXIS WH
ADVANTAGE IN AUTOMOBILE IN AVOIDING HUMP INSIDE THE AUTO
LINE POWER TRANSMISSION.
THE NON –
INTERSECTION INTRODUCES A CONSIDERABLE AMOUNAND THE DRIVE REQUIRES GOOD LUBRICATION TO REDUCE THE FR
WEAR.
THEIR EFFICIENCY IS LOWER THAN OTHER TWO TYPES OF BEVEL G
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In these gears, annular wheehaving teeth on the inner
periphery. This makes the drive very co
.
In these drives, the meshing
and annular gear are runninsame direction
Applications of these gears cseen in planetary gear driveautomobile automatic
transmissions
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RACK AND PINION
Used in automobiles steering.
type of linear actuator thatcomprises a pair of gears whichconvert rotational motion into linearmotion.
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WORM GEAR
One way motion transfer
Locking
Application-To open lock
gates The sliding action prevalent
in the system while resultingin quieter operation produces
considerable frictional heat
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WORM GEAR ANIMATION
SPIRAL GEAR
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SPIRAL GEAR:Spiral gears are also known as crossed helicalgears,
They have high helix angle and transmit powerbetween two non-intersecting non-parallel shaft
They have initially point contact under theconditions of considerable sliding velocitiesfinally gears will have line contact
Their precision rating is poor.
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1. Gear drive
2. chain drive
3. Belt drive
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Used when power is transmittedover a small distance.
For meshing
Circular pitch of both gear should
be sameAnd centre to centre distanceshould be summation of both pitchradius=no of teeth/circular pitch
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Inversions of Single Slider Crank Chain
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Inversions of Single Slider Crank Chain
As there are four links, fixing each link in turn, finversions can be obtained.
In the first inversion, where the link with one repair and one prismatic pair is fixed.
Example: 1) I.C. Engine mechanism, in which the
link piston is the input and the crank is output. 2) Incompressor, in which the second link crank is the inppiston is the output.
Crank and Slotted Lever Qui
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Crank and Slotted Lever Qui
Return Mechanism
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RATCHET AND PAWL
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RATCHET AND PAWLRATCHET is a device that allows rotary or linear m
one direction. It can be used to move a toothed whe
at a time. The part which is used to move the ratchethe PAWL. Motion developed by a ratchet is intermi
They are also used in the freewheel mechanism of b
clocks, screwdrivers, jacks, and hoists.
ESCAPEMENTS are generally used in clocks with mmotions. In clocks the escapement controls the sprin
clock mechanism such that it moves in regulated ste
by a pendulum or an oscillating arm.
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• Animation of Ratchet and Pawl Mechanism
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• Indexing Mechanisms
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Indexing Mechanisms• A simple index mechanism consists
• of a hold or a hook that catches a pin on an index wheel. The Clutch s
•
until a solenoid pulls the hold away,• which frees the wheels to turn.
Geneva Mechanisms are often used in machine tools. They are capab
• of indexing or partially rotating some part of a machine. In cinema proj
Geneva stop is used to move the film on one frame at a time.
•
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Animation of Indexing Mecha
External Geneva Wheel Internal Genev
• Animation Contd…
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Ashish jangra 4th mechanic
(Secretary) (+91896085578
Akshay shrivastava 3rd metallur
(Joint secretary) (+9194538269
Shrishti shukla 2nd mechan(Joint secretary) (+9191201668
Akash gupta 3rd mining
(+9172752976
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Suspension , chassis and SteeringIc Engine and Transmission
Introduction of RC car
•Computer Aided Design(CAD)
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Carbibles.comHowstuffworks.com
Youtube.com/engineeringexplained
Thank You!