Upload
remington-newnham
View
212
Download
0
Tags:
Embed Size (px)
Citation preview
apply innovation
Slide 1
Renishaw scanning technology
Renishaw scanning technology
Renishaw’s innovative approach to scanning system design compared with conventional solutions
technologyIssue 2
apply innovation
Slide 2
Questions to ask your metrology system supplier
• Do my measurement applications require a scanning solution?
– how many need to be scanned?
– how many need discrete point measurement?
• If I need to scan, what is the performance of the system?
– scanning accuracy at high speeds
– total measurement cycle time, including stylus changes
• If I also need to measure discrete points, how fast can I do this?
apply innovation
Slide 3
Questions to ask your metrology system supplier
• Will I benefit from the flexibility of an articulating head
– access to the component
– sensor and stylus changing
• What are the lifetime costs?
– purchase price
– what are the likely failure modes and what protection is provided?
– repair / replacement costs and speed of service
apply innovation
Slide 4
Probing applications - factors
Manufacturers need a range of measurement solutions.
Why?
machining processes have different levels of stability:
stable form :
therefore control size and position
discrete point measurement
form variation significant :
therefore form must be measured and controlled
scanning
apply innovation
Slide 5
Probing applications - factors
Manufacturers need a range of measurement solutions.
Why?
Features have different functions:
for clearance or location
form is not important
Discrete point measurement
for functional fits
form is critical and must be controlled
ScanningMeasured values
Best fit circle
Maximum inscribed (functional fit) circle
apply innovation
Slide 6
Scanning
Typical scanning routines to measure form
Scanning provides much more information about the form of a feature than discrete point measurement
Spiral scanning of a cylinder bore gathers data about feature size, position, orientation and form
apply innovation
Slide 7
Renishaw scanning - our objectives
• speed and accuracy– design sensors with high dynamic response to provide
high accuracy data at high speed
– accurate through use of sophisticated probe calibration
– match styli materials to applications for best results
• flexibility– probe changing
– stylus changing
– articulation
• cost effectiveness– innovative hardware and scanning techniques reduce
complexity
– robust designs and responsive service for lower lifetime costs
apply innovation
Slide 8
Renishaw scanning systems
Articulating heads
Probe and stylus changing
Renishaw scanning sensor design
Active and passive scanning probe design
Performance styli for scanning
apply innovation
Slide 9
Active or passive sensors?
Passive sensors Active sensors
• Design
– active sensors are large, heavy and complex
– passive sensors are small and relatively simple
Complexity• 3 force generators• 3 dampers• LVDTs mounted on stacked axes
Simplicity• no motor drives
• no locking mechanism
• no tare system
• no electromagnets
• no electronic damping
apply innovation
Slide 10
Passive sensors
Simple, compact mechanism
– no motor drives
– no locking mechanism
– no tare system
– no electromagnets
– no electronic damping
• springs generate contact force
– force varies with deflection
Deflection
Typical scanning deflection
Force
apply innovation
Slide 11
Active sensors
Complex, larger mechanism
• force generators in each axis
• force is modulated in probe
– not constant at stylus tip*
• deflection varies as necessary
– longer axis travels
Axis drive force
generator
Displacement sensor
Deflection
ForceControlled force range
* see next slide
apply innovation
Slide 12
Active sensors
Errors in force modulation at stylus tip
• force is modulated at each stacked axis
• mechanism & stylus mass, plus stylus stiffness connect force generator to stylus tip
• errors that lead to uncontrolled stylus force:
– inertial acceleration of stylus mass
– error in estimating probe acceleration (d2xp/dt2)
– error in estimating probe velocity (dxp/dt)
– error in estimating quill acceleration (d2xq/dt2)
– force feedback error (eFp)
Force Fp controlled here
What matters is force Fs hereProbe
mechanism
mass
Stylus
mass
Fp
Fskp
cp
ks
xp xsxq
Quill
apply innovation
Slide 13
Method of control
Passive sensors Active sensors
• effectively a miniature CMM
• ‘force generators’ control the deflection to modulate the force on the stylus
• 6 axes under servo control
– conceived in 1970s to accommodate poor machine motion control
• simple device senses deflection
• no powered motion
• measurements taken using machine to control stylus deflection
• 3 axes under servo control
– new devices take advantage of modern CMM motion control
Compact passive sensor
Complex active sensor
apply innovation
Slide 14
Sensor design and calibration
Passive sensors Active sensors
• large probe travel needed to keep the contact force steady during scanning
• direction-dependent stylus bending variations minimised by controlling the contact force
• smaller axis travels required
– at 300 mm/sec, deflections can be held within a 100 µm range*
• stylus bending compensated by sophisticated calibration routine
Compact passive sensor
Complex active sensor
* using adaptive scanning
apply innovation
Slide 15
Dynamic response
Passive sensors Active sensors
• motorised stylus carrier
– driven on internal servo loop
• light weight
– high natural frequency suspension system
Probe suspension responds whilst scan vector is adjusted
Motors adjust stylus position to modulate contact force
apply innovation
Slide 16
Scanning probe calibration
Constant force does not equal constant stylus deflection
• although active sensors provide modulated probe force, stylus bending varies, depending on the contact vector
• stylus stiffness is very different in Z direction (compression) to in the XY plane (bending)
• if you are scanning in 3 dimensions (not just in the plane of the stylus), this is important
– e.g. valve seats
– e.g. gears
F
F
Deflection
0 90 180
High deflection when bending
Low deflection in compression
apply innovation
Slide 17
Scanning probe calibration
modulated force does not result in better accuracy
– passive & active sensors must both cope with non-linear stylus bending
– how the probe is calibrated is important
Passive sensors
• passive probes have contact forces that are predictable at each {x,y,z} position
• scanning probe axis deflections are driven by the contact vector
• sensor mechanism and stylus bending calibrated together
Active sensors
• contact force is controlled, and therefore not related to {x,y,z} position
• calibration must linearise output of readheads, mechanism motion and stylus bending
• longer styli increase bending variation
apply innovation
Slide 18
Effective calibration for superior 3D scanning
SP80 testing at Renishaw
• sub micron 2D and 3D scanning performance
– 2D: 0.3 m
– 3D: 1.0 m
• ISO 10360-4
• unknown path
• raw data - no data filtering
Test details:CMM spec 0.5 + L/1000
Test time 97 secs
Controller UCC1
Filter None
Stylus length 50 mm
apply innovation
Slide 19
Measurement performance
Passive sensors Active sensors
• motorised probe mechanism enables high speed scanning
• slow discrete point measurement cycles due to the need to servo and static average probe data
• heat sources: motors and control circuits generate heat that must be measured and compensated
• low inertia probe holds surface at high speeds
• fast discrete point measurement cycles with 'extrapolate to zero' routines
• no heat sources for improved stability
– 500 mW power consumption
– < 1ºC temperature change inside probe
apply innovation
Slide 20
Minimum inspection cycle times
High speed measurement
High speed scanning on a large component
Scanning a complex surface at high speed
apply innovation
Slide 21
Minimum inspection cycle times
High speed measurement
Rapid discrete point measurement and scanning combined
Video commentary• scanning probe
taking discrete points at high speed
• ‘extrapolate to zero’ routines
• high speed scanning
apply innovation
Slide 22
Robustness
Passive sensors Active sensors
• more things to go wrong
– force generators
– locking mechanism
– tare system
– electromagnets
– electronic damping
– control hardware for the above
• limited crash protection if the stylus is deflected beyond its limits
• more complex motion control
• simplicity
– position feedback system is only electro-mechanical element
– no moving wires
• kinematic stylus changing and patented Z over-travel bump stop provide robust crash protection
– probe will survive most accidents
• simpler motion control
apply innovation
Slide 23
Robustness
Crash protection
Detachable styli allow stylus overtravel without damage to the probe or component
Video commentary• overtravel in XY plane• causes stylus module to
unseat• stop signal generated• stylus reseats as
machine backs off surface
• probe still operational
apply innovation
Slide 24
Lifetime costs
Passive sensors Active sensors
• higher purchase costs
– complex and high cost sensor
• higher running costs
– complex sensor
– limited crash protection
– vendor technician needed to remove damaged sensor
– more downtime
– high repair charges
• lower purchase costs
– simple and cost-effective to purchase
• lower running costs
– crash protection for greater reliability
– 50,000+ hours operating life
– advance replacement service at discounted price
– customer-replacement on site due to simple fittings
– less downtime
– cost-effective repair
apply innovation
Slide 25
Renishaw scanning systems
Articulating heads
Probe and stylus changing
Renishaw scanning sensor design
Active and passive scanning probe design
Performance styli for scanning
apply innovation
Slide 26
Renishaw scanning sensor design
Renishaw design objectives:
• optimised for high speed measurement
• accurate position sensing without stacked axis errors
• compact and light, with excellent dynamic response
• models for quill mounting and use with articulating heads
• passive design to avoid unnecessary system complexity
SP600M mounted
on a PH10M indexing head
apply innovation
Slide 27
Renishaw scanning probes - quill mounted
SP600Q• in-quill version of SP600• reduced impact on
working volume• suitable for any quill size
SP80• quill-mounted• digital readheads for ultra-high
accuracy• very long styli
apply innovation
Slide 28
Renishaw scanning probes - for articulating heads
SP600M• styli up to 300 mm• flexible part access• robust• changeable with other
sensors
SP25M• ultra-compact design (25 mm
diameter)• styli up to 200 mm• interchangeable with touch-
trigger probing
apply innovation
Slide 29
Renishaw scanning probes - key characteristics
Passive sensor - no force generators
• minimal heat source for greater stability
• no electro-mechanical wear
• reduced vibration during discrete point measurement
apply innovation
Slide 30
Renishaw scanning probes - key characteristics
Box spring mechanism - SP600 and SP80
• unique design
• compact mechanism - fits inside Ø50 mm (2 in) probe
• low inertia
• rapid dynamic response
• low spring rates
• single 3D ferrofluid damper
Parallel acting springs
apply innovation
Slide 31
Renishaw scanning probes - key characteristics
Pivoting probe mechanism - SP25M
• patented, pivoting mechanism featuring ‘isle of Man’ spring
• ultra-compact mechanism - fits inside a Ø25 mm (1 in) probe
• very low inertia
• very low spring rates (< 60 g/mm)
• high natural frequency (rigid member) when in contact with the component
‘Isle of Man’ spring creates XY pivot point
Second spring allows translation in all direction
apply innovation
Slide 32
Renishaw scanning probes - key characteristics
Isolated optical metrology - SP600
• readheads attached to probe housing
• measures deflection of whole mechanism, not just one axis
– eliminates inter-axis errors
– picks up thermal and dynamic effects
• probes with stacked axes cannot measure inter-axis errors directly
Inter-axis error
Readheads attached to probe body
Z pos Y pos
X pos
Illustration shows SP600 mechanism with PSDs
apply innovation
Slide 33
Renishaw scanning probes - key characteristics
Isolated optical metrology - SP80
• SP80 features digital readheads with 0.02 m resolution reading precision gratings
• accuracy defined by straightness of lines on each grating and calibrated squareness of gratings, not by probe mechanical design
ISO 10360-4 test data:
ISO Diff: 0.6 m
ISO Tij: 1.0 mCMM spec 0.5 + L / 1000
Test time 61 secs
Controller UCC1
Filter None
Stylus 50 mm, 9 mm, ceramicNote - results quoted are for unknown path scans.
apply innovation
Slide 34
Renishaw scanning probes - key characteristics
Isolated optical metrology - SP25M
• IREDs in probe body reflect light off mirrors in stylus module back onto PSDs
• non-linear outputs compensated by sophisticated 3rd order polynomial algorithms
IRED
Kinematic joint between probe body and stylus module (not shown)
2 PSDs detect stylus deflection
MirrorISO 10360-4 test data:
ISO Diff: 1.3 m
ISO Tij: 2.6 mCMM spec 0.5 + L / 1000
Test time 57 secs
Controller UCC1
Filter None
Stylus 50 mm, 5 mm, ceramic
SP25M probe body
apply innovation
Slide 35
Renishaw scanning probes - key characteristics
Kinematic stylus changing
optimise stylus and hence repeatability for each feature:
– minimum length• Longer styli degrade repeatability
– maximum stiffness
– minimum joints
– maximum ball size• Maximum effective working length
• repeatable re-location– no need for re-qualification
• passive
– no signal cables
– easy installation
Kinematic stylus changing in around 10 seconds means that you can pick the best stylus for each feature
apply innovation
Slide 36
Renishaw scanning probes - key characteristics
Feature access - SP80• SP80 can support very long and
complex styli• 500 mm (19.7 in)• 500 g (17.6 oz)• suitable for measurement of
deep features on large components
• no need for counter-balancing• full measurement range is
maintained irrespective of stylus mass and orientation
apply innovation
Slide 37
Renishaw scanning probes - key characteristics
Feature access - SP80
SP80 scanning with a 500 mm (20 in) stylus for access to deep features
Video commentary• 500 mm (20 in) stylus cranked
stylus• no counter-balancing needed• scanning deep features in F1
engine block
apply innovation
Slide 38
Feature access - SP80• deep bore measurement -
cranked / star styli
Stylus length (mm)
0
0.25
0.5
0.75
1.0
1.25
1.5
1.75
V2 m
Renishaw scanning probes - key characteristics
100 200 25015050
VDI / VDE test data: CMM spec: 0.5 + L / 1000
Test speed: 5 mm/sec
Controller: UCC1
Filter: 50 Hz
Values: Unknown path
apply innovation
Slide 39
Renishaw scanning probes - key characteristics
Feature access - SP600 family
SP600 scanning with a 200 mm (8 in) stylus for access to deep features
Video commentary• 200 mm (8 in) stylus• scanning deep
features in a cylinder block
• compact probe dimensions further extend the reach of the probe
• styli up to 280 mm (11.0 in) can be used with SP600 probes
apply innovation
Slide 40
Renishaw scanning probes - key characteristics
Feature access - SP25M• three scanning modules, each
optimised for a range of stylus lengths• same measuring range and accuracy in
all orientations
• stiff carbon fibre stylus extensions provide excellent effective working length with M3 styli
• styli up to 200 mm (7.9 in)
apply innovation
Slide 41
Renishaw scanning probes - key characteristics
Feature access - SP25M• ISO 10360-4 test data• accurate form measurement, even with long styli
50 200Stylus length (mm)
0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
ISO Tijm
10022
ISO 10360-4 test data: CMM spec: 0.5 + L / 1000
Test speed: 5 mm/sec
Controller: UCC1
Filter: None / 60 Hz
Values: Unknown path
Filtered (60 Hz harmonic)
No filter (raw data)
22: 3 mm, SS stem
50: 5 mm, ceramic stem
100: 6 mm, GF stem
200: 6 mm, GF stem
apply innovation
Slide 42
Renishaw scanning probes - key characteristics
Feature access - SP25M• probe is small enough to be
inserted into many features• total reach can be extended,
with a probe extension, to nearly 400 mm (15.7 in)• including length of probe body
SP25M inspecting a deep counter-bore
apply innovation
Slide 43
Renishaw scanning probes - key characteristics
Feature access - SP25M• probe can be mounted on an
articulating head means that many features can be accessed with fewer styli
• lower stylus costs• shorter cycle times
apply innovation
Slide 44
Crash protection
• stylus change joint has low release force
– over-travel in XY causes stylus to detach
• Z crash protection
– outer housing provides a ‘bump stop’ to prevent probe mechanism and readhead damage
Stylus deforms in a severe Z crash, whilst probe
mechanism is protected
Renishaw scanning probes - key characteristics
Note - same principles apply to pivoting probes like SP25M.
apply innovation
Slide 45
Crash protection
Renishaw scanning probes are robust - even after bending or breaking the stylus, they still work!
Video commentary• steel stylus crushed
against SP600• more severe than any
Z crash since E Stop would prevent continued force
• bump-stop protection system saves probe mechanism
• probe was still functional after test completed
Renishaw scanning probes - key characteristics
apply innovation
Slide 46
Compression test data
0
200
400
600
800
1000
1200
1400
1600
1800
0 0.5 1 1.5 2 2.5 3 3.5
Deflection (mm)
Force (N)
Stylus ball shatters
ISO 10360-4CMM spec 3 + L / 250
Test time 70 secs
Controller UCC1
Filter None
Stylus length 50 mm(All data in m)
Circle Before After
A 4.0 3.8
B 3.7 3.2
C 1.7 1.7
D 3.3 2.9
Result 4.0 3.8
Circle A
Circle B
Circle C
Circle D
Renishaw scanning probes - key characteristics
apply innovation
Slide 47
Renishaw scanning systems
Articulating heads
Probe and stylus changing
Renishaw scanning sensor design
Active and passive scanning probe design
Performance styli for scanning
apply innovation
Slide 48
Styli choice affects performance
• the stylus is a critical element in any scanning system
• affects:
– feature access (stylus length and configuration, effective working length)
– speed (weight affects dynamic response)
– repeatability (stiffness, joints)
– accuracy over time (wear, pick-up on stylus)
• choice of stylus configuration and materials must be driven by the application
Stylus selection for scanning
apply innovation
Slide 49
Configuration
• keep styli as short and as stiff as possible
– avoid joints
– articulating heads reduce the need for long styli
• where longer styli are essential, choose single-piece styli made from performance materials (e.g. M5 range for SP80):
– graphite fibre stems (light and stiff)
– titanium fittings
Stylus selection for scanning
Long graphite fibre stylus
apply innovation
Slide 50
Three phenomena that can affect scanning accuracy
• in touch trigger probing, the stylus ball comes into temporary contact with the measured surface
• scanning results in a different and more aggressive type of surface interaction between the stylus and the workpiece
• testing at Renishaw has revealed three interactive phenomena:
Effects of continuous scanning on stylus balls
1. Debris
2. Adhesive wear
3. Abrasive wear
Sliding interaction between ball and
surface
apply innovation
Slide 51
Phenomenon 1 - debris
• any contamination present on the scanning path will collect on the stylus ball as it passes over the surface
– metal oxide particles on the surface
– air-born debris such as coolant mist or paper dust
Effects of continuous scanning on stylus balls
• debris can be removed by wiping the ball with a dry, lint-free cloth
– a periodic cleaning regime for the stylus ball is the only solution to avoid a build up of debris
– debris is practically unavoidable with any contact scanning application and is independent of the stylus ball or scanned surface material
Typical debris collected on a stylus ball after scanning
apply innovation
Slide 52
Phenomenon 2 - adhesive wear
• adhesive wear (sometimes referred to as pick-up) involves the transfer of material from one surface to another
– local welding (adhesion) at microscopic contact points
– break off during sliding
– minute particles from one surface are transferred to the other surface
Effects of continuous scanning on stylus balls
• material adhesion is permanent and cannot be removed through normal cleaning techniques
– as the surface material from the workpiece starts to adhere to the ball, it is the attached material which is now in contact with the surface
– as like materials attract, rapid build up can occur
– will eventually degrade the form of the stylus ball
– compromised measuring results
apply innovation
Slide 53
Phenomenon 2 - adhesive wear
• factors affecting adhesive wear:
– contact force
– distance scanned– hardness of surfaces (if stylus is much harder than surface being measured)– affinity between ball and surface materials … is it a similar material?– single point contact
• such conditions apply when scanning an aluminium surface with a relatively hard ruby (aluminium oxide) stylus ball
– significant wear only occurs after long periods scanning the same part– in most real applications, the amount of material transfer is negligible on the
form of the stylus ball (< 0.1 m) and cannot be quantified, even with the highest precision measuring equipment
Effects of continuous scanning on stylus balls
apply innovation
Slide 54
Phenomenon 2 - adhesive wear
• significant errors only occur in unrepresentative situations:
Effects of continuous scanning on stylus balls
Test conditions:• ruby stylus on aluminium• 15 g contact force, single point contact• 350 m scan path over new material
Results:• small patch where adhesion occurs• negligible impact on ball form
Test conditions:• ruby stylus on aluminium• 15 g contact force, single point contact• 350 m scan path over repeated path
Results:• 200 m x 500 m adhesion patch• 2 m impact on ball form
apply innovation
Slide 55
Phenomenon 3 - abrasive wear
• abrasive wear involves removal of material from both surfaces
– small particles from both surfaces break and adhere to each surface
– harder stylus particles attached to the component surface begin to act as an abrasive
– where there is little atomic attraction between the two materials, wear rather than material build up occurs
Effects of continuous scanning on stylus balls
Test conditions:• ruby on stainless steel• 15 g contact force, single point contact• 5,600 m scan path over new material• very extreme - unrepresentative of most applications
Results:• flat on ball surface approx. 150 m diameter• form error of 1.5 m
apply innovation
Slide 56
Ball material - conclusions from testing at Renishaw
• ruby can suffer adhesive wear (pick-up) on aluminium under extreme conditions, but performs well in most applications
• ruby is the best material on stainless steel
Stylus selection for scanning
Ruby stylus used in touch-trigger mode
apply innovation
Slide 57
Ball material - conclusions from testing at Renishaw
• silicon nitride is a good substitute for ruby in extreme aluminium applications, but suffers from abrasive wear on stainless steel and cast iron
Stylus selection for scanning
Silicon nitride stylus tip scanning an aluminium component
apply innovation
Slide 58
Ball material - conclusions from testing at Renishaw
• zirconia is the optimum choice for scanning cast iron components
• tungsten carbide also performs well on cast iron
Stylus selection for scanning
Zirconia is often used where a large diameter tip is required
Zirconia stylus tip and graphite fibre stem
apply innovation
Slide 59
Renishaw scanning systems
Articulating heads
Probe and stylus changing
Renishaw scanning sensor design
Active and passive scanning probe design
Performance styli for scanning
apply innovation
Slide 60
Articulation or fixed sensors?
Articulating heads are a standard feature of most computer-controlled CMMs
– heads are the most cost-effective way to measure complex parts
Fixed probes are best suited to small machines on which simple parts are to be measured
– ideal for flat parts where a single stylus can access all features
apply innovation
Slide 61
Renishaw articulating heads
Increased flexibility…
easy access to all features on the part
repeatable re-orientation of the probe
reduced need for stylus changing
optimise stylus stiffness for better metrology
Reduced costs…
indexing is faster than stylus changing
less expensive than active scanning systems
reduced stylus costs
simpler programming
apply innovation
Slide 62
Renishaw articulating heads for scanning
PH10M• indexing head• the industry
standard
PH10MQ• in-quill version of
PH10M• reduced impact on
working volume• needs 80 mm quill
PHS1• servo positioning head• infinite range of
orientations• longer extension bars
apply innovation
Slide 63
Articulating head applications
Flexible probe orientation
• PH10M offers 7.5° increments in 2 axes - is this enough?
• prismatic parts
– generally few features at irregular angles
– use a custom stylus to suit the angle required
– fixed scanning probes also need customer styli for such features
Knuckle joint needed to
access features at irregular angles
apply innovation
Slide 64
Articulating head applications
Flexible probe orientation
• PH10M offers 7.5° increments in 2 axes - is this enough?
• sheet metal / contoured parts
– many features at different irregular angles
– stylus must be perfectly aligned with surface in each case
– no indexing head is suitable
– fixed probes also unsuitable due to need for many stylus orientations
– need continuously variable head (PHS1)Sheet metal
Cylindrical stylus must be perfectly aligned with hole
apply innovation
Slide 65
PH10M indexing head - design characteristics
Head repeatability test results:
• Method:– 50 measurements of calibration sphere at {A45,B45}, then 50 with an index of the PH10M head to {A0,B0} between each reading
• TP200 trigger probe with 10mm stylus
• Results:
• Comment:– indexing head repeatability has a similar effect on measurement accuracy to stylus changing repeatability
Result Span fixed Span index [Span] [Repeatability]
X 0.00063 0.00119 0.00056 ± 0.00034
Y 0.00039 0.00161 0.00122 ± 0.00036
Z 0.00045 0.00081 0.00036 ± 0.00014
apply innovation
Slide 66
PH10M indexing head - design characteristics
Indexing repeatability affects the measured position of features
– Size and form are unaffected
Most features relationships are measured ‘in a plane’
– Feature positions are defined relative to datum features in the same plane (i.e. the same index position)
• Datum feature used to establish a part co-ordinate system
– Therefore indexing typically has no negative impact on measurement results, but many benefits
apply innovation
Slide 67
PH10M indexing head - design characteristics
Light weight
• 650 g (1.4 lbs)
• lightest indexing head available
• total weight of < 1 kg including scanning probe
Fast indexing
• typical indexing time is 2 to 3 seconds
• indexes can occur during positioning moves
– no impact on measurement cycle time
apply innovation
Slide 68
PH10M indexing head - design characteristics
Flexible part access
Rapid indexing during CMM positioning moves give flexible access with no impact on cycle times
apply innovation
Slide 69
PH10M indexing head - design characteristics
Autojoint
• programmable sensor changing with no manual intervention required
• use scanning and touch-trigger probes in the same measurement cycle
Autojoint features kinematic connection for high repeatability
apply innovation
Slide 70
PHS1 servo head - design characteristics
Servo positioning for total flexibility
• full 360° rotation in two axes for total flexibility of part access
– resolution of 0.2 arc sec
– equivalent to 0.1µm at 100mm radius
• servo control of both axes for infinitely variable positioning and full velocity control
– speeds of up to 150° per second
– 5-axis control required
apply innovation
Slide 71
PHS1 servo head - design characteristics
High torque for long reach
• extension bars of up to 750 mm (30 in)
– ideal for auto body inspection
– touch-trigger probes only
• Autojoint for use with SP600M
• powerful motors generate 2 Nm torque
– 4 times more than a PH10
– carry probes and extension bars of up to 1 kg (2.2 lbs)
apply innovation
Slide 72
PHS1 servo head - design characteristics
Infinitely variable positioning
PHS1’s motion can be combined with the CMM motion to generate blended 5 axis moves
apply innovation
Slide 73
Renishaw scanning systems
Articulating heads
Probe and stylus changing
Renishaw scanning sensor design
Active and passive scanning probe design
Performance styli for scanning
apply innovation
Slide 74
ACR3 probe changer for use with PH10M
• 4 or 8 changer ports
– store a range of sensors, extensions and stylus configurations
• Passive mechanism
– CMM motion used to lock and unlock the Autojoint for secure and fully automatic sensor changes
Compact rack with minimal footprint
apply innovation
Slide 75
New ACR3 probe changer for use with PH10M
Probe changing
Quick and repeatable sensor changing for maximum flexibility
Video commentary• new ACR3 sensor
changer• no motors or
separate control• change is controlled
by motion of the CMM
apply innovation
Slide 76
ACR2 probe changer for use with PHS1
Probe module changing
• flexible storage of probes and extension bars
apply innovation
Slide 77
FCR25 module and stylus changing for SP25M
Passive rack enables both module and stylus changing
• modular rack system
• switch between scanning modules to suit application
• switch between scanning and touch-trigger modules
Two sensors in one - switching between scanning and touch-trigger probing modules
apply innovation
Slide 78
FCR25 module and stylus changing for SP25M
Passive rack enables both module and stylus changing
• change styli to suit measurement task
– scanning styli up to 200 mm
– full range of TP20 modules
• combine with ACR3 for sensor changing
Typical changing routine:• stow TTP stylus• stow TTP module• pick up scan module• pick up scan stylus
apply innovation
Slide 79
SP600 stylus changing
Passive rack
• simple design
• rapid stylus changes
• storage for up to 4 stylus modules
– any number of racks can be used in a system
• kinematic stylus changing mechanism
– highly repeatable connection between stylus and probe,
– styli can be stored and re-used without the need for qualification
• crash protection from an overtravel mechanism in the base of the rack
Rapid stylus changing with the passive SCR600 stylus change rack
apply innovation
Slide 80
Renishaw scanning - our offering
• the fastest and most accurate scanning
– passive scanning probes with dynamically superior mechanisms
– sophisticated probe calibration
– performance styli to match your application
• the most flexible and productive solution
– probe changing
– stylus changing
– articulation
• the lowest ownership costs
– innovative hardware and scanning techniques reduce complexity
– robust designs and responsive service for lower lifetime costs
apply innovation
Slide 81
Responsive service and expert support
Application and product support wherever you are• Renishaw has offices in over 20 countries
• responsive service to keep you running
• optional advance RBE (repair by exchange) service on many products
• we ship a replacement on the day you call
• trouble-shooting and FAQs on www.renishaw.com/support
Service facility at Renishaw
Inc, USA
apply innovation
Slide 82
Questions?
apply innovation