ANNEXURE - VII B. S. ABDUR RAHMAN UNIVERSITY, CHENNAI – … annexure - vii b. s. abdur rahman university, chennai – 48. m. tech computer integrated manufacture (four semesters

ANNEXURE - VIIB. S. ABDUR RAHMAN UNIVERSITY, CHENNAI – 48.

M. Tech COMPUTER INTEGRATED MANUFACTURE(Four Semesters / Full Time)

CURRICULAM

Sl. No.

Code Subject L T P C TC

Semester I

Theory

1 MA 612 Probability and statistical Methods 3 0 0 32 ME 601 Applied Materials Engineering 3 0 0 33 ME 621 Computer Aided Graphics & Design 3 0 0 34 ME 622 Advances in Manufacturing Technology 3 0 0 35 ME 623 Advances in Metal Casting & Welding 3 0 0 36 Elective I 3 0 0 3

Practical

1 ME 605 CAD – CAM Lab 0 0 4 2 20

Semester IITheory

1 ME 624 CNC Machines & Computer AidedManufacturing 3 0 0 3

2 ME 625 Finite Element Method in Manufacturing 3 0 0 33 ME 626 Advances in Metal Forming 3 0 0 34 ME 627 Industrial Robotics & Flexible

Automation 3 0 0 35 Elective II 3 0 0 36 Elective III 3 0 0 3

Practical

1 ME 610 Analysis & Simulation lab 0 0 4 2 20

Semester III

Theory

1 ME 721 Manufacturing Information System &

1

ANNEXURE - VIIEnterprise level Resource Planning 3 0 0 3

2 Elective IV 3 0 0 33 Elective V 3 0 0 3

Practical

1 ME 722 Mini Project 0 0 12 6 18

Semester IV

Practical

1 ME 723 Major Product 0 0 0 18 18

Total Credits : 76

List of Electives

ME Y001 Design of Hydraulic & Pneumatic Systems 3 0 0 3ME Y002 Mechatronics 3 0 0 3ME Y003 Advanced Tool Design 3 0 0 3ME Y004 Newer Materials 3 0 0 3ME Y005 Artificial IntelligenceME Y006 Advanced Metrology and Reverse Engineering 3 0 0 3ME Y051 Precision Engineering & Nano Technology 3 0 0 3ME Y052 Electronics Manufacturing 3 0 0 3ME Y053 Modeling & Simulation of Manufacturing Process 3 0 0 3ME Y054 Reliability & Total Productive Maintenance 3 0 0 3ME Y055 Corrosion & Surface Engineering 3 0 0 3ME Y056 Advances in NDT Techniques 3 0 0 3ME Y057 Computer Aided Process Planning 3 0 0 3ME Y058 Total Quality System and Management 3 0 0 3ME Y059 Concurrent Engineering & New Product

Development 3 0 0 3

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ANNEXURE - VII

M. Tech. COMPUTER INTEGRATED MANUFACTURING(Four Semesters / Full Time)

SYLLABUS

MA 612 PROBABILITY AND STATISTICAL METHODS 3 0 0 3

1. PROBABILITY AND RANDOM VARIABLE 9Probability – Random variables – Binomial, Poisson, Geometric, Uniform, Normal, Exponential distributions – Moments – Moment generating functions and their properties – Functions of random variables.

2. ESTIMATION THEORY 9Multiple and Partial correlations – Partial and Multiple regression – Estimation of Parameters using Maximum likelihood estimator and Method of moments.

3. TESTING OF HYPOTHESIS 9Basic definitions of statistical hypothesis – Tests based on Normal, t, chi-square, and F distributions for mean, variance and proportion.

4. DESIGN OF EXPERIMENTS 9Analysis of variance – One way and Two way classifications – Completely Randomized Design – Randomized Block Design – Latin Square Design – 22 Factorial Design.

5. MULTIVARIATE ANALYSIS 9An overview of multivariate methods, multivariate normal distribution, Eigen values and Eigen vectors.

L -45 T-15 Total = 60

REFERENCES

1. Gupta, S.C. and Kapoor, V.K., “Fundamentals of Mathematical Statistics”, Sultan Chand and Sons, New Delhi, 2001.

2. Johnson, R.J., “Miller & Freund’s Probability and Statistical for Engineers”, 6th Edition, PHI, 2002.

3. Jay, L.Devore, “Probability and Statistics for Engineering and Sciences”, Thomson and Duxbury, Singapore, 2002.

4. Dallas E Johnson, “Applied Multivariate methods for data analysis”, Thomson and Duxbury Press, 1998.

ME 601 APPLIED MATERIALS ENGINEERING 3 0 0 3

1. ELASTIC AND PLASTIC BEHAVIOUR 10

3

ANNEXURE - VIIElasticity in metals and polymers - Mechanism of plastic deformation, role of dislocations, yield stress, shear strength of perfect and real crystals - Strengthening mechanisms, work hardening, solid solutioning, grain boundary strengthening, poly phase mixture, precipitation, particle, fibre and dispersion strengthening. Effect of temperature, strain and strain rate on plastic behavious - Super plasticity - Deformation of non crystalline material.

2. FRACTURE BEHAVIOUR 10Griffith's theory, stress intensity factor and fracture toughness - Toughening mechanisms - Ductile, brittle transition in steel - High temperature fracture, creep - Larson-Miller parameter - Deformation and fracture mechanism maps - Fatigue, low and high cycle fatigue test, crack initiation and propagation mechanisms and Paris law - Effect of surface and metallurgical parameters on fatigue - Fracture of non metallic materials – Failure analysis, sources of failure, procedure of failure analysis.

3. SELECTION OF MATERIALS 10Motivation for selection, cost basis and service requirements - Selection for mechanical properties, strength, toughness, fatigue and creep - Selection for surface durability corrosion and wear resistance – Relationship between materials selection and processing - Case studies in materials selection with relevance to aero, auto, marine, machinery and nuclear applications.

4. MODERN METALLIC MATERIALS 8Dual phase steels, Micro alloyed, High strength low alloy (HSLA) steel, Transformation induced plasticity (TRIP) steel, Maraging steel - Intermetallics, Ni and Ti aluminides - Smart materials, shape memory alloys - Metallic glass - Quasi crystal and nano crystalline materials.

5. NON METALLIC MATERIALS 7Polymeric materials - Formation of polymer structure - Production techniques of fibres, foams, adhesives and coatings - Structure, properties and applications of engineering polymers - Advanced structural ceramics, WC, TiC, TaC, AI2O3, SiC, Si3N4, CBN and diamond - properties, processing and applications.

Total No of periods: 45REFERENCES:

1. Thomas H.Courtney, " Mechanical Behaviour of Materials ", (2nd Edition), McGraw-Hill, 2000.2. Charles J.A., Crane, F.A.A and Furness, J.A.G., " Selection and use of Engineering Materials

", (3rd Edition ), Butterworth-Heiremann, 1977.3. Flinn, R.A. and Trojan, P.K., " Engineering Materials and their Applications ", (4th Edition),

Jaico, 1999.4. George E.Dieter, " Mechanical Metallurgy ", McGraw Hill, 1988.5. Metals Hand Book, Vol.10, " Failure Analysis and Prevention ", (10th Edition), 1994.

ME 621 COMPUTER AIDED GRAPHICS & DESIGN 3 0 0 3

1. INTRODUCTION 8Output primitives - Line drawing algorithm - Circles and other curves – Attributes of output - primitives - 2D, 3D transformations - Translation, Rotation, Scaling – Concatenation.

2. TECHNIQUES FOR GEOMETRIC MODELING 12 4

ANNEXURE - VIIRepresentation of curves – Bezier curves - cubic spline curve - B – Spline curves - Rational curves –Surface Modeling techniques - surface patch – Coons patch- bi-cubic patch – Bezier and B-spline surfaces – Volume modeling – Boundary models – CSG- other modeling techniques.

3. THREE DIMENSIONAL COMPUTER GRAPHICS 10Viewing transformations – perspective projection- techniques for visual realism – hidden line – Surface removal – Algorithms for shading and Rendering.

4. GRAPHICS STANDARDS FOR CAD 8Graphics and computing standards – GKS – Bitmaps – Open GL Data Exchange standards – IGES – STEP – CALS – DXF – Communication standards – WAN – LAN.

5. 3D Modeling Applications and Special to Topics 72D Representations – Development of surfaces – Integration of design Analysis and CAD - Graphical aid for preprocessing in FEA – mesh generation techniques – Post processing - Machining from 3D Model – generative machining – cutter location – gouge detection – tool path generation from solid models – STL formats – for rapid prototyping – Slicing techniques – Introduction to fractional geometry.

Total No of periods: 45

TEXT BOOK:

1. Chris McMohan and Jimmi Browne, “ CAD/CAM principles, practice and manufacturing management, Pearson Education Asia, Ltd., 2000.

REFERENCES:

1. Donald Hearn and M. Pauline Baker “Computer Graphics”, Prentice Hall, Inc., 1992.2. Ibrahim Zeid “CAD/CAM – Theory and Practice” – McGraw Hill, International Edition, 1998.

ME 622 ADVANCES IN MANUFACTURING TECHNOLOGY 3 0 0 3

1. METAL CUTTING AND TOOL MATERIALS 12Orthogonal and oblique cutting - Types of tool wear, Abrasion, Diffusion, Oxidation, Fatigue and Adhesive wear - Prediction of tool life - Monitoring of tool wear, Cutting forces and vibration - Tool materials, Cemented carbide, Coated carbide, Cermets, Ceramic, CBN and PCD - Selection of machining parameters and Tools.

2. SPECIAL MACHINING 9Deep hole drilling - Gun drills - Gun boring - Trepanning - Honing - Lapping - Super finishing - Burnishing - Broaching - High speed machining.

5

ANNEXURE - VII

3. UNCONVENTIONAL MACHINING 9Principles, processes, Various influencing parameters and Applications of Ultrasonic machining, Electro Discharge Machining, Electro Chemical Machining, Electron and Laser Beam Machining, Plasma Arc Machining and Water Jet Machining.

4. RAPID PROTOTYPING 6Stereolithography - Laminated object manufacturing - selective laser sintering - Vacuum process casting – Resin injection - Applications of RPT - Micro finishing process.

5. ARTIFICIAL INTELLIGENCE AND EXPERT SYSTEMS 9Introduction - Pattern recognition - Control strategies - Heuristic search, Forward and Backward reasoning - Search algorithms - Game playing - Knowledge representation - structural representation of knowledge – Expert systems in manufacturing.


REFERENCES:

1. Armarego E.J.A. and Brown R.H., " The machining of metals ", Prentice Hall , 1982.2. Battacharya," Theory of metal cutting ", NCB Agency, 1984.3. HMT Manual, " Non-traditional machining methods ", 1975.4. Rich E. and Knight K., " Artificial Intelligence ", McGraw Hill Inc, 1991.5. Pham D.T., " Expert Systems in Engineering ", IFS Publishers, Springer-Verlag, 1988.6. Durvent W.R., " The Lithographic hand book ", Narosa Publishers, 1995.7. Pandey P.S. and Shah N. " Modern Manufacturing Processes ", 1980.8. Sadasivan T.A. and Sarathy D. " Cutting tools for Productive Machining ", Widia (India) Limited,

1999.

ME 623 ADVANCES IN METAL CASTING & WELDING 3 0 0 3

1. WELDING METALLURGY AND DESIGN 12Heat affected Zone and its characteristics-Weldability of steels,cast iron,Stainless steel,aluminium and Titanium alloys-Hydrogen embrittlement-Lamellar tearing-Residual stress-Heat transfer and Solidification-Analysis of stresses in welded structures-pre and post welding heat treatments-Weld joint design-Welding defects-testing of weldment.

2. UNCONVENTIONAL AND SPECIAL WELDING PROCESSES 6Friction welding- Explosive welding-Diffusion bonding-High frequency Induction welding-Ultrasonic welding- Electron beam welding-Laser beam welding.

3. CASTING METALLURGY AND DESIGN 9Heat transfer between metal and mould-Solidification of pure metal and alloys-Shrinkage in cast metals -progressive and directional solidification-Principles of grating and risering-Degasification of the melt-Design considerations in casting-Designing for directional solidification and minimum stresses-casting defects

4. SPECIAL CASTING PROCESSES 9

6

ANNEXURE - VIIShell moulding,Precision investment casting,Co2,moulding,centrifugal casting,Die casting and Continuous casting.

5. RECENT ADVANCES IN CASTING AND WELDING 9Layout of mechanised foundry-sand reclamation-Material handling in foundry - pollution control in Foundry- Recent trends in casting-Computer Aided design of Castings,Low pressure die casting,Squeeze casting,full mould casting process. Automation in welding-Welding robots-Overview of automation of welding in aerospace,nuclear,surface transport vehicles and under water welding.


REFERENCES:

1. JAIN, " Principles of Foundry Technology ", Tata McGraw Hill,3rd Edition,2000.2. " ASM Metals of Hand book on Casting " - Revised Edn,1995.3. LAL.M. and KHANNA.O.P-" A Text Books of foundry technology ", Dhanpat Rai & Sons,1996.4. " Foundry Engineering Handbook ", Utility publishers Ltd.,1989.5. TITOUN.D. & STEPANOV .YU.A.-" Foundry Practice ", MIR Publishers,Moscow,1981.6. HEINE LOPER & ROSENTHAL," Principls of Metal Casting ", Tata McGraw Hill,19807. P.C.MUKHERJEE," Fundamentals of Metal casting Oxford " - IBH,1979.8. IOTROWSKI-" Robotic welding-a guide to selection and application " - Society of Mechanical

Engineers,1987.9. SCHWARIZ . M. M.,-"Source book on Innovative Welding Processes"-American society for

metals(OHIO),1981.10.CORNU. J. ,-"Advaanced Welding systems"-Volumes I,II and III,JAICO Publishers,1994.11.LANCASTER . J.F. - "Metallurgy of Welding"-George Allen & Unwin Publishers,1980.12.Welding HandBook(Section I) American Welding Society,1986.13.KAZAKOV.N.F.-"Diffusion bonding of materials",MIR Publishers,Moscow,1985.14.SEROPE KALPAKJIAN-"Manufacturing Engineering and Technology(III Edition)".-Addison

WesleyPublishing Co.199515.P.N.RAO - "Manufacaturing Technology (Foundry,Forming and Wekding)II Edition",Tata

McGraw Hill Pub.Co. Ltd,.New Delhi,1998.

ME 605 CAD - CAM LAB 0 0 4 2

1. Review of Computer Aided Drafting, Solid Modeling assembly and drawing generation using a CAD Package and Simulation and Machining using CAM Packages & CNC/DNC Machine Tools

2. Introduction to Operating Systems 3. Introduction to Relational Data Bases4. Process control using PLC5. Practice on Computer Aided Measuring Instruments & Image Processing 6. Robot programming-Operations such as loading, unloading, painting, welding.


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ANNEXURE - VII

ME 624 CNC MACHINES & COMPUTER AIDED MANUFACTURING 3 0 0 3

1. INTRODUCTION TO CNC MACHINE TOOLS 7Development of CNC Technology, principles, features, advantages, economic benefits, applications, CNC, DNC concept, classification of CNC Machine, types of control, CNC controllers, characteristics, interpolators.

2. STRUCTURE OF CNC MACHINE TOOL 9CNC Machine building, structural details, configuration and design, guideways - friction and anti friction and other types of guide ways, elements used to convert the rotary motion to a linear motion - Screw and nut, recirculating ball screw, planetary roller screw, recirculating roller screw, rack and pinion, torque transmission elements - gears, timing belts, flexible couplings, Bearings.3. DRIVES AND CONTROLS 9Spindle drives - DC shunt motor, 3 phase AC induction motor, feed drives - stepper motor, servo principle, DC & AC servomotors. Open loop and closed loop control, Axis measuring system - synchro, synchro-resolver, gratings, moire fringe gratings, encoders, inductosyn, laser interferometer.

4. CNC PROGRAMMING 10Coordinate system, structure of a part program, G & M Codes, Manual part programming for Fanuc, Heidenhain, Sinumeric control system, CAPP, APT part programming using CAD/CAM, Parametric Programming.

5. TOOLING AND MAINTENANCE OF CNC 10Cutting tool materials, carbide insets classification, qualified, semi qualified and preset tooling, tooling system for Machining centre and Turning centre, work holding devices, maintenance of CNC Machines.


TEXT BOOKS:1. HMT, Mechatronics, Tata McGraw-Hill Publishing Company Limited, New Delhi, 1998.

REFERENCES:1. James Madison, " CNC Machining Hand Book ", Industrial Press Inc., 1996.2. Steve Krar, Arthur Gill, " CNC Technology and Programming ", McGraw-Hill International

Editions, 1990.3. Berry Leathan - Jones, " Introduction to Computer Numerical Control ", Pitman, London, 1987.4. Hans B.Kief, T.Fredericx Waters, " Computer Numerical Control ", MacMillan / McGraw-Hill,

1992.5. Bernard Hodgers, " CNC Part Programming Work Book ", city and Guids / Macmillan, 1994.6. David Gribbs, " An Introduction to CNC Machining ", Cassell, 1987.7. Sadasivan, T.A. and Sarathy, D, " Cutting Tools for Productive Machining ", Widia (India) Ltd.,

August 1999.8. Radhakrishnan, P. " Computer Numerical Control Machines ", New Central Book Agency,

1992.9. Peter Smid, " CNC Programming Hand Book ", Industrial Press Inc., 2000.

8

ANNEXURE - VII

ME 625 FINITE ELEMENT METHOD IN MANUFACTURING 3 0 0 3

1. INTRODUCTION 6Basics of FEM - Initial value and boundary value problems - weighted residual, Galerkin and Raleigh Ritz methods - Review of Variational calculus -Integration by parts - Basics of variational formulation.

2. ONE DIMENSIONAL ANALYSIS 10Steps in FEA - Discretization, Interpolation function- derivation of element characteristic matrix, shape function, assembly and imposition of boundary conditions - Solution and post processing - One dimensional analysis in solid mechanics and heat transfer.3. SHAPE FUNCTIONS AND HIGHER ORDER FORMULATIONS 10Global and Natural co-ordinates - Shape functions for one and two dimensional elements - Three nodded triangular and four noded quadrilateral element - Non linear analysis - Isoparametric elements – Jacobian matrices and transformations - Basics of two dimensional axi symmetric analysis.

4. ANALYSIS OF PRODUCTION PROCESSES 10FE analysis of metal casting - Special considerations, latent heat incorporation, gap element - Time stepping procedures - Crank - Nicholson algorithm - Prediction of grain structure - Basic concepts of plasticity - Solid and flow formulation - Small incremental deformation formulation - FE analysis of metal cutting, chip separation criteria, incorporation of strain rate dependency.

5. COMPUTER IMPLEMENTATION 9Pre Processing, Mesh generation, elements connectivity, boundary conditions, input of material and processing characteristics - Solution and post processing - Overview of application packages such as ANSYS and DEFORM - Development of code for one dimensional analysis and validation.


1. Reddy, J.N. " An Introduction to the Finite Element Method ", McGraw-Hill, 1985.2. Rao, S.S., " Finite Element Method in Engineering ", Pergammon Press, 1989.3. Bathe, K.J., " Finite Element Procedures in Engineering Analysis, 1990.4. Kobayashi, S, Soo-Ik-Oh and Altan, T, " Metal Forming and the Finite Element Methods ",

Oxford University Press, 1989.5. Lewis R.W., Morgan, K, Thomas, H.R., and Seetharaman, K.N., " The Finite Element Method

in Heat Transfer Analysis ", JohnWiley, 1994.

ME 626 ADVANCES IN METAL FORMING 3 0 0 3

1. STRESS AND STRAIN 10Three dimensional stress pattern-true stress and true strain-Principal stresses-Yield criteria-Von Mises criterion-Tresca's criterion-Von Mises Yield for plane strain Problems-Coloumb friction and sticking friction – Role of friction in metal forming – Experimental Evaluation of Coefficient of friction

9

ANNEXURE - VII2. FORGING 9Forging in Plane strain - Forging of circular disc - Effect of friction - Forging equipment – Forging Dies- defects in forged products-Causes & Remedies. – Residual stress relieving

3. ROLLING AND EXTRUSION 8Rolling of sheet and strip in plane strain conditions - Effect of friction –calculations of maximum draft , rolling load, torque and H.P. - roll deflection - defect in rolled products - causes and remedies - forward and backward extrusion - estimation of extrusion loads - tube extrusion- manufacture of seamless pipes.

4. DRAWING 9Rod and Wire drawing –rod preparation - Strip drawing - tube drawing and sinkingl - Effect of friction and cone angle - Defects in drawn products.

5. CONVENTIONAL AND UNCONVENTIONAL SHEET METAL FORMING 9

Deep drawing –bending –spinning- hydro forming - High energy rate forming - Explosive forming - Magnetic Pulse forming -Electro hydraulic forming - Super plasticity - Applications.


REFERENCES:

1. Rao, P.N. " Manufacturing Technology ", Tata McGraw-Hill, 1991.2. Avitzur, " Metal Forming Processes and Analysis ", McGraw-Hill, 1991.3. Dieter, " Mechanical Metallurgy ", McGraw-Hill, 1996.4. Harris, J.N., " Mechanical working of Metals ", Theory and Practice, Pergamon Press, 1995.5. Taylour Altan, Soo-Ik-Oh and Harold L. Gegel - " Americal Society for Metals ", 1983.6. Narayanasamy.R, “Metal forming technology” 2nd edition ,Ahuja book company, 2003.7. Narayanasamy.R, “Theory of engineering plasticity” Ahuja book company,2003.8. ASM Metals Hand Book on forging and forming,ASM Metals Park,1989

ME 627 INDUSTRIAL ROBOTICS & FLEXIBLE AUTOMATION 3 0 0 3

1. INTRODUCTION 9Basic concepts - Robot anatomy - Robot configurations - Basic robot motions - Types of drives - Applications - Material handling - processing -Assembly and Inspection - safety considerations.

2. TRANSFORMATIONS AND KINEMATICS 9Vector operations - Translational transformations and Rotational transformations - Properties of transformation matrices-Homogeneous transformations and Manipulator - Forward solution - Inverse solution.

10

ANNEXURE - VII3. CONTROLS AND END EFFECTORS 9Control system concepts - Analysis - control of joints - Adaptive and optimal control - End effectors - Classifications - Mechanical - Magnetic -Vacuum - Adhesive - Drive systems - Force analysis and Gripper design.

4. ROBOT PROGRAMMING 6Methods - Languages -Computer control and Robot Software - VAL system and Language.

5. SENSORY DEVICES 12Non optical and optical position sensors - Velocity and Acceleration - Range - Proximity - touch - Slip - Force - Torque - Machine vision - Image components - Representation - Hardware - Picture coding - Object recognition and categorizations - Software consideration.


REFERENCES:

1. Fu K.S., Gonzalez R.C.., and Lee C.S.G., " Robotics control, sensing, vision, and intelligence ",McGraw-Hill Book Co., 1987.

2. Klafter R.D., Chmielewski T.A. and Negin M., " Robot Engineering An Intergrated approach ", Prentice Hall of India, New Delhi, 1994.

3. Deb S.R., " Robotics Technology and Flexible Automation ", Tata McGraw-Hill Publishing Co., Ltd., 1994.

4. Craig J.J., " Introduction to Robotics Mechanics and Control ", Addison-Wesley, 1999.5. Groover M.P., " Industrial robotics Technology, programming and applications ", McGraw-Hill

Book Co., 1995.6. Ray Asfahl.C, “Robots and Manufacturing Automation”, Second Edn,John Wiley & Sons Inc,

London.

ME 610 ANALYSIS & SIMULATION LAB 0 0 4 2

Analysis of Mechanical Components – Use of FEA packages, Exercises shall include FEA analysis of

i) Machine elements under static loadsii) Heat transfer and Flow Analysis iii) Determination of natural frequencyiv) Non-linear Analysis v) Contact Analysisvi) Fatigue Analysis

Use of kinematics and dynamics simulation software - Analysis of velocity & acceleration for mechanical linkages of different mechanisms.

11

ANNEXURE - VII

ME 721 MANUFACTURING INFORMATION SYSTEM & ENTERPRISE LEVEL RESOURCE PLANNING 3 0 0 3

1. INTRODUCTION & DATABASE 9The evolution of order policies, from MRP to MRP II, the role of Production organization, Operations control.Database Terminologies - Entities and attributes - Data models, schema and subschema - Data Independence – ER, Diagram - Trends in database.

2. DESIGNING DATABASE 9

Hierarchical model - Network approach - Relational Data model -concepts, principles, keys, relational operations - functional dependence -Normalisation, types - Query languages.

3. MANUFACTURING CONSIDERATION 9

The product and its structure, Inventory and process flow - Shop floor control - Data structure and procedure - various model - the order scheduling module, input / output analysis module the stock status database – the complete IOM database.

4. INFORMATION SYSTEM FOR MANUFACTURING 9

Parts oriented production information system - concepts and structure -computerised production scheduling, online production control systems; Computer based production management system, computerised manufacturing information system - case study.

5. ENTERPRISE LEVEL RESOURCE PLANNING 9

Need – Methodology – Commercial ERP Packages – Modular Approach and Modules – Case studies involving Inventory Module, Human Resource management, Purchase Management etc.


REFERENCES:

1. Luca G. Sartori, " Manufacturing Information Systems ", Addison-Wesley Publishing Company, 1988.

2. Date.C.J., " An Introduction to Database systems ", Narosa Publishing House, 1997.3. Orlicky.G., " Material Requirements Planning ", McGraw-Hill Publishing Co., 1975.4. Kerr.R, " Knowledge based Manufacturing Management ", Addison-wesley, 1991.

12

ANNEXURE - VIIELECTIVES

ME Y001 DESIGN OF HYDRAULIC & PNEUMATIC SYSTEMS 3 0 0 3

1. OIL HYDRAULIC SYSTEMS AND ACTUATORS5 5Hydraulic Power Generators - Selection and specification of pumps, pump characteristics. Hydraulic actuators - Linear and Rotary Actuators - selection, specification and characteristics.

2. CONTROL AND REGULATION ELEMENTS 10Pressure, direction and flow control valves - relief valves, non return and safety valves - actuation systems.

3 .HYDRAULIC CIRCUITS 8Reciprocation, quick return, sequencing, synchronizing circuits - accumulator circuits - industrial circuits –Hydraulic press circuits - milling machine, grinding, planning, copying, forklift, and earth mover circuits - design and selection of components - safety and emergency manuals.

4. PNEUMATIC SYSTEMS AND CIRCUITS 15Pneumatic fundamentals - control elements, position and pressure sensing -logic circuits - switching circuits - fringe conditions modules and their integration - sequential circuits - cascade methods - mapping methods – step counter method - compound circuit design - combination circuit design.

5. INSTALLATION, MAINTENANCE AND SPECIAL CIRCUITS 7Pneumatic equipments - selection of components - design calculations -application - fault finding – hydro pneumatic circuits - use of microprocessors for sequencing - PLC, Low cost automation - Robotic circuits.


REFERENCES:1. Antony Espossito, " Fluid power with Applications ", Prentice Hall, 1980.2. Dudleyt, A.Pease and John J.Pippenger, " Basic Fluid Power ", Prentice Hall, 1987.3. Andrew Parr, " Hydraulic and Pneumatics ", (HB), Jaico Publishing House, 1999.4. Bolton. W. " Pneumatic and Hydraulic Systems ", Butterworth - Heineman, 1997.5. 5.Majumdar, “ Oil Hydraulics Systems: Principles and Maintenance “ Tata McGrawHill,2004 6. 6.Majumdar, “ Pneumatic system : Principles and Maintenance” Tata McGrawHill,2004

ME Y002 MECHATRONICS 3 0 0 3

1. INTRODUCTION 3Introduction to Mechatronics - Systems - Mechatronics in Products - Measurement Systems - Control Systems - Traditional design and Mechatronics Design.

2. SENSORS AND TRANSDUCERS 12

13

ANNEXURE - VIIIntroduction - Performance Terminology - Displacement, Position and Proximity - Velocity and Motion – Fluid pressure - Temperature sensors - Light sensors - Selection of sensors - Signal processing - Servo systems.

3. MICROPROCESSORS IN MECHATRONICS 15Introduction - Architecture - Pin configuration - Instruction set - Programming of Microprocessors using 8085 instructions - Interfacing input and output devices - Interfacing D/A converters and A/D converters –Applications - Temperature control - Stepper motor control - Traffic light controller.

4. PROGRAMMABLE LOGIC CONTROLLERS 8Introduction - Basic structure - Input / Output processing - Programming -Mnemonics Timers, Internal relays and counters - Data handling - Analog input / output - Selection of PLC.

5. DESIGN AND MECHATRONICS 7Designing - Possible design solutions - Case studies of Mechatronics systems.

Total No of periods: 45Text Books:

1. Michael B.Histand and David G. Alciatore, " Introduction to Mechatronics and Measurement Systems", McGraw-Hill International Editions, 1999.

2. Bradley, D.A., Dawson, D, Buru, N.C. and Loader, AJ., " Mechatronics ", Chapman and Hall, 1993.

3. Ramesh.S, Gaonkar, " Microprocessor Architecture, Programming and Applications ", Wiley Eastern, 1998.

4. Lawrence J.Kamm, " Understanding Electro-Mechanical Engineering, An Introduction to Mechatronics ",Prentice-Hall, 2000.

5. Ghosh, P.K. and Sridhar, P.R., 0000 to 8085, " Introduction to Microprocessors for Engineers and Scientists ", Second Edition, Prentice Hall, 1995.

ME Y003 ADVANCED TOOL DESIGN 3 0 0 3

1.TOOL-DESIGN METHODS 5Introduction – The Design Procedure – Statement of the problem – The Needs Analysis – Research and Ideation – Tentative Design Solutions – The Finished Design – Drafting and Design Techniques in Tooling drawings – Screws and Dowels – Hole location – Jig-boring practice – Installation of Drill Bushings – Punch and Die Manufacture – Electro-discharge machining – Electro-discharge machining for cavity.

2. TOOLING MATERIALS AND HEAT TREATMENT 9Introduction – Properties of Materials – Ferrous Tooling Materials – Tool steels – Cast Iron – Mild, or low-carbon Steel – Nonmetallic Tooling Materials – Nonferrous Tooling Materials – Metal cutting Tools – Single-point cutting tools – Milling cutters – Drills and Drilling – Reamer classification – Taps – Tap classification- the selection of carbide cutting tools – Determining the insert thickness for carbide tools

3. DESIGN OF DRILL JIGS 9Introduction – Fixed Gages – Gage Tolerances – The selection of material for Gages – Indicating Gages – Automatic gages – Principles of location – Locating methods and devices – Principles of

14

ANNEXURE - VIIclamping – Drill jigs – Chip formation in drilling – General considerations in the design of drill jigs – Drill bushings – Methods of construction – Drill jigs and modern manufacturing

4. DESIGN OF FIXTURES AND DIES 14Introduction – Fixtures and economics – Types of Fixtures – Vise Fixtures – Milling Fixtures – Boring Fixtures – Broaching Fixtures – Lathe Fixtures – Grinding Fixtures – Types of Die construction – Die-design fundamentals – Blanking and Piercing die construction – Pilots – Strippers and pressure pads- Presswork materials – Strip layout – Short-run tooling for Piercing – Bending dies – Forming dies – Drawing operations.

5. TOOL DESIGN FOR NUMERICALLY CONTROLLED MACHINE TOOLS 8Introduction – The need for numerical control – A basic explanation of numeric control – Numerical control systems in use today – Fixture design for numerically controlled machine tools – Cutting tools for numerical control – Tool holding methods for numerical control – Automatic tool changers and tool positioners – Tool presetting – Introduction – General explanation of the Brown and sharp machine – tooling for Automatic screw machines


REFERENCES:

1. Cyrll Donaldson, George H.LeCain, V.C. Goold, “Tool Design”, Tata McGraw Hill Publishing Company Ltd., 2000.

2. Prakash Hiralal Joshi, “Tooling data”, Wheeler Publishing, 2000

ME Y004 NEWER MATERIALS 3 0 0 3

1. INTRODUCTION 5Chemistry and Classification of Polymers - Properties of Thermo Plastics - Properties of Thermosetting Plastics - Applications - Merits and Demerits.

2. PROCESSING OF PLASTICS 12Extrusion - Injection Moulding - Blow Moulding - Compression and Transfer Moulding - Casting – Thermo Forming.

3. MACHINING AND JOINING OF PLASTICS 7General Machining properties of Plastics - Machining Parameters and Their effect - Joining of Plastics - Mechanical Fastners - Thermal bonding - Press Fitting.

4. COMPOSITE MATERIALS AND PROCESSING 12Fibres - Glass, Boron, Carbon, Organic, Ceramic and Metallic Fibers - Matrix Materials - Polymers, Metals and Ceramics – Composites Processing- Open Mould Processes, Bag Moulding, Compression Moulding with BMC and SMC - Filament winding - Pultrusion - Centrifugal Casting - Injection Moulding - Application of PMC's.

5. PROCESSING OF METAL MATRIX COMPOSITES 9

15

ANNEXURE - VIISolid State Fabrication Techniques - Diffusion Bonding - Powder Metallurgy Techniques - Plasma Spray, Chemical and Physical Vapour Deposition of Matrix on Fibres - Liquid State Fabrication Methods - Infiltration - Squeeze Casting - Rheo Casting –Application of MMCS.


REFERENCES:

1. Harold Belofsky, Plastics : " Product Design and Process Engineering, Hanser Publishers, 1995.

2. Bera, E and Moet, A, " High Performance Polymers ", Hanser Publishers, 1991.3. Hensen, F, " Plastics Extrusion technology ", Hanser Publishers, 1988.4. Johannaber F, " Injection Moulding Machines ", Hanser Publishers, 1983.5. Rauwendaal, C, " Polymer extrusion ", Hanser Publishers, 1990.6. Rosatao, D.V., " Blow Moulding Handbook, Hanser Publisher, 1989.7. Seamour,E.B., " Modern Plastics Moulding ", John Wiley.8. John Dalmonte, " Plastics Moulding ", John Wiley.9. Akira Kobyashi, " Machining of Plastics ", Mc-Graw Hill.10.Krishan K.Chawla, " Composite Materials science and Engineering ", springer-Verlag, 1987.11.Agarwal. D. and Broutman L.J., " Analysis and Performance of Fiber Composites ", Wiley,

1990.12.Mallick, P.K. and Newman, S. " Composite Materials Technology ", Hanser Publishers, 1990.

ME Y005 ARTIFICIAL INTELLIGENCE 3 0 0 3

1. INTRODUCTION TO ARTIFICIAL INTELLIGENCE: 9Definition, Three AI branches- Expert Systems, Natural language systems, Perception for vision, speech and touch-Eminent domains-misconception-human intelligence_ Development of An….. system: goal, fact obtaining data- rules, inferences- verification throt….- the inference Mechanism.

2. KNOWLEDGE BASED SYSTEMS: 9Identification – knowledge bases- knowledge- representation – methods- reasoning stratagoes- frames, rules- logic, scamentic network. Object oriented programming- acquiring knowledge from an expert.

3. AI APPLICATION DEVELOPMENT TOOLS: 9Building a knowledge system- choosing a tool for building expert system- inheritance- A knowledge base tool with data base feature application areas- problem features.

4. AI IN INDUSTRY: 9Planning and scheduling- Project management-factory simulation- Long term planning and integration of knowledge systems. Sales, design, Manufacturing, distribution, field services and Expert system integration- Diagnosis and Trouble shooting overview of robots applications- Welding, spray painting, grinding- Pa…. Handling transfer, assemblty operation, parts sorting and inspection.

5. PERCEPTION AND WARNING: 9Techniques used in solving, perceptual problems-constraint satisfaction, random learning and Neural nets, concept learning by analogy, Introduction to AI Programming language.

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ANNEXURE - VIITotal No of periods: 45

REFERENCES:

1. Winston, P.H., “Artificial Intelligence”, Addision Wesley.2. Nilsson, N.J., “Principles of Artificial Intelligence”, 3. Rich, E., “Artificial Intelligence”, Mc Graw Hill, 1983.4. Rauch Hindin.B., “ A guide to commercial Artificial Intelligence – Fundamentals and real world

applications”, Prentice Hall, Englewood Cliffs, New Jerscy.5. Klafter, Richard D., and Chemieleswski,A., “ Robotic Engineering”, Prentice Hall international

Editions.

ME Y006 ADVANCED METROLOGY AND REVERSE ENGINEERING 3 0 0 3

1. MEASURING MACHINES 9Tool Maker's microscope - Universal measuring machine - Co-ordinate measuring machines: need, construction, working, types and applications.

Surface roughness parameters, roughness testers: principle, construction and working, Non-contact surface roughness evaluation.

2. LASER METROLOGY 9Laser metrology - Interferometers: need, construction, working, types and applications Use of computers.

3. IMAGE PROCESSING AND MACHINE VISION 9Image processing techniques, image enhancement, use of filters, noise suppression, edge detection, feature recognition.Machine Vision systems and inspection

4. REVERSE ENGINEERING 8Fundamental Principle and Overall methodology, .

5. REVERSE ENGINEERING APPLICATIONS 10Reverse Engineering of automobile subsystems, Reverse Engineering of free form surfaces - case studies.


REFERENCES:

1. JAIN, R.K. " Engineering Metrology ", Khanna Publishers, 1997.2. American Society for Metals, " Metals Hand Book ", Vol.II, 1976.3. Progress in Acoustic Emission, " Proceedings of 10th International Acoustic Emission

Symposium ",Japanese Society for NDI, 1990.4. Edosomwan, J.A., " Organisational transformation and process re-engineering ",5. British Library cataloging in pub. data, 1996.

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ANNEXURE - VII6. Rastogi, P.N. " Re-Engineering and Re-inventing the enterprise ", Wheeler pub. New Delhi,

1995.

ME Y051 PRECISION ENGINEERING & NANO TECHNOLOGY 3 0 0 3

1. CONCEPTS OF ACCURACY AND GD & T: 9Introduction - concept of accuracy of machine tools – Process Capabilities - Accuracy of numerical control systems - Errors.

2. GEOMETRIC DIMENSIONING AND TOLERANCING: 9Tolerance zone conversions - Surfaces, features, features of size, datum features-Datum, oddly configured and curved surfaces as datum features, equalizing datums-Datum feature of size representation-form controls, orientation controls - Logical approach to tolerancing.

3. NANOMATERIALS AND THEIR PRODUCTION 9Amorphous, Crystalline, microcrystalline, quasicrystalline and nanocrystalline materials- historical development of nanomaterials-problems in fabrication and characterization Methods of production of nanomaterials, Sol-gel synthesis, Inert gas condensation, Mechanical alloying or high-energy ball milling, Plasma synthesis, and Electrodeposition.

4. NANOFABRICATION, MACHINING AND INSPECTION 9LIGA, Ion Beam Etching, Molecular Manufacturing Techniques - Nano Machining Techniques, Top/ Bottom up Nano fabrication Techniques, Quantum Materials.Scanning Probe Microscopy (SPM), Scanning Tunneling Mode (STM). Advanced Scanning Probe Microscopy – Electrostatic force Mode (EFM), Piezo Force Mode (PFM).

3. APPLICATION OF NANO MATERIALS 9Applications in Electronics, Chemical, Mechanical engineering industries-Use of nanomaterials in automobiles, aerospace, defence and medical applications – Metallic, polymeric, organic and ceramic nanomaterials.


REFERENCES:

1. MURTHY,R.L., - " Precision Engineering in Manufacturing ", New age International(P)Limited,publishers,1996.

2. JAMESD. MEADOWS, - " Geometric Dimensioning And Tolerancing ", Marcel DekkerInc.1995.3. NORIO TANIGUCHI,- " Nano Technology ", Oxford university,Press,1996.4. Mark Ratner and Daniel Ratner, “Nano Technology”, Pearson Education, New Delhi, 2003.5. Tlusty J, “Machining Processes and Equipment”, 2nd Edn, Prentice Hall, 2000

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ANNEXURE - VII

ME Y052 ELECTRONICS MANUFACTURING 3 0 0 3

1. MICROELECTRONIC PROCESSES: 13Atomic structure, Wafer preparation by growing, machining and polishing, Diffusion, Microlithography, Etching and cleaning, Energy beam processes using photon, electron and ion. Ion implantation. Chemical vapor deposition. Physical vapor deposition. Epitaxial process. Applications to microchips and micro electrical mechanical devices.

2. INTERCONNECTIONS AND PRINTED WIRING BOARD MANUFACTURE 10Through-hole components, Surface-mount components, Component manufacturing, Wire Bonding Technology, Tape Automated Bonding, Multiple Chip Modules, PWB types. Substrate materials, Fabrication procedures, Image Transfer, Plating, Plated-Through Holes, Etching, Solder-masking. Multi-layer board.

3. SOLDERING AND CLEANING 7Wave soldering. Adhesive and solder paste application. Solder materials. Solder system variables. Soldering temperature profile. Reflow theory and alternatives. Soldering quality and defects. Post solder cleaning and selection. Measurement of cleanliness levels.

4. AUTOMATIC ASSEMBLY FOR PCB 8Assembly process variations. Component handling. Automated component placement/insertion. Surface Mount Technology (SMT). Robotic marking and assembly, Placement accuracy requirements. Machine Vision. X-ray and laser inspection.

5. INSPECTION, TEST AND REWORK FOR PCB 7Inspection philosophy and techniques. Component placement and joining quality. Concept of yield. In-circuittest. Functional test. Environment stress screening. Design for testability. Design for reparability. Repair process. Field repair strategy.


TEXT BOOKS:1. ULSI Technology, edited by C.Y.Chang, S.M.Sze.Call Number: TK7874,76.U46,

Publisher:New York; Singapore; Mc-Graw Hill, 1996 (Call Number:TK7874,76,U46)

REFERENCES1. Microchip Fabrication – a practical guide to semiconductor processing, by Peter VanZant, 4th

Ed.Mc.Graw Hill, 2000 (Call number: TK7871.85.V217)2. Electronics Manufacturing Processes, by Tomas L.Landers, al et.Prentice Hall.3. Packaging of Electronic Systems: A Mechanical Engineering Approach, by James W. Dally,

McGraw Hill.4. Prasad R.P., “Surface Mount Technology: Principles and Practice”, New York: Chapman &

Hall, 1997, (Call Number: TK7868P7P911 1997).

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ANNEXURE - VIIME Y053 MODELING & SIMULATION OF MANUFACTURING PROCESSES 3-0-0-3

1. MODELING OF METAL CASTING PROCESS 9Need – Mould filling visualization- heat transfer and fluid flow modeling – Prediction of cooling rates and microstructure – Defects estimation – Mould design validation – Introduction to commercial softwares

2. MODELING OF METAL FORMING 9Formability Limit Diagrams - Defect Prediction – Applications in extrusion, sheet metal forming, close die forging and hydro forming – Introduction to commercial softwares 3. MODELING OF METAL CUTTING PROCESS 9Classical Models of metal Cutting – Need – Finite Element Modeling – Prediction of cutting forces, chip formation and shape – residual stress prediction – Towards optimization of parameters.

4. SIMULATION AND PRODUCTION MANAGEMENT 9Discrete event simulation and simulation of production scheduling – Role of simulation in plant layout and inventory control. Simulation of FMS systems.

5. ARTIFICIAL INTELEGENCE AND PRODUCTION SIMULATION 9AI algorithms for production simulation – Genetic Algorithm, Simulated Annealing, Scatter Search Techniques. Applications in Flexible manufacturing Systems.

REFERENCES:1. Shaw Milton C., “Principles of Metal Cutting”, Oxford university Press, 2006.2. HEINE LOPER & ROSENTHAL," Principls of Metal Casting ", Tata McGraw Hill,19803. P.C.MUKHERJEE," Fundamentals of Metal casting Oxford " - IBH,1979.

ME Y054 RELIABILITY & TOTAL PRODUCTIVE MAINTENANCE 3 0 0 3

1. INTRODUCTION 10Reliability function - MTBF - MTTF - mortality curve - availability -Maintainability.

2. FAILURE DATA ANALYSIS 8Repair time distributions - exponential, normal, log normal, gamma, and Weibull - reliability data requirements - Graphical evaluation.3. RELIABILITY PREDICTION 12Failure rate estimates - Effect of environment and stress - Series and Parallel systems - RDB analysis – Standby Systems - Complex Systems.

4. RELIABILITY MANAGEMENT 5Reliability demonstration testing - Reliability growth testing - Duane curve -Risk assessment - FMEA, Fault tree.

5. TOTAL PRODUCTIVE MAINTENANCE 10

20

ANNEXURE - VIICauses of Machine Failures - Downtime - Maintenance policies - Restorability predictions - Replacement models - Spares provisioning -Maintenance management - Cleanliness and House Keeping.


1. Paul Kales, Reliability for technology, " Engineering and Management ", Prentice Hall,New Jersey, 1998.

2. Modarres, " Reliability and Risk Analysis ", Meral Dekker Inc., 1993.3. Gopalakrishnan.P, and Banerji A.K., " Maintenance and Spare Parts Management ", Prentice

Hall of India, New Delhi, 1996.4. Ebeling,”An Introduction to Reliability and maintainabilityEngineering”,Tata Mc Graw Hill,2004.

ME Y055 CORROSION & SURFACE ENGINEERING 3 0 0 3

1. MECHANISMS AND TYPES OF CORROSION 9Principles of direct and Electro chemical Corrosion, Hydrogen evolution and Oxygen absorption mechanisms – Galvanic corrosion, Galvanic series-specific types of corrosion such as uniform, Pitting, Intergranular, Cavitations, Crevice Fretting, Erosion and Stress Corrosion –Factors influencing corrosion

2. TESTING AND PREVENTION OF CORROSION 9Corrosion testing techniques and procedures- Prevention of Corrosion-Design against corrosion –Modifications of corrosive environment –Inhibitors – Cathodic Protection –Protective surface coatings.

3. CORROSION BEHAVIOR OF MATERIALS 9Corrosion of steels, stainless steel, Aluminum alloys, copper alloys, Nickel and Titanium alloys- corrosion of Polymers, Ceramics and Composite materials.

4. SURFACE ENGINEERING FOR WEAR AND CORROSION RESISTANCE 9Diffusion coatings –Electro and Electroless Plating –Hot dip coating –Hard facing-Metal spraying, Flame and Arc processes- Conversion coating –Selection of coating for wear and Corrosion resistance.

5. THIN LAYER ENGINEERING PROCESSES 9Laser and Electron Beam hardening –Effect of process variables such as power and scan speed - Physical vapor deposition, Thermal evaporation, Arc vaporization, Sputtering, Ion plating - Chemical vapor deposition – Coating of tools, TiC, TiN, Al2O3 and Diamond coating – Properties and applications of thin coatings.


REFERENCES:

1. Fontana. G., “Corrosion Engineering”, McGraw Hill, 1985.2. Serope Kalpakjian – “Manufacturing Engineering & Technology- Addison Wesley Publishing

Co; New York 1995.3. Schweitzer.P.A., “Corrosion Engineering Hand Book”, 3rd Edition, Marcel Decker, 1996.

21

ANNEXURE - VII4. Winston Revie.R. Uhlig, Corrosion, Hand Book 2nd edition. John Wiley, 2000.5. Kenneth G.Budinski, “Surface Engineering for Wear Resistance”, Prentice hall, 1988.6. ASM Metals Hand Book –Vol. 5, Surface Engineering, 1996.

ME Y056 ADVANCES IN NDT TECHNIQUES 3 0 0 3

1. EDDY CURRENT TESTING 9Introduction to NDT – Need – Application Areas. Principle of operation – Instruments – Testing Methodology – Applications

2. LIQUID PENETRANT AND MAGNETIC PARTICLE TESTS 9

Characteristics of liquid penetrants - different washable systems - Developers - applications - Methods of production of magnetic fields - Principles of operation of magnetic particle test - Applications - Advantages and limitations.

3. RADIOGRAPHY 9Sources of ray-x-ray production - properties of Gamma and x rays - film characteristics - exposure charts - contrasts - operational characteristics of x ray equipment - applications.

4. ULTRASONIC TESTING 9

Production of ultrasonic waves - different types of waves - general characteristics of waves - pulse echo method - A, B, C scans –Applications.

5. ACOUSTIC EMISSION TECHNIQUES 9

Principles of acoustic emission techniques - Advantages and limitations – Acoustic Emission Parameters - Instrumentation and applications.


REFERENCES:

1. JAIN, R.K. " Engineering Metrology ", Khanna Publishers, 1997.2. Barry Hull and Vernon John, " Non Destructive Testing ", MacMillan, 1988.3. American Society for Metals, " Metals Hand Book ", Vol.II, 1976.4. Progress in Acoustic Emission, " Proceedings of 10th International Acoustic Emission

Symposium ",Japanese Society for NDI, 1990.

ME Y057 COMPUTER AIDED PROCESS PLANNING 3 0 0 3

1. INTRODUCTION 5The role of Process Planning in the Manufacturing cycle - Process Planning and Production Planning – Process Planning and Concurrent Engineering, CAPP, Group Technology.

22

ANNEXURE - VII2. PART DESIGN REPRESENTATION 10Design Drafting - Dimensioning - Conventional tolerancing - Geometric tolerancing - CAD - input / output devices - topology - Geometric transformation - Perspective transformation - Data structure – Geometric modelling for process planning - GT coding - The optiz system - The MICLASS system.

3. PROCESS ENGINEERING AND PROCESS PLANNING 10Experience based planning - Decision table and decision trees - Process capability analysis - Process Planning - Variant process planning - Generative process planning - Forward and Backward planning, Input format.

4. COMPUTER AIDED PROCESS PLANNING SYSTEMS 10Logical Design of Process Planning - Implementation considerations -manufacturing system components, production Volume, No. of production families - CAM-I, CAPP, MIPLAN, APPAS, AUTOPLAN and PRO, CPPP.

5. INTEGRATED PROCESS PLANNING SYSTEMS 10Totally integrated process planning systems - An Overview - Modulus structure - Data Structure, operation - Report Generation, Expert process planning.


REFERENCES:

1. Gideon Halevi and Roland D. Weill, " Principles of Process Planning ", A logical approach,Chapman & Hall, 1995.

2. Tien-Chien Chang, Richard A.Wysk, "An Introduction to automated process planning systems ",Prentice Hall, 1985.

3. Chang, T.C., " An Expert Process Planning System ", Prentice Hall, 1985.4. Nanua Singh, " Systems Approach to Computer Intergrated Design and Manufacturing ", John

Wiley & Sons, 1996.5. Rao, " Computer Aided Mnufacturing ", Tata McGraw Hill Publishing Co., 2000.6. Thomas. E, Vollmann and William L. Bery, “Manufacturing Planning and Control Systems,

Second Edition, Galgotia Publications, 1999.

ME Y058 TOTAL QUALITY SYSTEM AND MANAGEMENT 3 0 0 3

1. INTRODUCTION 9Principles of Quality Management – Pioneers of TQM –Quality Cost-Quality System- Customer Orientation –Bench marking – Re-engineering - Concurrent Engineering.

2. PRACTICE OF TQM 9Leadership – Organizational Structure- Team Building- Information Systems and Documentation –Quality Auditing-ISO 9000-QS 9000.

3. TECHNIQUES OF TQM 9Single vendor Concept –J.I.T –Quality Function Deployment- Quality Circles –KAIZEN- POKA YOKE - Taguchi Methods.

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ANNEXURE - VII4. STATISTICAL QUALITY CONTROL 9Methods and Philosophy of statistical process control –Control Charts for Variables and Attributes –Cumulative sum and Exponential - weighted moving average control charts- other SPC techniques –Process Capability Analysis –Six Sigma accuracy.

5. ACCEPTANCE SAMPLING 9Acceptance sampling Problem –Single Sampling Plans for Attributes –Double, Multiple and sequential sampling, Military standards – The Dodge – Romig Sampling plans.


REFERENCES:

1. Mohamed Zairi, “Total Quality Management for Engineers”, Woodhead Publishing limited 1991.

2. Harvind Noori and Russel, “Production and operations Management-Total quality and Responsiveness”, McGraw-Hill Inc.1995.

3. Suresh Dalela and saurabh. “ISO 9000 A manual for Total Quality Management”, S.Chand and Company Ltd., 1997.

4. John Bank, “The Essence of Total Quality Management”, Prentice Hall of India Pvt., Ltd., 1995.5. Monttgomery. D.C. “Introduction to Statistical Quality Control”, 2nd Edition, John Wiley and

Sons, 1991.6. Leavensworth. G.E.L., “Statistical Quality Control”, McGraw-Hill,1984.

ME Y059 CONCURRENT ENGINEERING AND NEW PRODUCT DEVELOPMENT 3 0 0 3

1. INTRODUCTION 10Extensive definition of CE - CE design methodologies - Organizing for CE - CE tool box collaborative product developmentThe role of Information Technology, IT support - Solid modeling - Product data management - Collaborative product commerce - Artificial Intelligence- Expert systems - Software hardware co-design.

2. DESIGN STAGE 9Life-cycle design of products - opportunity for manufacturing enterprises - modality of Concurrent Engineering.Design - Automated analysis idealization control - Concurrent engineering in optimal structural design - Real time constraints.

3. MANUFACTURING CONCEPTS AND ANALYSIS 8Manufacturing competitiveness - Checking the design process - conceptual design mechanism – Qualitative physical approach - An intelligent design for manufacturing system - JIT system - low inventory - modular -Modeling and reasoning for computer based assembly planning - Design of Automated manufacturing.

4. PROJECT MANAGEMENT 8Life Cycle semi realization - design for economics - evaluation of design for manufacturing cost – concurrent mechanical design - decomposition in concurrent design - negotiation in concurrent

24

ANNEXURE - VIIengineering design studies -product realization taxonomy - plan for Project Management on new product development – bottleneck technology development.

5. NEW PRODUCT DEVELOPMENT Challenges and Issues - Case Studies on New Product Development.

References:1. Anderson MM and Hein, L. Berlin, Integrated Product Development, Springer Verlog, 1987.2. Cleetus, J, "Design for Concurrent Engineering", Concurrent Engg. Research

Centre,Morgantown, WV, 1992.3. Andrew Kusaik, "Concurrent Engineering: Automation Tools and Technology", Wiley, JOhn

and Sons Inc., 1992.4. Prasad, "Concurrent Engineering Fundamentals: Integrated Product Development",Prentice

Hall, 1996.5. Sammy G Sinha, "Successful Implementation of Concurrent Product and Process", Wiley,

John and Sons Inc., 1998.

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Documents

ANNEXURE - VII B. S. ABDUR RAHMAN UNIVERSITY, CHENNAI – … annexure - vii b. s. abdur rahman university, chennai – 48. m. tech computer integrated manufacture (four semesters