Embed Size (px)
DESCRIPTION
Assembly and installation of CLIC TM0 Lab. F. Rossi. July 25, 2012. TM0: accelerating structures. Fiducialisation ( W30) Transport to Lab ( W30) Measurements on girders ( W31) Assembly test for EBW tooling ( W34) Transport to CERN workshop ( W35) EBW of 2 stacks ( W36) - PowerPoint PPT Presentation
Citation preview
1 Assembly and installation of CLIC TM0 Lab
Assembly and installation of CLIC TM0 LabF. Rossi
July 25, 2012
2 Assembly and installation of CLIC TM0 Lab
TM0: accelerating structures
1. Fiducialisation (W30)
2. Transport to Lab (W30)
3. Measurements on girders (W31)
4. Assembly test for EBW tooling (W34)
5. Transport to CERN workshop (W35)
6. EBW of 2 stacks (W36)
7. TIG welding of vacuum flanges (W37)
8. Transport to Lab (W38)
9. Installation on girders (W38)
3 Assembly and installation of CLIC TM0 Lab
AS
# STEP DESCRIPTION
1st TM0
1st half 2nd half
AS #1 AS #2 AS #3 AS #4 AS #5 AS #6 AS #7 AS #8
1 MACHINING & DELIVERY V V V V V V V V
2 QUALITY CONTROL Inlet inspection V V V V V V V V
3 CLEANING V V V V V V V V
4 VACUUM BRAZING WFM, disks stack V V V V V V V V
5 QUALITY CONTROL Cooling circuit test V V V V V V V V
6 MACHINING WFM, disks stack V V V V V V V V
7 CLEANING WFM, disks stack V V V V V V V V
8 VACUUM BRAZING (1st step) Manifolds V V V V V V V V
9 VACUUM BRAZING (2nd step) Manifolds V V V V V V V V
10 MACHINING Manifolds V V V V V V V V
11 VACUUM BRAZING (1st step) AS (manifolds + disks) V V V V V V V V
12 VACUUM BRAZING (2nd step) AS (manifolds + disks) V V V V V V V V
13 VACUUM BRAZING Super AS V V V V
14 VACUUM BRAZING Stack V V
15 QUALITY CONTROL Fiducialisation V W30
16 EBW 1 stack + 1 stack W36
17 TIG WELDING Vacuum flanges W37
18 INSTALLATION ON GIRDERS W38
4 Assembly and installation of CLIC TM0 Lab
SUMMARY
SUB-ASSEMBLY Q.TY(for 1 TM0)
STATUS
1st TM0 2nd TM0
Magnets 2 100% 100%
Vacuum tank 1 100% 100%
PETS units 2 100% 30%
AS 8 90% manufacturing
Clamps for AS and PETS 100% 100%
RF network 2+2 100% 70%
Compact load 20 100% 70%
Vacuum network 2+2 100% 100%
Extremity flanges 1+1 100% 100%
Supports for extremity flanges 2 100% 100%
Cooling circuits 100% 100%
Gaskets, blank flanges, screws, swagelok 100% 100%
5 Assembly and installation of CLIC TM0 Lab
LAB CONFIGURATION: electric networks
AS heaterPETS heater
DBQ heaters
Temperature sensors (q.ty 29)
POWER SOCKETMax. 63 A
POWER SOCKETMax. 63 A
• Improvement of current electric network of Lab completed
POWER SOCKETMax. 16 A
POWER SOCKETMax. 32 A
Supporting system for:• Control valves (q.ty 7)• Flow transducer (q.ty 1)• Pressure sensor (q.ty 1)
• Electric scheme for control valves, heaters, temperature sensors, etc. under design (J. Blanc)
CUPBOARD for:• NI cDAQ-9178 8 slots (q.ty 1)• NI cDAQ-9174 4 slots (q.ty 1)• 24 V supply• Digital control electronics for proportional valves (q.ty 7)
SSR
6 Assembly and installation of CLIC TM0 Lab
LAB CONFIGURATION: hydraulic system
Shoaib Azhar
7 Assembly and installation of CLIC TM0 Lab
LAB CONFIGURATION: air temperature
2 m
1.2 m
1 m
1.3 m
• 5 thermocouples for each section
• 15 thermocouples in total
• Continuous acquisition during tests
NI 921316-Channel Thermocouple Input Module
